Things to remember while upgrading the brakes of your carjennifermiller8137
Upgrading the brakes of your car? Keep these things in mind before doing so. Additionally, start using an OBD 2 GPS tracker so that you never miss a vehicle maintenance appointment. On top of this, a car GPS tracker will also let you master good driving habits that will let you increase the operational life of your car’s brakes.
What Could Cause The Headlights On Your Porsche 911 To Stop WorkingLancer Service
Discover why your Porsche 911 headlights might flicker out unexpectedly. From aging bulbs to electrical gremlins and moisture mishaps, we're delving into the reasons behind the blackout. Stay tuned to illuminate the road ahead and ensure your lights shine bright for safer journeys.
Things to remember while upgrading the brakes of your carjennifermiller8137
Upgrading the brakes of your car? Keep these things in mind before doing so. Additionally, start using an OBD 2 GPS tracker so that you never miss a vehicle maintenance appointment. On top of this, a car GPS tracker will also let you master good driving habits that will let you increase the operational life of your car’s brakes.
What Could Cause The Headlights On Your Porsche 911 To Stop WorkingLancer Service
Discover why your Porsche 911 headlights might flicker out unexpectedly. From aging bulbs to electrical gremlins and moisture mishaps, we're delving into the reasons behind the blackout. Stay tuned to illuminate the road ahead and ensure your lights shine bright for safer journeys.
Fleet management these days is next to impossible without connected vehicle solutions. Why? Well, fleet trackers and accompanying connected vehicle management solutions tend to offer quite a few hard-to-ignore benefits to fleet managers and businesses alike. Let’s check them out!
Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
Why Is Your BMW X3 Hood Not Responding To Release CommandsDart Auto
Experiencing difficulty opening your BMW X3's hood? This guide explores potential issues like mechanical obstruction, hood release mechanism failure, electrical problems, and emergency release malfunctions. Troubleshooting tips include basic checks, clearing obstructions, applying pressure, and using the emergency release.
What Are The Immediate Steps To Take When The VW Temperature Light Starts Fla...Import Motorworks
Learn how to respond when the red temperature light flashes in your VW with this presentation. From checking coolant levels to seeking professional help, follow these steps promptly to prevent engine damage and ensure safety on the road.
In this presentation, we have discussed a very important feature of BMW X5 cars… the Comfort Access. Things that can significantly limit its functionality. And things that you can try to restore the functionality of such a convenient feature of your vehicle.
5 Warning Signs Your BMW's Intelligent Battery Sensor Needs AttentionBertini's German Motors
IBS monitors and manages your BMW’s battery performance. If it malfunctions, you will have to deal with an array of electrical issues in your vehicle. Recognize warning signs like dimming headlights, frequent battery replacements, and electrical malfunctions to address potential IBS issues promptly.
The Octavia range embodies the design trend of the Škoda brand: a fusion of
aesthetics, safety and practicality. Whether you see the car as a whole or step
closer and explore its unique features, the Octavia range radiates with the
harmony of functionality and emotion
Symptoms like intermittent starting and key recognition errors signal potential problems with your Mercedes’ EIS. Use diagnostic steps like error code checks and spare key tests. Professional diagnosis and solutions like EIS replacement ensure safe driving. Consult a qualified technician for accurate diagnosis and repair.
"Trans Failsafe Prog" on your BMW X5 indicates potential transmission issues requiring immediate action. This safety feature activates in response to abnormalities like low fluid levels, leaks, faulty sensors, electrical or mechanical failures, and overheating.
