The document provides step-by-step instructions for disassembling the final drive components of a 345C excavator. It begins by having the technician remove the final drive from the machine. It then instructs them to use various tools to disassemble the individual components of the final drive, including removing gears, shafts, seals, and housings. The disassembly process is described through 30 detailed steps with accompanying illustrations.
Caterpillar cat 345 c l hydraulic excavator (prefix gcl) service repair manua...hhfjksekmm
The document provides step-by-step instructions for disassembling the final drive of a 345C excavator. It begins by having the reader remove the final drive and coupling. They are then instructed to disassemble the multiple internal components of the final drive including the carrier assemblies, planetary gears, and sprocket housing. Detailed illustrations accompany each step to show how to remove over 30 individual parts like retainers, shafts, seals and gears from the final drive.
Caterpillar cat 345 d excavator (prefix neg) service repair manual (neg00001 ...fjjskekdmme
This document provides disassembly and assembly instructions for the final drive of a 345D excavator. It details 30 steps to disassemble the final drive components including removing the cover, carrier assemblies, ring gear, and other internal parts. It then lists 21 steps for reassembling the final drive, including pressing in bearing cups, installing bearing cones and inner races, and refitting the sprocket housing and other components. Tools required are also listed.
Caterpillar cat 325 c excavator (prefix jld) service repair manual (jld00001 ...fjkskedmme
The document provides instructions for disassembling a final drive component from an excavator. It lists the required tools and gives step-by-step instructions to remove the final drive housing, gears, shafts, seals, and other internal parts. Detailed illustrations accompany each step. Disassembly involves removing retaining rings, gears, shafts, bearings, seals, and other parts from the housing using various tools, including a press, hammer, and pullers. Cleanliness is emphasized to prevent dirt from entering during disassembly.
Caterpillar cat 345 b l series ii excavator (prefix ags) service repair manua...jfdskekdmme
The document provides step-by-step instructions for disassembling and assembling the final drive components of an excavator. It describes removing components like the travel motor, final drive, carrier assemblies, ring gear, and more. It then describes assembling the components in reverse order, including pressing in bearing cups, installing bearing cones with the proper preload using shims, and reinstalling components like the sprocket housing and coupling gear. Precise tools and lifting devices are required to handle the heavy components.
Caterpillar cat 735 b articulated truck (prefix l4d) service repair manual (l...ufjjsjejkekmmd
This document provides disassembly instructions for the output transfer gears of a 735B articulated truck. It describes 51 steps to fully disassemble the output transfer gears, including removing harnesses, hoses, tubes, seals, gears, shafts, bearings, and other components. Detailed illustrations accompany each step to show which specific fasteners and parts are being removed. Special tools are listed that are required for tasks like pulling bearings and applying force. Safety notes remind the technician to use lifting devices for heavy components.
Caterpillar cat 328 d lcr excavator (prefix gtn) service repair manual (gtn00...fjsekdmmeed
The document provides instructions for disassembling the final drive of a 328D LCR excavator. It lists the required tools and presents a step-by-step process to remove parts such as gears, shafts, bearings, seals, and housings. Detailed illustrations accompany each step to show how to properly disassemble the various components using specialized tools like link brackets, forcing bolts, and pullers. The goal is to fully separate all parts of the final drive assembly for maintenance or repair purposes.
Caterpillar cat 328 d lcr excavator (prefix mkr) service repair manual (mkr00...fjsekdmmeed
The document provides instructions for disassembling the final drive of a 328D LCR excavator. It lists the required tools and gives step-by-step instructions to remove parts like the final drive cover, gears, carrier assemblies, planetary gear assemblies, and ring gear. Detailed illustrations are provided to show how to remove each component, and notes on weights and cleaning are included. The overall process involves using various tools to remove fasteners and separate the final drive into its individual parts.
Caterpillar cat m318 d wheeled excavator (prefix p8l) service repair manual (...fjjsjeusekkekm
The document provides instructions for disassembling and assembling the rear axle of a M318D wheeled excavator. It lists 23 steps for disassembly, which include removing the carrier housing, planetary gears, brake discs, and hub. It then lists 28 steps for reassembly, covering installing thrust washers, planetary gears, brake discs, ring gear housing, seals, and bolts. Tools required include retaining ring pliers, drivers, spanners, pry bars, pullers, and torque wrenches. Proper torque specifications and clearance measurements are also provided.
