This document provides instructions for removing and installing a unit injector hydraulic pump on Caterpillar C9 engines. The removal procedure involves disconnecting tubes, hoses and harnesses from the pump before removing mounting bolts and the pump. For installation, the process is reversed - mounting bolts are installed and all connections reattached. Proper cleaning and use of new O-rings is emphasized to prevent contamination.
Caterpillar Cat 336D2 L Excavator (Prefix ELR) Service Repair Manual (ELR0000...cnp692569
This document provides instructions for removing and installing the unit injector hydraulic pump on Caterpillar C9 engines. The removal process involves disconnecting fuel lines and electrical connections, removing mounting bolts, and taking out the O-ring seal. Installation is the reverse of removal, and includes cleaning parts, applying a new O-ring seal, reconnecting lines and bolts, and filling fluids to the proper levels. Procedures are provided for pumps with both non-dual and dual tapered roller bearings.
The document provides instructions for removing and installing the unit injector hydraulic pump on Caterpillar C9 engines. The removal procedure involves disconnecting fuel lines and electrical connections, removing mounting bolts, and taking out the pump. The installation procedure specifies cleaning parts, applying a new O-ring seal, positioning the pump, and securing it with bolts. Proper containment of fluids is emphasized during maintenance.
Caterpillar Cat 336D2 L Excavator (Prefix ELR) Service Repair Manual (ELR0000...zatao0179249295
The document provides instructions for removing and installing the unit injector hydraulic pump on Caterpillar C9 engines. The removal procedure involves disconnecting fuel lines and electrical connections, removing mounting bolts, and taking out the pump. The installation procedure specifies cleaning parts, applying a new O-ring seal, positioning the pump, and securing it with bolts. Proper containment of fluids is emphasized during maintenance.
This document provides instructions for removing and installing the unit injector hydraulic pump on Caterpillar C9 engines. The removal process involves disconnecting fuel lines and electrical connections, removing mounting bolts, and taking out the O-ring seal. Installation is the reverse, applying a new O-ring seal and grease, positioning the pump, and reconnecting all lines and bolts. Proper cleaning and containment of fluids is emphasized to prevent contamination.
Caterpillar Cat 336D2 L Excavator (Prefix ELR) Service Repair Manual (ELR0000...kesi7153062
This document provides instructions for removing and installing the unit injector hydraulic pump on Caterpillar C9 engines. The removal process involves disconnecting fuel lines and electrical connections, removing mounting bolts, and taking out the pump. Installation is the reverse, applying a new O-ring seal and reconnecting all lines. Proper cleaning and containment of fluids is emphasized. The document outlines procedures for both non-dual and dual tapered roller bearing pump types.
This document provides instructions for removing and installing the unit injector hydraulic pump on Caterpillar C9 engines. The removal process involves disconnecting fuel lines and electrical connections, removing mounting bolts, and taking out the pump. Installation is the reverse, applying a new O-ring seal and reconnecting all lines. Proper cleaning and containment of fluids is emphasized. Both non-dual and dual tapered roller bearing pump types are covered.
The document provides step-by-step instructions for assembling a hydraulic pump. It lists 61 steps involving the installation of gaskets, seals, pins, plates, pistons, shafts, bearings, covers, and other components into the pump housing in the correct order and orientation. Special tools and safety precautions are noted. The process concludes by installing the completed pump control and connecting fittings.
The document provides instructions to disassemble a final drive for excavator models 325D and 325D L. It involves 33 steps including removing bolts, gears, seals, carriers, shafts, washers and bearings. Cleanliness is important to prevent dirt entering during reassembly. Tools include a transmission repair stand, link brackets, retaining ring pliers, and a slide hammer puller. The procedure separates the final drive into individual components for repair or replacement.
Caterpillar Cat 336D2 L Excavator (Prefix ELR) Service Repair Manual (ELR0000...cnp692569
This document provides instructions for removing and installing the unit injector hydraulic pump on Caterpillar C9 engines. The removal process involves disconnecting fuel lines and electrical connections, removing mounting bolts, and taking out the O-ring seal. Installation is the reverse of removal, and includes cleaning parts, applying a new O-ring seal, reconnecting lines and bolts, and filling fluids to the proper levels. Procedures are provided for pumps with both non-dual and dual tapered roller bearings.
