This document provides instructions for disassembling and assembling the final drive of a 330D2 excavator. The disassembly process involves using various tools to remove 27 different components of the final drive in a specific order. The assembly process reverses the disassembly steps and provides additional details on installing seals, adjusting bearing preload using shims, and torquing bolts.
This document provides instructions for disassembling and assembling the final drive of a 330D2 excavator. The disassembly process involves using various tools to remove over 30 individual parts in a specific sequence. The assembly process similarly involves installing the parts in reverse order, applying anti-seize compound, thread lock, and sealant as needed and adjusting bearing preload using shims to achieve the proper clearance. Special tools are required to install dual-cone seals on the sprocket housing and motor housing.
This document provides instructions for disassembling and assembling the final drive of a 330D2 excavator. The disassembly process involves 37 steps to remove all components of the final drive. Key steps include removing the final drive cover, gears, carrier assembly, planetary gears, and sprocket housing. The assembly process has 36 steps and involves installing components in reverse order while applying anti-seize compound and ensuring proper bearing preload using shims.
Caterpillar Cat 330D2 L Excavator (Prefix HER) Service Repair Manual (HER0000...fujsekmd9idd
This document provides instructions for disassembling and assembling the final drive of a 330D2 excavator. The disassembly process involves using various tools to remove 37 individual parts from the final drive assembly. The assembly process similarly uses tools across 35 steps to reinstall the parts in reverse order and adjust bearing preload using shims. Proper cleaning, lubrication and torque specifications are noted throughout.
This document provides instructions for disassembling and assembling the final drive of a 330D2 excavator. The disassembly process involves using various tools to remove 37 individual parts from the final drive assembly. The assembly process similarly uses tools across 35 steps to reinstall the parts in reverse order and adjust bearing preload using shims. Proper cleaning, lubrication and torque specifications are noted throughout.
Caterpillar Cat 330D2 L Excavator (Prefix HER) Service Repair Manual (HER0000...fuusejkddmmd3e
This document provides instructions for disassembling and assembling the final drive of a 330D2 excavator. The disassembly process involves using various tools to remove 37 individual parts from the final drive assembly. The assembly process similarly uses tools across 35 steps to reinstall the parts in reverse order and adjust bearing preload using shims. Proper cleaning, lubrication and torque specifications are noted throughout.
Caterpillar Cat 330D2 and 330D2 L Excavator (Prefix HER) Service Repair Manua...shibi1322
This document provides instructions for disassembling and assembling the final drive of a 330D2 excavator. The disassembly process involves using various tools to remove 37 individual parts from the final drive assembly. The assembly process similarly uses tools across 35 steps to reinstall the parts in reverse order and adjust bearing preload using shims. Proper cleaning, lubrication and torque specifications are noted throughout.
This document provides instructions for disassembling and assembling the final drive of a 330D2 excavator. The disassembly process involves removing 37 individual parts in a specific sequence using various tools. The assembly process reverses the disassembly steps and provides additional details on setting the bearing preload and installing seals correctly.
This document provides instructions for disassembling and assembling the final drive of a 330D2 excavator. The disassembly process involves removing 37 individual parts in a specific sequence using various tools. The assembly process reverses the disassembly steps and provides additional details on setting the bearing preload and installing seals correctly.
This document provides instructions for disassembling and assembling the final drive of a 330D2 excavator. The disassembly process involves using various tools to remove over 30 individual parts in a specific sequence. The assembly process similarly involves installing the parts in reverse order, applying anti-seize compound, thread lock, and sealant as needed and adjusting bearing preload using shims to achieve the proper clearance. Special tools are required to install dual-cone seals on the sprocket housing and motor housing.
This document provides instructions for disassembling and assembling the final drive of a 330D2 excavator. The disassembly process involves 37 steps to remove all components of the final drive. Key steps include removing the final drive cover, gears, carrier assembly, planetary gears, and sprocket housing. The assembly process has 36 steps and involves installing components in reverse order while applying anti-seize compound and ensuring proper bearing preload using shims.