Caterpillar cat 345 c l hydraulic excavator (prefix gcl) service repair manua...hhfjksekmm
The document provides step-by-step instructions for disassembling the final drive of a 345C excavator. It begins by having the reader remove the final drive and coupling. They are then instructed to disassemble the multiple internal components of the final drive including the carrier assemblies, planetary gears, and sprocket housing. Detailed illustrations accompany each step to show how to remove over 30 individual parts like retainers, shafts, seals and gears from the final drive.
Caterpillar cat 345 d excavator (prefix neg) service repair manual (neg00001 ...fjjskekdmme
This document provides disassembly and assembly instructions for the final drive of a 345D excavator. It details 30 steps to disassemble the final drive components including removing the cover, carrier assemblies, ring gear, and other internal parts. It then lists 21 steps for reassembling the final drive, including pressing in bearing cups, installing bearing cones and inner races, and refitting the sprocket housing and other components. Tools required are also listed.
Caterpillar cat 325 c excavator (prefix jld) service repair manual (jld00001 ...fjkskedmme
The document provides instructions for disassembling a final drive component from an excavator. It lists the required tools and gives step-by-step instructions to remove the final drive housing, gears, shafts, seals, and other internal parts. Detailed illustrations accompany each step. Disassembly involves removing retaining rings, gears, shafts, bearings, seals, and other parts from the housing using various tools, including a press, hammer, and pullers. Cleanliness is emphasized to prevent dirt from entering during disassembly.
Caterpillar cat 345 b l series ii excavator (prefix ags) service repair manua...jfdskekdmme
The document provides step-by-step instructions for disassembling and assembling the final drive components of an excavator. It describes removing components like the travel motor, final drive, carrier assemblies, ring gear, and more. It then describes assembling the components in reverse order, including pressing in bearing cups, installing bearing cones with the proper preload using shims, and reinstalling components like the sprocket housing and coupling gear. Precise tools and lifting devices are required to handle the heavy components.
Caterpillar cat 735 b articulated truck (prefix l4d) service repair manual (l...ufjjsjejkekmmd
This document provides disassembly instructions for the output transfer gears of a 735B articulated truck. It describes 51 steps to fully disassemble the output transfer gears, including removing harnesses, hoses, tubes, seals, gears, shafts, bearings, and other components. Detailed illustrations accompany each step to show which specific fasteners and parts are being removed. Special tools are listed that are required for tasks like pulling bearings and applying force. Safety notes remind the technician to use lifting devices for heavy components.
Caterpillar cat 328 d lcr excavator (prefix gtn) service repair manual (gtn00...fjsekdmmeed
The document provides instructions for disassembling the final drive of a 328D LCR excavator. It lists the required tools and presents a step-by-step process to remove parts such as gears, shafts, bearings, seals, and housings. Detailed illustrations accompany each step to show how to properly disassemble the various components using specialized tools like link brackets, forcing bolts, and pullers. The goal is to fully separate all parts of the final drive assembly for maintenance or repair purposes.
Caterpillar cat 328 d lcr excavator (prefix mkr) service repair manual (mkr00...fjsekdmmeed
The document provides instructions for disassembling the final drive of a 328D LCR excavator. It lists the required tools and gives step-by-step instructions to remove parts like the final drive cover, gears, carrier assemblies, planetary gear assemblies, and ring gear. Detailed illustrations are provided to show how to remove each component, and notes on weights and cleaning are included. The overall process involves using various tools to remove fasteners and separate the final drive into its individual parts.
Caterpillar cat m318 d wheeled excavator (prefix p8l) service repair manual (...fjjsjeusekkekm
The document provides instructions for disassembling and assembling the rear axle of a M318D wheeled excavator. It lists 23 steps for disassembly, which include removing the carrier housing, planetary gears, brake discs, and hub. It then lists 28 steps for reassembly, covering installing thrust washers, planetary gears, brake discs, ring gear housing, seals, and bolts. Tools required include retaining ring pliers, drivers, spanners, pry bars, pullers, and torque wrenches. Proper torque specifications and clearance measurements are also provided.
