The document provides instructions for removing and installing inlet and exhaust valve springs on a Caterpillar C7.1 engine. It describes using a valve spring compressor tool to compress the springs so the valves can be accessed. The procedure involves positioning each piston at top dead center before removing its corresponding valve springs. New valve stem seals should be installed if needed before reinstalling the springs. Safety precautions are outlined to prevent injury from the compressed springs. Wiring harnesses on the cylinder head are also removed and reinstalled as part of the process.
Caterpillar cat 330 d2 l excavator (prefix rck) service repair manual (rck000...fjskkksmemm
The document provides instructions for removing and installing the inlet manifold on a Caterpillar C7.1 engine. It outlines the following steps:
1) Remove various components to access the inlet manifold, such as the fuel filter base and crankcase breather.
2) Remove bolts securing the inlet manifold and lift it off the cylinder head.
3) Clean surfaces and install the inlet manifold using new gaskets and dowels, and torque bolts to the specified value.
4) Reinstall any removed components.
Caterpillar cat 329 e excavator (prefix pty) service repair manual (pty00001 ...fkjsekksmem
The document provides instructions for removing and installing components related to the crankshaft on a Caterpillar 329E excavator engine, including:
- Removing and installing the vibration damper and pulley, which involves removing screws and installing guide studs.
- Removing and installing the crankshaft front seal using a removal/installation tool.
- Removing and installing the front cover, which requires identifying bolt positions, cleaning surfaces, and installing a new gasket.
The document provides instructions for removing and installing the engine oil pump on a Caterpillar C7.1 engine. It describes removing the oil pan, suction pipe, brackets, and bolts to detach the pump. Instructions are given to disassemble the pump components if needed. Reinstallation involves cleaning parts, installing gaskets and dowels, and tightening bolts in the specified sequence and torque. Technicians are advised to replace the entire pump assembly if any parts are worn or damaged.
Caterpillar cat 330 l excavator (prefix 8fk) service repair manual (8fk00001 ...fjsjekdmmeme
This document provides instructions for removing and installing a cylinder head on a 330L excavator with a 3306 engine. The key steps are:
1. Remove components attached to the cylinder head like the exhaust manifold, fuel lines, and rocker shaft.
2. Remove the cylinder head bolts and lifting the heavy cylinder head off the engine.
3. Clean the mating surfaces and install a new gasket before reinstalling the cylinder head and torquing the bolts in the specified sequence.
4. Reinstall the removed components like the rocker shaft after installing the new cylinder head.
Caterpillar cat 330 track type excavator (prefix 6 sk) service repair manual ...fjskefkemms
The document provides instructions for removing and installing inlet and exhaust valves, valve guides, valve seat inserts, and the engine oil filter base on a 330L excavator. The procedures include using various tools to compress springs, extract components, and install new parts. Technicians are advised to keep components clean and replace seals and gaskets as needed.
Caterpillar cat 330 c fm excavator (prefix b4n) service repair manual (b4n000...fjsjekdmmeme
This document provides instructions for servicing components of a Caterpillar 330C FM Excavator engine, including:
- Installing the cylinder head, which involves positioning a new gasket, attaching lifting tools to the head, applying anti-seize compound, and tightening bolts in a specific sequence.
- Removing and installing the camshaft, which requires removing other parts first like the rocker arm and front cover, then using hooks to position lifters and removing/installing the camshaft.
- Removing and installing the camshaft gear by first removing the camshaft, pressing it off the gear, heating the gear, and pressing it back onto the camshaft
This document provides instructions for installing a flywheel and removing and installing a wet back end flywheel housing on a Caterpillar 320 GC excavator. It describes using guide studs and lifting devices to position the heavy flywheel and housing. Torque specifications and tightening sequences are given for installing mounting bolts. Replacing seals, gaskets and dowels is also covered.
Caterpillar cat 330 b l excavator (prefix 5lr) service repair manual (5lr0000...fjskefkemms
This document provides instructions for removing and installing various engine components on Caterpillar 330B L and 330B LN excavator models, including the cylinder head, spacer plate, water directors, lifter group, and camshaft. The procedures describe cleaning parts, applying lubricants, and tightening bolts to specified torques. Detailed illustrations show the components and steps in the process.
Caterpillar cat 330 d2 l excavator (prefix rck) service repair manual (rck000...fjskkksmemm
The document provides instructions for removing and installing the inlet manifold on a Caterpillar C7.1 engine. It outlines the following steps:
1) Remove various components to access the inlet manifold, such as the fuel filter base and crankcase breather.
2) Remove bolts securing the inlet manifold and lift it off the cylinder head.
3) Clean surfaces and install the inlet manifold using new gaskets and dowels, and torque bolts to the specified value.
4) Reinstall any removed components.
Caterpillar cat 329 e excavator (prefix pty) service repair manual (pty00001 ...fkjsekksmem
The document provides instructions for removing and installing components related to the crankshaft on a Caterpillar 329E excavator engine, including:
- Removing and installing the vibration damper and pulley, which involves removing screws and installing guide studs.
- Removing and installing the crankshaft front seal using a removal/installation tool.
- Removing and installing the front cover, which requires identifying bolt positions, cleaning surfaces, and installing a new gasket.
The document provides instructions for removing and installing the engine oil pump on a Caterpillar C7.1 engine. It describes removing the oil pan, suction pipe, brackets, and bolts to detach the pump. Instructions are given to disassemble the pump components if needed. Reinstallation involves cleaning parts, installing gaskets and dowels, and tightening bolts in the specified sequence and torque. Technicians are advised to replace the entire pump assembly if any parts are worn or damaged.
Caterpillar cat 330 l excavator (prefix 8fk) service repair manual (8fk00001 ...fjsjekdmmeme
This document provides instructions for removing and installing a cylinder head on a 330L excavator with a 3306 engine. The key steps are:
1. Remove components attached to the cylinder head like the exhaust manifold, fuel lines, and rocker shaft.
2. Remove the cylinder head bolts and lifting the heavy cylinder head off the engine.
3. Clean the mating surfaces and install a new gasket before reinstalling the cylinder head and torquing the bolts in the specified sequence.