Caterpillar Cat 330D2 L Excavator (Prefix HER) Service Repair Manual (HER0000...fujsekmd9idd
This document provides instructions for disassembling and assembling the final drive of a 330D2 excavator. The disassembly process involves using various tools to remove 37 individual parts from the final drive assembly. The assembly process similarly uses tools across 35 steps to reinstall the parts in reverse order and adjust bearing preload using shims. Proper cleaning, lubrication and torque specifications are noted throughout.
This document provides instructions for disassembling and assembling the final drive of a 330D2 excavator. The disassembly process involves using various tools to remove 37 individual parts from the final drive assembly. The assembly process similarly uses tools across 35 steps to reinstall the parts in reverse order and adjust bearing preload using shims. Proper cleaning, lubrication and torque specifications are noted throughout.
Caterpillar Cat 330D2 L Excavator (Prefix HER) Service Repair Manual (HER0000...fuusejkddmmd3e
This document provides instructions for disassembling and assembling the final drive of a 330D2 excavator. The disassembly process involves using various tools to remove 37 individual parts from the final drive assembly. The assembly process similarly uses tools across 35 steps to reinstall the parts in reverse order and adjust bearing preload using shims. Proper cleaning, lubrication and torque specifications are noted throughout.
Caterpillar Cat 330D2 and 330D2 L Excavator (Prefix HER) Service Repair Manua...shibi1322
This document provides instructions for disassembling and assembling the final drive of a 330D2 excavator. The disassembly process involves using various tools to remove 37 individual parts from the final drive assembly. The assembly process similarly uses tools across 35 steps to reinstall the parts in reverse order and adjust bearing preload using shims. Proper cleaning, lubrication and torque specifications are noted throughout.
This document provides instructions for disassembling and assembling the final drive of a 330D2 excavator. The disassembly process involves removing 37 individual parts in a specific sequence using various tools. The assembly process reverses the disassembly steps and provides additional details on setting the bearing preload and installing seals correctly.
This document provides instructions for disassembling and assembling the final drive of a 330D2 excavator. The disassembly process involves removing 37 individual parts in a specific sequence using various tools. The assembly process reverses the disassembly steps and provides additional details on setting the bearing preload and installing seals correctly.
Caterpillar Cat 330D2 L Excavator (Prefix HER) Service Repair Manual (HER0000...jdksmmdmdd
This document provides instructions for disassembling and assembling the final drive of a 330D2 excavator. The disassembly process involves removing 37 individual parts in a specific sequence using various tools. The assembly process reverses the disassembly steps and provides additional details on setting the bearing preload and installing seals correctly.
Caterpillar Cat 330D2 and 330D2 L Excavator (Prefix HER) Service Repair Manua...yin9niaojiao
This document provides instructions for disassembling and assembling the final drive of a 330D2 excavator. The disassembly process involves 37 steps to remove all components of the final drive. Key steps include removing the final drive cover, gears, carrier assembly, planetary gears, and sprocket housing. The assembly process has 36 steps and involves installing components in reverse order while applying anti-seize compound and ensuring proper bearing preload using shims.
Caterpillar Cat 330D2 L Excavator (Prefix HER) Service Repair Manual (HER0000...orrf0370383
This document provides instructions for disassembling and assembling the final drive of a 330D2 excavator. The disassembly process involves removing 37 individual parts in a specific sequence using various tools. The assembly process reverses the disassembly steps and provides additional details on setting the bearing preload and installing seals correctly.
This document provides instructions for disassembling and assembling the final drive of a 330D2 excavator. The disassembly process involves removing 37 individual parts in a specific sequence using various tools. The assembly process reverses the disassembly steps and provides additional details on setting the bearing preload and installing seals correctly.