The document provides instructions for removing and installing the unit injector hydraulic pump on Caterpillar C9 engines. The removal procedure involves disconnecting fuel lines and electrical connections, removing mounting bolts, and taking out the pump. The installation procedure specifies cleaning parts, applying a new O-ring seal, positioning the pump, and securing it with bolts. Proper containment of fluids is emphasized during maintenance.
Caterpillar Cat 336D2 L Excavator (Prefix ELR) Service Repair Manual (ELR0000...zatao0179249295
The document provides instructions for removing and installing the unit injector hydraulic pump on Caterpillar C9 engines. The removal procedure involves disconnecting fuel lines and electrical connections, removing mounting bolts, and taking out the pump. The installation procedure specifies cleaning parts, applying a new O-ring seal, positioning the pump, and securing it with bolts. Proper containment of fluids is emphasized during maintenance.
This document provides instructions for removing and installing the unit injector hydraulic pump on Caterpillar C9 engines. The removal process involves disconnecting fuel lines and electrical connections, removing mounting bolts, and taking out the O-ring seal. Installation is the reverse, applying a new O-ring seal and grease, positioning the pump, and reconnecting all lines and bolts. Proper cleaning and containment of fluids is emphasized to prevent contamination.
Caterpillar Cat 336D2 L Excavator (Prefix ELR) Service Repair Manual (ELR0000...kesi7153062
This document provides instructions for removing and installing the unit injector hydraulic pump on Caterpillar C9 engines. The removal process involves disconnecting fuel lines and electrical connections, removing mounting bolts, and taking out the pump. Installation is the reverse, applying a new O-ring seal and reconnecting all lines. Proper cleaning and containment of fluids is emphasized. The document outlines procedures for both non-dual and dual tapered roller bearing pump types.
This document provides instructions for removing and installing the unit injector hydraulic pump on Caterpillar C9 engines. The removal process involves disconnecting fuel lines and electrical connections, removing mounting bolts, and taking out the pump. Installation is the reverse, applying a new O-ring seal and reconnecting all lines. Proper cleaning and containment of fluids is emphasized. Both non-dual and dual tapered roller bearing pump types are covered.
The document provides step-by-step instructions for assembling a hydraulic pump. It lists 61 steps involving the installation of gaskets, seals, pins, plates, pistons, shafts, bearings, covers, and other components into the pump housing in the correct order and orientation. Special tools and safety precautions are noted. The process concludes by installing the completed pump control and connecting fittings.
The document provides instructions to disassemble a final drive for excavator models 325D and 325D L. It involves 33 steps including removing bolts, gears, seals, carriers, shafts, washers and bearings. Cleanliness is important to prevent dirt entering during reassembly. Tools include a transmission repair stand, link brackets, retaining ring pliers, and a slide hammer puller. The procedure separates the final drive into individual components for repair or replacement.
The document provides step-by-step instructions for assembling a hydraulic pump. It lists 61 steps involving the installation of gaskets, seals, pins, plates, pistons, shafts, bearings, covers, and other components into the pump housing in the correct order and orientation. Special tools and safety precautions are noted. The process concludes by installing the completed pump control and connecting fittings.
This document provides instructions for removing and installing a flywheel housing on a 416C Backhoe Loader with a 3054 engine. It describes using lifting brackets and removing mounting bolts to detach the housing. Cleaning surfaces and replacing seals is emphasized. Proper tools and safety precautions are listed.
This document provides instructions for removing and installing a flywheel housing on a Caterpillar 3054 engine. It outlines the required tools and steps to remove the housing, which include removing mounting bolts from the top and sides of the housing and lifting it off using lifting brackets. Reinstallation involves cleaning mating surfaces, placing the housing on the cylinder block, and reinstalling the mounting bolts with the specified torque. Instructions are also provided for removing and installing the crankshaft rear seal and flywheel.
This document provides instructions for removing and installing a flywheel housing on a Caterpillar 3054 engine. The removal procedure involves supporting the engine, removing mounting bolts from the top and bottom of the housing, attaching lifting tools to the housing, and using hammers to separate the housing from the cylinder block. The installation procedure specifies cleaning mating surfaces and inserting a new felt seal if needed before placing the housing on the cylinder block and securing it with mounting bolts. Tools including link brackets and lifting devices are listed.
