Caterpillar cat 345 b excavator (prefix ayr) service repair manual (ayr00001 and up)

Service Repair Manual
Models
345B EXCAVATOR

Illustration 1 g00625301
3. Remove bolts (1) and the washers that hold travel motor (2) to the final drive. Fasten a
suitable lifting device to the travel motor, and carefully remove the travel motor from the
final drive. The weight of the travel motor is approximately 125 kg (275 lb).
4. Remove O-ring seal (3) and coupling (4) from the final drive.
5. Fasten a suitable lifting device to the final drive, and turn the final drive over 180 degrees.
The weight of the final drive is approximately 590 kg (1300 lb).
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6. Fasten the final drive to Tooling (A) . Put an alignment mark across the sections of the final
drive for assembly purposes. All parts must be reinstalled in the original locations.
7. Remove two socket head cap screws (5) from the final drive cover.
8. Attach Tooling (B) and a suitable lifting device to cover (7) , as shown.
9. Remove bolts (6) and the washers that hold the cover in place.
10. Use a soft faced hammer in order to break the seal between cover (7) and the ring gear.
Remove the cover. The weight of cover (7) is approximately 45 kg (100 lb).
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11. Remove spacer (8) from the cover.
12. Remove shims (9) from the cover.
13. Remove socket head bolts (10) and ring gear (11) from the cover.
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14. Remove sun gear (12) from carrier assembly (13) . Remove carrier assembly (13) by lifting
the carrier assembly straight up.
15. Disassemble carrier assembly (13) , as follows:
a. Remove spacers (14) . A spacer is located on each side of the sun gear in carrier
assembly (13) .
Note: Planetary gears (17) might be stamped with identification marks "L". Note the
position of the identification marks in relation to the carrier for assembly purposes.
b. Remove retaining ring (15) with Tooling (C) .
c. Remove thrust washers (16) and planetary gear (17) from the carrier.
d. Remove bearing (18) from planetary gear (17) .
e. Repeat Steps 15.b through 15.d for the remaining planetary gears.
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f. Use a screwdriver in order to remove retaining ring (19) from the carrier. Remove sun
gear (20) from the carrier.
16. Attach Tooling (D) and a suitable lifting device to carrier assembly (21) . Remove carrier
assembly (21) by pulling the carrier assembly straight up. The weight of carrier assembly
(21) is approximately 41 kg (90 lb).
Note: Spacer (22) may remain with carrier assembly (21) , or the spacer may remain with
carrier assembly (30) . Refer to Step 18.
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a. Remove spacer (22) from carrier assembly (21) .
b. Drive spring pin (23) into planetary shaft (24) with a hammer and a punch.
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c. Remove planetary shaft (24) , thrust washers (25) and planetary gear (26) from the
carrier.
Note: Planetary gears (26) might be stamped with identification marks "M". Note the
d. Remove bearing (27) from the planetary gear.
e. Remove spring pin (23) from planetary shaft (24) with a hammer and a punch.
f. Repeat Steps 17.b through 17.e for the remaining planetary gears from the carrier.
g. Use a screwdriver to remove retaining ring (28) . Remove sun gear (29) from the
carrier.
18. If spacer (22) was not removed in Step 17.a, remove the spacer from carrier assembly (30)
at this time.
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19. Attach Tooling (E) and a suitable lifting device to carrier assembly (30) . Remove carrier
assembly (30) . The weight of the carrier assembly (30) is approximately 59 kg (130 lb).
a. Drive spring pin (31) into planetary shaft (32) with a hammer and a punch.
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ISJ HEX COMMONALITY CHART AYR00001-UP (MACHINE)(SEBP5600 - 00...
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b. Remove planetary shaft (32) , thrust washers (33) and planetary gear (34) from the
carrier.
Note: Planetary gears (34) might be stamped with identification marks "N". Note the
c. Remove bearings (35) from the planetary gear.
d. Drive spring pin (31) out of planetary shaft (32) with a hammer and a punch.
e. Repeat Steps 20.a through 20.d for the remaining planetary gears.
21. Attach Tooling (E) and a suitable lifting device to ring gear (36) , as shown. Remove ring
gear (36) from sprocket housing (37) . The weight of ring gear (36) is approximately 82 kg
(180 lb).
22. Remove O-ring seal (38) from sprocket housing (37) .
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23. Remove bolts (39) from coupling gear (40) .
Note: Mark the orientation of coupling gear (40) for assembly purposes.
24. Install suitable forcing bolts (41) in coupling gear (40) , as shown. Tighten the forcing bolts
evenly in order to loosen coupling gear (40) . Remove the coupling gear from the motor
housing.