Caterpillar cat 345 c hydraulic excavator (prefix gcl) service repair manual ...hfhjskedme
The document provides step-by-step instructions for disassembling the final drive of a 345C excavator. It lists 30 steps to remove components like the final drive cover, ring gear, carrier assemblies, planetary gears, and more. Detailed illustrations accompany each step to show how to attach lifting devices and tools, locate identification marks, and disassemble the various parts. Required tools include a transmission stand, link brackets, retaining ring pliers, eyebolts, and seal installer.
Caterpillar cat 345 c l hydraulic excavator (prefix gcl) service repair manua...jjfksekdmejik
The document provides step-by-step instructions for disassembling the final drive of a 345C excavator. It lists 30 steps to remove components like the final drive cover, ring gear, carrier assemblies, planetary gears, and more. Detailed illustrations accompany each step to show how to attach lifting devices and tools, locate identification marks, and disassemble the various parts. Required tools include a transmission stand, link brackets, retaining ring pliers, eyebolts, and seal installer.
Caterpillar cat 345 c l hydraulic excavator (prefix gcl) service repair manua...ifkkdkmdmd
The document provides step-by-step instructions for disassembling the final drive components of a 345C excavator. It lists 30 steps to remove parts like the final drive cover, carrier assemblies, ring gear, and other components. Detailed illustrations are included to identify each part. Required tools are listed.
Caterpillar cat 345 c hydraulic excavator (prefix gcl) service repair manual ...fjkkekmdm
This document provides instructions for disassembling and assembling the final drive of a 345C excavator. It describes in detail how to disassemble the various components of the final drive, including removing the cover, ring gear, carrier assemblies, planetary gears, and sprocket housing. It then describes the assembly process and provides steps to install bearings, seals, gears, and other components in the correct order and with the proper tools. The instructions ensure accurate reassembly of all parts to their original locations and orientations.
Caterpillar cat 345 c hydraulic excavator (prefix els) service repair manual ...fjsekqazxkdmmem
This document provides instructions for disassembling and assembling the final drive of a 345C excavator. It describes in detail how to disassemble the various components of the final drive, including removing the cover, ring gear, carrier assemblies, planetary gears, and sprocket housing. It then describes the assembly process and how to properly adjust the bearing preload using shims. The goal is to thoroughly clean all parts and check seals before reassembling the final drive with the proper bearing adjustment.
Caterpillar cat 345 c l hydraulic excavator (prefix els) service repair manua...fjjskqazxedmmem
This document provides instructions for disassembling and assembling the final drive components of a 345C excavator. It describes 30 steps to disassemble the final drive, removing components like the cover, ring gear, carrier assemblies, planetary gears, and seals. It then provides assembly instructions for installing these components in reverse order. Detailed illustrations are provided to identify the specific components and tools required.
Caterpillar cat 345 c hydraulic excavator (prefix els) service repair manual ...fjskekmdm
This document provides instructions for disassembling and assembling the final drive components of a 345C excavator. It describes 30 steps to disassemble the final drive, removing components like the cover, ring gear, carrier assemblies, planetary gears, and seals. It then provides assembly instructions for installing these components in reverse order. Detailed illustrations are provided to identify the specific components and tools required.
Caterpillar cat 345 c l hydraulic excavator (prefix els) service repair manua...hhfjksekmm
This document provides instructions for disassembling and assembling the final drive of a 345C excavator. It describes in detail how to disassemble the various components of the final drive, including removing the cover, ring gear, carrier assemblies, planetary gears, and sprocket housing. It then describes the assembly process and how to properly adjust the bearing preload using shims. The goal is to thoroughly clean all parts and check seals before reassembling the final drive with the proper bearing adjustment.
Caterpillar cat 345 c l hydraulic excavator (prefix els) service repair manua...ifkkdkmdmd
The document provides step-by-step instructions for disassembling and assembling the final drive components of a 345C excavator. It describes removing over 30 individual parts including gears, shafts, housings and seals. Detailed illustrations are included to identify each part. Special tools are listed that are required, along with torque specifications for reinstalling components. The process is reversed for assembly, with parts installed back in the original locations and orientations.