Caterpillar cat 330 d2 l excavator (prefix her) service repair manual (her000...diskdkkdmmd
This document provides instructions for disassembling and assembling the final drive of a 330D2 excavator. The disassembly process involves removing 37 individual parts in a specific sequence using various tools. The assembly process reverses the disassembly steps and provides additional details on setting the bearing preload and installing seals correctly.
Caterpillar cat 330 d2 l excavator (prefix her) service repair manual (her000...jfdjskmdmme
This document provides instructions for disassembling and assembling the final drive of a 330D2 excavator. The disassembly process involves using various tools to remove 37 individual parts from the final drive assembly. The assembly process similarly uses tools to reinstall the parts in the reverse order, ensuring proper installation of seals and adjusting bearing preload through precise shimming.
This document provides instructions for disassembling and assembling the final drive of a 330D2 excavator. The disassembly process involves removing 37 individual parts in a specific sequence using various tools. The assembly process reverses the disassembly steps and provides additional details on setting the bearing preload and installing seals correctly.
Caterpillar cat 330 d2 l excavator (prefix her) service repair manual (her000...cdfzxs
This document provides instructions for disassembling and assembling the final drive of a 330D2 excavator. The disassembly process involves using various tools to remove over 30 individual parts in a specific sequence. The assembly process similarly involves installing the parts in reverse order, applying anti-seize compound, thread lock, and sealant as needed and adjusting bearing preload using shims to achieve the proper clearance. Special tools are required to install dual-cone seals on the sprocket housing and motor housing.
This document provides instructions for disassembling and assembling the final drive of a 330D2 excavator. The disassembly process involves 37 steps to remove all components of the final drive. Key steps include removing the final drive cover, gears, carrier assembly, planetary gears, and sprocket housing. The assembly process has 35 steps and involves installing components in reverse order while applying anti-seize compound and ensuring proper bearing preload using shims.
Caterpillar cat 330 d2 l excavator (prefix her) service repair manual (her000...fjjsekkksmeik
This document provides instructions for disassembling and assembling the final drive of a 330D2 excavator. The disassembly process involves 37 steps to remove all components of the final drive. Key steps include removing the final drive cover, gears, carrier assembly, planetary gears, and sprocket housing. The assembly process has 36 steps and involves installing components in reverse order while applying anti-seize compound and ensuring proper bearing preload using shims.
This document provides instructions for disassembling and assembling the final drive of a 330D2 excavator. The disassembly process involves using various tools to remove 37 individual parts from the final drive assembly. The assembly process similarly uses tools to reinstall the parts in the reverse order, ensuring proper installation of seals and adjusting bearing preload through precise shimming.
This document provides instructions for disassembling and assembling the final drive of a 330D2 excavator. The disassembly process involves using various tools to remove 37 individual parts from the final drive assembly. The assembly process similarly uses tools to reinstall the parts in the reverse order, ensuring proper installation of seals and adjusting bearing preload through precise shimming.
This document provides instructions for disassembling and assembling the final drive of a 330D2 excavator. The disassembly process involves 37 steps to remove all components of the final drive. Key steps include removing the final drive cover, gears, carrier assembly, planetary gears, and sprocket housing. The assembly process has 35 steps and involves installing components in reverse order while applying anti-seize compound and ensuring proper bearing preload using shims.
Caterpillar cat 330 d2 l excavator (prefix her) service repair manual (her000...hhjsekmdmm
This document provides instructions for disassembling and assembling the final drive of a 330D2 excavator. The disassembly process involves using various tools to remove 37 individual parts from the final drive assembly. The assembly process describes installing the parts in reverse order and adjusting the bearing preload using shims to achieve the proper clearance between components. Proper cleaning and application of lubricants is emphasized throughout.