This document provides instructions for removing and installing a crankshaft rear seal on a Caterpillar 3054 engine. It describes the necessary tools and parts, safety precautions, and step-by-step procedures for both removing the old seal and installing the new one. The procedures are separated into sections for engines with a 14-bolt housing assembly versus a 10-bolt housing assembly. Precise instructions are given for lubricating parts, inserting the seal, aligning components, and tightening bolts to the specified torque.
This document provides instructions for removing and installing a flywheel housing on a Caterpillar 3054 engine. It describes the required tools and gives step-by-step procedures for removing the housing which include supporting the engine, removing mounting bolts, attaching lifting tools, and removing bolts attaching the housing to the cylinder block. Reinstallation involves cleaning surfaces, positioning the housing, and tightening bolts to specifications.
Caterpillar Cat 345D L Excavator (Prefix YEE) Service Repair Manual (YEE00001...f7usuejkdkddm3
This document provides instructions for removing and installing various engine components on a Caterpillar 345D L excavator, including:
- Removing and installing the rear gear group. This involves removing several gears, seals, bolts and bearings. Precise positioning of bearings is required during installation.
- Removing the flywheel using lifting equipment and tooling. The flywheel weighs approximately 79 kg.
- Removing and installing the crankshaft rear seal using bolts, sealant and cleaning of parts. Proper inspection of the crankshaft surface is also noted.
Precise positioning and cleaning of parts is emphasized to ensure proper installation. Various specialty tools are listed to facilitate removal and installation
This document provides instructions for removing and installing a crankshaft pulley on a Caterpillar 3054 engine. It describes using a puller tool to remove the pulley and pressing the pulley onto the crankshaft during installation. Tightening specifications are included for attaching the pulley.
This document provides instructions for removing and installing a flywheel and crankshaft rear seal on a Caterpillar 3054 engine. It describes the required tools and multi-step processes for both removal and installation. For the flywheel, the instructions cover removing bolts, lifting the flywheel off, and potentially removing a ring gear. For the crankshaft rear seal, it differentiates between engines with 14-bolt and 10-bolt housings and explains cleaning, pressing or placing the seal, and torquing bolts.
This document provides instructions for removing the crankshaft front seal from a Caterpillar 3054 engine. The steps are:
1. Use a drill bit to drill out the lock tabs of the seal.
2. Pry the seal out of the housing with a seal removal tool.
3. Inspect the seal bore and remove any debris before installing the new seal.
Caterpillar Cat 345D L Excavator (Prefix RGG) Service Repair Manual (RGG00001...f7usuejkdkddm3
The document provides instructions for disassembling and assembling a travel motor. It lists 31 steps for disassembly, removing components like the head, plates, seals, and pins. It then lists 31 steps for assembly, installing components like seals, spacers, washers, and plugs in reverse order of disassembly. Tools required are listed in tables. Cautions are provided about cleanliness, contamination, misassembly, and applying lubricant to parts.
Caterpillar Cat 345D L Excavator (Prefix PBT) Service Repair Manual (PBT00001...f7usuejkdkddm3
This document provides instructions for disassembling and assembling the swing drive of a 345D L excavator. It lists the required tools and gives step-by-step procedures to remove components such as the carrier assembly, ring gear, and bearings. Cleanliness is emphasized during assembly, with seals, O-rings and other parts replaced as needed. The instructions ensure the swing drive is properly disassembled and reassembled.
Caterpillar Cat 345C L Excavator (Prefix BWY) Service Repair Manual (BWY00001...f7usuejkdkddm3
The document provides instructions for disassembling and assembling the travel motor of a 345C excavator. It lists 31 steps to disassemble the various components of the travel motor, including removing the head, brake piston, disks, rotating group, and seals. Proper identification and cleaning of parts is emphasized to avoid contamination. The appropriate tools are also listed.
Caterpillar Cat 345D L Excavator (Prefix KFH) Service Repair Manual (KFH00001...f7usuejkdkddm3
This document provides instructions for removing and installing various components of a C13 engine, including:
1) Removing the rear gear group by removing covers, seals, gears, bolts, and bearings.
2) Removing the flywheel using lifting equipment and guide studs.
3) Installing the flywheel by applying threadlocker to bolts and checking runout.
4) Removing the crankshaft rear seal by removing bolts.