𝘼𝙣𝙩𝙞𝙦𝙪𝙚 𝙋𝙡𝙖𝙨𝙩𝙞𝙘 𝙏𝙧𝙖𝙙𝙚𝙧𝙨 𝙞𝙨 𝙫𝙚𝙧𝙮 𝙛𝙖𝙢𝙤𝙪𝙨 𝙛𝙤𝙧 𝙢𝙖𝙣𝙪𝙛𝙖𝙘𝙩𝙪𝙧𝙞𝙣𝙜 𝙩𝙝𝙚𝙞𝙧 𝙥𝙧𝙤𝙙𝙪𝙘𝙩𝙨. 𝙒𝙚 𝙝𝙖𝙫𝙚 𝙖𝙡𝙡 𝙩𝙝𝙚 𝙥𝙡𝙖𝙨𝙩𝙞𝙘 𝙜𝙧𝙖𝙣𝙪𝙡𝙚𝙨 𝙪𝙨𝙚𝙙 𝙞𝙣 𝙖𝙪𝙩𝙤𝙢𝙤𝙩𝙞𝙫𝙚 𝙖𝙣𝙙 𝙖𝙪𝙩𝙤 𝙥𝙖𝙧𝙩𝙨 𝙖𝙣𝙙 𝙖𝙡𝙡 𝙩𝙝𝙚 𝙛𝙖𝙢𝙤𝙪𝙨 𝙘𝙤𝙢𝙥𝙖𝙣𝙞𝙚𝙨 𝙗𝙪𝙮 𝙩𝙝𝙚 𝙜𝙧𝙖𝙣𝙪𝙡𝙚𝙨 𝙛𝙧𝙤𝙢 𝙪𝙨.
Over the 10 years, we have gained a strong foothold in the market due to our range's high quality, competitive prices, and time-lined delivery schedules.
2. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 336F EXCAVATOR KCS
Configuration: 336F L & 336F LN Excavators KCS00001-UP (MACHINE) POWERED BY C9.3 Engine
Disassembly and Assembly
C9.3 Engines for Caterpillar Built Machines
Media Number -UENR0130-06 Publication Date -01/08/2015 Date Updated -22/05/2017
i07350680
Combustion Head - Remove and Install - Clean Emissions
Module
SMCS - 108B-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A - Loctite C5A Copper Anti-Seize -
B 195-4609 Seal Pick 1
C - Isopropyl Alcohol -
D 5P-4996 Plug 2
Fuel leaked or spilled onto hot surfaces or electrical components can
cause a fire. To help prevent possible injury, turn the start switch off
when changing fuel filters or water separator elements. Clean up fuel
spills immediately.
NOTICE
Keep all parts clean from contaminants.
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3. Contaminants may cause rapid wear and shortened component life.
Hot engine components can cause injury from burns. Before performing
maintenance on the engine, allow the engine and the components to cool.
1. Turn the fuel supply to the OFF position and turn the power disconnect switch to the OFF.
Illustration 1 g03346521
2. Disconnect clamp assembly (1).
3. Remove three bolts (3).
4. Remove bolt (4). Remove tube assembly (2) and the gasket.
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4. Illustration 2 g03346529
Note: Cap all tube assemblies and fittings that are disconnected to prevent fluid loss. This
action will also keep contaminants out of the systems.
5. Disconnect tube assemblies (5), (6), and (7). Plug tube assemblies (7) with Tooling (D).
Remove bolt (8).
Illustration 3 g03346544
6. Disconnect ignition wire assembly (9) and cable assembly (11).
7. Remove allen bolt (10), the clamp assembly, and position wire assembly (12) out of the
way.
8. Disconnect flame detection temperature sensor (13).
Illustration 4 g03346563
9. Remove nuts (18) and remove combustion head (17).
10. Remove gasket (16), tube assembly (15), and gasket (14).
Note: The gaskets are for one time use only. Replace with new gaskets upon installation.
11. If required, remove studs (19).
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5. Illustration 5 g03346567
12. Remove fittings (20) and (22).
13. Remove spark plug (21).
Illustration 6 g03346591
14. Use Tooling (B) to remove O-ring seals (23) and (24) from cable assembly (12). Discard the
O-ring seals.
Installation Procedure
1. Install combustion head (17) in the reverse order of removal.
a. Apply Tooling (A) onto the threads of studs (19). Install the studs. Tighten studs (19)
to a torque of 17 ± 2 N·m (150 ± 18 lb in).
b. Apply Tooling (A) onto the threads of the studs and nuts (18). Tighten nuts (18) in a
crisscross pattern to a torque of 23 ± 3 N·m (204 ± 27 lb in). Tighten nuts (18) again
in a crisscross pattern to a torque of 28 ± 3 N·m (248 ± 27 lb in). Tighten nuts (18)
again in a crisscross pattern to a torque of 28 ± 3 N·m (248 ± 27 lb in).