Caterpillar cat 330 d2 l excavator (prefix her) service repair manual (her000...cdsaas
This document provides instructions for disassembling and assembling the final drive of a 330D2 excavator. The disassembly process involves 37 steps to remove all components of the final drive. Key steps include removing the final drive cover, gears, carrier assembly, planetary gears, and sprocket housing. The assembly process has 35 steps and involves installing components in reverse order while applying anti-seize compound and ensuring proper bearing preload using shims.
This document provides disassembly and assembly instructions for the final drive of an excavator model 330F. The disassembly process involves removing 37 individual parts and components of the final drive using various tools. The assembly process describes installing 35 parts in reverse order and adjusting the bearing preload using shims to achieve the proper distance between bearing cone faces. Proper cleaning, lubrication and torque specifications are noted throughout.
Caterpillar Cat 336F L Excavator (Prefix KCS) Service Repair Manual (KCS00001...cnp692569
The document provides instructions for removing and installing various components of a Caterpillar C9.3 engine, including the combustion head, ARD nozzle heater relay, ARD fuel solenoid valve, exhaust manifold, and exhaust elbow. The procedures include removing fasteners and connectors, loosening clamps, and installing replacement parts in the reverse order of removal while applying sealants and lubricants and torquing fasteners to the specified values. Safety precautions are provided regarding working on hot engine components and with flammable liquids.
1. The document provides step-by-step instructions for disassembling the travel motor of a 336F excavator.
2. It describes removing 27 components and parts from the travel motor in a specific sequence using various tools.
3. Special care must be taken when removing springs and components under pressure to avoid injury from released forces.
This document provides instructions for disassembling and assembling the travel motor of a 336F excavator. The disassembly process involves 30 steps to remove all components of the travel motor. The assembly process reverses the disassembly with 27 steps and requires various tools to reinstall components in the proper order and orientation. Precautions are outlined to prevent injury from spring forces.
The document provides instructions for removing and installing various components of a Caterpillar C9.3 engine, including the combustion head, ARD nozzle heater relay, ARD fuel solenoid valve, exhaust manifold, and exhaust elbow. The procedures include removing parts in the specified order, cleaning components, installing new gaskets and O-rings, and torquing fasteners to the specified values. Safety precautions are provided regarding working on hot engine components and with flammable liquids.
This document provides instructions for disassembling the travel motor on 336F and 336F L Excavator models. It outlines 27 steps to fully disassemble the travel motor, including removing components like the motor head assembly, piston assemblies, barrel assembly, springs, seals, and other internal parts. Precautions are provided to safely release stored energy from springs. Detailed illustrations accompany each step to ensure correct disassembly. Required tools are listed.
Caterpillar Cat 336E L HVG Excavator (Prefix RBS) Service Repair Manual (RBS0...cnp692569
The document provides instructions for installing and removing components related to the rear power take-off (RPTO) system on a Caterpillar C9.3 engine. The removal procedure includes removing the crankshaft rear seal, various bolts and gears, thrust washers, dowels, bearings, seals and the PTO shaft. The installation procedure specifies cleaning and lubricating parts before reinstalling components in reverse order, applying thread lock to bolts and torquing to specification.
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This document provides instructions for disassembling and assembling the final drive of a 330D2 excavator. The disassembly process involves using various tools to remove 37 individual parts from the final drive assembly. The assembly process similarly uses tools to reinstall the parts in the reverse order, ensuring proper installation of seals and adjusting bearing preload through precise shimming.
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This document provides instructions for disassembling and assembling the final drive of a 330D2 excavator. The disassembly process involves using various tools to remove over 30 individual parts in a specific sequence. The assembly process similarly involves installing the parts in reverse order, applying anti-seize compound, thread lock, and sealant as needed and adjusting bearing preload using shims to achieve the proper clearance. Special tools are required to install dual-cone seals on the sprocket housing and motor housing.
This document provides instructions for disassembling and assembling the final drive of a 330D2 excavator. The disassembly process involves 37 steps to remove all components of the final drive. Key steps include removing the final drive cover, gears, carrier assembly, planetary gears, and sprocket housing. The assembly process has 35 steps and involves installing components in reverse order while applying anti-seize compound and ensuring proper bearing preload using shims.