4. Reinstall the removed components like the rocker shaft after installing the new cylinder head.
Caterpillar cat 330 track type excavator (prefix 6 sk) service repair manual ...fjskefkemms
The document provides instructions for removing and installing inlet and exhaust valves, valve guides, valve seat inserts, and the engine oil filter base on a 330L excavator. The procedures include using various tools to compress springs, extract components, and install new parts. Technicians are advised to keep components clean and replace seals and gaskets as needed.
Caterpillar cat 330 c fm excavator (prefix b4n) service repair manual (b4n000...fjsjekdmmeme
This document provides instructions for servicing components of a Caterpillar 330C FM Excavator engine, including:
- Installing the cylinder head, which involves positioning a new gasket, attaching lifting tools to the head, applying anti-seize compound, and tightening bolts in a specific sequence.
- Removing and installing the camshaft, which requires removing other parts first like the rocker arm and front cover, then using hooks to position lifters and removing/installing the camshaft.
- Removing and installing the camshaft gear by first removing the camshaft, pressing it off the gear, heating the gear, and pressing it back onto the camshaft
This document provides instructions for installing a flywheel and removing and installing a wet back end flywheel housing on a Caterpillar 320 GC excavator. It describes using guide studs and lifting devices to position the heavy flywheel and housing. Torque specifications and tightening sequences are given for installing mounting bolts. Replacing seals, gaskets and dowels is also covered.
Caterpillar cat 330 b l excavator (prefix 5lr) service repair manual (5lr0000...fjskefkemms
This document provides instructions for removing and installing various engine components on Caterpillar 330B L and 330B LN excavator models, including the cylinder head, spacer plate, water directors, lifter group, and camshaft. The procedures describe cleaning parts, applying lubricants, and tightening bolts to specified torques. Detailed illustrations show the components and steps in the process.
Caterpillar cat d5 c d5c lgp xl series iii tractor dozer bulldozer (prefix 8z...fikkskkdmmd
The document provides instructions for removing and installing track carrier rollers and track rollers on D5C series tractors. It describes loosening the track, removing bolts and covers to access the rollers, lifting the track or machine to remove the rollers, and reversing the process to install new rollers and adjust the track. Proper cleaning, lubrication and torque specifications are noted to ensure correct assembly.
This document provides instructions for removing and installing various engine components on a Caterpillar 330 L excavator, including:
1. The cylinder head removal procedure involves removing fuel injection lines, exhaust manifold, rocker shaft and pushrods, and bolts holding the head to the cylinder block.
2. Installing the cylinder head requires cleaning surfaces, installing gaskets and bolts, adjusting valves, and reinstalling other removed components.
3. Removal of the spacer plate requires removing seals and installing a new gasket, while installation requires cleaning and installing the plate with new seals.
Caterpillar cat 330 a l excavator (prefix 5 ym) service repair manual (5ym000...fjskefkemms
The document provides instructions for installing a cylinder head on a Caterpillar 330 excavator engine. It describes:
1. Removing the fuel injection lines, exhaust manifold, and rocker shaft/pushrods before removing the cylinder head.
2. Removing the water pump elbow, inlet manifold, and air inlet pipe to access the cylinder head bolts.
3. Using a lifting device to safely remove the 95 kg cylinder head from the engine block.
4. Cleaning all parts to prevent contamination before reinstallation.
Caterpillar cat 311 c excavator (prefix cke) service repair manual (cke00001 ...fjskefkemms
This service repair manual provides instructions for removing and installing inlet and exhaust valve seals on models 311C and 311C U excavators. The procedures describe using a seal pick tool to remove old seals from valve guides and installing new seals. Safety notices are included to keep parts clean and contain fluids.
Caterpillar cat 330 c fm excavator (prefix b2l) service repair manual (b2l000...fjsjekdmmeme
This document provides instructions for removing and installing the cylinder head and camshaft on a Caterpillar 330C FM excavator equipped with a C-9 engine. The removal procedure involves draining coolant, removing various components attached to the cylinder head like the alternator and valve cover, then using lifting tools to remove the cylinder head and gasket. The installation procedure outlines reinstalling the gasket and cylinder head, reattaching all components and refilling the cooling system. Similarly, the camshaft removal involves setting piston timing, removing gears and thrust plate, while installation requires lubricating and inserting the camshaft ensuring proper timing of gears.
Caterpillar cat 330 a l excavator (prefix 9 ml) service repair manual (9ml000...fjskefkemms
The document provides instructions for installing and removing a turbocharger on a Caterpillar 330 excavator engine:
1) To remove the turbocharger, loosen clamps and bolts holding the oil supply/drain tubes and housing. Remove the turbocharger and check seals.
2) To install the turbocharger, position it on the exhaust manifold with new gaskets. Attach the oil tubes and housing with bolts and clamps.
3) The instructions also cover removing and installing the exhaust manifold, which involves removing nuts and studs, checking gaskets, and attaching the manifold.
Caterpillar cat 428 f backhoe loader (prefix lbh) service repair manual (lbh0...fujsekwsxksmem
The document provides instructions for removing and installing the crankshaft rear seal and flywheel housing on a 428F backhoe loader with a C4.4 engine. It describes removing the old crankshaft rear seal using a Torx socket and installing the new seal assembly dry. It also details removing the flywheel housing bolts and dowels, checking the crankshaft rear seal for leaks, and reinstalling the housing using guide studs to align it. Proper torque values are specified for the fasteners. Additionally, the document gives directions for removing and installing the crankshaft pulley on engines both with and without an automatic belt tensioner.
Caterpillar cat 305 cr mini hydraulic excavator (prefix dgt) service repair m...fjskekfseik
The document provides instructions for removing the swivel on a 305CR Mini Hydraulic Excavator. It lists the required tools and notes to release hydraulic pressure and remove the cab first. The procedure involves using plugs and caps to seal ports while removing 4 bolts to detach the swivel assembly.