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6. Use caution when you are using isopropyl alcohol. Avoid prolonged skin
contact with isopropyl alcohol.
Vapors may be harmful if inhaled. Use only in a well ventilated area. Do
not smoke while using isopropyl alcohol.
Isopropyl alcohol is flammable. Do not use near an open flame or near
welding operations. Keep isopropyl alcohol away from heated surfaces
exceeding 482°C (900°F).
Note: This connection is an electrical connection and cannot be lubricated with a
petroleum-based lubricant. Isopropyl alcohol is the only approved lubrication for this
connection.
c. Lubricate new O-ring seals (23) and (24) with Tooling (C) prior to installation.
d. Tighten fitting (22) to a torque of 60 ± 6 N·m (44 ± 4 lb ft).
e. Tighten fittings (20) to a torque of 30 ± 2 N·m (266 ± 18 lb in).
f. Tighten spark plug (21) to a torque of 57.5 ± 4 N·m (42 ± 3 lb ft).
g. Apply Tooling (A) to the threads of flame detection temperature sensor (13) and
install the sensor. Tighten flame detection temperature sensor (13) to a torque of
45 ± 5 N·m (33 ± 3 lb ft).
h. Tighten tube assemblies (5) and (6) to a torque of 16 ± 2 N·m (142 ± 18 lb in).
i. Tighten tube assembly (7) to a torque of 11 ± 2 N·m (97 ± 18 lb in).
j. Check the coolant level. If necessary, refer to Operation and Maintenance Manual,
"Coolant - Change" for the proper filling procedures.
2. Perform the ARD ignition test. Refer to Troubleshooting Manual, "ARD Ignition - Test".
Copyright 1993 - 2020 Caterpillar Inc.
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7. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 336F EXCAVATOR KCS
Configuration: 336F L & 336F LN Excavators KCS00001-UP (MACHINE) POWERED BY C9.3 Engine
Disassembly and Assembly
C9.3 Engines for Caterpillar Built Machines
Media Number -UENR0130-06 Publication Date -01/08/2015 Date Updated -22/05/2017
i05281840
Relay (ARD Nozzle Heater) - Remove and Install
SMCS - 4493-HTR
Removal Procedure
Illustration 1 g03356721
1. Remove tube assembly (1) and disconnect connector plugs (2). Remove bolts (3) and
relocate plate (4) with the harness assembly attached.
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8. Illustration 2 g03356728
2. Remove bolts (5) and remove relay (6).
Installation Procedure
1. Install relay (6) in the reverse order of removal.
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9. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 336F EXCAVATOR KCS
Configuration: 336F L & 336F LN Excavators KCS00001-UP (MACHINE) POWERED BY C9.3 Engine
Disassembly and Assembly
C9.3 Engines for Caterpillar Built Machines
Media Number -UENR0130-06 Publication Date -01/08/2015 Date Updated -22/05/2017
i05254532
Solenoid Valve (ARD Fuel) - Remove and Install
SMCS - 5479-010
Removal Procedure
Illustration 1 g03346417
The fuel manifold is located on the Clean Emissions Module. Pilot valve is valve assembly (1) and main
valve is valve assembly (2).
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10. Illustration 2 g03346432
Note: Cleanliness is an important factor. Before the disassembly procedure, clean the
exterior of the component thoroughly. This action will help to prevent dirt from entering the
internal mechanism.
1. Remove nut (6), washer (5), and solenoid (4) from valve assembly (1).
2. Remove cartridge assembly (3) and remove O-ring seals (2).
Installation Procedure
1. Install the solenoid valve (1) and solenoid valve (2) in the reverse order of removal.
a. Tighten cartridge assembly (3) to a torque of 50 ± 5 N·m (37 ± 4 lb ft).
b. Tighten nut (6) to a torque of 20 ± 2.5 N·m (177 ± 22 lb in).