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This document provides instructions for disassembling and assembling the final drive of a 330D2 excavator. The disassembly process involves 37 steps to remove all components of the final drive. Key steps include removing the final drive cover, gears, carrier assembly, planetary gears, and sprocket housing. The assembly process has 36 steps and involves installing components in reverse order while applying anti-seize compound and ensuring proper bearing preload using shims.
This document provides instructions for disassembling and assembling the final drive of a 330D2 excavator. The disassembly process involves using various tools to remove 37 individual parts from the final drive assembly. The assembly process similarly uses tools to reinstall the parts in the reverse order, ensuring proper installation of seals and adjusting bearing preload through precise shimming.
This document provides instructions for disassembling and assembling the final drive of a 330D2 excavator. The disassembly process involves using various tools to remove 37 individual parts from the final drive assembly. The assembly process similarly uses tools to reinstall the parts in the reverse order, ensuring proper installation of seals and adjusting bearing preload through precise shimming.
This document provides instructions for disassembling and assembling the final drive of a 330D2 excavator. The disassembly process involves 37 steps to remove all components of the final drive. Key steps include removing the final drive cover, gears, carrier assembly, planetary gears, and sprocket housing. The assembly process has 35 steps and involves installing components in reverse order while applying anti-seize compound and ensuring proper bearing preload using shims.
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Caterpillar Cat 336D2 L Excavator (Prefix YCF) Service Repair Manual (YCF0000...cnp692569
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Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
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2. Shutdown SIS
Previous Screen
Product: MOBILE HYD POWER UNIT
Model: 330D2 MOBILE HYD POWER UNIT HER
Configuration: 330D2 L Mobile Hydraulic Power Unit HER00001-UP (MACHINE) POWERED BY C7.1 Engine
Disassembly and Assembly
330D2 Excavators Machine Systems
Media Number -M0084786-00 Publication Date -01/10/2017 Date Updated -23/10/2017
i03508206
Final Drive - Disassemble
SMCS - 4050-015
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-2420 Transmission Repair Stand 1
B 138-7573 Link Bracket 2
C 1P-1863 Retaining Ring Pliers 1
D 138-7575 Link Bracket 3
E 4C-8359 Eyebolt 2
F 138-7574 Link Bracket 2
G 138-7576 Link Bracket 2
Start By:
a. Start by removing the final drive. Refer to Disassembly and Assembly, "Final Drive -
Remove".
Note: Cleanliness is an important factor. Before the disassembly procedure, the exterior of
the component should be thoroughly cleaned. This will prevent dirt from entering the
internal mechanism.
1. Put an alignment mark across the sections of the final drive for assembly purposes. The
parts must be reinstalled to the original locations.
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3. Illustration 1 g00892878
2. Use Tooling (G) and a suitable lifting device to position the final drive assembly onto
Tooling (A). The weight of the final drive assembly is approximately 550 kg (1200 lb).
3. Remove bolts (1).
Illustration 2 g00892883
4. Use Tooling (B) and a suitable lifting device to remove cover (2). The weight of cover (2) is
approximately 32 kg (70 lb).
Illustration 3 g00892888
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5. 5. Remove bolts (3) and gear (4). Check plate (6). Replace plate (6) if plate (6) is worn.
Remove plugs (5) from cover (2).
Illustration 4 g00892906
6. Remove O-ring seals (7) from plugs (5).
Illustration 5 g00892930
7. Remove gear (8) and spacer (9).
Illustration 6 g00892965
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6. 8. Use Tooling (C) to remove retaining ring (10). Remove washer (11) and gear (12). Remove
bearing assembly (13) and washer (14).
