The document provides instructions for disassembling and assembling the travel motor on a 345B Excavator model. It lists required tools and parts and gives step-by-step instructions to remove components like the brake cover, brake assembly, springs, seals, gears, and housing parts. Special safety precautions are outlined and components must be cleaned, marked, and reinstalled in their original locations. Detailed illustrations accompany each step.
Caterpillar cat 330 d excavator (prefix jjm) service repair manual (jjm00001 ...jfdskekdmme
This document provides instructions for disassembling and assembling the travel motor on a 330D excavator. It lists the required tools and presents step-by-step procedures to remove and install various components of the travel motor like the head, brake piston, plates, seals, and bearings. Cleanliness is emphasized during disassembly and assembly to prevent contamination. All O-rings and gaskets must be replaced.
Caterpillar cat 336 e hvg excavator (prefix rbs) service repair manual (rbs00...f8isoeidkdk
The document provides instructions for installing a rear power take-off (RPTO) on a C9.3 engine. The procedure involves installing various components like a bearing, thrust washer, dowels, adapter assembly, idler gear and shaft. Tools like guide studs and driver groups are required. Torque specifications and the correct sequence are important to properly install the RPTO.
Caterpillar cat 345 b l track type excavator (prefix 2zw) service repair manu...jfdskekdmme
This document provides instructions for disassembling and assembling the travel motor on 345B and 345B L excavators. It describes 32 steps to disassemble parts like the brake cover, brake assembly, spring sets, discs, plates, gears, bearings and more. It also provides 27 steps to assemble these parts in reverse order, emphasizing cleanliness and marking parts to ensure proper reinstallation. Tools required are also listed.
Caterpillar cat 345 b ii excavator (prefix fee) service repair manual (fee000...f8isoeidkdk
This document provides instructions for assembling the swing drive of a 345B II excavator. Key steps include:
1. Cleaning and inspecting all parts before assembly.
2. Applying anti-seize compound and installing bearings and seals in the swing drive housing.
3. Heating and installing bearings on the pinion shaft and spacer.
4. Using a press to install the pinion shaft, bearings, and bearing cage into the swing drive housing.
Caterpillar cat 345 c hcr material handler excavator (prefix mte) service rep...jfdskekdmme
This document provides instructions for removing and installing the rear gear group and flywheel on a C13 engine. The removal procedure involves removing bolts and seals to access the rear gear components. Tools are required to remove bearings from assemblies. The installation procedure specifies cleaning parts and applying threadlock before installing components in the reverse order of removal, ensuring proper bearing alignment and torque specifications are followed.
Caterpillar cat 374 d l excavator (prefix pja) service repair manual (pja0000...fjkskedmme
This document provides instructions for disassembling and assembling the final drive of a 374D L excavator. It lists over 30 detailed steps for removing components like the ring gear, carrier assemblies, gears, shafts and seals. Bearing preload is determined by applying specific pressures and measuring clearances with a micrometer. All components must be thoroughly cleaned before precise reassembly in their original locations using torque wrenches and lifting devices, with seals and threaded surfaces coated in locking compound or adhesive.
Caterpillar cat 330 d excavator (prefix gbc) service repair manual (gbc00001 ...hhjsekmdmm
This document provides instructions for removing and installing a camshaft on a Caterpillar C9 engine. It outlines the required tools and steps to take the camshaft out of the cylinder block, including removing other components like the rocker arm shaft and front cover first. It then describes how to install the camshaft, making sure to lubricate the lobes and journals and rotate the camshaft to prevent binding. Proper alignment of timing marks is also emphasized when installing the camshaft.
Caterpillar cat 330 c l excavator (prefix jnk) service repair manual (jnk0000...hhjsekmdmm
The document provides installation instructions for a gear pump used in the fan drive of an excavator. It outlines 20 steps to assemble the piston motor that drives the hydraulic fan. These include pressing bearings onto shafts, installing springs, O-rings, seals, and housing components in the proper order and orientation. Precautions are given to ensure cleanliness and prevent injury from parts under pressure.
Caterpillar cat 330 d excavator (prefix jjm) service repair manual (jjm00001 ...jfdskekdmme
This document provides instructions for disassembling and assembling the travel motor on a 330D excavator. It lists the required tools and presents step-by-step procedures to remove and install various components of the travel motor like the head, brake piston, plates, seals, and bearings. Cleanliness is emphasized during disassembly and assembly to prevent contamination. All O-rings and gaskets must be replaced.
Caterpillar cat 336 e hvg excavator (prefix rbs) service repair manual (rbs00...f8isoeidkdk
The document provides instructions for installing a rear power take-off (RPTO) on a C9.3 engine. The procedure involves installing various components like a bearing, thrust washer, dowels, adapter assembly, idler gear and shaft. Tools like guide studs and driver groups are required. Torque specifications and the correct sequence are important to properly install the RPTO.
Caterpillar cat 345 b l track type excavator (prefix 2zw) service repair manu...jfdskekdmme
This document provides instructions for disassembling and assembling the travel motor on 345B and 345B L excavators. It describes 32 steps to disassemble parts like the brake cover, brake assembly, spring sets, discs, plates, gears, bearings and more. It also provides 27 steps to assemble these parts in reverse order, emphasizing cleanliness and marking parts to ensure proper reinstallation. Tools required are also listed.
Caterpillar cat 345 b ii excavator (prefix fee) service repair manual (fee000...f8isoeidkdk
This document provides instructions for assembling the swing drive of a 345B II excavator. Key steps include:
1. Cleaning and inspecting all parts before assembly.
2. Applying anti-seize compound and installing bearings and seals in the swing drive housing.
3. Heating and installing bearings on the pinion shaft and spacer.
4. Using a press to install the pinion shaft, bearings, and bearing cage into the swing drive housing.
Caterpillar cat 345 c hcr material handler excavator (prefix mte) service rep...jfdskekdmme
This document provides instructions for removing and installing the rear gear group and flywheel on a C13 engine. The removal procedure involves removing bolts and seals to access the rear gear components. Tools are required to remove bearings from assemblies. The installation procedure specifies cleaning parts and applying threadlock before installing components in the reverse order of removal, ensuring proper bearing alignment and torque specifications are followed.