Caterpillar cat 345 c hydraulic excavator (prefix els) service repair manual ...fjkkekmdm
The document provides step-by-step instructions for disassembling and assembling the final drive components of a 345C excavator. It describes removing over 30 individual parts including gears, shafts, housings and seals. Detailed illustrations are included to identify each part. Special tools are listed that are required, along with torque specifications for reinstalling components. The process is reversed for assembly, with parts reinstalled in the original locations and orientations.
Mc cormick mc series (2002 2007) - mc01 - mc power 6 (6 cyl) tractor service ...fjjskqazxedmmem
This document contains parts listings and diagrams for engine and other components for a McCormick tractor model. It lists over 100 individual part numbers, descriptions and quantities for systems like the engine, radiator, air intake, exhaust and others. The parts are identified numerically with the corresponding diagram to allow for identification and replacement of specific components.
Mc cormick mc series (2002 2007) - mc01 - mc (4 cyl) tractor service repair m...fjjskqazxedmmem
This document provides parts information for various engine and cooling system components for McCormick tractors from model years 2002-2007, including radiators, radiator assemblies, hoses, fans, thermostats, oil coolers, belts, and other related parts. The document lists each part number, description, quantity, and other identifying information for easy reference when looking up replacement parts.
Mc cormick gx series tier 3 (2004 2007) - rp81 - gx55 gxh55 tractor service ...fjjskqazxedmmem
This document contains a parts list for engine components. It includes over 30 individual parts needed for engine replacement or overhaul, including tappets, rods, shafts, bearings, pistons, gears, bolts and other hardware. Quantities and part numbers are provided for each item. The parts are for Gx series tier 3 tractors from 2004-2007, models GX55 and GXH55.
Mc cormick gx series tier 3 (2004 2007) - rp81 - gx50 gxh50 tractor service ...fjjskqazxedmmem
This document contains parts lists and assembly diagrams for engine components. It includes over 30 individual parts with descriptions and part numbers. The parts are for a Tier 3 GX series engine from 2004-2007 and include pistons, rings, valves, gears, shafts, housings and other internal engine components.
Mc cormick gx series tier 1 (2002 2004) - rp80 - gx40 gxh40 tractor service ...fjjskqazxedmmem
This document provides a parts list and assembly instructions for engine components. It includes over 30 individual parts, identifying each part number, name, quantity needed and installation steps. Key details include piston rings, connecting rod bearings, valves, springs and other internal engine parts. Installation times and torque specifications are provided for each step. Additional information notes when parts are for replacement or overhaul and identifies reference pages for some components.
Mc cormick dmax (2013 ) - rt70 - 115 tractor service repair manualfjjskqazxedmmem
This document contains parts diagrams and lists of components for an engine. It includes over 50 individual part numbers, descriptions and diagrams across multiple pages. The parts are for a Dmax 2013- McCormick RT70 115 engine and include items like pistons, valves, pumps, filters, gaskets and other engine internals.
Mc cormick cx l tier 3 (2007-2013) - rp22 - 85 tractor service repair manualfjjskqazxedmmem
This document contains parts lists and diagrams for an engine replacement for a Cx-l tier 3 agricultural machine from 2007-2013. It includes over 150 individual part numbers, descriptions and quantities for components of the engine including the cylinder block, crankcase, pistons, rods, valves, gearbox and other systems. The parts are provided to perform a complete replacement of the 60.7kw engine.
Mc cormick cx l tier 3 (2007-2013) - rp22 - 70 tractor service repair manualfjjskqazxedmmem
This document contains parts lists and diagrams for engine components of a McCormick CX-L tier 3 engine from 2007-2013. It includes lists of parts needed for the cylinder block, crankcase, oil pan, timing components, pistons, connecting rods, balancer, coolant system and other engine subassemblies. The parts are identified by reference numbers and names to facilitate replacement or repair of components.