Caterpillar Cat 345C L Hydraulic Excavator (Prefix ESD) Service Repair Manual...f7usuejkdkddm3
The document provides instructions for disassembling and assembling a travel motor. It is a 31 step process that includes removing components like the head, brake piston, disks, and seals. Tools required are listed. Cleanliness is emphasized to prevent contamination of hydraulic components. Used parts should be replaced, and new seals and O-rings installed.
Caterpillar Cat 345C L Excavator (Prefix TBA) Service Repair Manual (TBA00001...f7usuejkdkddm3
This document provides instructions for disassembling and assembling a travel motor. The disassembly procedure involves 31 steps to remove parts like the head, plates, seals, pistons, and housing. The assembly procedure reverses the disassembly with 13 steps like installing seals, pistons, plates, and housing components. Precautions are provided to keep parts clean and in proper orientation to avoid damage. Tools required are listed for both procedures.
The document provides assembly instructions for a 345C excavator final drive system. It involves assembling three carrier assemblies that contain planetary gears, installing them into a ring gear housing along with other components like bearing cones and seals. The procedure has 26 steps and requires various tools. It ensures proper bearing preload is achieved and components are cleaned, lubricated and torqued correctly during reassembly.
The document provides instructions for disassembling and assembling a travel motor. It is a 31 step process that includes removing components like the head, brake piston, disks, and seals. Tools required are listed. Cleanliness is emphasized to prevent contamination of hydraulic components. Used parts should be replaced, and new seals and O-rings installed.
Caterpillar Cat 336E L Excavator (Prefix TEG) Service Repair Manual (TEG00001...f7usuejkdkddm3
This document provides the disassembly and assembly procedures for the travel motor of a 336E excavator. The disassembly procedure involves 27 steps to remove components such as the head, springs, brake piston, plates, and seals. The assembly procedure reverses the disassembly steps and includes lubricating components before installing them and noting alignment marks to ensure correct positioning. Special safety precautions and tools are listed for components under spring force.
This document provides instructions for disassembling and assembling a travel motor. The disassembly procedure involves 31 steps to remove all components of the travel motor. Key steps include using tools to remove the head, brake piston, rotating group, seals and other parts. The assembly procedure reverses the disassembly process in 30 steps and provides notes on cleaning, lubricating and installing parts in their original locations.
The document provides step-by-step instructions for assembling a hydraulic pump. It lists 61 steps involving the installation of gaskets, seals, pins, plates, pistons, shafts, bearings, covers, and other components into the pump housing in the correct order and orientation. Special tools and safety precautions are noted. The process concludes by installing the completed pump control and connecting fittings.
This document provides instructions for removing and installing a flywheel housing on a 416C Backhoe Loader with a 3054 engine. It describes using lifting brackets and removing mounting bolts to detach the housing. Cleaning surfaces and replacing seals is emphasized. Proper tools and safety precautions are listed.
This document provides instructions for removing and installing a flywheel housing on a Caterpillar 3054 engine. It outlines the required tools and steps to remove the housing, which include removing mounting bolts from the top and sides of the housing and lifting it off using lifting brackets. Reinstallation involves cleaning mating surfaces, placing the housing on the cylinder block, and reinstalling the mounting bolts with the specified torque. Instructions are also provided for removing and installing the crankshaft rear seal and flywheel.
This document provides instructions for removing and installing a flywheel housing on a Caterpillar 3054 engine. The removal procedure involves supporting the engine, removing mounting bolts from the top and bottom of the housing, attaching lifting tools to the housing, and using hammers to separate the housing from the cylinder block. The installation procedure specifies cleaning mating surfaces and inserting a new felt seal if needed before placing the housing on the cylinder block and securing it with mounting bolts. Tools including link brackets and lifting devices are listed.
This document provides instructions for removing and installing a crankshaft rear seal on a Caterpillar 3054 engine. It describes the necessary tools and parts, safety precautions, and step-by-step procedures for both removing the old seal and installing the new one. The procedures are separated into sections for engines with a 14-bolt housing assembly versus a 10-bolt housing assembly. Precise instructions are given for lubricating parts, inserting the seal, aligning components, and tightening bolts to the specified torque.
This document provides instructions for removing and installing a flywheel housing on a Caterpillar 3054 engine. It describes the required tools and gives step-by-step procedures for removing the housing which include supporting the engine, removing mounting bolts, attaching lifting tools, and removing bolts attaching the housing to the cylinder block. Reinstallation involves cleaning surfaces, positioning the housing, and tightening bolts to specifications.