Caterpillar cat 374 d l excavator (prefix pja) service repair manual (pja0000...fjkskedmme
This document provides instructions for disassembling and assembling the final drive of a 374D L excavator. It lists over 30 detailed steps for removing components like the ring gear, carrier assemblies, gears, shafts and seals. Bearing preload is determined by applying specific pressures and measuring clearances with a micrometer. All components must be thoroughly cleaned before precise reassembly in their original locations using torque wrenches and lifting devices, with seals and threaded surfaces coated in locking compound or adhesive.
Caterpillar cat 330 d excavator (prefix gbc) service repair manual (gbc00001 ...hhjsekmdmm
This document provides instructions for removing and installing a camshaft on a Caterpillar C9 engine. It outlines the required tools and steps to take the camshaft out of the cylinder block, including removing other components like the rocker arm shaft and front cover first. It then describes how to install the camshaft, making sure to lubricate the lobes and journals and rotate the camshaft to prevent binding. Proper alignment of timing marks is also emphasized when installing the camshaft.
Caterpillar cat 330 c l excavator (prefix jnk) service repair manual (jnk0000...hhjsekmdmm
The document provides installation instructions for a gear pump used in the fan drive of an excavator. It outlines 20 steps to assemble the piston motor that drives the hydraulic fan. These include pressing bearings onto shafts, installing springs, O-rings, seals, and housing components in the proper order and orientation. Precautions are given to ensure cleanliness and prevent injury from parts under pressure.
Caterpillar cat 320 d lrr excavator (prefix fxk) service repair manual (fxk00...fjkskedmme
This document provides instructions for removing and installing the crankshaft and crankshaft gear on Caterpillar 3064 and 3066 engines. It outlines the required tools and step-by-step procedures for removing components like the main bearings, connecting rod caps, and crankshaft. Instructions are provided for checking clearances and installing each part in reverse order. Proper cleaning and lubrication of parts is emphasized to prevent premature wear.
Caterpillar cat 330 c l excavator (prefix mkm) service repair manual (mkm0000...hhjsekmdmm
This document provides instructions for disassembling and assembling the travel motor of a 330C excavator. It begins by listing the required tools. The disassembly process is then described in 28 steps, removing components like the head, springs, plates, and seals. The assembly section follows the reverse order in 23 steps, applying thread lock and ensuring proper alignment of parts. Precautions are provided to prevent damage and ensure cleanliness during the process.
Caterpillar cat 330 d l excavator (prefix has) service repair manual (has0000...hhjsekmdmm
The document provides installation instructions for a swivel on an excavator. It describes cleaning the swivel parts, positioning the swivel using lifting tools, and installing fittings, hoses, bolts and covers to secure the swivel in place. Technicians are instructed to check o-rings and seals for wear and replace if needed, and to use clean hydraulic oil during assembly. The completed swivel installation is then checked for leaks using air pressure.
Caterpillar cat 340 f excavator (prefix rbd) service repair manual (rbd00001 ...fjsekdmmeed
This document provides instructions for removing and installing the fuel manifold (rail) on a C9.3 engine. The removal procedure involves disconnecting harness assemblies, tube assemblies, and removing bolts to access the fuel manifold. Sensors, solenoid valves, and other components are then removed from the manifold. Installation is the reverse of removal, with all components torqued to the specified values. Safety notices warn of hazards from high pressure fuel and ensure cleanliness to prevent contamination of fuel system components.
The document provides instructions for disassembling and assembling a travel motor. It is a service repair manual for Caterpillar 330D2 and 330D2 L excavators. The disassembly procedure involves removing 28 different parts from the travel motor in 27 steps. The assembly procedure involves installing the parts in the reverse order over 23 steps. Precise alignment and cleanliness of parts is emphasized to ensure proper function.
Caterpillar cat 323 f ln excavator (prefix yec) service repair manual (yec000...fjjskekdmme
This service repair manual provides instructions for assembling the final drive of a 323F LN Excavator. It outlines 37 steps requiring various tools to install bearings, seals, gears, pins, and other components in the proper order. Proper preloading of bearings is important. Gaskets and seals must be clean and lubricated before installation. Weights of individual components are provided to assist with assembly. Upon completion, the final drive is installed on the excavator.
Caterpillar cat 390 f excavator (prefix feh) service repair manual (feh00001 ...fjkskedmme
The document provides instructions for disassembling and assembling the travel motor of a 390F excavator. It describes 40 steps to disassemble the various components of the travel motor including removing the head, relief valves, spools, pistons, plates, seals and bearings. It then describes 36 steps for reassembling the components in reverse order, making sure to align marks and reinstall parts in their original locations. Precautions are provided regarding spring loaded components.
Caterpillar cat 318 f l excavator (prefix hcp) service repair manual (hcp0000...fjkskedmme
This document provides instructions for disassembling and assembling the travel motor of a 318F L Excavator. It lists the required tools and presents 31 steps for disassembly, including removing components like the springs, spools, caps, and head assembly. It then lists 29 steps for assembly, instructing technicians to install these components in reverse order. Safety warnings are provided throughout to avoid injury from spring forces. The document is intended to guide maintenance technicians through a complete travel motor overhaul.
Caterpillar cat 330 c fm excavator (prefix b3m) service repair manual (b3m000...hhjsekmdmm
This document contains instructions for removing and installing various components on a 330C FM Excavator including:
1) The air compressor drive gear which involves removing a nut, washer and gear from the air compressor.
2) Releasing hydraulic pressure from single or multiple circuits by moving components and levers to release pressure before disconnecting lines.
3) Removing the batteries which requires disconnecting cables and removing covers.
4) Removing the alternator which involves disconnecting wiring, removing a belt with a tool, and removing a bolt from a guard.
The document provides instructions for disassembling a 330D2 excavator travel motor. It is a 28 step process that includes removing the motor head, brake piston, rotating assembly, cam plate, piston assemblies and other internal components. Tools required include an adapter, bolts, eyebolt, retaining ring pliers, bearing puller, and other equipment to securely hold parts during disassembly. Safety precautions are noted such as containing fluids and ensuring air pressure is free of water.
Caterpillar cat 330 f excavator (prefix hbt) service repair manual (hbt00001 ...fjskekdmjekm
This document provides instructions for removing and installing a front cover on a 330F excavator engine. The key steps are:
1. Remove the crankshaft pulley, fan if equipped, and front seal from the front cover.
2. Remove bolts from the front cover and housing, then remove the cover and gasket.
3. Clean the cover, housing, and install a new gasket. Use guide studs to position the cover and hand tighten bolts.
4. Align the cover and tighten the bolts. Install a new front seal. Reinstall the pulley, fan if equipped.
Caterpillar cat 315 d l excavator (prefix kbd) service repair manual (kbd0000...fjskefkemms
This document provides instructions for disassembling and assembling the final drive of a 315D L excavator. The disassembly process involves removing over 30 individual parts including the carrier assembly, ring gears, sun gear, planetary gears, and seals. The assembly process reverses the disassembly steps and provides details on installing new seals, bearings, and determining the correct shim thickness. Proper cleaning and use of installation tools are emphasized throughout.