Mc cormick cx xtrashift tier 3 (2008 2009) - rpc2 - 100 tractor service repai...fjjskqazxedmmem
This document provides a list of components for repairing or replacing parts for engines. It includes descriptions of each part needed, the reference number, quantity required and notes about serial number ranges the part is needed for or service/replacement instructions. Key information includes part names and numbers, quantities, applicability notes and instructions to order replacement parts.
This document provides a list of engine components for a McCormick CX synchro tier 3 restyling from 2009-2011. It includes over 50 individual components such as pistons, rods, bearings, gaskets, screws, plugs, pumps, and sensors. Each component lists relevant information like part numbers, serial numbers, replacement kits, and notes indicating whether items are serviced individually or as assemblies.
Mc cormick cx synchro tier 3 (2008 2009) - rpc1 - 105 tractor service repair ...fjjskqazxedmmem
This document contains a list of engine components for a McCormick CX synchro tier 3 engine from 2008-2009. Each component lists relevant part numbers, reference numbers, replacement kits, and other identifying information. The purpose is to provide a catalog of replacement parts for servicing this engine model.
Mc cormick cx synchro tier 3 (2008 2009) - rpc1 - 100 tractor service repair ...fjjskqazxedmmem
This document contains parts lists and assembly diagrams for engine components. It lists individual part numbers, descriptions, quantities and references other parts they are components of. Notes indicate when parts are not serviced individually and need to be replaced as part of larger assemblies or kits.
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Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
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2. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 345C EXCAVATOR GCL
Configuration: 345C & 345C L Hydraulic Excavator GCL00001-UP (MACHINE) POWERED BY C13 Engine
Disassembly and Assembly
345C Excavator and 345C MHPU
Mobile Hydraulic Power Unit Machine Systems
Media Number -RENR8612-06 Publication Date -01/02/2013 Date Updated -21/02/2013
i05331566
Final Drive - Disassemble
SMCS - 4050-015
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-2420 Transmission Stand Group 1
B 138-7573 Link Bracket 2
C 1P-1860 Retaining Ring Pliers 1
D 4C-8359 Eyebolt 3
E 4C-8359 Eyebolt 2
F 138-7574 Link Bracket 2
Start By:
A. Remove the final drive. Refer to Disassembly and Assembly, "Final Drive and Travel Motor
- Remove" in this manual.
1. Thoroughly clean the outside of the final drive and travel motor prior to disassembly.
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3. Illustration 1 g01207795
2. Remove coupling (1) from final drive (2) .
3. Attach a suitable lifting device to the final drive, and turn final drive (2) over 180 degrees.
The weight of final drive (2) is approximately 590 kg (1300 lb).
Illustration 2 g01207796
4. Attach the final drive to Tooling (A) . Put an alignment mark across the sections of the final
drive for assembly purposes. All parts must be reinstalled in the original locations.
5. Remove socket head screws (3) from the final drive cover.
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4. Illustration 3 g01207801
6. Attach Tooling (B) and a suitable lifting device to cover (5) , as shown. The weight of cover
(5) is approximately 52 kg (115 lb).
7. Remove bolts (4) and the washers that hold the cover in place.
8. Use a soft faced hammer in order to break the seal between cover (5) and the ring gear.
Remove cover (5) . The weight of cover (5) is 52 kg (115 lb).
Illustration 4 g01207835
9. Remove spacer (6) from the cover.
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5. Illustration 5 g01207845
10. Remove shims (7) from the cover.
11. Remove socket head bolts (8) and ring gear (9) from the cover.
Illustration 6 g01207864
12. Remove sun gear (10) from carrier assembly (11) . Remove carrier assembly (11) by lifting
the carrier assembly straight up.
13. Disassemble carrier assembly (11) , as follows:
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6. Illustration 7 g01207865
a. Remove spacers (12) . A spacer is located on each side of the sun gear in carrier
assembly (11) .
Note: Planetary gears (15) might be stamped with identification marks "L". Note the
position of the identification marks in relation to the carrier for assembly purposes.
Illustration 8 g01207897
b. Remove retaining ring (13) with Tooling (C) .
c. Remove thrust washers (14) and planetary gear (15) from the carrier.
d. Remove bearing (16) from the planetary gear.
e. Repeat Steps 13.b through 13.d for the other two planetary gears.
