This document provides instructions for disassembling and assembling the final drive of a 365C excavator. It outlines 33 steps to disassemble the final drive by removing components like the ring gear, carrier assemblies, gears, shafts and seals. It then outlines 31 steps to reassemble the final drive, including installing new seals, determining bearing preload, and reinstalling all removed components in reverse order. Tools required include lifting devices, wrenches, pins and seal installation tools.
Caterpillar cat 365 c excavator (prefix mem) service repair manual (mem00001 ...fjjskekdmme
This document provides instructions for disassembling and assembling the final drive of a 365C excavator. It lists over 30 steps to remove components like the ring gear, carrier assemblies, gears, shafts and seals. Special tools are required to remove parts. Components must be cleaned and seals checked before assembly. The bearing preload is set using a hydraulic cylinder to apply precise pressure while shims are used to achieve the correct spacing.
Caterpillar cat 365 c l excavator (prefix mem) service repair manual (mem0000...fjjskekdmme
This document provides instructions for disassembling and assembling the final drive of a 365C excavator. It lists over 30 steps to remove components like the ring gear, carrier assemblies, gears, shafts and seals. Precise tools are required and components must be reinstalled in their original locations. Weights of removed parts are provided to assist with lifting. The assembly section details cleaning and lubricating components, setting proper bearing preload using shims, and installing seals using special tools.
Caterpillar cat 365 c excavator (prefix mem) service repair manual (mem00001 ...fjjskekmsemm
This document provides instructions for disassembling and assembling the final drive on a 365C excavator. It lists over 30 steps for disassembly, which include removing the final drive cover, carrier assemblies, gears, shafts, seals and bearings. For assembly, it lists 8 steps such as cleaning parts, installing bearings, seals and housing components, and determining the correct number of shims using a micrometer to measure gear dimensions. The overall document provides detailed technical instructions for taking apart and rebuilding the final drive transmission on this excavator model.
Caterpillar cat 365 c l excavator (prefix mem) service repair manual (mem0000...fjjskekmsemm
This document provides disassembly and assembly instructions for the final drive on a 365C excavator. It describes how to disassemble the various components of the final drive including removing the ring gear, carrier assemblies, gears, shafts and seals. It then describes the assembly process and includes details on cleaning, applying threadlock, installing bearings and seals, and determining the correct shim thickness. The overall document provides a detailed multi-step process for taking apart and rebuilding the final drive assembly.
This document provides instructions for disassembling and assembling the final drive on a 365C excavator. It lists over 30 steps for disassembly, including removing the final drive housing, ring gear, carrier assemblies, gears, shafts and seals. For assembly, it describes cleaning and inspecting parts, applying threadlocker, installing bearings and seals, and adjusting bearing preload using shims. The goal is to thoroughly disassemble and then reassemble the final drive, ensuring all parts are cleaned and properly secured in their original locations.
This document provides instructions for disassembling and assembling the final drive of a 365C excavator. It lists over 30 steps to remove components like the ring gear, carrier assemblies, gears, shafts and seals. Bearing preload is determined by applying pressure and measuring clearances. All parts must be cleaned before assembly and Loctite is used to secure components like pins and bolts.
This document provides instructions for disassembling and assembling the final drive of a 365C excavator. It lists over 30 steps to remove components like the ring gear, carrier assemblies, gears, shafts and seals. Bearing preload is determined by applying pressure and measuring clearances. All parts must be cleaned before assembly and Loctite is used to secure components like pins and bolts.
This document provides instructions for disassembling and assembling the final drive on a 365C excavator. It lists over 30 steps for disassembly, including removing the final drive housing, ring gear, carrier assemblies, gears, shafts and seals. For assembly, it describes cleaning and inspecting parts, applying threadlocker, installing bearings and seals, and adjusting bearing preload using shims. The goal is to thoroughly disassemble and then reassemble the final drive, ensuring all parts are cleaned and properly secured.
Caterpillar cat 365 c excavator (prefix mem) service repair manual (mem00001 ...fjjskekdmme
This document provides instructions for disassembling and assembling the final drive of a 365C excavator. It lists over 30 steps to remove components like the ring gear, carrier assemblies, gears, shafts and seals. Special tools are required to remove parts. Components must be cleaned and seals checked before assembly. The bearing preload is set using a hydraulic cylinder to apply precise pressure while shims are used to achieve the correct spacing.
Caterpillar cat 365 c l excavator (prefix mem) service repair manual (mem0000...fjjskekdmme
This document provides instructions for disassembling and assembling the final drive of a 365C excavator. It lists over 30 steps to remove components like the ring gear, carrier assemblies, gears, shafts and seals. Precise tools are required and components must be reinstalled in their original locations. Weights of removed parts are provided to assist with lifting. The assembly section details cleaning and lubricating components, setting proper bearing preload using shims, and installing seals using special tools.