Caterpillar cat 390 f l excavator (prefix tye) service repair manual (tye0000...fujskekfmsme
This document provides instructions for disassembling and assembling the travel motor of a 390F L Excavator. It lists 40 steps for disassembly, including removing covers, pistons, springs, seals and other components. It then lists 12 steps for reassembly, starting with installing a lip seal and finishing by reinstalling covers. Precautions are provided regarding cleaning parts and applying oil before assembly.
Caterpillar cat 330 c l excavator (prefix jab) service repair manual (jab0000...hhjsekmdmm
1) The document provides step-by-step instructions for disassembling and assembling the travel motor of a 330C and 330C L excavator.
2) It lists 28 steps for disassembly, including removing the head, brake piston, plates and discs, seals, and other components.
3) It then lists 28 steps for assembly, placing components back in reverse order and noting proper installation of seals, springs, and other parts.
The document provides instructions for removing and installing a cylinder head on a Caterpillar 3176C engine. The removal procedure involves disconnecting various sensors and tubes, and removing bolts and gaskets. The installation procedure describes cleaning surfaces, installing new gaskets and bolts, and tightening the bolts in a specific sequence to the correct torques. Replacing damaged threads with Heli-Coils is also described.
Caterpillar cat 330 d excavator (prefix edx) service repair manual (edx00001 ...hhjsekmdmm
The document provides instructions for assembling the swing drive of an excavator. It describes 30 steps for installing bearings, gears, seals, and other components into the swing drive housing. Tools required include pliers, link brackets, a torque wrench, and sealant. Proper cleaning and lubrication of parts is emphasized. Weights of components are provided to note the number of people needed for installation.
The document provides instructions for removing and installing various engine components on a Caterpillar 330D2 excavator, including the engine oil pump, water pump, water temperature regulator, and flywheel. The procedures note required tools and safety precautions. Components must be clean and free of damage, with replacement of worn parts. Proper torque values are specified for reinstallation of components.
Caterpillar cat 390 f excavator (prefix hng) service repair manual (hng00001 ...fjskefksemer
This document provides instructions for removing and installing the front gear group of a C18 engine. The removal procedure involves removing 14 bolts, plates, gears and seals. Special care must be taken to mark gear orientations and not turn the crankshaft during removal. The installation procedure describes cleaning components, applying thread lock compound, installing 14 gears, plates and seals in the correct order and orientation, and adjusting backlash between gears. Proper removal and installation is important to avoid engine damage.
Caterpillar cat 330 c l excavator (prefix dky) service repair manual (dky0000...hhjsekmdmm
The document provides instructions for disassembling and assembling the travel motor of a 330C L excavator. It lists 28 steps for disassembly, removing components like the head, plates, seals, and bearing races. It then lists 28 steps for assembly, reinstalling those components in reverse order and noting requirements like applying thread lock compounds and ensuring proper alignment of parts. Tools required are also listed. The overall document provides a detailed technical procedure for fully disassembling and reassembling the excavator's travel motor.
Caterpillar cat 319 d l excavator (prefix rjp) service repair manual (rjp0000...fjkskedmme
The document provides instructions for disassembling and assembling a final drive on a 319D L and 319D LN excavator. The disassembly procedure involves removing 33 individual parts from the final drive including the cover, carrier assembly, ring gears, and main housing. The assembly procedure instructs installing 31 of the parts back into the final drive in reverse order and provides details on properly preloading the bearings and determining the correct shim thickness.
Caterpillar cat 345 c hcr material handler excavator (prefix mte) service rep...f8isoeidkdk
This document provides instructions for removing and installing the rear gear group and flywheel on a C13 engine. It outlines:
1) The required tools and removal procedure for the rear gear group which involves removing bolts, seals, gears, bushings and bearings.
2) The installation procedure for the rear gear group which specifies cleaning, applying lubricant and torque specifications for installing the components in reverse order of removal.
3) The removal procedure for the flywheel which requires attaching lifting equipment and removing bolts and ring gear.
4) The installation procedure for the flywheel which involves heating components, applying threadlocker and torque specifications.
Caterpillar cat 345 b track type excavator (prefix 5ws) service repair manual...f8isoeidkdk
The document provides instructions for removing and installing cylinder head components on a Caterpillar 3176C engine, including:
1) Removal steps such as removing sensors, tubes, bolts and the cylinder head using a lifting device.
2) Installation steps such as cleaning surfaces, installing new gaskets and O-rings, lifting the cylinder head into place using a device, and torquing bolts to the specified value.
3) References other documents for removing related parts like the valve mechanism cover beforehand.
Caterpillar cat 320 d lrr excavator (prefix fxk) service repair manual (fxk00...fjkskedmme
This document provides instructions for removing and installing the crankshaft and crankshaft gear on Caterpillar 3064 and 3066 engines. It outlines the required tools and step-by-step procedures for removing components like the main bearings, connecting rod caps, and crankshaft. Instructions are provided for checking clearances and installing each part in reverse order. Proper cleaning and lubrication of parts is emphasized to prevent premature wear.
Caterpillar cat 330 c l excavator (prefix mkm) service repair manual (mkm0000...hhjsekmdmm
This document provides instructions for disassembling and assembling the travel motor of a 330C excavator. It begins by listing the required tools. The disassembly process is then described in 28 steps, removing components like the head, springs, plates, and seals. The assembly section follows the reverse order in 23 steps, applying thread lock and ensuring proper alignment of parts. Precautions are provided to prevent damage and ensure cleanliness during the process.
Caterpillar cat 330 d l excavator (prefix has) service repair manual (has0000...hhjsekmdmm
The document provides installation instructions for a swivel on an excavator. It describes cleaning the swivel parts, positioning the swivel using lifting tools, and installing fittings, hoses, bolts and covers to secure the swivel in place. Technicians are instructed to check o-rings and seals for wear and replace if needed, and to use clean hydraulic oil during assembly. The completed swivel installation is then checked for leaks using air pressure.