Illustration 9 g01208035
f. Use a screwdriver in order to remove retaining ring (17) from the carrier. Remove sun
gear (18) from the carrier.
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7. Illustration 10 g01208136
14. Attach Tooling (D) and a suitable lifting device to carrier assembly (19) , as shown.
Remove carrier assembly (19) by pulling the carrier assembly straight up. The weight of
carrier assembly (19) is approximately 45 kg (100 lb).
15. Disassemble carrier assembly (19) , as follows:
Note: Spacer (20) may remain with carrier assembly (19) , or the spacer may remain with
carrier assembly (28) . Refer to Step 17.
Illustration 11 g01208162
a. Remove spacer (20) from carrier assembly (19) .
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8. Illustration 12 g01208169
b. Drive spring pin (21) into planetary shaft (22) with a hammer and a punch.
Illustration 13 g01208189
c. Remove planetary shaft (22) , two thrust washers (23) and planetary gear (24) from
the carrier.
Note: Planetary gears (24) might be stamped with identification marks "M". Note the
position of the identification marks in relation to the carrier for assembly purposes.
d. Remove bearing (25) from the planetary gear.
e. Remove spring pin (21) from planetary shaft (22) with a hammer and a punch.
f. Repeat Steps 15.b through 15.e in order to remove the other two planetary gears from
the carrier.
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9. Illustration 14 g01208245
g. Use a screwdriver to remove retaining ring (26) . Remove sun gear (27) from the
carrier.
Illustration 15 g01208253
16. If spacer (20) was not removed in Step 15.a, remove the spacer from carrier assembly (28)
at this time.
Illustration 16 g01208256
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10. 17. Attach Tooling (E) and a suitable lifting device to carrier assembly (28) , as shown. Remove
carrier assembly (28) . The weight of carrier assembly (28) is approximately 64 kg (140 lb).
18. Disassemble carrier assembly (28) , as follows:
Illustration 17 g01208265
a. Drive spring pin (29) into planetary shaft (30) with a hammer and a punch.
Illustration 18 g01208280
b. Remove planetary shaft (30) , two thrust washers (31) , and planetary gear (32) from
the carrier.
Note: Planetary gears (32) might be stamped with identification marks "N". Note the
position of the identification marks in relation to the carrier for assembly purposes.
c. Remove bearings (33) from the planetary gear.
d. Drive spring pin (29) out of planetary shaft (30) with a hammer and a punch.
e. Repeat Steps 18.a through 18.d in order to remove the other three planetary gears
from the carrier.
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11. Illustration 19 g01208300
19. Fasten Tooling (E) and a suitable lifting device to ring gear (34) , as shown. Remove ring
gear (34) from sprocket housing (35) . The weight of ring gear (34) is approximately 82 kg
(180 lb).
Illustration 20 g01208542
20. Remove O-ring seal (36) from sprocket housing (35) .
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12. Illustration 21 g01208553
Note: Mark the orientation of coupling (38) for assembly purposes.
21. Remove bolts (37) from coupling gear (38) .
Illustration 22 g01208572
22. Install suitable forcing bolts (39) in coupling gear (38) , as shown. Tighten the forcing bolts
evenly in order to loosen coupling gear (38) . Remove the coupling gear from the motor
housing.
Illustration 23 g01208578
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13. Illustration 24 g01208625
23. Remove shims (40) from the motor housing.
Note: Inner cones and outer bearing cones (42) are a slip fit on the motor housing. While
you remove sprocket housing (35) from the motor housing, inner bearing cone (42) may
stay with the sprocket housing or the inner bearing cone may stay on the motor housing.
24. Fasten Tooling (F) and a suitable lifting device to sprocket housing (35) , as shown.
Separate the sprocket housing from the motor housing. The weight of sprocket housing (35)
is 127 kg (280 lb).
Illustration 25 g01208626
25. Remove the locating pins from the motor housing.
26. Remove duo-cone seal gp (41) from the motor housing.
27. If inner bearing cone (42) remained on the motor housing, then remove the inner bearing
cone.