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25. Remove shims (42) from the motor housing.
Note: Inner cones and outer bearing cones (46) are a slip fit on the motor housing. While
you remove sprocket housing (37) from the motor housing, inner bearing cone (46) may
stay with the sprocket housing or the inner bearing cone may stay on the motor housing.
26. Attach Tooling (F) and a suitable lifting device to sprocket housing (37) , as shown.
Separate sprocket housing (37) from the motor housing. The weight of sprocket housing
(37) is approximately 127 kg (280 lb).
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27. Remove the locating pins from the motor housing.
28. Remove Duo-cone seal kit (43) from the motor housing.
29. Remove rope seal (44) from the motor housing.
Note: The 138-0961 rope seal (44) has been removed for the following machines: 345B
(2NW123-UP) and 345B L (4SS952-UP9GS239-UP).
30. If inner bearing cone (46) remained on the motor housing, then remove the inner bearing
cone.
31. Remove Duo-cone seal kit (45) from the sprocket housing.
32. If inner bearing cone (46) remained on the sprocket housing, then remove the inner bearing
cone.
33. Remove the bearing cups from the sprocket housing.
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All Rights Reserved.
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Product: EXCAVATOR
Model: 345B EXCAVATOR AYR
Configuration: ISJ HEX COMMONALITY CHART AYR00001-UP (MACHINE)
Disassembly and Assembly
345B, 345B Series II and W345B Series II Excavators Machine Systems
Media Number -SENR1934-11 Publication Date -01/01/2012 Date Updated -12/01/2012
i05970383
Final Drive - Assemble
SMCS - 4050-016
S/N - 2NW1-UP
S/N - 2SW1-UP
S/N - 2ZW1-UP
S/N - 3MW1-UP
S/N - 4SS1-UP
S/N - 5WS1-UP
S/N - 6MW1-UP
S/N - 6XS1-UP
S/N - 7KS1-UP
S/N - 8KW1-UP
S/N - 8RW1-UP
S/N - 9CW1-UP
S/N - 9GS1-UP
S/N - AGS1-UP
S/N - AKJ1-UP
S/N - AKX1-UP
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S/N - ALB1-UP
S/N - ALD1-UP
S/N - AMD1-UP
S/N - AMJ1-UP
S/N - AMN1-UP
S/N - APB1-UP
S/N - AYR1-UP
S/N - BFG1-UP
S/N - CCC1-UP
S/N - DCW1-UP
S/N - DET1-UP
S/N - FEE1-UP
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-2420 Transmission Stand Group 1
B 138-7573 Link Bracket 2
C 1P-1860 Retaining Ring Pliers 1
D 138-7575 Link Bracket 3
E 138-7575 Link Bracket 2
F 138-7574 Link Bracket 2
G 8T-0531 Seal Installer 1
H 5P-3931 Anti-Seize Compound 1
J 5P-0960 Grease Cartridge 1
K 9S-3263 Thread Lock Compound 1
L 1U-8846 Gasket Sealant 1
M 1U-9895 Crossblock 1
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1. Make sure that all parts of the final drive are thoroughly clean and free of dirt and debris
prior to assembly. Check the condition of all O-ring seals that are used in the final drive. If
any of the seals are damaged, use new parts for replacement. Reassemble the final drive on
Tooling (A) .
2. Apply Tooling (H) to the surfaces inside the sprocket housing that will make contact with
the two bearing cups. Install a bearing cup that is in each side of the sprocket housing with a
press. Make sure that the bearing cups are properly seated.
3. Apply Tooling (H) to the surfaces inside the motor housing that will make contact with
bearing cones (46) .
4. Install inner bearing cone (46) on the motor housing.
5. Attach Tooling (F) and a suitable lifting device to sprocket housing (37) , as shown. Install
sprocket housing (37) on the motor housing. Carefully install outer bearing cone (46) on the
sprocket housing.
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6. Adjust the bearing preload of the final drive. Determine the correct number of shims (42)
that are required for the proper bearing preload, as follows:
a. Use a depth micrometer in order to measure the step height of coupling gear (40) at
several locations around the gear. Find the average for the measured dimensions
around the gear and record the dimension. Call this dimension (X) .
b. Apply a load of 10000 kg (22000 lb) to bearing cones (46) .
c. Rotate sprocket housing (37) several times in order to seat the bearing cones.
d. Reduce the load to 3500 ± 350 kg (7700 ± 770 lb).
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e. While the load is still on the bearing cones, measure the distance between the top face
of the motor housing and the top face of bearing cone (46) . Take measurements in
several locations around the motor housing. Find the average of the measured
dimensions, and record the dimensions. Call this dimension (Y) .
f. Determine the correct thickness of shims (42) which are used between bearing cone
(46) and coupling gear (40) . Use the following equation in order to determine the
shim pack thickness.