Caterpillar cat 340 f excavator (prefix rbd) service repair manual (rbd00001 ...fjsekdmmeed
This document provides instructions for removing and installing the fuel manifold (rail) on a C9.3 engine. The removal procedure involves disconnecting harness assemblies, tube assemblies, and removing bolts to access the fuel manifold. Sensors, solenoid valves, and other components are then removed from the manifold. Installation is the reverse of removal, with all components torqued to the specified values. Safety notices warn of hazards from high pressure fuel and ensure cleanliness to prevent contamination of fuel system components.
The document provides instructions for disassembling and assembling a travel motor. It is a service repair manual for Caterpillar 330D2 and 330D2 L excavators. The disassembly procedure involves removing 28 different parts from the travel motor in 27 steps. The assembly procedure involves installing the parts in the reverse order over 23 steps. Precise alignment and cleanliness of parts is emphasized to ensure proper function.
Caterpillar cat 323 f ln excavator (prefix yec) service repair manual (yec000...fjjskekdmme
This service repair manual provides instructions for assembling the final drive of a 323F LN Excavator. It outlines 37 steps requiring various tools to install bearings, seals, gears, pins, and other components in the proper order. Proper preloading of bearings is important. Gaskets and seals must be clean and lubricated before installation. Weights of individual components are provided to assist with assembly. Upon completion, the final drive is installed on the excavator.
Caterpillar cat 390 f excavator (prefix feh) service repair manual (feh00001 ...fjkskedmme
The document provides instructions for disassembling and assembling the travel motor of a 390F excavator. It describes 40 steps to disassemble the various components of the travel motor including removing the head, relief valves, spools, pistons, plates, seals and bearings. It then describes 36 steps for reassembling the components in reverse order, making sure to align marks and reinstall parts in their original locations. Precautions are provided regarding spring loaded components.
Caterpillar cat 318 f l excavator (prefix hcp) service repair manual (hcp0000...fjkskedmme
This document provides instructions for disassembling and assembling the travel motor of a 318F L Excavator. It lists the required tools and presents 31 steps for disassembly, including removing components like the springs, spools, caps, and head assembly. It then lists 29 steps for assembly, instructing technicians to install these components in reverse order. Safety warnings are provided throughout to avoid injury from spring forces. The document is intended to guide maintenance technicians through a complete travel motor overhaul.
Caterpillar cat 330 c fm excavator (prefix b3m) service repair manual (b3m000...hhjsekmdmm
This document contains instructions for removing and installing various components on a 330C FM Excavator including:
1) The air compressor drive gear which involves removing a nut, washer and gear from the air compressor.
2) Releasing hydraulic pressure from single or multiple circuits by moving components and levers to release pressure before disconnecting lines.
3) Removing the batteries which requires disconnecting cables and removing covers.
4) Removing the alternator which involves disconnecting wiring, removing a belt with a tool, and removing a bolt from a guard.
The document provides instructions for disassembling a 330D2 excavator travel motor. It is a 28 step process that includes removing the motor head, brake piston, rotating assembly, cam plate, piston assemblies and other internal components. Tools required include an adapter, bolts, eyebolt, retaining ring pliers, bearing puller, and other equipment to securely hold parts during disassembly. Safety precautions are noted such as containing fluids and ensuring air pressure is free of water.
Caterpillar cat 330 f excavator (prefix hbt) service repair manual (hbt00001 ...fjskekdmjekm
This document provides instructions for removing and installing a front cover on a 330F excavator engine. The key steps are:
1. Remove the crankshaft pulley, fan if equipped, and front seal from the front cover.
2. Remove bolts from the front cover and housing, then remove the cover and gasket.
3. Clean the cover, housing, and install a new gasket. Use guide studs to position the cover and hand tighten bolts.
4. Align the cover and tighten the bolts. Install a new front seal. Reinstall the pulley, fan if equipped.
Caterpillar cat 315 d l excavator (prefix kbd) service repair manual (kbd0000...fjskefkemms
This document provides instructions for disassembling and assembling the final drive of a 315D L excavator. The disassembly process involves removing over 30 individual parts including the carrier assembly, ring gears, sun gear, planetary gears, and seals. The assembly process reverses the disassembly steps and provides details on installing new seals, bearings, and determining the correct shim thickness. Proper cleaning and use of installation tools are emphasized throughout.
Caterpillar cat 390 f l excavator (prefix tye) service repair manual (tye0000...fujskekfmsme
This document provides instructions for disassembling and assembling the travel motor of a 390F L Excavator. It lists 40 steps for disassembly, including removing covers, pistons, springs, seals and other components. It then lists 12 steps for reassembly, starting with installing a lip seal and finishing by reinstalling covers. Precautions are provided regarding cleaning parts and applying oil before assembly.
Caterpillar cat 330 c l excavator (prefix jab) service repair manual (jab0000...hhjsekmdmm
1) The document provides step-by-step instructions for disassembling and assembling the travel motor of a 330C and 330C L excavator.
2) It lists 28 steps for disassembly, including removing the head, brake piston, plates and discs, seals, and other components.
3) It then lists 28 steps for assembly, placing components back in reverse order and noting proper installation of seals, springs, and other parts.
The document provides instructions for removing and installing a cylinder head on a Caterpillar 3176C engine. The removal procedure involves disconnecting various sensors and tubes, and removing bolts and gaskets. The installation procedure describes cleaning surfaces, installing new gaskets and bolts, and tightening the bolts in a specific sequence to the correct torques. Replacing damaged threads with Heli-Coils is also described.
Caterpillar cat 330 d excavator (prefix edx) service repair manual (edx00001 ...hhjsekmdmm
The document provides instructions for assembling the swing drive of an excavator. It describes 30 steps for installing bearings, gears, seals, and other components into the swing drive housing. Tools required include pliers, link brackets, a torque wrench, and sealant. Proper cleaning and lubrication of parts is emphasized. Weights of components are provided to note the number of people needed for installation.
The document provides instructions for removing and installing various engine components on a Caterpillar 330D2 excavator, including the engine oil pump, water pump, water temperature regulator, and flywheel. The procedures note required tools and safety precautions. Components must be clean and free of damage, with replacement of worn parts. Proper torque values are specified for reinstallation of components.