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11. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 336F EXCAVATOR KCS
Configuration: 336F L & 336F LN Excavators KCS00001-UP (MACHINE) POWERED BY C9.3 Engine
Disassembly and Assembly
C9.3 Engines for Caterpillar Built Machines
Media Number -UENR0130-06 Publication Date -01/08/2015 Date Updated -22/05/2017
i06723299
Exhaust Manifold - Remove and Install
SMCS - 1059-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 2P-2333 High Temperature Sealer 1
B - Loctite C5A Copper Anti-Seize 1
Start By:
a. Remove the turbocharger.
b. Remove the exhaust cooler.
Illustration 1 g02763883
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12. 1. Remove locknuts (1) and remove the spacers. Discard all locknuts (1).
2. Remove manifold assembly (2).
Illustration 2 g02763891
Note: Note the orientation of the exhaust manifold sections for use in installation procedure.
3. Remove studs (7).
4. Separate manifold sections (3), (4), and (5). Remove and discard gaskets (6).
Installation Procedure
1. Install manifold assembly (2) in the reverse order of removal.
a. Apply a thin coat of Tooling (A) to the outside of the male ends of manifold sections
(5) and (3). Assemble manifold sections (3), (4), and (5), as shown.
b. Apply Tooling (B) on the threads of studs (7) . Install and tighten studs (7) to a torque
of 35 ± 5 N·m (26 ± 4 lb ft).
c. Install new gaskets (6) with the tabs facing down.
d. Apply Tooling (B) on the threads of new locknuts (1). Install the locknuts.
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13. Illustration 3 g01381130
Torque Sequence
e. Use the above sequence to tighten locknuts (1) (represented by Callout (X)) to a
torque of 55 ± 5 N·m (41 ± 4 lb ft).
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14. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 336F EXCAVATOR KCS
Configuration: 336F L & 336F LN Excavators KCS00001-UP (MACHINE) POWERED BY C9.3 Engine
Disassembly and Assembly
C9.3 Engines for Caterpillar Built Machines
Media Number -UENR0130-06 Publication Date -01/08/2015 Date Updated -22/05/2017
i06758959
Exhaust Elbow - Remove and Install
SMCS - 1061-010-E4
Removal Procedure
1. If reusing the exhaust elbow, and or the bellows, refer to Special Instruction, REHS5014,
"Reuse Guideline for the Lines Group - Flex pipe on Tier 4 Engines".
Illustration 1 g06109564
2. Loosen clamp assemblies (1), (3) and (5).
Note: Mark the orientation of clamp assembly (3) prior to removal.
Note: Discard clamp assemblies (1) and (5). The clamp assemblies are a one time use part.
3. Slide elbow (2) into bellows (4) to gain clearance. Remove the bellows assembly.
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15. Installation Procedure
1. If reusing the exhaust elbow, and or the bellows, refer to Special Instruction, REHS5014,
"Reuse Guideline for the Lines Group - Flex pipe on Tier 4 Engines".
Illustration 2 g06109508
Illustration 3 g06109553
Alignment wrap (A) is not shown for photographic purposes.
Note: Alignment wrap (A) will be included with the new bellows assembly. The Tooling
will be pre-installed on the bellows.
Note: The alignment wrap (A) should not be removed until Step 11. Bellows (4) should
never be flexed during installation.
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16. 2. Distance (X) is 40 mm (1.6 inch). Place Mark (B) onto elbow (2). a Distance (X) from the
end of elbow (2).
3. Insert elbow (2) into the bellows. The elbow should be inserted as far as possible without
using force. This action will minimize the overall length of the bellows assembly and will
help with installation.
Illustration 4 g06109562
Alignment wrap (A) is not shown for photographic purposes.
Illustration 5 g02097701
The photo is a cutaway view of the ball clamp assembly.
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17. Illustration 6 g02098533
The photo is a cutaway view of the ball clamp assembly.
4. Prior to installation, position both ball clamp assemblies (1) and (5) onto the bellows
assembly.