Caterpillar cat 330 b l excavator (prefix 1js) service repair manual (1js0000...fjskefkemms
This document provides instructions for removing and installing various engine components on a 330B L EXCAVATOR, including:
- Exhaust manifold removal and installation requiring removal of the turbocharger and fuel lines.
- Inlet and exhaust valve removal and installation using specialized tools to compress springs.
- Removal and installation of valve guides, seats, and inserts using driver tools to precisely install components.
- Removal of the engine oil filter base requiring a strap wrench to remove the oil filter.
Caterpillar cat 320 d l excavator (prefix a9f) service repair manual (a9f0000...fjskekfseik
This document provides instructions for removing and installing inlet and exhaust valve springs on a Caterpillar 320D L excavator engine. The removal process involves using specialized tools to compress the valve springs so the valves can be serviced while keeping the piston at top dead center. Installation requires cleaning components, lubricating the valves, and using tools to carefully compress the springs into place. Proper assembly procedure and safety precautions are emphasized to avoid injury from released spring forces.
Caterpillar cat 330 track type excavator (prefix 6 wj) service repair manual ...fjskefkemms
This document provides instructions for removing and installing travel motors on 330 and 330L excavator models. It describes:
- Releasing hydraulic pressure before removing components
- Removing covers, clamps, hoses and tubes to access the travel motor
- Using a tool and hoist to remove the travel motor, which weighs 120kg
- Cleaning mating surfaces, checking seals and reinstalling components in reverse order
It then details disassembling and assembling the travel motor, including removing the head assembly, brake piston, cylinder assembly parts and seals. Precautions are given to prevent damage and clean/oil parts during reassembly.
Caterpillar cat 303 cr mini hydraulic excavator (prefix dma) service repair m...fjsjekdmmeme
This document provides assembly instructions for the main control valve of a 303 CR Mini Hydraulic Excavator. It describes assembling 8 different block assemblies (L through H) that make up the main control valve. The instructions note that cleanliness is important, valves must be assembled in the same configuration, and components must be returned to their original valves. Personal injury warnings are also provided regarding spring forces.
Caterpillar cat 320 d l excavator (prefix kgf) service repair manual (kgf0000...fkjsekksmem
This document provides instructions for disassembling and assembling the travel motor of a 320D L excavator. The disassembly process includes 27 steps to remove components like the head, fittings, seals, brake piston, plates, and barrel assembly. The assembly section outlines 13 steps including installing seals, keys, cam plate, springs, and piston shoe assemblies back into the barrel assembly and body of the travel motor. Special care must be taken to align parts properly and not allow components to separate during disassembly and assembly.
Caterpillar cat 336 f lxe excavator (prefix pfl) service repair manual (pfl00...fjkskedmme
This document provides instructions for disassembling the travel motor on 336F XE and 336F LXE excavator models. The 27-step procedure includes removing components like the motor head assembly, piston assemblies, barrel assembly, springs, seals and plates. Detailed illustrations accompany each step to show how to position tools and disassemble individual parts. Safety notices warn of potential spring forces and ensure fluids are contained.
This document provides instructions for removing and installing engine balancer shaft bearings on 3304B and 3306B engines for Caterpillar built machines:
1. The removal procedure includes using a special tool to pull the six balancer shaft bearings out toward the flywheel end of the engine after removing components like the oil pan and balancer shaft.
2. The installation procedure specifies using the same special tool to install the bearings at precise depths in the cylinder block and checking the bore size after installation.
3. Reinstalling components like the flywheel housing, balancer shaft, and oil pan completes the process.
Caterpillar cat 320 e excavator (prefix sxe) service repair manual (sxe00001 ...fhhjsjekmdme
This document provides instructions for removing the cylinder head from a Caterpillar 320E excavator engine. It describes:
1. Draining the coolant and disconnecting coolant lines from the cylinder head.
2. Removing wiring brackets and disconnecting wiring harnesses from sensors on the cylinder head.
3. Removing the valve cover, pushrods, rocker arms, and associated hardware to access the cylinder head bolts.
Caterpillar cat 320 e excavator (prefix sxe) service repair manual (sxe00001 ...fhjsjekdmme
This document provides instructions for removing the cylinder head from a Caterpillar 320E excavator engine. It describes:
1. Draining the coolant and disconnecting coolant lines from the cylinder head.
2. Removing wiring brackets and disconnecting wiring harnesses from sensors on the cylinder head.
3. Removing the valve cover, pushrods, rocker arms, and associated hardware to access the cylinder head bolts.
Caterpillar cat 320 e excavator (prefix sxe) service repair manual (sxe00001 ...fjskemedcdmme
1) The document provides installation instructions for installing the rocker shaft and pushrods in a Caterpillar 320E excavator engine.
2) It describes cleaning and lubricating parts, positioning the crankshaft, installing the rocker shaft assembly and pushrods, and tightening fasteners in the proper sequence.
3) Tightening the inserts on the rocker arms to the specified torque is important to ensure correct seating before operating the engine.
Caterpillar Cat 330D2 L Excavator (Prefix PTE) Service Repair Manual (PTE0000...cnp692569
The document provides instructions for removing and installing a turbocharger for a C7.1 engine on a 330D2 L excavator. To remove the turbocharger, disconnect hoses and tubes, remove nuts and bolts, and separate the turbocharger from other components. To install the turbocharger, clean surfaces, apply anti-seize compound, position the turbocharger and attach with nuts and bolts, lubricate bearings, and reconnect hoses and tubes. Tools and torque specifications are listed.
Caterpillar Cat 330D2 L Excavator (Prefix PTE) Service Repair Manual (PTE0000...shudun96087
This document provides instructions for removing and installing a turbocharger on Caterpillar 330D2 L excavator engines. The removal process involves disconnecting hoses and tubes, removing mounting bolts and nuts, and taking off the turbocharger. For installation, the instructions specify cleaning components, applying anti-seize compound to studs, mounting the turbocharger using nuts and bolts, and orienting and securing connecting tubes with gaskets and specified torques. Tools including a rubber lubricant and anti-seize compound are listed. Safety notices advise keeping components clean and containing fluids.