Caterpillar cat 365 c excavator (prefix mem) service repair manual (mem00001 ...fjjskekmsemm
This document provides instructions for disassembling and assembling the final drive on a 365C excavator. It lists over 30 steps for disassembly, which include removing the final drive cover, carrier assemblies, gears, shafts, seals and bearings. For assembly, it lists 8 steps such as cleaning parts, installing bearings, seals and housing components, and determining the correct number of shims using a micrometer to measure gear dimensions. The overall document provides detailed technical instructions for taking apart and rebuilding the final drive transmission on this excavator model.
Caterpillar cat 365 c l excavator (prefix mem) service repair manual (mem0000...fjjskekmsemm
This document provides disassembly and assembly instructions for the final drive on a 365C excavator. It describes how to disassemble the various components of the final drive including removing the ring gear, carrier assemblies, gears, shafts and seals. It then describes the assembly process and includes details on cleaning, applying threadlock, installing bearings and seals, and determining the correct shim thickness. The overall document provides a detailed multi-step process for taking apart and rebuilding the final drive assembly.
This document provides instructions for disassembling and assembling the final drive on a 365C excavator. It lists over 30 steps for disassembly, including removing the final drive housing, ring gear, carrier assemblies, gears, shafts and seals. For assembly, it describes cleaning and inspecting parts, applying threadlocker, installing bearings and seals, and adjusting bearing preload using shims. The goal is to thoroughly disassemble and then reassemble the final drive, ensuring all parts are cleaned and properly secured in their original locations.
This document provides instructions for disassembling and assembling the final drive of a 365C excavator. It lists over 30 steps to remove components like the ring gear, carrier assemblies, gears, shafts and seals. Bearing preload is determined by applying pressure and measuring clearances. All parts must be cleaned before assembly and Loctite is used to secure components like pins and bolts.
This document provides instructions for disassembling and assembling the final drive of a 365C excavator. It lists over 30 steps to remove components like the ring gear, carrier assemblies, gears, shafts and seals. Bearing preload is determined by applying pressure and measuring clearances. All parts must be cleaned before assembly and Loctite is used to secure components like pins and bolts.
This document provides instructions for disassembling and assembling the final drive on a 365C excavator. It lists over 30 steps for disassembly, including removing the final drive housing, ring gear, carrier assemblies, gears, shafts and seals. For assembly, it describes cleaning and inspecting parts, applying threadlocker, installing bearings and seals, and adjusting bearing preload using shims. The goal is to thoroughly disassemble and then reassemble the final drive, ensuring all parts are cleaned and properly secured.
The document provides instructions for servicing components of a 330B L excavator, including:
1) Installing a compression brake and connecting wires and bolts.
2) Removing and disassembling a rocker shaft assembly by removing retaining rings, springs, and supports.
3) Assembling a rocker shaft by installing supports, springs, washers and tightening bolts.
Caterpillar Cat 330D N Hydraulic Excavator (Prefix RAS) Service Repair Manual...f8usiedkdmm
The document provides instructions for removing and disassembling the swivel component of a 330D L hydraulic excavator. It begins with preparing the hydraulic system by releasing pressure and applying vacuum. The swivel is then removed by disconnecting hoses, removing bolts and other attachments, and lifting it off. For disassembly, the swivel is cleaned and secured on a repair stand. Bolts, seals and other parts are then removed to separate the outside housing from the rotor.
Caterpillar Cat 330D L Hydraulic Excavator (Prefix RAS) Service Repair Manual...f8usiedkdmm
This document provides instructions for removing and installing the final drive and travel motor on 330D L and 330D N Hydraulic Excavators. The removal procedure involves separating the track, disconnecting hydraulic lines, and removing mounting bolts to lift the final drive and travel motor assembly out. The installation procedure specifies cleaning and inspecting parts, attaching components in the reverse order of removal, and refilling the hydraulic system. Tools and safety precautions are also listed.
Caterpillar Cat 330-A L EXCAVATOR (Prefix 9ML) Service Repair Manual (9ML0000...f8usiedkdmm
The document provides instructions for installing and removing a turbocharger on a Caterpillar 330 excavator engine:
1) To remove the turbocharger, loosen clamps and bolts holding the oil supply/drain tubes and housing. Remove the turbocharger and check seals.
2) To install the turbocharger, position it on the exhaust manifold with new gaskets. Attach the oil tubes and housing with bolts and clamps.
3) The instructions also cover removing and installing the exhaust manifold, which involves removing nuts and studs, checking gaskets, and attaching the manifold.
Caterpillar Cat 330B L Excavator (Prefix 6DR) Service Repair Manual (6DR00001...f8usiedkdmm
The documents provide instructions for servicing the valve train components of a Caterpillar 3306 engine. The documents describe how to remove and install the rocker shaft and pushrods, disassemble and assemble the rocker shaft, and remove and install the cylinder head. The procedures note to keep parts clean, identify pushrod locations, torque fasteners correctly, and lift the cylinder head carefully due to its weight.
Caterpillar Cat 330B L Excavator (Prefix 3YR) Service Repair Manual (3YR00001...f8usiedkdmm
The document provides instructions for servicing components of a 330B L excavator, including:
1) Installing a compression brake and connecting wires and bolts.
2) Removing and disassembling a rocker shaft assembly by removing retaining rings, springs, and supports.