5. Position the bellows assembly between the Clean Emissions Module and the turbocharger
adapter. Adjust the length of elbow (2) in the slip joint at clamp assembly (3) to position the
bellows assembly.
6. Verify that the cup of the ball joint (E) does not touch the radius of the ball (D). Position
ball clamp (1) and hand tighten ball clamp (1). Measure Distance (Y) and Distance (Z). The
two measurements should be equal. Repeat the measurements every 90° around ball clamp
(1). If necessary, adjust ball clamp (1).
7. Repeat Step 6 for ball clamp (5) which is located near the turbocharger.
8. Verify that Mark (B) is not visible at the slip joint that is positioned near clamp assembly
(3).
Note: Do not use power tools to torque clamp assemblies (1), (3), and (5).
9. Torque ball clamp (1) to a torque of 35 ± 2 N·m (26 ± 1 lb ft).
10. Torque ball clamp (5) to a torque of 35 ± 2 N·m (26 ± 1 lb ft).
11. Remove alignment wrap (A) from bellows (4).
12. Torque clamp assembly (3) to a torque of 55 ± 8 N·m (41 ± 6 lb ft).
Copyright 1993 - 2020 Caterpillar Inc.
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18. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 336F EXCAVATOR KCS
Configuration: 336F L & 336F LN Excavators KCS00001-UP (MACHINE) POWERED BY C9.3 Engine
Disassembly and Assembly
C9.3 Engines for Caterpillar Built Machines
Media Number -UENR0130-06 Publication Date -01/08/2015 Date Updated -22/05/2017
i05420438
Catalyst (SCR) - Remove and Install
SMCS - 1091-010
Removal Procedure
Illustration 1 g03345566
1. Remove clamp assembly (1) and temperature sensor (3) from catalyst (SCR) (2).
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19. Illustration 2 g03345681
2. Attach a suitable lifting device to catalyst (SCR) (2). The weight of catalyst (SCR) (2) is
approximately 56 kg (124 lb).
3. Disconnect clamp assemblies (4).
4. Use the suitable lifting device to remove catalyst (SCR) (2).
Installation Procedure
Note: When installing a new catalyst or a cleaned catalyst, a SCR reset must be performed. Refer
to Special Instruction, REHS8180, "Aftertreatment Filter Maintenance on Tier 4 Final Products
Equipped with a Diesel Particulate Filter (DPF), Diesel Oxidation Catalyst (DOC), and a Selective
Catalyst Reduction (SCR) Filter" for the correct procedure.
1. Install catalyst (SCR) (2) in the reverse order of removal.
a. Tighten clamp assembly (1) to a torque of 35 ± 2 N·m (26 ± 1 lb ft).
b. Tighten temperature sensor (3) to a torque of 45 ± 5 N·m (33 ± 4 lb ft)
c. Tighten clamp assemblies (4) to a torque of 12 ± 1 N·m (106 ± 9 lb in).
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20. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 336F EXCAVATOR KCS
Configuration: 336F L & 336F LN Excavators KCS00001-UP (MACHINE) POWERED BY C9.3 Engine
Disassembly and Assembly
C9.3 Engines for Caterpillar Built Machines
Media Number -UENR0130-06 Publication Date -01/08/2015 Date Updated -22/05/2017
i05420439
Diesel Particulate Filter - Remove and Install
SMCS - 108F-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A - Loctite Nickel Anti-Seize Lubricant -
Start By:
a. Remove the inlet module (catalyst).
1. Connect the engine to Caterpillar Electronic Technician (Cat ET) before the DPF is
removed from the engine. Once the engine is connected to Cat ET, then perform an ash
service test. This test is a manual regeneration. Allow the DPF to cool before proceeding.
Hot engine components can cause injury from burns. Before performing
maintenance on the engine, allow the engine and the components to cool.
Wear goggles, gloves, protective clothing, and a National Institute for
Occupational Safety and Health (NIOSH) approved P95 or N95 half-
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21. face respirator when handling a used Diesel Particulate Filter or
Catalytic Converter Muffler. Failure to do so could result in personal
injury.