Caterpillar Cat 345D L Excavator (Prefix YEE) Service Repair Manual (YEE00001...f7usuejkdkddm3
This document provides instructions for removing and installing various engine components on a Caterpillar 345D L excavator, including:
- Removing and installing the rear gear group. This involves removing several gears, seals, bolts and bearings. Precise positioning of bearings is required during installation.
- Removing the flywheel using lifting equipment and tooling. The flywheel weighs approximately 79 kg.
- Removing and installing the crankshaft rear seal using bolts, sealant and cleaning of parts. Proper inspection of the crankshaft surface is also noted.
Precise positioning and cleaning of parts is emphasized to ensure proper installation. Various specialty tools are listed to facilitate removal and installation
This document provides instructions for removing and installing a crankshaft pulley on a Caterpillar 3054 engine. It describes using a puller tool to remove the pulley and pressing the pulley onto the crankshaft during installation. Tightening specifications are included for attaching the pulley.
This document provides instructions for removing and installing a flywheel and crankshaft rear seal on a Caterpillar 3054 engine. It describes the required tools and multi-step processes for both removal and installation. For the flywheel, the instructions cover removing bolts, lifting the flywheel off, and potentially removing a ring gear. For the crankshaft rear seal, it differentiates between engines with 14-bolt and 10-bolt housings and explains cleaning, pressing or placing the seal, and torquing bolts.
This document provides instructions for removing the crankshaft front seal from a Caterpillar 3054 engine. The steps are:
1. Use a drill bit to drill out the lock tabs of the seal.
2. Pry the seal out of the housing with a seal removal tool.
3. Inspect the seal bore and remove any debris before installing the new seal.
Caterpillar Cat 345D L Excavator (Prefix RGG) Service Repair Manual (RGG00001...f7usuejkdkddm3
The document provides instructions for disassembling and assembling a travel motor. It lists 31 steps for disassembly, removing components like the head, plates, seals, and pins. It then lists 31 steps for assembly, installing components like seals, spacers, washers, and plugs in reverse order of disassembly. Tools required are listed in tables. Cautions are provided about cleanliness, contamination, misassembly, and applying lubricant to parts.
Caterpillar Cat 345D L Excavator (Prefix PBT) Service Repair Manual (PBT00001...f7usuejkdkddm3
This document provides instructions for disassembling and assembling the swing drive of a 345D L excavator. It lists the required tools and gives step-by-step procedures to remove components such as the carrier assembly, ring gear, and bearings. Cleanliness is emphasized during assembly, with seals, O-rings and other parts replaced as needed. The instructions ensure the swing drive is properly disassembled and reassembled.
Caterpillar Cat 345C L Excavator (Prefix BWY) Service Repair Manual (BWY00001...f7usuejkdkddm3
The document provides instructions for disassembling and assembling the travel motor of a 345C excavator. It lists 31 steps to disassemble the various components of the travel motor, including removing the head, brake piston, disks, rotating group, and seals. Proper identification and cleaning of parts is emphasized to avoid contamination. The appropriate tools are also listed.
Caterpillar Cat 345D L Excavator (Prefix KFH) Service Repair Manual (KFH00001...f7usuejkdkddm3
This document provides instructions for removing and installing various components of a C13 engine, including:
1) Removing the rear gear group by removing covers, seals, gears, bolts, and bearings.
2) Removing the flywheel using lifting equipment and guide studs.
3) Installing the flywheel by applying threadlocker to bolts and checking runout.
4) Removing the crankshaft rear seal by removing bolts.
Caterpillar Cat 345C L Hydraulic Excavator (Prefix ESD) Service Repair Manual...f7usuejkdkddm3
The document provides instructions for disassembling and assembling a travel motor. It is a 31 step process that includes removing components like the head, brake piston, disks, and seals. Tools required are listed. Cleanliness is emphasized to prevent contamination of hydraulic components. Used parts should be replaced, and new seals and O-rings installed.
Caterpillar Cat 345C L Excavator (Prefix TBA) Service Repair Manual (TBA00001...f7usuejkdkddm3
This document provides instructions for disassembling and assembling a travel motor. The disassembly procedure involves 31 steps to remove parts like the head, plates, seals, pistons, and housing. The assembly procedure reverses the disassembly with 13 steps like installing seals, pistons, plates, and housing components. Precautions are provided to keep parts clean and in proper orientation to avoid damage. Tools required are listed for both procedures.