3) Assembling a rocker shaft by installing supports, springs, washers and tightening bolts.
Caterpillar Cat 385C L Excavator (Prefix JCM) Service Repair Manual (JCM00001...f8usiedkdmm
This document provides instructions for disassembling and assembling the final drive of a 385C excavator. It lists 34 steps for disassembly, removing components like housing covers, gears, shafts and seals. It notes the importance of cleanliness. For assembly, it lists 1 step to reassemble the final drive on a repair stand and cribbing, referring to other assembly instructions. It cautions to check all O-rings and seals for wear and replace if needed.
This document provides instructions for disassembling and assembling the travel motor of a 329E Mobile Hydraulic Power Unit. It lists 28 steps for disassembly, removing components like the head, brake piston, rotating assembly, and seals. It then lists 23 steps for assembly, reinstalling those components in reverse order while noting proper lubrication and alignment of parts. Tools required are also listed.
The document provides instructions for removing and installing valve components on a Caterpillar C-18 engine, including:
1) Removal and installation procedures for the variable valve actuator, requiring removal of the valve mechanism cover and disconnection of electrical harnesses.
2) Removal of the rocker arm assembly by removing mounting bolts and studs and lifting it out as a unit.
3) Disassembly of individual rocker arms by removing adjustment screws, buttons, and O-rings.
4) Reassembly of rocker arms and installation of the rocker arm assembly by positioning it, installing mounting hardware, and adjusting valves and injectors.
The document provides instructions for removing and installing various engine components on a Caterpillar C13 engine, including:
- Removing the valve cover, rocker arm and shaft, cylinder head, and other components. Cleaning and inspecting parts during removal.
- Installing components by reversing the removal procedures, applying anti-seize compound, adjusting clearances, and reconnecting wiring harnesses and fluid lines.
- Detailed steps include using lifting tools to handle heavy parts like the cylinder head, removing and tightening bolts in a specific sequence, and ensuring proper reinstallation of identification marks and plugs on disconnected lines.
This document provides step-by-step instructions for disassembling and assembling the final drive components of a 345D Excavator. It begins with removing the final drive and describes dismantling it into individual parts like the ring gear, carrier assemblies, planetary gears and shafts. Alignment marks are noted to aid reassembly. The instructions then describe assembling the final drive components back into the final drive housing.
Caterpillar Cat 345B II MH EXCAVATOR (Prefix APB) Service Repair Manual (APB0...f8usiedkdmm
The document provides instructions for disassembling a swing drive on an excavator. Key steps include:
1. Draining the oil from the swing drive and removing attachments like the dipstick and filler cap.
2. Removing bolts and washers to separate the cover from the swing drive housing.
3. Using tools to disassemble the internal components of the carrier assemblies, including planetary gears.
4. Removing the ring gear, sun gear, and other large internal components from the swing drive housing.
Caterpillar Cat 345C Mobile Hydraulic Excavator (Prefix M3E) Service Repair M...f8usiedkdmm
The document provides instructions for disassembling and assembling a travel motor. Key steps include removing the head, brake piston, rotating group, seals and other components. Components must be cleaned and any worn parts replaced with new ones. Proper identification and orientation of parts is important for correct reassembly, which involves installing seals, spacers, pistons and other components in the reverse order of disassembly. Contamination of hydraulic systems must be avoided during the process.
The document provides instructions for installing a rear power take-off (RPTO) on a C9.3 engine. The procedure involves installing various components like a bearing, thrust washer, dowels, adapter assembly, idler gear and shaft. Tools like guide studs and driver groups are required. Torque specifications and tightening sequences are provided. The installation ends by installing a crankshaft rear seal.
This document provides instructions for removing and installing cylinder heads on 345B and 345B L excavator models. The removal procedure involves removing various components to access the cylinder head such as the valve cover, rocker arms, and pushrods. Specific bolts and sensors must then be removed from the cylinder head. The installation procedure specifies cleaning surfaces, installing new gaskets and seals, and tightening head bolts to the proper torque. Special tools and repair kits are listed for tasks such as removing fuel filters and repairing damaged cylinder block threads.
Caterpillar Cat 330-A L Excavator (Prefix 5YM) Service Repair Manual (5YM0000...f8usiedkdmm
The document provides instructions for removing and installing various engine components, including:
1) Removing the cylinder head which involves first removing the fuel injection lines and exhaust manifold.
2) Instructions for disassembling the rocker shaft which includes removing rocker arms, springs, and supports.
3) Procedures for assembling the rocker shaft by installing the rocker arms, supports, springs and securing with a pin and plugs.
Caterpillar Cat 329F L Excavator (Prefix ERL) Service Repair Manual (ERL00001...f8usiedkdmm
1. The document provides removal and installation instructions for inlet and exhaust valves on a Caterpillar 329F L Excavator with a C7.1 engine.
2. The procedure involves using special tools to compress the valve springs to remove the valve keepers and other components, and then reversing the process to install new components.
3. Technicians are instructed to clean and inspect all parts, lubricate the valves, and ensure proper valve depth before installing and securing the valve assembly components.