Caterpillar cat 390 f excavator (prefix hng) service repair manual (hng00001 ...fjskefksemer
This document provides instructions for removing and installing the front gear group of a C18 engine. The removal procedure involves removing 14 bolts, plates, gears and seals. Special care must be taken to mark gear orientations and not turn the crankshaft during removal. The installation procedure describes cleaning components, applying thread lock compound, installing 14 gears, plates and seals in the correct order and orientation, and adjusting backlash between gears. Proper removal and installation is important to avoid engine damage.
Caterpillar cat 330 c l excavator (prefix dky) service repair manual (dky0000...hhjsekmdmm
The document provides instructions for disassembling and assembling the travel motor of a 330C L excavator. It lists 28 steps for disassembly, removing components like the head, plates, seals, and bearing races. It then lists 28 steps for assembly, reinstalling those components in reverse order and noting requirements like applying thread lock compounds and ensuring proper alignment of parts. Tools required are also listed. The overall document provides a detailed technical procedure for fully disassembling and reassembling the excavator's travel motor.
Caterpillar cat 319 d l excavator (prefix rjp) service repair manual (rjp0000...fjkskedmme
The document provides instructions for disassembling and assembling a final drive on a 319D L and 319D LN excavator. The disassembly procedure involves removing 33 individual parts from the final drive including the cover, carrier assembly, ring gears, and main housing. The assembly procedure instructs installing 31 of the parts back into the final drive in reverse order and provides details on properly preloading the bearings and determining the correct shim thickness.
Caterpillar cat 345 c hcr material handler excavator (prefix mte) service rep...f8isoeidkdk
This document provides instructions for removing and installing the rear gear group and flywheel on a C13 engine. It outlines:
1) The required tools and removal procedure for the rear gear group which involves removing bolts, seals, gears, bushings and bearings.
2) The installation procedure for the rear gear group which specifies cleaning, applying lubricant and torque specifications for installing the components in reverse order of removal.
3) The removal procedure for the flywheel which requires attaching lifting equipment and removing bolts and ring gear.
4) The installation procedure for the flywheel which involves heating components, applying threadlocker and torque specifications.
Caterpillar cat 345 b track type excavator (prefix 5ws) service repair manual...f8isoeidkdk
The document provides instructions for removing and installing cylinder head components on a Caterpillar 3176C engine, including:
1) Removal steps such as removing sensors, tubes, bolts and the cylinder head using a lifting device.
2) Installation steps such as cleaning surfaces, installing new gaskets and O-rings, lifting the cylinder head into place using a device, and torquing bolts to the specified value.
3) References other documents for removing related parts like the valve mechanism cover beforehand.
This document provides instructions for removing and installing cylinder heads on a Caterpillar 3176C engine. The removal procedure involves removing various components like sensors, tubes, and manifolds to access the cylinder head. Thirteen steps are outlined to remove the cylinder head, which weighs 135 kg. The installation procedure involves cleaning surfaces, inspecting for damage, selecting the correct gasket, and torquing 26 bolts to secure the cylinder head. Proper cleaning and installation of gaskets and seals is emphasized to prevent contamination.
Caterpillar cat 345 b track type excavator (prefix 3mw) service repair manual...f8isoeidkdk
This document provides instructions for disassembling and assembling the travel motor on 345B and 345B L excavator models. It lists the required tools and gives 32 detailed steps for disassembly, including removing covers, springs, pistons, discs, plates, seals, and housing components. The assembly instructions are provided in reverse order and emphasize keeping parts clean to prevent contaminating the hydraulic system.
Caterpillar cat 345 b track type excavator (prefix 2zw) service repair manual...f8isoeidkdk
The document provides instructions for assembling a travel motor. It lists the required tools and gives 30 steps to disassemble parts such as the brake assembly, barrel assembly, swashplate assembly, and shaft assembly. It provides illustrations and notes to inspect parts, replace seals and O-rings, apply lubricant, and ensure cleanliness to prevent contamination. Proper assembly is emphasized to avoid damage and allow for accurate diagnosis if future failures occur.
Caterpillar cat 345 b series ii excavator (prefix alb) service repair manual ...f8isoeidkdk
This document provides instructions for disassembling and assembling the travel motor of a 345B II Excavator. It outlines 31 steps to disassemble the travel motor by removing components like the head, plates, seals, pistons, and housing. It then outlines 29 steps to reassemble the travel motor in reverse order, making sure to clean parts and apply new seals and lubricants. Proper tooling and torque specifications are listed to correctly disassemble and reassemble the travel motor.
Caterpillar cat 345 b series ii excavator (prefix akx) service repair manual ...f8isoeidkdk
The document provides step-by-step instructions for disassembling and assembling the travel motor of an excavator model 345B and 345B L Series II. It lists 31 steps for disassembly, removing components like the head, plates, seals, pistons, and housing. It then lists 27 steps for assembly, replacing components in the reverse order and ensuring proper installation of seals, washers, and other parts. Tools required are listed, as well as lubrication and cleaning notes to prevent contamination.
Caterpillar cat 345 b series ii excavator (prefix akj) service repair manual ...f8isoeidkdk
The document provides instructions for removing and installing connecting rod bearings and crankshaft main bearings on a 345B II excavator. The removal process includes using a bearing tool to remove upper halves of bearings. Installation requires applying clean oil, ensuring tabs engage properly, and torquing bolts to specified values. Crankshaft removal involves taking off bearing caps, thrust bearings and lower bearing halves before lifting the crankshaft out.
Caterpillar cat 345 b series ii excavator (prefix ags) service repair manual ...f8isoeidkdk
This document provides instructions for disassembling and assembling the final drive components of an excavator. It describes removing over 30 individual parts in 21 steps, including the travel motor, final drive, various gears, carriers, shafts, seals and housings. Special tools are required and parts must be reinstalled in their original locations and orientations. The document aims to completely disassemble then reassemble the final drive system.
Caterpillar cat 345 b lc excavator (prefix 7ks) service repair manual (7ks000...f8isoeidkdk
The document provides instructions for disassembling and assembling the travel motor of a 345B L excavator. It lists 32 steps for disassembly, including removing covers, springs, seals, gears, and housing components. Reassembly requires installing these parts in reverse order, taking care to align markings and ensure cleanliness to prevent contaminating the hydraulic system. Proper tools are required and safety precautions must be followed when handling springs and heavy components.
Caterpillar cat 345 b l track type excavator (prefix 3mw) service repair manu...f8isoeidkdk
1. The document provides step-by-step instructions for disassembling and assembling components of a travel motor, including the brake assembly, head assembly, barrel assembly, swashplate assembly, and shaft assembly.