The document provides assembly instructions for a 345C excavator final drive system. It involves assembling three carrier assemblies that contain planetary gears, installing them into a ring gear housing along with other components like bearing cones and seals. The procedure has 26 steps and requires various tools. It ensures proper bearing preload is achieved and components are cleaned, lubricated and torqued correctly during reassembly.
The document provides instructions for disassembling and assembling a travel motor. It is a 31 step process that includes removing components like the head, brake piston, disks, and seals. Tools required are listed. Cleanliness is emphasized to prevent contamination of hydraulic components. Used parts should be replaced, and new seals and O-rings installed.
Caterpillar Cat 336E L Excavator (Prefix TEG) Service Repair Manual (TEG00001...f7usuejkdkddm3
This document provides the disassembly and assembly procedures for the travel motor of a 336E excavator. The disassembly procedure involves 27 steps to remove components such as the head, springs, brake piston, plates, and seals. The assembly procedure reverses the disassembly steps and includes lubricating components before installing them and noting alignment marks to ensure correct positioning. Special safety precautions and tools are listed for components under spring force.
This document provides instructions for disassembling and assembling a travel motor. The disassembly procedure involves 31 steps to remove all components of the travel motor. Key steps include using tools to remove the head, brake piston, rotating group, seals and other parts. The assembly procedure reverses the disassembly process in 30 steps and provides notes on cleaning, lubricating and installing parts in their original locations.
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
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What Could Be Behind Your Mercedes Sprinter's Power Loss on Uphill RoadsSprinter Gurus
Unlock the secrets behind your Mercedes Sprinter's uphill power loss with our comprehensive presentation. From fuel filter blockages to turbocharger troubles, we uncover the culprits and empower you to reclaim your vehicle's peak performance. Conquer every ascent with confidence and ensure a thrilling journey every time.
The Octavia range embodies the design trend of the Škoda brand: a fusion of
aesthetics, safety and practicality. Whether you see the car as a whole or step
closer and explore its unique features, the Octavia range radiates with the
harmony of functionality and emotion
Fleet management these days is next to impossible without connected vehicle solutions. Why? Well, fleet trackers and accompanying connected vehicle management solutions tend to offer quite a few hard-to-ignore benefits to fleet managers and businesses alike. Let’s check them out!
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
2. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 336D2 L EXCAVATOR ELR
Configuration: 336D2 & 336D2 L Excavators ELR00001-UP (MACHINE) POWERED BY C9 Engine
Disassembly and Assembly
C9 Engines for Caterpillar Built Machines
Media Number -RENR9579-20 Publication Date -01/02/2015 Date Updated -15/08/2018
i06737900
Unit Injector Sleeve - Remove
SMCS - 1713-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-3042 Plug Tap 1
B 221-0052 Guide Sleeve 1
C
9U-6858 Bridge Plate 1
1B-2886 Bolts 2
221-9778 Puller Stud 1
4K-0367 Full Nut 1
5P-8247 Hard Washer 1
9U-6877 Thrust Bearing 1
D 221-9803 Rubber Stopper 1
Start By:
a. Remove the unit injectors. Refer to Disassembly and Assembly, "Unit Injector - Remove".
NOTICE
Keep all parts clean from contaminants.
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3. Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat®
products.
Dispose of all fluids according to local regulations and mandates.
1. Drain the coolant from the cooling system into a suitable container for storage or disposal.
Refer to Operation and Maintenance Manual, "Refill Capacities and Recommendations".
2. Position Tooling (D) at the bottom of the unit injector sleeve.
3. Coat Tooling (A) with clean grease. Use Tooling (A) and Tooling (B) to cut threads into the
unit injector sleeve.
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4. Illustration 1 g01137445
4. Install Tooling (C) in unit injector sleeve (1).
5. Remove unit injector sleeve (1). Remove the O-ring seals.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Tue May 26 16:53:29 UTC+0800 2020
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5. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 336D2 L EXCAVATOR ELR
Configuration: 336D2 & 336D2 L Excavators ELR00001-UP (MACHINE) POWERED BY C9 Engine
Disassembly and Assembly
C9 Engines for Caterpillar Built Machines
Media Number -RENR9579-20 Publication Date -01/02/2015 Date Updated -15/08/2018
i03742983
Unit Injector Sleeve - Install
SMCS - 1713-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
E 221-9777 Sleeve Installer 1
F 4C-5552 Large Bore Brush 1
G 4C-9507 Retaining Compound 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Thoroughly clean the unit injector sleeves and the bores for the unit injectors with Tooling
(F) .