9. Repeat Step 8 for the other two gear assemblies.
Illustration 7 g00892968
10. Remove retaining ring (15).
Illustration 8 g00892975
11. Remove carrier assembly (16).
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7. Illustration 9 g01389804
12. Use a suitable press to remove the shafts from carrier assembly (16).
Illustration 10 g00892977
13. Remove gear (17) and spacer (18).
Illustration 11 g00892997
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8. 14. Use Tooling (D) and a suitable lifting device to remove planetary carrier (19). The weight of
planetary carrier (19) is approximately 48 kg (105 lb).
Illustration 12 g00893019
15. Remove retaining ring (21). Lift planetary carrier (19) off sun gear (20).
Illustration 13 g00896860
16. Drive spring pin (23) into planetary shaft (22).
Illustration 14 g00893043
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9. 17. Remove planetary shaft (22). Use a suitable punch to remove spring pin (23) from planetary
shaft (22).
Illustration 15 g00896863
18. Remove washers (24) and bearing (25) from planetary gear (26).
19. Repeat Steps 16 through 18 for the other two planetary gears.
Illustration 16 g01842853
20. Remove gear (27). Remove spacer (27A).
Illustration 17 g01842974
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10. 21. Use two people to remove carrier assembly (28). The weight of carrier assembly (28) is
approximately 38 kg (85 lb).
Illustration 18 g01843140
22. Drive spring pin (30) into shaft (29).
Illustration 19 g00893658
23. Remove shaft (29). Use a suitable punch to remove spring pin (30) from shaft (29).
Illustration 20 g00893674
24. Remove washers (31) and bearings (32) from planetary gear (33).
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11. 25. Repeat Steps 22 through 24 for the other three planetary gears.
Illustration 21 g01208300
26. Fasten Tooling (E) and a suitable lifting device to ring gear (34), as shown. Remove ring
gear (34) from sprocket housing (35). The weight of ring gear (34) is approximately 66 kg
(146 lb).
Illustration 22 g01208542
27. Remove O-ring seal (36) from sprocket housing (35).
Illustration 23 g01208553
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12. 28. Remove bolts (37) from coupling gear (38).
Illustration 24 g01208572
29. Install suitable forcing bolts (39) in coupling gear (38). Tighten the forcing bolts evenly in
order to loosen coupling gear (38). Remove the coupling gear from the motor housing.
Illustration 25 g01208578
Illustration 26 g01208625
30. Remove shims (40) from the motor housing.
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13. Note: Inner cones and outer bearing cones (42) are a slip fit on the motor housing. While
you remove sprocket housing (35) from the motor housing, inner bearing cone (42) may
stay with the sprocket housing or the inner bearing cone may stay on the motor housing.
31. Fasten Tooling (F) and a suitable lifting device to sprocket housing (35). Separate the
sprocket housing from the motor housing. The weight of sprocket housing (35) is
approximately 109 kg (240 lb).
Illustration 27 g01208626
32. Remove the locating pins from the motor housing.
33. Remove Duo-Cone seal (41) from the motor housing.
34. If inner bearing cone (42) remained on the motor housing, then remove the inner bearing
cone.
Illustration 28 g01208633
35. Remove Duo-Cone seal (43) from the sprocket housing.
36. If inner bearing cone (42) remained on the sprocket housing, then remove the inner bearing
cone.