Caterpillar Cat 330D2 L Excavator (Prefix PTE) Service Repair Manual (PTE0000...kesi7153062
The document provides instructions for removing and installing a turbocharger for a C7.1 engine on a 330D2 L excavator. To remove the turbocharger, disconnect hoses and tubes, remove nuts and bolts, and separate the turbocharger from other components. To install the turbocharger, clean surfaces, apply anti-seize compound, position the turbocharger and attach with nuts and bolts, lubricate bearings, and reconnect hoses and tubes. Tools and torque specifications are listed.
The document provides instructions for removing and installing inlet and exhaust valve springs on a Caterpillar 320D2 excavator engine. The procedure involves using special tools to compress the valve springs, remove the retainers and springs, and then install new springs and retainers. Safety precautions are outlined to prevent injury from the force of compressed springs. The process is also described for removing and installing the valves from the cylinder head.
Caterpillar cat d5 c d5c lgp xl series iii tractor dozer bulldozer (prefix 8z...fikkskkdmmd
The document provides instructions for removing and installing track carrier rollers and track rollers on D5C series tractors. It describes loosening the track, removing bolts and covers to access the rollers, lifting the track or machine to remove the rollers, and reversing the process to install new rollers and adjust the track. Proper cleaning, lubrication and torque specifications are noted to ensure correct assembly.
This document provides instructions for removing and installing various engine components on a Caterpillar 330 L excavator, including:
1. The cylinder head removal procedure involves removing fuel injection lines, exhaust manifold, rocker shaft and pushrods, and bolts holding the head to the cylinder block.
2. Installing the cylinder head requires cleaning surfaces, installing gaskets and bolts, adjusting valves, and reinstalling other removed components.
3. Removal of the spacer plate requires removing seals and installing a new gasket, while installation requires cleaning and installing the plate with new seals.
Caterpillar cat 330 a l excavator (prefix 5 ym) service repair manual (5ym000...fjskefkemms
The document provides instructions for installing a cylinder head on a Caterpillar 330 excavator engine. It describes:
1. Removing the fuel injection lines, exhaust manifold, and rocker shaft/pushrods before removing the cylinder head.
2. Removing the water pump elbow, inlet manifold, and air inlet pipe to access the cylinder head bolts.
3. Using a lifting device to safely remove the 95 kg cylinder head from the engine block.
4. Cleaning all parts to prevent contamination before reinstallation.
Caterpillar cat 311 c excavator (prefix cke) service repair manual (cke00001 ...fjskefkemms
This service repair manual provides instructions for removing and installing inlet and exhaust valve seals on models 311C and 311C U excavators. The procedures describe using a seal pick tool to remove old seals from valve guides and installing new seals. Safety notices are included to keep parts clean and contain fluids.
Caterpillar cat 330 c fm excavator (prefix b2l) service repair manual (b2l000...fjsjekdmmeme
This document provides instructions for removing and installing the cylinder head and camshaft on a Caterpillar 330C FM excavator equipped with a C-9 engine. The removal procedure involves draining coolant, removing various components attached to the cylinder head like the alternator and valve cover, then using lifting tools to remove the cylinder head and gasket. The installation procedure outlines reinstalling the gasket and cylinder head, reattaching all components and refilling the cooling system. Similarly, the camshaft removal involves setting piston timing, removing gears and thrust plate, while installation requires lubricating and inserting the camshaft ensuring proper timing of gears.
Caterpillar cat 330 a l excavator (prefix 9 ml) service repair manual (9ml000...fjskefkemms
The document provides instructions for installing and removing a turbocharger on a Caterpillar 330 excavator engine:
1) To remove the turbocharger, loosen clamps and bolts holding the oil supply/drain tubes and housing. Remove the turbocharger and check seals.
2) To install the turbocharger, position it on the exhaust manifold with new gaskets. Attach the oil tubes and housing with bolts and clamps.
3) The instructions also cover removing and installing the exhaust manifold, which involves removing nuts and studs, checking gaskets, and attaching the manifold.
Caterpillar cat 428 f backhoe loader (prefix lbh) service repair manual (lbh0...fujsekwsxksmem
The document provides instructions for removing and installing the crankshaft rear seal and flywheel housing on a 428F backhoe loader with a C4.4 engine. It describes removing the old crankshaft rear seal using a Torx socket and installing the new seal assembly dry. It also details removing the flywheel housing bolts and dowels, checking the crankshaft rear seal for leaks, and reinstalling the housing using guide studs to align it. Proper torque values are specified for the fasteners. Additionally, the document gives directions for removing and installing the crankshaft pulley on engines both with and without an automatic belt tensioner.
Caterpillar cat 305 cr mini hydraulic excavator (prefix dgt) service repair m...fjskekfseik
The document provides instructions for removing the swivel on a 305CR Mini Hydraulic Excavator. It lists the required tools and notes to release hydraulic pressure and remove the cab first. The procedure involves using plugs and caps to seal ports while removing 4 bolts to detach the swivel assembly.
Caterpillar cat 330 b l excavator (prefix 1js) service repair manual (1js0000...fjskefkemms
This document provides instructions for removing and installing various engine components on a 330B L EXCAVATOR, including:
- Exhaust manifold removal and installation requiring removal of the turbocharger and fuel lines.
- Inlet and exhaust valve removal and installation using specialized tools to compress springs.
- Removal and installation of valve guides, seats, and inserts using driver tools to precisely install components.
- Removal of the engine oil filter base requiring a strap wrench to remove the oil filter.
Caterpillar cat 320 d l excavator (prefix a9f) service repair manual (a9f0000...fjskekfseik
This document provides instructions for removing and installing inlet and exhaust valve springs on a Caterpillar 320D L excavator engine. The removal process involves using specialized tools to compress the valve springs so the valves can be serviced while keeping the piston at top dead center. Installation requires cleaning components, lubricating the valves, and using tools to carefully compress the springs into place. Proper assembly procedure and safety precautions are emphasized to avoid injury from released spring forces.