2. Safety precautions are outlined, such as marking parts for reinstallation, cleaning components, and using new seals and O-rings.
3. Tools required are listed, and notes provide information on failure analysis, inspection of parts, and lubrication of components during assembly.
Caterpillar cat 345 b l track type excavator (prefix 2zw) service repair manu...f8isoeidkdk
The document provides instructions for assembling a travel motor. It lists the required tools and gives 30 steps to disassemble parts such as the brake assembly, barrel assembly, swashplate assembly, and shaft assembly. It provides illustrations and notes to inspect parts, replace seals and O-rings, apply lubricant, and ensure cleanliness to prevent contamination. Proper assembly is emphasized to avoid damage and allow for accurate diagnosis if future failures occur.
Caterpillar cat 345 b l series ii excavator (prefix alb) service repair manua...f8isoeidkdk
This document provides assembly instructions for a travel motor on an excavator model 345B Series II. It outlines 31 steps to assemble components like the head, housing, plates, seals, and pins. Technicians are advised to clean all parts thoroughly, replace all O-rings and seals, and ensure components are reinstalled in their original locations and orientations. Proper assembly helps prevent contamination and failures.
Caterpillar cat 345 b l series ii excavator (prefix akx) service repair manua...f8isoeidkdk
The document provides step-by-step instructions for disassembling and assembling the travel motor of an excavator model 345B and 345B L Series II. It lists 31 steps for disassembly, removing components like the head, plates, seals, pistons, and housing. It then lists 27 steps for assembly, replacing components in the reverse order and ensuring proper installation of seals, washers, and other parts. Tools required are listed, as well as lubrication and cleaning notes to prevent contamination.
Caterpillar cat 345 b l series ii excavator (prefix akj) service repair manua...f8isoeidkdk
The document provides instructions for removing and installing connecting rod bearings and crankshaft main bearings on a 345B II excavator. The removal process includes using a bearing tool to remove upper halves of bearings. Installation requires applying clean oil, ensuring tabs engage properly, and torquing bolts to specified values. Crankshaft removal involves taking off bearing caps, thrust bearings and lower bearing halves before lifting the crankshaft out.
Caterpillar cat 345 b l series ii excavator (prefix ags) service repair manua...f8isoeidkdk
This document provides instructions for disassembling and assembling the final drive components of an excavator. It describes removing over 30 individual parts in 21 steps, including the travel motor, final drive, various gears, carriers, shafts, seals and housings. Special tools are required and parts must be reinstalled in their original locations and orientations. The document aims to completely disassemble then reassemble the final drive system.
Caterpillar cat 345 b l excavator (prefix bfg) service repair manual (bfg0000...f8isoeidkdk
The document provides instructions for disassembling and assembling the travel motor on a 345B Excavator model. It lists required tools and parts and gives step-by-step instructions to remove components like the brake cover, brake assembly, springs, seals, gears, and housing parts. Special safety precautions are outlined and components must be cleaned, marked, and reinstalled in their original locations. Detailed illustrations accompany each step.
Caterpillar cat 345 b l excavator (prefix 9gs) service repair manual (9gs0000...f8isoeidkdk
This document provides instructions for removing and installing cylinder heads on 345B and 345B L excavator models. The removal procedure involves removing various components to access the cylinder head such as the valve cover, rocker arms, and pushrods. Specific bolts and sensors must then be removed from the cylinder head. The installation procedure specifies cleaning surfaces, installing new gaskets and seals, and tightening head bolts to the proper torque. Special tools and repair kits are listed for tasks such as removing fuel filters and repairing damaged cylinder block threads.
Caterpillar cat 345 b l excavator (prefix 7ks) service repair manual (7ks0000...f8isoeidkdk
The document provides instructions for disassembling and assembling the travel motor of a 345B L excavator. It lists 32 steps for disassembly, including removing covers, springs, seals, gears, and housing components. For assembly, it specifies cleaning parts and ensuring components are reinstalled in their original locations with proper lubrication to avoid damage. Proper containment of fluids is emphasized during maintenance.
Caterpillar cat 345 b l excavator (prefix 4ss) service repair manual (4ss0000...f8isoeidkdk
This document provides instructions for disassembling and assembling the travel motor on Caterpillar 345B and 345B L Excavator models. It lists required tools and parts, and provides 32 numbered steps describing how to remove components like the brake assembly, piston, gears, and housing. Safety notices are included to handle fluids properly and avoid damage when reassembling parts.
Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
EV Charging at MFH Properties by Whitaker JamiesonForth
Whitaker Jamieson, Senior Specialist at Forth, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
What Could Be Behind Your Mercedes Sprinter's Power Loss on Uphill RoadsSprinter Gurus
Unlock the secrets behind your Mercedes Sprinter's uphill power loss with our comprehensive presentation. From fuel filter blockages to turbocharger troubles, we uncover the culprits and empower you to reclaim your vehicle's peak performance. Conquer every ascent with confidence and ensure a thrilling journey every time.
Expanding Access to Affordable At-Home EV Charging by Vanessa WarheitForth
Vanessa Warheit, Co-Founder of EV Charging for All, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
At ASP Cranes, we understand the importance of reliable and efficient crane operations in various industries, from construction and manufacturing to logistics and infrastructure development. That's why we strive to deliver top-notch solutions that enhance productivity, safety, and cost-effectiveness for our clients.
Our services include:
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Crane Maintenance and Repair: To ensure optimal performance and safety, regular maintenance and timely repairs are essential for cranes. Our team of skilled technicians provides comprehensive maintenance and repair services to keep your equipment running smoothly and minimize downtime.
Crane Operator Training: Proper training is crucial for safe and efficient crane operation. We offer specialized training programs conducted by certified instructors to equip operators with the skills and knowledge they need to handle cranes effectively.
Custom Solutions: We understand that every project is unique, which is why we offer custom crane solutions tailored to your specific requirements. Whether you need modifications, attachments, or specialized equipment, we can design and implement solutions that meet your needs.
At ASP Cranes, customer satisfaction is our top priority. We are dedicated to delivering reliable, cost-effective, and innovative crane solutions that exceed expectations. Contact us today to learn more about our services and how we can support your project in Raipur, Chhattisgarh, and beyond. Let ASP Cranes be your trusted partner for all your crane needs!
2. Required Tools
Tool Part Number Part Description Qty
(A) 1P-2420 Transmission Repair Stand 1
(B) 1P-1859 Pliers 1
(C) 1P-1863 Pliers 1
(D) 138-7575 Link Bracket 2
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
Products Guide" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
NOTICE
Failure to properly assemble parts or failure to follow established
procedures can lead to damage to the parts and assembly.