37. Remove the bearing cups from the sprocket housing.
Mon Jul 13 23:02:02 UTC+0800 2020
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14. Shutdown SIS
Previous Screen
Product: MOBILE HYD POWER UNIT
Model: 330D2 MOBILE HYD POWER UNIT HER
Configuration: 330D2 L Mobile Hydraulic Power Unit HER00001-UP (MACHINE) POWERED BY C7.1 Engine
Disassembly and Assembly
330D2 Excavators Machine Systems
Media Number -M0084786-00 Publication Date -01/10/2017 Date Updated -23/10/2017
i06146847
Final Drive - Assemble
SMCS - 4050-016
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-2420 Transmission Stand Group 1
B 138-7573 Link Bracket 2
C 1P-1863 Retaining Ring Pliers 1
D 138-7575 Link Bracket 3
E 138-7576 Link Bracket 3
F 138-7574 Link Bracket 2
G
1U-5933 Duo-Cone Seal Installer As 1
169-0503 Installation Kit 1
H 4C-5599 Anti-Seize Compound -
J 9S-3263 Thread Lock Compound -
K 8C-8422 Sealant -
L FT-2770 Leak Down Test Tool 1
1. Make sure that all parts of the final drive are thoroughly clean and free of dirt and debris
prior to assembly. Check the condition of all O-ring seals that are used in the final drive. If
any of the seals are damaged, use new parts for replacement. Reassemble the final drive on
Tooling (A) .
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15. Illustration 1 g01208879
2. Apply Tooling (H) to the surfaces inside sprocket housing (35) that make contact with the
bearing cups. Install a bearing cup that is in each side of the sprocket housing with a press.
Make sure that the bearing cups are properly seated.
3. Apply Tooling (H) to the surfaces inside the motor housing that make contact with bearing
cones (42) .
4. Install inner bearing cone (42) on the motor housing.
Illustration 2 g01208625
5. Attach Tooling (F) and a suitable lifting device to sprocket housing (35) . The weight of
sprocket housing (35) is approximately 109 kg (240 lb). Install sprocket housing (35) on the
motor housing. Carefully install outer bearing cone (42) on the sprocket housing.
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16. Illustration 3 g01208578
6. Adjust the bearing preload of the final drive. Determine the correct amount of shims (40)
that are required for the proper bearing preload, as follows:
Illustration 4 g01208987
a. Use a depth micrometer in order to measure the step height of coupling gear (38) at
several locations around the gear. Find the average for the measured dimensions
around the gear and record the dimension. Call this Dimension (X) .
b. Apply a load of 4000 kg (8820 lb) to bearing cones (42) .
c. Rotate sprocket housing (35) several times in order to seat the bearing cones.
d. Reduce the load to 3000 ± 300 kg (6615 ± 660 lb).
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17. Illustration 5 g00631001
e. While the load is still on the bearing cones, measure the distance between the top face
of the motor housing and the top face of bearing cone (42) . Take measurements in
several locations around the motor housing. Find the average of the measured
dimensions, and record the dimensions. Call this Dimension (Y) .
f. Determine the correct thickness of shims (40) which are used between bearing cone
(42) and coupling gear (38) . Use the following equation in order to determine the
shim pack thickness.
Shim pack thickness ... (Y) − (X) ± 0.05 mm (0.002 inch)
Note: If two shims (40) are required, install the thinnest shim next to coupling gear
(38) during final assembly.
Illustration 6 g01208625
7. Attach Tooling (F) and a suitable lifting device to sprocket housing (35) . Separate sprocket
housing (35) from the motor housing.
ReferenceRefer to Disassembly and Assembly, "Duo-Cone Conventional Seals - Install".
Note: The rubber seals and all surfaces that make contact with the seals must be clean and
dry. After installation of the seals, put clean SAE 30 oil on the contact surfaces of the metal
seals.
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18. Illustration 7 g00631006
Illustration 8 g01208999
8. Use Tooling (G) to install Duo-Cone seal (43) in the sprocket housing.
Illustration 9 g00631014
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19. Illustration 10 g01208626
9. Use Tooling (G) to install Duo-Cone seal (41) in the motor housing.
10. ApplyTooling (H) in the bores for the locating pins that are in the motor housing. Reinstall
the locating pins in the motor housing.
Illustration 11 g01208625
11. Make sure that inner bearing cone (42) is seated properly on the motor housing.
Note: Do not scratch Duo-Cone seal (41) or damage the Duo-Cone seal in the main
housing, or the motor housing during assembly of the two components. After installation of
the main housing on the motor housing, there will be a small gap between the components.