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6. Illustration 1 g02021929
2. Apply clean engine oil to O-ring seals (2) . Install O-ring seals (2) on unit injector sleeve
(1) .
3. Position unit injector sleeve (1) on Tooling (E) .
4. Apply a thin coating of Tooling (G) around the outer circumference of unit injector sleeve
(1) at Area (C) .
5. Position unit injector sleeve (1) in the cylinder head. Use a hammer to install unit injector
sleeve (1) in the cylinder head.
Note: Allow Tooling (G) to cure for two hours at 21 °C (70 °F) before filling the engine
with fuel or coolant. Longer curing time is required for lower temperatures.
6. Fill the cooling system with coolant to the correct level. Refer to Operation and
Maintenance Manual, "Refill Capacities and Recommendations".
End By: Install the unit injectors. Refer to Disassembly and Assembly, "Unit Injector - Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Tue May 26 16:54:25 UTC+0800 2020
2/2
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7. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 336D2 L EXCAVATOR ELR
Configuration: 336D2 & 336D2 L Excavators ELR00001-UP (MACHINE) POWERED BY C9 Engine
Disassembly and Assembly
C9 Engines for Caterpillar Built Machines
Media Number -RENR9579-20 Publication Date -01/02/2015 Date Updated -15/08/2018
i05701078
Unit Injector Hydraulic Pump - Remove
SMCS - 1714-011
Removal Procedure for Non-Dual Tapered Roller Bearing
HEUI Pump
Start By:
A. Remove fuel filter base, if necessary.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
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8. Illustration 1 g03601539
Non-Dual Taper Roller Bearing HEUI pump
Illustration 2 g03601540
Dual Taper Roller Bearing HEUI pump
Note: Refer to Illustrations 1 and 2 in order to identify each unit injection hydraulic pump.
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9. Illustration 3 g03614617
1. Disconnect tube assemblies (3) , (4) , (5) , and (6) .
2. Disconnect hose assembly (7) .
3. Disconnect harness assembly (2) from unit injector hydraulic pump (1) .
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10. Illustration 4 g03614660
4. Support unit injector hydraulic pump (1) by hand and remove bolts (8) . Remove unit
injector hydraulic pump (1) .
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11. Illustration 5 g03614696
5. Remove O-ring seal (9) .
Removal Procedure for Dual Tapered Roller Bearing HEUI
Pump
Start By:
A. Remove fuel filter base, if necessary.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
5/8
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12. of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
Illustration 6 g03615086
1. Disconnect harness assembly (1) . Disconnect hose assemblies (4) and tube assembly (3) .
Remove tube assembly (2) and tube assembly (5) .
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13. Illustration 7 g03615089
2. Support unit injector hydraulic pump (7) and remove bolts (6) .
Illustration 8 g03615416
3. Rotate counterclockwise as shown, then remove unit injector hydraulic pump (7) .
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14. Illustration 9 g03615091
4. Remove O-ring seal (8) .
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Tue May 26 16:55:21 UTC+0800 2020
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15. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 336D2 L EXCAVATOR ELR
Configuration: 336D2 & 336D2 L Excavators ELR00001-UP (MACHINE) POWERED BY C9 Engine
Disassembly and Assembly
C9 Engines for Caterpillar Built Machines
Media Number -RENR9579-20 Publication Date -01/02/2015 Date Updated -15/08/2018
i05701091
Unit Injector Hydraulic Pump - Install
SMCS - 1714-012
Installation Procedure for Non-Dual Taper Roller Bearing
HEUI Pump
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
1/9
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16. Illustration 1 g03601539
Non-Dual Taper Roller Bearing HEUI pump
Illustration 2 g03601540
Dual Taper Roller Bearing HEUI pump
Note: Refer to Illustrations 1 and 2 in order to identify each unit injection hydraulic pump.