The document provides instructions for removing and installing various components of a Caterpillar C7.1 engine, including the vibration damper and pulley, crankshaft front seal, and front cover. The removal procedures involve using various tools to remove screws, bolts, seals and other parts. The installation procedures specify cleaning components, installing new seals and gaskets, and tightening bolts to the specified torques.
The document provides instructions for disassembling and assembling a travel motor. It lists 28 steps for disassembly that include removing the motor head, brake components, rotating assembly, seals and other parts. It then lists 12 steps for assembly that include installing seals, piston assemblies, cam plate and other components in the reverse order of disassembly. Precautions are provided regarding spring loaded parts and proper positioning of marked components. Required tools are listed.
Caterpillar Cat 385C L MH EXCAVATOR (Prefix WAW) Service Repair Manual (WAW00...f8usiedkdmm
This document provides instructions for removing and installing fuel system components on a Caterpillar 385C L MH EXCAVATOR. The components include the fuel priming pump, fuel filter base, fuel transfer pump, and electronic unit injectors. The procedures describe disconnecting hoses, removing mounting bolts, and using various tools to properly remove and install each component while keeping parts clean and free of contaminants.
Fleet management these days is next to impossible without connected vehicle solutions. Why? Well, fleet trackers and accompanying connected vehicle management solutions tend to offer quite a few hard-to-ignore benefits to fleet managers and businesses alike. Let’s check them out!
The document provides instructions for servicing components of a 330B L excavator, including:
1) Installing a compression brake and connecting wires and bolts.
2) Removing and disassembling a rocker shaft assembly by removing retaining rings, springs, and supports.
3) Assembling a rocker shaft by installing supports, springs, washers and tightening bolts.
Caterpillar Cat 330D N Hydraulic Excavator (Prefix RAS) Service Repair Manual...f8usiedkdmm
The document provides instructions for removing and disassembling the swivel component of a 330D L hydraulic excavator. It begins with preparing the hydraulic system by releasing pressure and applying vacuum. The swivel is then removed by disconnecting hoses, removing bolts and other attachments, and lifting it off. For disassembly, the swivel is cleaned and secured on a repair stand. Bolts, seals and other parts are then removed to separate the outside housing from the rotor.
Caterpillar Cat 330D L Hydraulic Excavator (Prefix RAS) Service Repair Manual...f8usiedkdmm
This document provides instructions for removing and installing the final drive and travel motor on 330D L and 330D N Hydraulic Excavators. The removal procedure involves separating the track, disconnecting hydraulic lines, and removing mounting bolts to lift the final drive and travel motor assembly out. The installation procedure specifies cleaning and inspecting parts, attaching components in the reverse order of removal, and refilling the hydraulic system. Tools and safety precautions are also listed.
Caterpillar Cat 330-A L EXCAVATOR (Prefix 9ML) Service Repair Manual (9ML0000...f8usiedkdmm
The document provides instructions for installing and removing a turbocharger on a Caterpillar 330 excavator engine:
1) To remove the turbocharger, loosen clamps and bolts holding the oil supply/drain tubes and housing. Remove the turbocharger and check seals.
2) To install the turbocharger, position it on the exhaust manifold with new gaskets. Attach the oil tubes and housing with bolts and clamps.
3) The instructions also cover removing and installing the exhaust manifold, which involves removing nuts and studs, checking gaskets, and attaching the manifold.
Caterpillar Cat 330B L Excavator (Prefix 6DR) Service Repair Manual (6DR00001...f8usiedkdmm
The documents provide instructions for servicing the valve train components of a Caterpillar 3306 engine. The documents describe how to remove and install the rocker shaft and pushrods, disassemble and assemble the rocker shaft, and remove and install the cylinder head. The procedures note to keep parts clean, identify pushrod locations, torque fasteners correctly, and lift the cylinder head carefully due to its weight.
Caterpillar Cat 330B L Excavator (Prefix 3YR) Service Repair Manual (3YR00001...f8usiedkdmm
The document provides instructions for servicing components of a 330B L excavator, including:
1) Installing a compression brake and connecting wires and bolts.
2) Removing and disassembling a rocker shaft assembly by removing retaining rings, springs, and supports.
3) Assembling a rocker shaft by installing supports, springs, washers and tightening bolts.
Caterpillar Cat 385C L Excavator (Prefix JCM) Service Repair Manual (JCM00001...f8usiedkdmm
This document provides instructions for disassembling and assembling the final drive of a 385C excavator. It lists 34 steps for disassembly, removing components like housing covers, gears, shafts and seals. It notes the importance of cleanliness. For assembly, it lists 1 step to reassemble the final drive on a repair stand and cribbing, referring to other assembly instructions. It cautions to check all O-rings and seals for wear and replace if needed.
This document provides instructions for disassembling and assembling the travel motor of a 329E Mobile Hydraulic Power Unit. It lists 28 steps for disassembly, removing components like the head, brake piston, rotating assembly, and seals. It then lists 23 steps for assembly, reinstalling those components in reverse order while noting proper lubrication and alignment of parts. Tools required are also listed.