To avoid damage to parts, always identify and mark the parts so that
they can be installed into the same location. Never force parts during
assembly. Keep parts clean and lubricated.
NOTICE
Keep all parts clean from contaminants.
Contamination of the hydraulic system with foreign material will
reduce the service life of the hydraulic system components.
To prevent contaminants from entering the hydraulic system, always
plug or cap the lines, fittings, or hoses as they are disconnected. Cover
any disassembled components and clean them properly before
assembly.
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3. Clean the hydraulic system properly after any major component
exchange or especially after a component failure, to remove any
contamination.
Note: If a failure occurs, an accurate diagnosis of the cause can prevent a recurrence. Information
is available to analyze failures for piston pumps and motors. Refer to Special Publication,
SEBD0641, "Analyzing Axial Piston Pump and Motor Failures".
Note: Inspect all parts. If any parts are worn or damaged use new parts for replacement. The
installation of used parts during reconditioning is acceptable. Reuse and salvage information is
available on piston pumps. Refer to Guideline for Reusable Parts and Salvage Operations,
SEBF8032, "Piston Pumps and Motors". During reconditioning, correct any conditions that might
have caused the original failure.
Illustration 1 g00633207
1. Thoroughly clean the outside of the travel motor prior to disassembly. Fasten travel motor
(1) to Tool (A). The weight of the travel motor is 125 kg (275 lb).
2. Put an alignment mark across all housings of the travel motor for assembly purposes.
3. Disconnect tube assembly (2) .
Personal injury can result from parts and/or covers under spring
pressure.
Spring force will be released when covers are removed.
Be prepared to hold spring loaded covers as the bolts are loosened.
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4. Illustration 2 g00633208
Illustration 3 g00633209
4. Remove two socket head bolts (3) from the brake cover that are 180 degrees from each
other. Replace these two bolts with bolts that are slightly longer in length. The two longer
bolts will retain the brake cover when the remaining socket head bolts (3) are removed.
5. Evenly remove the remaining socket head bolts (3) that hold the brake cover in position.
Remove the two longer bolts (3). Remove brake cover (4) from the brake assembly.
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5. Illustration 4 g00633210
6. If necessary, remove brake adjusting screws (5) from the brake cover.
Illustration 5 g00633212
7. Remove brake assembly (6) from the head assembly.
Illustration 6 g00633213
Note: There is an inner spring and an outer spring in each spring set.
8. Remove spring sets (7) from the brake piston.
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6. Illustration 7 g00633214
9. Turn the brake housing to the other side. Remove O-ring seal (8) .
Illustration 8 g00633216
10. Use two suitable forcing screws (9) in order to remove brake piston (10) from the brake
housing.
Illustration 9 g00633217
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7. 11. Remove discs (11) and plates (12) .
Illustration 10 g00633218
12. Remove O-ring seal (13) .
13. Use Tool (B) in order to remove retaining ring (14). Remove gear (15) .
Illustration 11 g00633219
14. Use Tool (C) in order to remove retaining ring (16) .
15. Remove the nut and bushing (17) from the rod assembly.
16. Remove four socket head bolts (18) that hold the head assembly to the motor housing.
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8. Illustration 12 g00633220
17. Fasten Tool (D) and a hoist to head assembly (19), as shown. Carefully remove the head
assembly from the motor housing. The weight of the head assembly is 25 kg (55 lb).
Illustration 13 g00633221
18. Remove thrust plate (20) from the head.
Illustration 14 g00633223
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9. 19. Remove O-ring seal (22) from the head.
20. Remove bearing (23) from the head.
21. Remove pin (21) from the head.
Illustration 15 g00633224
22. Remove O-ring seal (25) from the motor housing.
23. Turn the motor housing on the side, as shown.
Note: Keep the components together, while you remove the barrel assembly from the motor
housing. All parts in the barrel assembly must be reinstalled in the original locations.
24. Carefully remove barrel assembly (24) from the motor housing so the components do not
come apart.
25. Disassemble barrel assembly (24), as follows:
Illustration 16 g00633225
a. Place identification marks on piston assemblies (27), retainer (26), and barrel (28).
Remove piston assemblies (27), and retainer (26) from barrel (28) .
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10. b. Separate piston assemblies (27) from retainer (26) .
Illustration 17 g00633227
c. Remove guide (29) from the barrel.
Illustration 18 g00633228
Note: Take note of the shims (30) that are positioned on the barrel for installation
purposes.
d. Remove shims (30) from the barrel.
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11. Illustration 19 g00633230
26. Remove adjusting screw (31) from the motor housing. Remove the O-ring seal from the
adjusting screw.
27. Remove swashplate assembly (32) from the motor housing.
28. Disassemble the swashplate assembly, as follows:
Illustration 20 g00633231
a. Remove plate (33) .
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12. Illustration 21 g00633232
b. Remove three pins (34) from the plate.
c. Remove two screws (35) .
d. Remove plate (36) .
e. Remove two plungers (37) .
Illustration 22 g00633235
29. Use Tool (B) in order to remove retaining ring (38) that holds shaft assembly (39) in the
motor housing.
Illustration 23 g00633238
30. Use a soft faced hammer in order to remove shaft assembly (39) from the motor housing in
the direction that is shown.
31. Disassemble shaft assembly (39), as follows:
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13. Illustration 24 g00633239
a. Remove O-ring seal (40) from cover (41) .
b. Remove cover (41) from the shaft.
Illustration 25 g00633241
c. Remove lip seal (42) from cover (41) .
Illustration 26 g00633243
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14. d. Use Tool (C) in order to remove retaining ring (43) that holds bearing (44) in position
on the shaft.
Illustration 27 g00633245
e. Put the shaft in a press, as shown. Press the shaft out of bearing (44) .