Illustration 1 g03389606
2. Put Identification Mark (X) on both sides of clamp (1) for installation purposes.
3. Put Identification Mark (W) on the diesel particulate filter for installation purposes.
Identification Mark (W) is showing the flow of exhaust gases through the diesel particulate
filter.
4. Loosen clamp (1) and disconnect strap (2) from diesel particulate filter (3).
5. Use two people to remove diesel particulate filter (3). The weight of diesel particulate filter
(3) is approximately 27 kg (60 lb).
6. Discard clamp (1).
Installation Procedure
Note: When installing a new diesel particulate filter or a cleaned diesel particulate filter, an Ash
Model reset must be performed. Refer to Special Instruction, REHS8180, "Aftertreatment Filter
Maintenance on Tier 4 Final Products Equipped with a Diesel Particulate Filter (DPF), Diesel
Oxidation Catalyst (DOC), and a Selective Catalyst Reduction (SCR) Filter" for the correct
procedure.
1. Install diesel particulate filter (3) in the reverse order of removal.
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22. Illustration 2 g03389555
Facing the Inlet Module Assembly.
a. Install clamp (1) to Dimension (Y). Dimension (Y) is 30° ± 5°. Tighten clamps (1) to
a torque of 60 ± 5 N·m (44 ± 4 lb ft).
Illustration 3 g03381770
Typical Example
Note: Do not use power tools in order to torque strap (2).
b. Apply Tooling (A) to the threads of strap (2) along Distance (Z). Distance (Z) is
25 mm (1.0 inch) above the trunnion. Tighten strap (2) to a torque of 15 + 3 - 0 N·m
(133 + 27 - 0 lb in).
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23. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 336F EXCAVATOR KCS
Configuration: 336F L & 336F LN Excavators KCS00001-UP (MACHINE) POWERED BY C9.3 Engine
Disassembly and Assembly
C9.3 Engines for Caterpillar Built Machines
Media Number -UENR0130-06 Publication Date -01/08/2015 Date Updated -22/05/2017
i05420441
Inlet Module (Catalyst) - Remove and Install
SMCS - 108F-010; 1091-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A - Loctite Nickel Anti-Seize Lubricant -
Hot engine components can cause injury from burns. Before performing
maintenance on the engine, allow the engine and the components to cool.
Wear goggles, gloves, protective clothing, and a National Institute for
Occupational Safety and Health (NIOSH) approved P95 or N95 half-
face respirator when handling a used Diesel Particulate Filter or
Catalytic Converter Muffler. Failure to do so could result in personal
injury.
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24. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
25. Illustration 1 g03389516
1. Remove temperature sensor (3). Disconnect tube assembly (4). Loosen clamp (1) and
disconnect strap (2).
Illustration 2 g03389543
2. Disconnect band clamp (6) and remove inlet module (catalyst) (5).
Installation Procedure
Note: When installing a new inlet module (catalyst) or a cleaned inlet module (catalyst), a DOC
reset must be performed. Refer to Special Instruction, REHS8180, "Aftertreatment Filter
Maintenance on Tier 4 Final Products Equipped with a Diesel Particulate Filter (DPF), Diesel
Oxidation Catalyst (DOC), and a Selective Catalyst Reduction (SCR) Filter" for the correct
procedure.
1. Install inlet module (catalyst) (5) in the reverse order of removal.
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26. Illustration 3 g03389555
Facing the Inlet Module Assembly.
a. Install clamp (1) to Dimension (Y). Dimension (Y) is 30° ± 5°. Tighten clamp (1) to a
torque of 60 ± 5 N·m (44 ± 4 lb ft).
Illustration 4 g03381770
Typical Example
Note: Do not use power tools in order to torque strap (2).
b. Apply Tooling (A) to the threads of strap (2) along Distance (Z). Distance (Z) is
25 mm (1.0 inch) above the trunnion. Tighten strap (2) to a torque of 15 + 3 - 0 N·m
(133 + 27 - 0 lb in).
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