The document provides instructions for removing and installing valve components on a Caterpillar C-18 engine, including:
1) Removal and installation procedures for the variable valve actuator, requiring removal of the valve mechanism cover and disconnection of electrical harnesses.
2) Removal of the rocker arm assembly by removing mounting bolts and studs and lifting it out as a unit.
3) Disassembly of individual rocker arms by removing adjustment screws, buttons, and O-rings.
4) Reassembly of rocker arms and installation of the rocker arm assembly by positioning it, installing mounting hardware, and adjusting valves and injectors.
The document provides instructions for removing and installing various engine components on a Caterpillar C13 engine, including:
- Removing the valve cover, rocker arm and shaft, cylinder head, and other components. Cleaning and inspecting parts during removal.
- Installing components by reversing the removal procedures, applying anti-seize compound, adjusting clearances, and reconnecting wiring harnesses and fluid lines.
- Detailed steps include using lifting tools to handle heavy parts like the cylinder head, removing and tightening bolts in a specific sequence, and ensuring proper reinstallation of identification marks and plugs on disconnected lines.
This document provides step-by-step instructions for disassembling and assembling the final drive components of a 345D Excavator. It begins with removing the final drive and describes dismantling it into individual parts like the ring gear, carrier assemblies, planetary gears and shafts. Alignment marks are noted to aid reassembly. The instructions then describe assembling the final drive components back into the final drive housing.
Caterpillar Cat 345B II MH EXCAVATOR (Prefix APB) Service Repair Manual (APB0...f8usiedkdmm
The document provides instructions for disassembling a swing drive on an excavator. Key steps include:
1. Draining the oil from the swing drive and removing attachments like the dipstick and filler cap.
2. Removing bolts and washers to separate the cover from the swing drive housing.
3. Using tools to disassemble the internal components of the carrier assemblies, including planetary gears.
4. Removing the ring gear, sun gear, and other large internal components from the swing drive housing.
Caterpillar Cat 345C Mobile Hydraulic Excavator (Prefix M3E) Service Repair M...f8usiedkdmm
The document provides instructions for disassembling and assembling a travel motor. Key steps include removing the head, brake piston, rotating group, seals and other components. Components must be cleaned and any worn parts replaced with new ones. Proper identification and orientation of parts is important for correct reassembly, which involves installing seals, spacers, pistons and other components in the reverse order of disassembly. Contamination of hydraulic systems must be avoided during the process.
The document provides instructions for installing a rear power take-off (RPTO) on a C9.3 engine. The procedure involves installing various components like a bearing, thrust washer, dowels, adapter assembly, idler gear and shaft. Tools like guide studs and driver groups are required. Torque specifications and tightening sequences are provided. The installation ends by installing a crankshaft rear seal.
This document provides instructions for removing and installing cylinder heads on 345B and 345B L excavator models. The removal procedure involves removing various components to access the cylinder head such as the valve cover, rocker arms, and pushrods. Specific bolts and sensors must then be removed from the cylinder head. The installation procedure specifies cleaning surfaces, installing new gaskets and seals, and tightening head bolts to the proper torque. Special tools and repair kits are listed for tasks such as removing fuel filters and repairing damaged cylinder block threads.
Caterpillar Cat 330-A L Excavator (Prefix 5YM) Service Repair Manual (5YM0000...f8usiedkdmm
The document provides instructions for removing and installing various engine components, including:
1) Removing the cylinder head which involves first removing the fuel injection lines and exhaust manifold.
2) Instructions for disassembling the rocker shaft which includes removing rocker arms, springs, and supports.
3) Procedures for assembling the rocker shaft by installing the rocker arms, supports, springs and securing with a pin and plugs.
Caterpillar Cat 329F L Excavator (Prefix ERL) Service Repair Manual (ERL00001...f8usiedkdmm
1. The document provides removal and installation instructions for inlet and exhaust valves on a Caterpillar 329F L Excavator with a C7.1 engine.
2. The procedure involves using special tools to compress the valve springs to remove the valve keepers and other components, and then reversing the process to install new components.
3. Technicians are instructed to clean and inspect all parts, lubricate the valves, and ensure proper valve depth before installing and securing the valve assembly components.
The document provides instructions for removing and installing various components of a Caterpillar C7.1 engine, including the vibration damper and pulley, crankshaft front seal, and front cover. The removal procedures involve using various tools to remove screws, bolts, seals and other parts. The installation procedures specify cleaning components, installing new seals and gaskets, and tightening bolts to the specified torques.
The document provides instructions for disassembling and assembling a travel motor. It lists 28 steps for disassembly that include removing the motor head, brake components, rotating assembly, seals and other parts. It then lists 12 steps for assembly that include installing seals, piston assemblies, cam plate and other components in the reverse order of disassembly. Precautions are provided regarding spring loaded parts and proper positioning of marked components. Required tools are listed.