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14. Illustration 26 g01208633
28. Remove duo-cone seal gp (43) from the sprocket housing.
29. If inner bearing cone (42) remained on the sprocket housing, then remove the inner bearing
cone.
30. Remove the bearing cups from the sprocket housing.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sat Jul 18 15:28:39 UTC+0800 2020
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15. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 345C EXCAVATOR GCL
Configuration: 345C & 345C L Hydraulic Excavator GCL00001-UP (MACHINE) POWERED BY C13 Engine
Disassembly and Assembly
345C Excavator and 345C MHPU
Mobile Hydraulic Power Unit Machine Systems
Media Number -RENR8612-06 Publication Date -01/02/2013 Date Updated -21/02/2013
i05970668
Final Drive - Assemble
SMCS - 4050-016
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-2420 Transmission Repair Stand 1
B 138-7573 Link Bracket 2
C 1P-1860 Retaining Ring Pliers 1
D 4C-8359 Eyebolt 3
E 4C-8359 Eyebolt 2
F 138-7574 Link Bracket 2
G 8T-0531 Duo-Cone Seal Installer As 1
H 4C-5599 Anti-Seize Compound 1
J 9S-3263 Thread Lock Compound 1
K 1U-8846 Gasket Sealant 1
L 6V-7059 Micrometer 1
M 1U-9895 Crossblock 1
1. Make sure that all parts of the final drive are thoroughly clean and free of dirt and debris
prior to assembly. Check the condition of all O-ring seals that are used in the final drive. If
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16. any of the seals are damaged, use new parts for replacement. Reassemble the final drive on
Tooling (A) .
Illustration 1 g01208879
2. Apply Tooling (H) to the surfaces inside sprocket housing (35) that makes contact with the
bearing cups. Install a bearing cup that is in each side of the sprocket housing with a press.
Make sure that the bearing cups are properly seated.
3. Apply Tooling (H) to the surfaces inside the motor housing that makes contact with bearing
cones (42) .
4. Install inner bearing cone (42) on the motor housing.
Illustration 2 g01208625
5. Apply Tooling (F) and a suitable lifting device to sprocket housing (35) , as shown. The
weight of sprocket housing (35) is approximately 127 kg (280 lb). Install sprocket housing
(35) on the motor housing. Carefully install outer bearing cone (42) on the sprocket housing.
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17. Illustration 3 g01208578
6. Adjust the bearing preload of the final drive. Determine the correct number of shims (40)
that are required for the proper bearing preload, as follows:
Illustration 4 g01208987
a. Use a depth micrometer in order to measure the step height of coupling gear (38) at
several locations around the gear. Find the average for the measured dimensions
around the gear and record the dimension. Call this Dimension (X) .
b. Apply a load of 10000 kg (22000 lb)to bearing cones (42) .
c. Rotate sprocket housing (35) several times in order to seat the bearing cones.
d. Reduce the load to 3500 ± 350 kg (7700 ± 770 lb).
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18. Illustration 5 g00631001
Illustration 6 g03742848
e. While the load is still on the bearing cones, measure the distance between the top face
of the motor housing and the top face of bearing cone (42) . Take measurements in
several locations around the motor housing. Find the average of the measured
dimensions, and record the dimensions. Call this Dimension (Y) .
f. Determine the correct thickness of shims (40) which are used between bearing cone
(42) and coupling gear (38) . Use the following equation in order to determine the
shim pack thickness.
Shim pack thickness ... (X) − (Y) ± 0.05 mm (0.002 inch)
Note: If shims (40) are required, install the thinnest shim next to coupling gear (38)
during final assembly.
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19. Illustration 7 g01208625
7. Apply Tooling (F) and a suitable lifting device to sprocket housing (35) , as shown.
Separate sprocket housing (35) from the motor housing.
ReferenceRefer to Disassembly and Assembly, "Duo-Cone Conventional Seals - Install".
Note: The rubber seals and all surfaces that makes contact with the seals must be clean and
dry. After installation of the seals, put clean SAE 30 oil on the contact surfaces of the metal
seals.