Caterpillar cat 330 track type excavator (prefix 6 wj) service repair manual ...fjskefkemms
This document provides instructions for removing and installing travel motors on 330 and 330L excavator models. It describes:
- Releasing hydraulic pressure before removing components
- Removing covers, clamps, hoses and tubes to access the travel motor
- Using a tool and hoist to remove the travel motor, which weighs 120kg
- Cleaning mating surfaces, checking seals and reinstalling components in reverse order
It then details disassembling and assembling the travel motor, including removing the head assembly, brake piston, cylinder assembly parts and seals. Precautions are given to prevent damage and clean/oil parts during reassembly.
Caterpillar cat 303 cr mini hydraulic excavator (prefix dma) service repair m...fjsjekdmmeme
This document provides assembly instructions for the main control valve of a 303 CR Mini Hydraulic Excavator. It describes assembling 8 different block assemblies (L through H) that make up the main control valve. The instructions note that cleanliness is important, valves must be assembled in the same configuration, and components must be returned to their original valves. Personal injury warnings are also provided regarding spring forces.
Caterpillar cat 320 d l excavator (prefix kgf) service repair manual (kgf0000...fkjsekksmem
This document provides instructions for disassembling and assembling the travel motor of a 320D L excavator. The disassembly process includes 27 steps to remove components like the head, fittings, seals, brake piston, plates, and barrel assembly. The assembly section outlines 13 steps including installing seals, keys, cam plate, springs, and piston shoe assemblies back into the barrel assembly and body of the travel motor. Special care must be taken to align parts properly and not allow components to separate during disassembly and assembly.
Caterpillar cat 336 f lxe excavator (prefix pfl) service repair manual (pfl00...fjkskedmme
This document provides instructions for disassembling the travel motor on 336F XE and 336F LXE excavator models. The 27-step procedure includes removing components like the motor head assembly, piston assemblies, barrel assembly, springs, seals and plates. Detailed illustrations accompany each step to show how to position tools and disassemble individual parts. Safety notices warn of potential spring forces and ensure fluids are contained.
This document provides instructions for removing and installing engine balancer shaft bearings on 3304B and 3306B engines for Caterpillar built machines:
1. The removal procedure includes using a special tool to pull the six balancer shaft bearings out toward the flywheel end of the engine after removing components like the oil pan and balancer shaft.
2. The installation procedure specifies using the same special tool to install the bearings at precise depths in the cylinder block and checking the bore size after installation.
3. Reinstalling components like the flywheel housing, balancer shaft, and oil pan completes the process.
Caterpillar cat 320 e excavator (prefix sxe) service repair manual (sxe00001 ...fhhjsjekmdme
This document provides instructions for removing the cylinder head from a Caterpillar 320E excavator engine. It describes:
1. Draining the coolant and disconnecting coolant lines from the cylinder head.
2. Removing wiring brackets and disconnecting wiring harnesses from sensors on the cylinder head.
3. Removing the valve cover, pushrods, rocker arms, and associated hardware to access the cylinder head bolts.
Caterpillar cat 320 e excavator (prefix sxe) service repair manual (sxe00001 ...fhjsjekdmme
This document provides instructions for removing the cylinder head from a Caterpillar 320E excavator engine. It describes:
1. Draining the coolant and disconnecting coolant lines from the cylinder head.
2. Removing wiring brackets and disconnecting wiring harnesses from sensors on the cylinder head.
3. Removing the valve cover, pushrods, rocker arms, and associated hardware to access the cylinder head bolts.
Caterpillar cat 320 e excavator (prefix sxe) service repair manual (sxe00001 ...fjskemedcdmme
1) The document provides installation instructions for installing the rocker shaft and pushrods in a Caterpillar 320E excavator engine.
2) It describes cleaning and lubricating parts, positioning the crankshaft, installing the rocker shaft assembly and pushrods, and tightening fasteners in the proper sequence.
3) Tightening the inserts on the rocker arms to the specified torque is important to ensure correct seating before operating the engine.
Caterpillar Cat 330D2 L Excavator (Prefix PTE) Service Repair Manual (PTE0000...cnp692569
The document provides instructions for removing and installing a turbocharger for a C7.1 engine on a 330D2 L excavator. To remove the turbocharger, disconnect hoses and tubes, remove nuts and bolts, and separate the turbocharger from other components. To install the turbocharger, clean surfaces, apply anti-seize compound, position the turbocharger and attach with nuts and bolts, lubricate bearings, and reconnect hoses and tubes. Tools and torque specifications are listed.
Caterpillar Cat 330D2 L Excavator (Prefix PTE) Service Repair Manual (PTE0000...shudun96087
This document provides instructions for removing and installing a turbocharger on Caterpillar 330D2 L excavator engines. The removal process involves disconnecting hoses and tubes, removing mounting bolts and nuts, and taking off the turbocharger. For installation, the instructions specify cleaning components, applying anti-seize compound to studs, mounting the turbocharger using nuts and bolts, and orienting and securing connecting tubes with gaskets and specified torques. Tools including a rubber lubricant and anti-seize compound are listed. Safety notices advise keeping components clean and containing fluids.
Caterpillar Cat 330D2 L Excavator (Prefix PTE) Service Repair Manual (PTE0000...kesi7153062
The document provides instructions for removing and installing a turbocharger for a C7.1 engine on a 330D2 L excavator. To remove the turbocharger, disconnect hoses and tubes, remove nuts and bolts, and separate the turbocharger from other components. To install the turbocharger, clean surfaces, apply anti-seize compound, position the turbocharger and attach with nuts and bolts, lubricate bearings, and reconnect hoses and tubes. Tools and torque specifications are listed.
The document provides instructions for removing and installing inlet and exhaust valve springs on a Caterpillar 320D2 excavator engine. The procedure involves using special tools to compress the valve springs, remove the retainers and springs, and then install new springs and retainers. Safety precautions are outlined to prevent injury from the force of compressed springs. The process is also described for removing and installing the valves from the cylinder head.