The gap between the components is caused by the Duo-Cone seal. This will be eliminated
during the installation of coupling gear (40) .
12. Fasten Tooling (F) and a suitable lifting device to sprocket housing (35) . Carefully install
the sprocket housing on the motor housing.
13. Install outer bearing cone (42) on the sprocket housing. Make sure that the outer bearing
cone is properly seated.
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20. Illustration 12 g01208578
14. Install shims (40) that were determined in Steps 6.a through 6.f on the end of the sprocket
housing. If shims were required, make sure that the thinnest shim is installed on top.
Illustration 13 g01208553
15. Put coupling gear (38) in the original position on the motor housing.
16. Apply Tooling (J) on the threads of bolts (37) that hold coupling gear (38) in position.
Tighten bolts (37) evenly and tighten the bolts in diagonally opposite pairs.
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21. Illustration 14 g01208542
17. Install O-ring seal (36) in sprocket housing (35) .
Illustration 15 g01208300
18. Thoroughly clean the mating surface of sprocket housing (35) that makes contact with ring
gear (34) .
19. Apply a bead of Tooling (K) on the mating surface of ring gear (34) .
20. Attach Tooling (E) and a suitable lifting device to ring gear (34) . Put ring gear (34) in
position on the sprocket housing. The weight of ring gear (34) is approximately 66 kg (146
lb). Make sure that the alignment mark on the sprocket housing and the ring gear line up
with each other.
Illustration 16 g01843479
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22. Illustration 17 g00893674
21. Assemble carrier assembly (28) , as follows.
a. Install bearings (32) in planetary gear (33) .
b. Install thrust washers (31) and planetary gear (33) in the carrier assembly.
c. Use a deburring tool in order to remove the metal burr from the openings in the
carrier. Install planetary shaft (29) in the carrier assembly.
d. Drive spring pin (30) into planetary shaft (29) .
Illustration 18 g00941047
The stake mark is at position (S) .
e. Orient the split in spring pin (30) vertically to the carrier. Align the split in the spring
pin to the top or to the bottom. Make a stake mark on each side of the spring pin hole
in the carrier. Each stake mark should be approximately 1.5 mm (0.06 inch) from the
outside diameter of the spring pin hole.
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23. 22. Repeat Steps 21.a through 21.e in order to install the other two planetary gears in the carrier
assembly.
Illustration 19 g01842974
23. Use two people to install carrier assembly (28) . The weight of carrier assembly (28) is
approximately 38 kg (85 lb).
Illustration 20 g01842853
24. Install spacer (27A) . Install gear (27) .
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25. Illustration 21 g00897548
Illustration 22 g00896863
25. Assemble planetary carrier (19) , as follows.
a. Install bearing (25) in planetary gear (26) .
b. Install thrust washers (24) and planetary gear (26) in the planetary carrier.
c. Use a deburring tool in order to remove the metal burr from the openings in the
carrier. Install planetary shaft (22) in planetary carrier (19) .
d. Drive spring pin (23) into planetary shaft (22) .
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26. Illustration 23 g00941047
The stake mark is at position (S) .
e. Orient the split in spring pin (23) vertically to the carrier. Align the split in the spring
pin to the top or to the bottom. Make a stake mark on each side of the spring pin hole
in the carrier. Each stake mark should be approximately 1.5 mm (0.06 inch) from the
outside diameter of the spring pin hole.
f. Repeat Steps 25.a through 25.e in order to install the other two planetary gears in the
carrier.
Illustration 24 g00893019
26. Position sun gear (20) in planetary carrier (19) and install retaining ring (21) .
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27. Illustration 25 g00892997
27. Use Tooling (D) and a suitable lifting device to install planetary carrier (19) into gear (34) .
The weight of planetary carrier (19) is approximately 48 kg (105 lb).
Illustration 26 g00892977
28. Install spacer (18) and gear (17) .
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