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17. Illustration 3 g03614696
1. Install new O-ring seal (9) .
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18. Illustration 4 g03614660
2. Position unit injector hydraulic pump (1) in the front housing.
3. Support unit injector hydraulic pump (1) and install bolts (8) .
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19. Illustration 5 g03614617
4. Connect hose assembly (7) .
5. Connect tube assemblies (3) , (4) , (5) , and (6) .
6. Connect harness assembly (2) to unit injector hydraulic pump (1) .
Installation Procedure for Dual Tapered Roller Bearing
HEUI Pump
Table 1
Required Tools
Tool Part Number Part Description Qty
A 129-1967 Multipurpose Grease -
Note: If replacing a non-dual tapered roller bearing HEUI pump with a dual tapered roller bearing
HEUI pump, refer to Special Instruction, REHS7902 for rework and installation procedures.
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20. Illustration 6 g03601539
Non-Dual Taper Roller Bearing HEUI pump
Illustration 7 g03601540
Dual Taper Roller Bearing HEUI pump
Note: Refer to Illustrations 6 and 7 in order to identify each unit injection hydraulic pump.
Note: If a dowel pin is installed in the mounting flange of the unit injector hydraulic pump
or in the front housing at the unit injector hydraulic pump mounting location, remove the
dowel pin before installing the unit injector hydraulic pump.
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21. Illustration 8 g03615091
1. Install O-ring seal (8) . Apply Tooling (A) to O-ring seal (8) , the mounting flange of the
unit injector hydraulic pump, and the back of the front housing at the mounting location of
the unit injector hydraulic pump.
Illustration 9 g03615798
2. Position unit injector hydraulic pump (7) as shown, then rotate clockwise to final
installation orientation.
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22. Illustration 10 g03615089
3. Install bolts (6) hand-tight.
Note: Do not fully tighten bolts (6) until all of the hoses and the tubes are connected to unit
injection hydraulic pump (7) .
Illustration 11 g03615086
4. Install tube assembly (5) hand-tight.
5. Connect hose assemblies (4) . Install tube assembly (3) and tube assembly (2) hand-tight.
6. Tighten bolts (6) to a torque of 55 ± 10 N·m (41 ± 7 lb ft).
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23. 7. Tighten tube assemblies (2) , (3) , (5) and hose assemblies (4) .
8. Connect harness assembly (1) .
End By: Install fuel filter base, if necessary.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Tue May 26 16:56:17 UTC+0800 2020
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24. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 336D2 L EXCAVATOR ELR
Configuration: 336D2 & 336D2 L Excavators ELR00001-UP (MACHINE) POWERED BY C9 Engine
Disassembly and Assembly
C9 Engines for Caterpillar Built Machines
Media Number -RENR9579-20 Publication Date -01/02/2015 Date Updated -15/08/2018
i02297056
Turbocharger - Remove
SMCS - 1052-011
Removal Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat®
products.
Dispose of all fluids according to local regulations and mandates.
1/2
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25. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
26. Illustration 1 g01150421
1. Disconnect hose assembly (1).
2. Remove bolts (4) and tube assembly (5).
3. Attach a suitable lifting device onto turbocharger (2). The weight of turbocharger (2) is
approximately 27 kg (60 lb). Remove nuts (3). Remove turbocharger (2) and the gasket.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Tue May 26 16:57:13 UTC+0800 2020
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27. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 336D2 L EXCAVATOR ELR
Configuration: 336D2 & 336D2 L Excavators ELR00001-UP (MACHINE) POWERED BY C9 Engine
Disassembly and Assembly
C9 Engines for Caterpillar Built Machines
Media Number -RENR9579-20 Publication Date -01/02/2015 Date Updated -15/08/2018
i04000968
Turbocharger - Install
SMCS - 1052-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 5P-3931 Anti-Seize Compound -
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Apply Tooling (A) to the turbocharger mounting studs on the exhaust manifold.
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28. Illustration 1 g01150421
2. Attach a suitable lifting device to turbocharger (2). The weight of turbocharger (2) is
approximately 27 kg (60 lb). Position the gasket and turbocharger (2) on the exhaust
manifold.
Note: Discard the nuts after use. Use new nuts for installation.
3. Install nuts (3). Tighten nuts (3) to a torque of 54 ± 5 N·m (40 ± 4 lb ft).
4. Position tube assembly (5) and install bolts (4).
5. Connect hose assembly (1).
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Tue May 26 16:58:08 UTC+0800 2020
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