Caterpillar Cat 385C L MH EXCAVATOR (Prefix WAW) Service Repair Manual (WAW00...f8usiedkdmm
This document provides instructions for removing and installing fuel system components on a Caterpillar 385C L MH EXCAVATOR. The components include the fuel priming pump, fuel filter base, fuel transfer pump, and electronic unit injectors. The procedures describe disconnecting hoses, removing mounting bolts, and using various tools to properly remove and install each component while keeping parts clean and free of contaminants.
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2. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 365C EXCAVATOR MCS
Configuration: 365C L Excavator MCS00001-UP (MACHINE) POWERED BY C-15 Engine
Disassembly and Assembly
365C Excavator Machine Systems
Media Number -RENR8616-03 Publication Date -01/08/2012 Date Updated -24/08/2012
i02388153
Final Drive - Disassemble
SMCS - 4050-015
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-2420 Transmission Repair Stand 1
B 138-7575 Link Bracket 3
C 138-7576 Link Bracket 2
D
132-8119 Hydraulic Wrench 1
132-8223 Hydraulic Pump and Motor Gp 1
9U-7418 (1)
Hex Bit Socket 1
E 176-6536 Forcing Bolt 2
( 1 )
Cut the tool to length (X). Length (X) is equal to 14 mm (0.55 inch). Refer to Step 27 for the correct
modification.
Start By:
A. Remove the final drive. Refer to Disassembly and Assembly, "Final Drive - Remove".
1. Thoroughly clean the outside of the final drive prior to disassembly.
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3. Illustration 1 g00865168
2. Fasten the final drive to Tooling (A). Put an alignment mark across the sections of the final
drive for assembly purposes. All parts must be reinstalled in the original locations. The
weight of the final drive is approximately 817 kg (1800 lb).
Illustration 2 g00865172
3. Remove socket head bolts (1) from the final drive cover.
Illustration 3 g01192344
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4. 4. Attach Tooling (C) and a suitable lifting device to cover (2). The weight of cover (2) is
approximately 66 kg (145 lb).
5. Remove bolts (3). Use a suitable hammer to break the seal between cover (2) and the ring
gear. Remove cover (2).
Illustration 4 g00865183
6. Remove spacer (4) and the shims from the cover.
7. Remove socket head bolts (5) and ring gear (6) from the cover.
Illustration 5 g00865487
8. Remove sun gear (7) .
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5. Illustration 6 g00865501
9. Use Tooling (B) and a suitable lifting device to remove carrier assembly (8). The weight of
carrier assembly (8) is approximately 30 kg (55 lb).
Illustration 7 g00865534
10. Remove retaining ring (9), spacer (10), and sun gear (11) .
Illustration 8 g00865551
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6. 11. Drive spring pin (13) into shaft (14). Remove shaft (14) and gear assembly (12) .
Illustration 9 g00865614
12. Remove washers (15) and bearing (16) from gear (17). Remove spring pin (13) from shaft
(14) .
13. Repeat Steps 11 and 12 for the remaining gear assemblies.
Illustration 10 g00865671
14. Use Tooling (B) and a suitable lifting device to remove carrier assembly (18). The weight of
carrier assembly (18) is approximately 68 kg (150 lb).
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7. Illustration 11 g00865717
15. Remove retaining ring (19), spacer (20), and gear assembly (21) .
Illustration 12 g00865736
16. Drive spring pin (22) into planetary shaft (24). Remove planetary shaft (24) and gear
assembly (23) .
Illustration 13 g00865753
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8. 17. Remove thrust washers (27) and bearing (26) from planetary gear (25). Remove spring pin
(22) from shaft (24) .
18. Repeat Steps 16 and 17 for the remaining gear assemblies.
Illustration 14 g01192348
19. Use Tooling (C) and a suitable lifting device to remove carrier assembly (28). The weight of
carrier assembly (28) is approximately 107 kg (235 lb).
20. Remove spacer (29) .
Illustration 15 g00865872
21. Drive spring pin (31) into shaft (32). Remove planetary shaft (32) and gear assembly (30) .
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9. Illustration 16 g00865884
22. Remove thrust washers (33) and (37), and bearings (34) and (36) from planetary gear (35).
Remove spring pin (31) from shaft (32) .
23. Repeat Steps 21 and 22 for the remaining gear assemblies.
Illustration 17 g01192382
24. Use Tooling (C) and a suitable lifting device to remove ring gear (38) from housing (39).
The weight of ring gear (38) is approximately 125 kg (275 lb).
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10. Illustration 18 g00865939
25. Remove O-ring seal (40) from the main housing.
Illustration 19 g00865955
26. Place suitable cribbing under the final drive in order to support the motor housing.
Illustration 20 g00866047
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11. Illustration 21 g00865969
Dimension (X) is equal to 14.0 mm (0.55 inch).
27. Use Tooling (D) to remove bolts (41) from gear (42) .
Illustration 22 g00866066
28. Install Tooling (E) in the gear, as shown. Tighten Tooling (E) evenly in order to loosen the
gear. Remove the gear from the motor housing.
Illustration 23 g00866072
29. Remove shims (43) from the motor housing.
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12. Illustration 24 g00866085
30. Attach Tooling (C) and a suitable lifting device to main housing (45). The weight of main
housing (45) is approximately 191 kg (420 lb).