Illustration 8 g00631006
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20. Illustration 9 g01208999
8. Install Duo-Cone seal kit (43) in the sprocket housing with Tooling (G) .
Illustration 10 g00631014
Illustration 11 g01208626
Illustration 12 g01208625
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21. 9. Install Duo-Cone seal kit (41) in the motor housing with Tooling (G) .
10. ApplyTooling (H) in the bores for the locating pins that are in the motor housing. Reinstall
the locating pins in the motor housing.
11. Make sure that inner bearing cone (42) is seated properly on the motor housing.
Note: Do not scratch Duo-Cone seal gp (41) or damage the Duo-Cone seal gp in the main
housing, or the motor housing during assembly of the two components. After installation of
the main housing on the motor housing, there will be a small gap between the components.
The gap between the components is caused by the Duo-Cone seal kit. This will be
eliminated during the installation of the coupling gear.
12. Attach Tooling (F) and a suitable lifting device to sprocket housing (35) , as shown.
Carefully install the sprocket housing on the motor housing.
13. Install outer bearing cone (42) on the sprocket housing. Make sure that the outer bearing
cone is properly seated.
Illustration 13 g01208578
14. Install shims (40) that were determined in Steps 6.a through 6.f on the end of the sprocket
housing, as shown. If shims were required, make sure that the thinnest shim is installed on
top.
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22. Illustration 14 g01208553
15. Put coupling gear (38) in the original position on the motor housing.
16. Apply Tooling (J) on the threads of bolts (37) that hold coupling gear (38) in position.
Tighten bolts (37) evenly and tighten the bolts in diagonally opposite pairs.
Illustration 15 g01208542
17. Install O-ring seal (36) in sprocket housing (35) .
Illustration 16 g01208300
18. Thoroughly clean the mating surface of sprocket housing (35) that will make contact with
ring gear (34) .
19. Apply a bead of Tooling (K) on the mating surface of ring gear (34) .
20. Attach Tooling (E) and a suitable lifting device to ring gear (34) . Put ring gear (34) in
position on the sprocket housing. The weight of ring gear (34) is approximately 82 kg (180
lb). Make sure that the alignment mark up on the sprocket housing and the ring gear line
with each other.
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23. Illustration 17 g01208280
Illustration 18 g01208265
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24. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
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25. Illustration 19 g00513451
21. Assemble carrier assembly (28) , as follows:
Note: If planetary gear (32) is stamped with an "N", make sure that the planetary gear
identification grooves are facing in the correct direction, which was noted during the
disassembly of the carrier assembly (28) .
a. Assemble carrier assembly (28) .
b. Put clean SAE 30 oil on bearings (33) .
c. Install bearings (33) in planetary gear (32) .
d. Install a thrust washer (31) on each side of the planetary gear.
e. Install the planetary gear and thrust washers in carrier (28) .
f. Install planetary shaft (30) in carrier (28) and through planetary gear (32) . Make sure
that the spring pin hole in the planetary shaft is in alignment with the spring pin hole
in the carrier.
g. Install spring pin (29) in the carrier and into the planetary shaft. Install the spring pin
until the spring pin is even with the outside surface of the carrier. Orient the split in
the spring pin horizontally to the carrier. Align the split in the spring pin to the left or
to the right. Refer to Illustration 19.
h. Make a stake mark on each side of the spring pin hole in the carrier. This will prevent
the spring pin from falling out of the spring pin hole. Each stake mark should be
approximately 1.5 to 3.00 mm (.59 to .118 inch) from the spring pin hole.
i. Repeat Steps 21.a through 21.h in order to install the remaining three planetary gears
in carrier (30) .
Illustration 20 g01208256
22. Attach Tooling (E) and a suitable lifting device to carrier assembly (28) . The weight of
carrier assembly (28) is approximately 64 kg (140 lb). Put carrier assembly (28) in position
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26. in the ring gear. It will be necessary to rotate carrier assembly (28) back and forth during
installation in order to engage all the gears properly.
Illustration 21 g01208253
23. Install spacer (20) on carrier assembly (28) .
24. Assemble carrier assembly (19) , as follows:
Illustration 22 g01208245
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27. Illustration 23 g01208189
Illustration 24 g01208169
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