Shim pack thickness ... (X) − (Y) ± 0.05 mm (0.002 inch)
Note: If two shims (42) are required, install the thinnest shim next to coupling gear
(40) during final assembly.
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Separate the sprocket housing from the motor housing.
ReferenceRefer to Disassembly and Assembly, "Duo-Cone Conventional Seals - Install".
Note: The rubber seals and all surfaces that makes contact with the seals must be clean and
dry. After installation of the seals, put clean SAE 30 oil on the contact surfaces of the metal
seals.
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8. Install Duo-Cone seal kit (45) in the sprocket housing with Tooling (G) .
9. Install Duo-Cone seal kit (43) in the motor housing with Tooling (G) .
10. Apply Tooling (H) in the bores for the six locating pins that are in the motor housing.
Reinstall the six locating pins in the motor housing.
11. Apply Tooling (J) in the seal groove of the motor housing. Install rope seal (44) in the motor
housing. Make sure that the seal is not twisted.
Note: The 138-0961 Rope Seal (44) has been removed for the following machines: 345B
(2NW123-UP) and 345B L (4SS952-UP9GS239-UP).
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12. Make sure that inner bearing cone (46) is seated properly on the motor housing.
Note: Do not scratch the Duo-Cone seal kit or damage the Duo-Cone seal kit in the main
housing, or the motor housing during assembly of the two components. After installation of
the main housing on the motor housing, there will be a small gap between the components.
The gap between the components is caused by the Duo-Cone seal kit. This will be
eliminated during the installation of coupling gear (40) .
Carefully install the sprocket housing on the motor housing.
14. Install outer bearing cone (46) on the sprocket housing. Make sure that the outer bearing
cone is properly seated.
15. Install shims (42) that were determined in Steps 6.a through 6.f on the end of the sprocket
housing, as shown. If two shims were required, make sure that the thinnest shim is installed
on top.
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16. Put coupling gear (40) in the original position on the motor housing.
17. Apply Tooling (K) on the threads of bolts (39) that hold coupling gear (40) in position.
Tighten bolts (39) evenly and tighten bolts (39) in diagonally opposite pairs. Tighten bolts
(39) to a torque of 900 ± 100 N·m (664 ± 74 lb ft).
18. Install O-ring seal (38) in sprocket housing (37) .
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19. Thoroughly clean the mating surface of sprocket housing (37) that makes contact with the
ring gear (36) .
20. Apply a bead of Tooling (L) on the mating surface of ring gear (36) .
21. Attach Tooling (E) and a suitable lifting device to ring gear (36) . Position ring gear (36) on
the sprocket housing. Make sure that the alignment mark on the sprocket housing and ring
gear (36) line up with each other.
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22. Assemble carrier assembly (30) , as follows:
Note: If planetary gear (34) is stamped with an "N", make sure that the planetary gear
identification grooves are facing in the correct direction, which was noted during the
disassembly of the carrier assembly (30) .
a. Assemble carrier assembly (30) .
b. Put clean SAE 30 oil on bearings (35) .
c. Install bearings (35) in planetary gear (34) .
d. Install thrust washers (33) on each side of planetary gear (34) .
e. Install planetary gear (34) and thrust washers (33) in carrier (30) .
f. Install planetary shaft (32) in carrier (30) and through planetary gear (34) . Make sure
that the spring pin hole in the planetary shaft is in alignment with the spring pin hole
in the carrier.
g. Install spring pin (31) in the carrier and into the planetary shaft. Install the spring pin
until the spring pin is even with the outside surface of the carrier. Orient the split in
the spring pin horizontally to the carrier. Align the split in the spring pin to the left or
to the right. Refer to Illustration 19.
h. Make a stake mark on each side of the spring pin hole in the carrier. This will prevent
the spring pin from falling out of the spring pin hole. Each stake mark should be
approximately 1.5 to 3.00 mm (0.59 to 0.118 inch) from the spring pin hole.
i. Repeat Steps 22.a through 22.h for the remaining planetary gears.
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23. Attach Tooling (E) and a suitable lifting device to carrier assembly (30) . Position carrier
assembly (30) in ring gear (36) . It will be necessary to rotate carrier assembly (30) back and
forth during installation in order to engage all the gears properly.
24. Install spacer (22) on carrier assembly (30) , as shown.
25. Assemble carrier assembly (21) , as follows:
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Caterpillar cat 345 b excavator (prefix ayr) service repair manual (ayr00001 and up)

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