31. Remove bolts (44) .
32. Use the suitable lifting device to separate main housing (45) from motor housing (39) .
Note: Motor housing (39) will rest on the suitable cribbing.
Illustration 25 g00866095
33. Remove bearing cone (46) from the main housing.
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13. Illustration 26 g00866100
34. Remove Duo-Cone seal (47), and bearing cups (48) and (49) from the main housing.
Illustration 27 g00866156
35. Remove pins (50), if necessary.
36. Remove bearing cone (51) .
37. Remove Duo-Cone seal (52) from the motor housing.
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14. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 365C EXCAVATOR MCS
Configuration: 365C L Excavator MCS00001-UP (MACHINE) POWERED BY C-15 Engine
Disassembly and Assembly
365C Excavator Machine Systems
Media Number -RENR8616-03 Publication Date -01/08/2012 Date Updated -24/08/2012
i07188314
Final Drive - Assemble
SMCS - 4050-016
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-2420 Transmission Repair Stand 1
B 439-3941 Link Bracket 3
C 439-3940 Link Bracket 2
D
385-7874 Hydraulic Torque Wrench 1
385-8479 Hydraulic Pump and Motor Gp 1
9U-7418 Hex Bit Socket 1
F 6V-3175 Double Acting Cylinder 1
350-7768 Electric Hydraulic Pump Gp 1
150-1784 Crossblock 1
1U-9889 Crossblock 1
150-1961 Washer 2
150-1786 Plate 2
4C-9634 Puller Stud 1
9U-6832 Nut 1
2K-7468 Locknut 1
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15. 4K-0684 Locknut 2
6V-2078 Stud 2
5P-4807 Cap 2
H 140-7642 Duo-Cone Seal Installer As 1
J - Loctite 1
K 9S-3263 Thread Lock Compound 1
L - Loctite 1
1. Make sure that all parts of the final drive are thoroughly clean and free of dirt and debris
prior to assembly.
Note: Check the condition of all the O-ring seals that are used in the final drive. If any of
the seals are worn or damaged, use new parts for replacement.
2. Reassemble the final drive on wood blocks and Tooling (A).
Illustration 1 g00875656
3. Apply Tooling (J) to the surfaces that contact the bearing cones. Install the bearing cone
with a press. Raise the temperature of bearing cone (51) and install the bearing cone.
4. Apply Tooling (J) to the surfaces that contact pins (50) and install contact pins (50).
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16. Illustration 2 g00875674
5. Apply Tooling (J) to the surfaces that contact the bearing cups. Install bearing cups (48) and
(49).
Illustration 3 g01192402
6. Attach Tooling (C) and a suitable lifting device to main housing (45). Install main housing
(45) on motor housing (39). The weight of main housing (45) is approximately 191 kg
(420 lb).
Illustration 4 g00875859
7. Install bearing cone (46) and the bearing cone.
8. Use the following procedure to determine the bearing preload and the correct number of
shims.
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17. Illustration 5 g00603328
a. Use a depth micrometer to measure the step length of the coupling gear (42). Take
measurements at several different locations around the gear. Compute the average of
the measured dimensions and record the number. Call this Dimension (X).
Illustration 6 g00876170
Illustration 7 g00876133
b. Use Tooling (F) to apply a load of 10700 kPa (1550 psi) to seat the bearings. A
pressure of 10700 kPa (1550 psi) is the equivalent of 10000 kg (22050 lb) on a
suitable press. Rotate the housing to seat the bearing. Reduce the load to 4825 kPa
(700 psi).
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18. c. Rotate Tooling (F) by 90° and repeat Step 8.b.
d. Maintain the load on the bearings. Use a depth micrometer and measure the distance
between the top face of motor housing and the bearing cone. Take this measurement
in several locations around the bearing. Compute the average of the measured
dimensions and record the number. Call this Dimension (Y).
e. Determine the correct thickness of the shim pack that will be installed between the
bearing cone and the coupling gear. The shim pack thickness is equal to Dimension
(X) minus Dimension (Y). Tolerance for the shim pack is 0.10 mm (0.003 inch).
Note: If two shims are required, install the thinner shim next to the coupling gear
when the coupling gear is installed.
9. Use Tooling (C) and a suitable lifting device to remove the main housing from the motor
housing. The weight of the main housing is approximately 191 kg (420 lb).
Note: Refer to Disassembly and Assembly, "Duo-Cone Conventional Seals - Install"
.
Note: The rubber seals and all surfaces that contact the seals must be clean and dry. After
installation of the seals, apply clean oil on the contact surfaces of the metal seals.
Illustration 8 g01192416
10. Use Tooling (H) to install Duo-Cone seal (47) in the main housing.
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19. Illustration 9 g01192418
11. Use Tooling (H) to install Duo-Cone seal (52) in the motor housing.
Note: Make sure that the Duo-Cone seals are not scratched or damaged during the assembly
of the main housing or during the assembly of the motor housing. After installation of the
main housing on the motor housing, there will be a small gap between the components. The
gap is caused by the Duo-Cone seals. The gap will be eliminated during installation of the
gear.