Illustration 28 g00633246
32. Remove two screws (47) and two bearings (46) from the motor housing. Remove two
bushings (45) from the motor housing.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Thu Aug 27 17:23:34 UTC+0800 2020
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15. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 345B EXCAVATOR BFG
Configuration: 345B, 345B L & 345B LC Excavator BFG00001-UP (MACHINE) POWERED BY 3176C Engine
Disassembly and Assembly
345B, 345B Series II and W345B Series II Excavators Machine Systems
Media Number -SENR1934-11 Publication Date -01/01/2012 Date Updated -12/01/2012
i03721001
Travel Motor - Assemble - Series I
SMCS - 4351-016
S/N - 2NW1-UP
S/N - 2SW1-UP
S/N - 2ZW1-UP
S/N - 3MW1-UP
S/N - 4SS1-UP
S/N - 5WS1-UP
S/N - 6MW1-UP
S/N - 6XS1-UP
S/N - 7KS1-UP
S/N - 8KW1-UP
S/N - 8RW1-UP
S/N - 9CW1-UP
S/N - 9GS1-UP
S/N - BFG1-UP
Installation Procedure
Table 1
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16. Required Tools
Tool Part Number Part Description Qty
(A) 1P-2420 Transmission Repair Stand 1
(B) 1P-1859 Pliers 1
(C) 1P-1863 Pliers 1
(D) 138-7575 Link Bracket 2
(E) 1P-0520 Driver Group 1
NOTICE
Keep all parts clean from contaminants.
Contamination of the hydraulic system with foreign material will
reduce the service life of the hydraulic system components.
To prevent contaminants from entering the hydraulic system, always
plug or cap the lines, fittings, or hoses as they are disconnected. Cover
any disassembled components and clean them properly before
assembly.
Clean the hydraulic system properly after any major component
exchange or especially after a component failure, to remove any
contamination.
Note: If a failure occurs, an accurate diagnosis of the cause can prevent a recurrence. Information
is available to analyze failures for piston pumps and motors. Refer to Special Publication,
SEBD0641, "Analyzing Axial Piston Pump and Motor Failures".
Note: Inspect all parts. If any parts are worn or damaged use new parts for replacement. The
installation of used parts during reconditioning is acceptable. Reuse and salvage information is
available on piston pumps. Refer to Guideline For Reusable Parts and Salvage Operations,
SEBF8032, "Piston Pumps and Motors". During reconditioning, correct any conditions that might
have caused the original failure.
Note: O-rings, gaskets, and seals should always be replaced. A used O-ring may not have the
same sealing properties as a new O-ring. Use 1U-6396 O-Ring Assembly Compound during the
assembly procedure.
Note: Apply a light film of "10W" oil to all components before assembly.
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17. Illustration 1 g00633246
1. Use Tool (E) in order to install two bushings (45) in the motor housing. Install the bushings
until the bushings are seated in the motor housing.
2. Put two bearings (46) in position in the motor housing, as shown.
3. Put 9S-3263 Thread Lock Compound on the threads of two screws (47) .
4. Install the two screws, and tighten the screws to a torque of 5 N·m (44 lb in).
5. Assemble shaft assembly (39) , as follows:
Illustration 2 g00633243
a. Heat bearing (44) . Install the bearing until the bearing makes contact with the
shoulder on the shaft.
b. Use Tool (C) in order to install retaining ring (43) .
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18. Illustration 3 g00633241
c. Use Tool (E) in order to install lip seal (42) in cover (41) .
d. Install the seal until the seal makes contact with the counterbore in the cover and with
the sealing lip facing toward the inside. Lubricate the lip of the seal with clean
hydraulic oil.
Illustration 4 g00633239
e. Install cover (41) on the shaft, as shown.
f. Install O-ring seal (40) on the cover. Lubricate the O-ring seal with clean hydraulic
oil.
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19. Illustration 5 g00633235
6. Use a soft faced hammer in order to install shaft assembly (39) in the motor housing. Make
sure that the shaft assembly is seated in the motor housing.
7. Use Tool (B) in order to install retaining ring (38) in the motor housing.
8. Assemble the swashplate assembly, as follows:
Illustration 6 g00633232
a. Install two plungers (37) .
b. Install plate (36) .
c. Install two screws (35) .
d. Install three pins (34) in the plate.
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20. Illustration 7 g00633231
e. Install plate (33) .
Illustration 8 g00633230
9. Install swashplate assembly (32) in the motor housing, as shown.
10. Install the O-ring seal on adjusting screw (31) . Install the screw for adjusting in the motor
housing.
11. Assemble barrel assembly (24) , as follows:
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21. Illustration 9 g00633228
a. Install the original amount of shims (30) on the barrel. Make sure that the shims are
installed in the original positions.
Illustration 10 g00633227
b. Install guide (29) on the barrel, as shown. Make sure that the guide is seated squarely.
Illustration 11 g00633225
c. Install nine piston assemblies (27) in the original location in retainer (26) .
d. Install the piston assemblies with the retainer in the original location in the barrel.
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22. Illustration 12 g00633227
Note: Make sure that the barrel assembly (24) does not fall apart during installation in the
motor housing.
Illustration 13 g02005414
12. Carefully install barrel assembly (24) over the shaft in the motor housing. Make sure that
the components of the barrel assembly do not fall apart during installation. Install lip type
seal (25A) .
13. Install O-ring seal (25) in the motor housing.
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23. Illustration 14 g00633223
14. Install pin (21) in the head.
15. Install bearing (23) in the head. Make sure that the bearing makes contact with the
counterbore in the head during installation.
16. Install O-ring seal (22) in the head.
Illustration 15 g00633221
17. Install thrust plate (20) on the head, as shown.
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24. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
25. Illustration 16 g00633220
18. Fasten Tool (D) and a hoist to head assembly (19) , as shown. Carefully put the head
assembly in the original position on the motor housing.
Illustration 17 g00633219
19. Put 9S-3263 Thread Lock Compound on the threads of four socket head bolts (18) .
20. Install four socket head bolts (18) that hold the head assembly to the motor housing.
21. Put 9S-3263 Thread Lock Compound on the threads of bushing (17) .
22. Install the bushing and the nut on the rod assembly in the motor housing.
23. Use Tool (C) in order to install retaining ring (16) on the shaft.
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26. Illustration 18 g00633416
24. Put gear (15) in position on the shaft. Use Tool (B) in order to install retaining ring (14) .
This will hold the gear in position.
25. Install O-ring seal (13) in the head assembly.
Illustration 19 g00633421
26. Install discs (11) and plates (12) in alternating order. Start with a disc and end with a disc.
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27. Illustration 20 g00633417
27. Install brake piston (10) in the brake housing.
Illustration 21 g00633214
28. Turn the brake housing on the other side. Install O-ring seal (8) in the brake housing.
Illustration 22 g00633423
Note: There is an inner spring and an outer spring in each spring set.
29. Install spring sets (7) in the brake piston.
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