- The document provides instructions for removing and installing inlet and exhaust valve springs on a 320D2 excavator engine.
- Special tools are required to safely compress the valve springs and tools are used to ensure the piston is at top dead center before removing springs.
- The procedure involves identifying valves, compressing springs, removing retainers and springs, then reversing the process for installation.
The document provides instructions for removing and installing inlet and exhaust valve springs on a Caterpillar 320D2 excavator engine. The procedure involves using special tools to compress the valve springs, remove the retainers and springs, and then install new springs and retainers. Safety precautions are outlined to prevent injury from the force of compressed springs. The process is also described for removing and installing the valves from the cylinder head.
- The document provides instructions for removing and installing inlet and exhaust valve springs on a 320D2 excavator engine.
- Special tools are required to safely compress the valve springs and tools are used to ensure the piston is at top dead center before removing springs.
- The procedure involves identifying valves, compressing springs, removing retainers and springs, then reversing the process for installation.
- The document provides instructions for removing and installing inlet and exhaust valve springs on a 320D2 excavator engine.
- Special tools are required to safely compress the valve springs and tools are used to ensure the piston is at top dead center before removing springs.
- The procedure involves identifying valves, compressing springs, removing retainers and springs, then reversing the process for installation.
The document provides instructions for removing and installing inlet and exhaust valve springs on a Caterpillar 320D2 excavator engine. The procedure involves using special tools to compress the valve springs, remove the retainers and springs, and then install new springs and retainers. Safety precautions are outlined to prevent injury from the force of compressed springs. The process is also described for removing and installing the valves from the cylinder head.
- The document provides instructions for removing and installing inlet and exhaust valve springs on a 320D2 excavator engine.
- Key steps include using a valve spring compressor tool to compress the valve spring and remove the valve keepers and spring, ensuring the piston is at top dead center, and cleaning and inspecting parts before installation.
- Safety precautions are outlined such as wearing protective equipment when working with compressed springs and ensuring springs are compressed squarely during removal and installation.
- The document provides instructions for removing and installing inlet and exhaust valve springs on a 320D2 excavator engine.
- Special tools are required to safely compress the valve springs and tools are used to ensure the piston is at top dead center before removing springs.
- The procedure involves identifying valves, compressing springs, removing retainers and springs, then reversing the process for installation.
The document provides instructions for removing and installing inlet and exhaust valve springs on a Caterpillar 320D2 excavator engine. The procedure involves using special tools to compress the valve springs, remove the retainers and springs, and then install new springs and retainers. Safety precautions are outlined to prevent injury from the force of compressed springs. The process is also described for removing and installing the valves from the cylinder head.
The document provides instructions for removing and installing inlet and exhaust valve springs on a Caterpillar 320D2 excavator engine. The procedure involves using special tools to compress the valve springs, remove the retainers and springs, and then install new springs and retainers. Safety precautions are outlined to prevent injury from the force of compressed springs. The process is also described for removing and installing the valves from the cylinder head.
- The document provides instructions for removing and installing inlet and exhaust valve springs on a 320D2 excavator engine.
- Special tools are required to safely compress the valve springs and tools are used to ensure the piston is at top dead center before removing springs.
- The procedure involves identifying valves, compressing springs, removing retainers and springs, then reversing the process for installation.
The document provides instructions for removing and installing inlet and exhaust valve springs on a Caterpillar 320D2 excavator engine. The procedure involves using special tools to compress the valve springs, remove the retainers and springs, and then install new springs and retainers. Safety precautions are outlined to prevent injury from the force of compressed springs. The process is also described for removing and installing the valves from the cylinder head.
- The document provides instructions for removing and installing inlet and exhaust valve springs on a 320D2 excavator engine.
- Special tools are required to safely compress the valve springs and tools are used to ensure the piston is at top dead center before removing springs.
- The procedure involves identifying valves, compressing springs, removing retainers and springs, then reversing the process for installation.
The document provides instructions for removing and installing inlet and exhaust valve springs on a Caterpillar 320D2 excavator engine. The procedure involves using special tools to compress the valve springs, remove the retainers and springs, and then install new springs and retainers. Safety precautions are outlined to prevent injury from the force of compressed springs. The process is also described for removing and installing the valves from the cylinder head.
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2. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 330D2 L EXCAVATOR RCK
Configuration: 330D2 L Excavators RCK00001-UP (MACHINE) POWERED BY C7.1 Engine
Disassembly and Assembly
C7.1 Engines
Media Number -UENR0633-19 Publication Date -01/07/2015 Date Updated -29/10/2018
i05292349
Inlet Manifold - Remove and Install
SMCS - 1058-010
Removal Procedure
Start By:
a. If necessary, remove crankcase breather and bracket. Refer to Disassembly and Assembly,
"Crankcase Breather - Remove" for the correct procedure.
b. If necessary, remove the fuel filter base and bracket. Refer to Disassembly and Assembly, "Fuel
Filter Base - Remove and Install" for the correct procedure.
c. Remove the fuel manifold. Refer to Disassembly and Assembly, "Fuel Manifold - Remove" for the
correct procedure.
d. Remove the wastegate solenoid. Refer to Disassembly and Assembly, "Wastegate Solenoid -
Remove and Install" for the correct procedure.
e. Remove the boost pressure sensor. Refer to Disassembly and Assembly, "Boost Pressure Sensor -
Remove and Install" for the correct procedure.
f. Remove the air inlet temperature sensor. Refer to Disassembly and Assembly, "Inlet Air
Temperature Sensor - Remove and Install" for the correct procedure.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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3. Illustration 1 g03377680
1. Remove bolts (1) from inlet manifold (2).
2. Remove inlet manifold (2) from the cylinder head.
3. If necessary, follow Step 3.a through Step 3.b in order to remove inlet connection (3) from inlet
manifold (2).
a. Remove bolts (5) from inlet connection (3).
b. Remove inlet connection (3) and gasket (4) (not shown) from inlet manifold (2).