Illustration 10 g01192402
12. Use Tooling (C) and a suitable lifting device to position main housing (45) on motor
housing (39). Make sure that the Duo-Cone seals are not scratched or damaged during
installation. The weight of the main housing is approximately 191 kg (420 lb).
Illustration 11 g00876801
13. Install bearing cone (46).
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20. Illustration 12 g00866072
Illustration 13 g03671062
Typical Example
14. Place shims (43) in the correct position on the motor housing. If two shims were required,
put the thinner shim in contact with coupling gear (42). Make sure that all the holes in the
components are in alignment with each other. Put coupling gear (42) in the original position
on the motor housing.
15. Apply Tooling (K) on the threads of bolts (41). Install the bolts to secure coupling gear (42)
in place. Tighten bolts (41) evenly in a crisscross pattern to a torque of 1800 ± 200 N·m
(1327 ± 148 lb ft).
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21. Illustration 14 g03671063
16. Install O-ring seal (40) in the main housing.
Illustration 15 g00866085
17. Use Tooling (C) and a suitable lifting device to position housings (39) and (45) on Tooling
(A). The combined weight of housings (39) and (45) is approximately 363 kg (800 lb).
18. Install bolts (44) to secure the housings to Tooling (A).
19. Remove the suitable cribbing.
Illustration 16 g03671065
20. Thoroughly clean the mating surface of main housing (39) that contacts ring gear (38).
Apply a bead of Tooling (L) on the mating surface of ring gear (38). Use Tooling (C) and a
suitable lifting device to place ring gear (38) in position on main housing (39). Make sure
that the alignment mark on main housing (39) and ring gear (38) line up with each other. It
may be necessary to use a suitable hammer to seat ring gear (38) on main housing (39).
21. Assemble the carrier assembly, as follows:
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22. Illustration 17 g00865884
Illustration 18 g01192432
a. Apply clean oil on bearings (34) and (36). Install bearings (34) and (36) in planetary
gear (35).
b. Install thrust washers (33) and (37) on each side of planetary gear (35).
c. Install planetary gear (35) and thrust washers (33) in carrier assembly (28).
d. Install planetary shaft (32) in carrier assembly (28) and through planetary gear
assembly (30). Make sure that the spring pin hole in planetary shaft (32) is in
alignment with the spring pin hole in carrier assembly (28).
e. Install spring pin (31) in carrier assembly (28) and into planetary shaft (32). Make
sure that the spring pin hole in planetary shaft (32) is in alignment with the spring pin
hole in carrier assembly (28).
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23. Illustration 19 g00513451
f. Orient the split in spring pin (31) horizontally to the carrier. Align the split in the
spring pin to the left or to the right. Make a stake mark on each side of the spring pin
hole in the carrier. This will prevent the spring pin from falling out of the spring pin
hole. Each stake mark should be approximately 1.5 to 3.00 mm
(0.06 to 0.118 inch)from the outside diameter of the spring pin hole.
g. Repeat Steps 21.a through 21.f to install the other three planetary gears in carrier
assembly (28).
Illustration 20 g01192348
22. Use Tooling (C) and a suitable lifting device to install carrier assembly (28) in the ring gear.
The weight of carrier assembly (28) is approximately 125 kg (275 lb).
23. Install spacer (29).
24. Assemble the carrier assembly, as follows:
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24. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
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25. Illustration 21 g00865753
Illustration 22 g00865736
a. Apply clean oil on bearing (26). Install bearing (26) in planetary gear (25).
b. Install thrust washers (27) on each side of planetary gear (25).
c. Install thrust washers (27) and planetary gear (25) in the carrier assembly.
d. Install planetary shaft (24) in the carrier assembly and through planetary gear
assembly (23). Make sure that the spring pin hole in planetary shaft (24) is in
alignment with the spring pin hole in the carrier.
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26. Illustration 23 g00513451
e. Orient the split in the spring pin (22) horizontally to the carrier. Align the split in the
spring pin to the left or to the right. Make a stake mark on each side of the spring pin
hole in the carrier. This will prevent the spring pin from falling out of the spring pin
hole. Each stake mark should be approximately 1.5 to 3.00 mm (0.06 to 0.118 inch)
from the outside diameter of the spring pin hole.
f. Repeat Steps 24.a through 24.e to install the other two planetary gears in the carrier
assembly.
Illustration 24 g00865717
25. Install gear assembly (21), spacer (20), and retaining ring (19).
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27. Illustration 25 g00865671
26. Use Tooling (B) and a suitable lifting device to install carrier assembly (18). The weight of
carrier assembly (18) is approximately 68 kg (150 lb).
Illustration 26 g00865614
27. Apply clean oil on bearing (16). Install washers (15) and bearing (16) in gear (17).
Illustration 27 g00865551
28. Install gear assembly (12) and shaft (14). Drive spring pin (13) into shaft (14).
29. Repeat Steps 27 and 28 for the remaining gear assemblies.
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