Illustration 2 g03377252
4. Note the position of dowels (6).
Installation Procedure
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4. Table 1
Required Tools
Tool Part Number Part Name Qty
A - Loctite 5188 Sealant 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 3 g03377680
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5. Illustration 4 g03377255
1. Ensure that inlet manifold (2) is clean and free from damage. If necessary, replace the inlet manifold.
2. Clean the gasket surface of the cylinder head.
3. Ensure that dowels (6) are correctly located into the cylinder head.
4. Apply a continuous bead of Tooling (A) to the face of the cylinder head in Positions (X).
5. Position inlet manifold (2) onto the cylinder head. Ensure that the inlet manifold is correctly located
onto dowels (6).
6. Install bolts (1) hand tight.
Illustration 5 g03377254
7. Tighten bolts (1) to a torque of 22 N·m (195 lb in) in the sequence that is shown in Illustration 5.
8. If necessary, follow Step 8.a through Step 8.d in order to install inlet connection (3) to inlet manifold
(2).
a. Ensure that inlet connection (3) is clean and free from damage. If necessary, replace the inlet
connection.
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6. b. Clean the gasket surface of the inlet manifold.
c. Position a new gasket (4) (not shown) onto the inlet manifold.
d. Install bolts (5) from inlet connection (3). Tighten the bolts to a torque of 22 N·m (195 lb in).
End By:
a. Install the boost pressure sensor. Refer to Disassembly and Assembly, "Boost Pressure Sensor -
Remove and Install" for the correct procedure.
b. Install the air temperature sensor. Refer to Disassembly and Assembly, "Inlet Air Temperature
Sensor - Remove and Install" for the correct procedure.
c. Install the wastegate solenoid. Refer to Disassembly and Assembly, "Wastegate Solenoid - Remove
and Install" for the correct procedure.
d. Install the fuel manifold. Refer to Disassembly and Assembly, "Fuel Manifold - Install" for the
correct procedure.
e. If necessary, install the fuel filter base and bracket. Refer to Disassembly and Assembly, "Fuel Filter
Base - Remove and Install" for the correct procedure.
f. If necessary, install crankcase breather and bracket. Refer to Disassembly and Assembly, "Crankcase
Breather - Install" for the correct procedure.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Mon Jun 22 19:22:59 UTC+0800 2020
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7. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 330D2 L EXCAVATOR RCK
Configuration: 330D2 L Excavators RCK00001-UP (MACHINE) POWERED BY C7.1 Engine
Disassembly and Assembly
C7.1 Engines
Media Number -UENR0633-19 Publication Date -01/07/2015 Date Updated -29/10/2018
i06954626
Inlet and Exhaust Valve Springs - Remove and Install
SMCS - 1108-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A
9U-6193 Valve Spring Compressor 1
416-0288 Adapter 1
416-0292 Head 1
B(1)
9U-6198 Crankshaft Turning Tool 1
B(2)
9U-7336 Housing 1
5P-7305 Engine Turning Tool 1
C - Circlip Pliers 1
(1)
The Crankshaft Turning Tool is used on the front pulley.
(2)
This Tool is used in the aperture for the electric starting motor.
Start By:
a. Remove the rocker shaft assembly. Refer to Disassembly and Assembly, "Rocker Shaft and
Pushrod - Remove" for the correct procedure.
Note: Either Tooling (B) can be used. Use the Tooling that is most suitable.
NOTICE
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8. Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Note: The following procedure should be adopted to remove the valve springs when the cylinder
head is installed to the engine. Refer to Disassembly and Assembly, "Inlet and Exhaust Valves -
Remove and Install" for the procedure to remove the valve springs from a cylinder head that has
been removed from the engine.
Note: Ensure that the appropriate piston is at top dead center before the valve spring is removed.
Failure to ensure that the piston is at top dead center may allow the valve to drop into the cylinder
bore.
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
NOTICE
Plug the apertures for the push rods in the cylinder head to prevent the
entry of loose parts into the engine.
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9. Illustration 1 g03378203
1. Follow Step 1.a through Step 1.f to remove harness assembly (5) for electronic unit injectors
(2).
a. Use a deep socket to remove connections (1) from electronic unit injectors (2).
b. Cut cable strap (3). Remove the remaining sections of the cable straps from valve
mechanism cover base (4).
c. Disconnect harness assembly (7) from harness assembly (5).
d. Use Tooling (C) to remove circlip (6) from harness assembly (5).
e. Withdraw harness assembly (5) from valve mechanism cover base (4).
f. Repeat Step 1.a through Step 2 to remove the remaining harness assemblies.
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11. Illustration 3 g03378205
NOTICE
Ensure that the valve spring is compressed squarely or damage to the
valve stem may occur.
2. Follow Step 2.a through Step 2.d to position the appropriate piston at top dead center.
a. Install Tooling (A) in position on the cylinder head to compress a valve spring (10)
for the appropriate cylinder.
Note: Ensure that the electronic unit injector label code (13) is not damaged when
Tooling (A) is compressed.
b. Use Tooling (A) to compress valve spring (10) and open the valve slightly.
Note: Do not compress the spring so that valve spring retainer (9) touches valve
stem seal (12).
c. Use Tooling (B) to rotate the crankshaft carefully, until the piston touches the valve.
Note: Do not use excessive force to turn the crankshaft. The use of force can result in
bent valve stems.
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12. d. Continue to rotate the crankshaft and gradually release the pressure on Tooling
(A) until the piston is at the top dead center position. The valve is now held in a
position that allows the valve spring to be safely removed.
Note: Valve springs must be replaced in pairs for the inlet valve or the exhaust valve of
each cylinder. If all valve springs require replacement, the procedure can be carried out on
two cylinders at the same time. The procedure can be carried out on the following pairs of
cylinders. 1 with 6, 2 with 5 and 3 with 4. Ensure that all the valve springs are installed
before changing from one pair of cylinders to another pair of cylinders.
NOTICE
Do not turn the crankshaft while the valve springs are removed.
3. Apply sufficient pressure to Tooling (A) to allow removal of valve keepers (9).
Note: Do not compress the spring so that valve spring retainer (10) touches valve stem seal
(12).
4. Remove valve spring retainer (10).
5. Slowly release pressure on Tooling (A).
6. Remove valve spring retainer (10) and remove valve spring (11).
7. If necessary, remove valve stem seals (12).
8. Repeat Step 3 through Step 7 to remove the remaining valve springs from the appropriate
cylinder.
9. Remove Tooling (A).
Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
A
9U-6193 Valve Spring Compressor 1
416-0288 Adapter 1
416-0292 Head 1
B(1)
9U-6198 Crankshaft Turning Tool 1
B(2)
9U-7336 Housing 1
5P-7305 Engine Turning Tool 1
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13. C - Circlip Pliers 1
D 247-5377 Torque Wrench 1
(1)
The Crankshaft Turning Tool is used on the front pulley.
(2)
This Tool is used in the aperture for the electric starting motor.
Note: Either Tooling (B) can be used. Use the Tooling that is most suitable.
NOTICE
Ensure that wiring harness are correctly routed and the cable straps
are not over tightened. Over tightening of the cable straps will damage
the wiring harness convoluting.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Do not turn the crankshaft while the valve springs are removed.
NOTICE
Plug the apertures for the push rods in the cylinder head to prevent the
entry of loose parts into the engine
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14. Illustration 4 g03378204
1. Inspect valve springs (11) for damage and for the correct length. Refer to Specifications,
"Cylinder Head Valves" for more information.
2. If necessary, install a new valve stem seal (12) onto the valve guide.
Note: The outer face of the valve guide must be clean and dry before installing the valve
stem seal.
3. Install valve spring (11) onto the cylinder head. Position valve spring retainer (10) on valve
spring (11).
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15. Illustration 5 g03378205
Improper assembly of parts that are spring loaded can cause bodily
injury.
To prevent possible injury, follow the established assembly procedure
and wear protective equipment.
NOTICE
Ensure that the valve spring is compressed squarely or damage to the
valve stem may occur.
4. Install Tooling (A) in the appropriate position on the cylinder head to compress valve spring
(11).
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16. Note: Ensure that the electronic unit injector label code (13) is not damaged when Tooling
(A) is compressed.
5. Apply sufficient pressure to Tooling (A) to install valve keepers (8).
Note: Do not compress the spring so that valve spring retainer (10) touches valve stem
seal (12).
6. Install valve spring keepers (9).
7. Carefully release the pressure on Tooling (A).
8. Repeat Step 2 through Step 7 for the remaining valve springs.
The valve spring keepers can be thrown from the valve when the valve
spring compressor is released. Ensure that the valve spring keepers are
properly installed on the valve stem. To help prevent personal injury,
keep away from the front of the valve spring keepers and valve springs
during the installation of the valves.
9. Remove Tooling (A).
Note: If all valve springs require replacement, the procedure can be carried out on two
cylinders at the same time. The procedure can be carried out on the following cylinders. 1
and 6, 2 and 5 and 3 and 4. Remember that the crankshaft must not be turned while the
valve springs are removed. Ensure that all the valve springs are installed before changing
from one pair of cylinders to the other pair of cylinders. If all valve springs do not require
replacement, the springs must be replaced in pairs.
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17. Illustration 6 g03378203
10. Follow Step 10.c through Step 10.f to install harness assembly (5) for electronic unit
injectors (2).
a. Install a new O-ring seal (8) to harness assembly (5).
b. Push harness assembly (5) into valve mechanism cover base (4).
c. Use Tooling (C) to install circlip (6) to harness assembly (5). Ensure that the circlip is
correctly seated into the recess of the harness assembly.
d. Connect harness assembly (7) to harness assembly (5).
e. Use a deep socket to install connections (1) to electronic unit injectors (2). Use
Tooling (D) to tighten the connections to a torque of 2.0 N·m (18 lb in).
f. Install the cable straps (3) in to the cylinder head.
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18. Note: Ensure that the assembly of the cable strap is correctly installed into the valve
mechanism cover base.
g. Repeat Step 10.c through Step 10.f for the remaining harness assemblies (5).
End By:
a. Install the rocker shaft assembly. Refer to Disassembly and Assembly, "Rocker Shaft and
Pushrod - Install" for the correct procedure.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Mon Jun 22 19:23:54 UTC+0800 2020
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19. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 330D2 L EXCAVATOR RCK
Configuration: 330D2 L Excavators RCK00001-UP (MACHINE) POWERED BY C7.1 Engine
Disassembly and Assembly
C7.1 Engines
Media Number -UENR0633-19 Publication Date -01/07/2015 Date Updated -29/10/2018
i05292347
Inlet and Exhaust Valves - Remove and Install
SMCS - 1105-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A
9U-6195 Valve Spring Compressor 1
268-1969 Adapter 1
276-1221 Head 1
Start By:
a. Remove the cylinder head. Refer to Disassembly and Assembly, "Cylinder Head - Remove"
for the correct procedure.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Clean the bottom mating surface of the cylinder head. Check the depth of the valves below
the face of the cylinder head before the valve springs are removed. Refer to Specifications,
"Cylinder Head Valves" for the correct dimensions.
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20. 2. Place a temporary identification mark on the heads of the valves in order to identify the
correct position.
Note: Inlet valves have a recess in the center of the head.
3. Use a suitable lifting device to position the cylinder head with the valve springs upward.
The weight of the cylinder head is approximately 65 kg (143 lb).
Note: Ensure that the cylinder head is kept on a clean, soft surface in order to prevent
damage to the machined face.
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
Illustration 1 g03377721
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21. 4. Install Tooling (A) into position on the cylinder head in order to compress appropriate valve
spring (3).
NOTICE
Ensure that the valve spring is compressed squarely or damage to the
valve stem may occur.
5. Apply sufficient pressure to Tooling (A) in order to remove valve keepers (1).
Note: Do not compress the spring so that valve spring retainer (2) touches valve stem seal
(4).
6. Slowly release the pressure on Tooling (A).
Illustration 2 g03377722
7. Place a temporary identification mark on valve spring (3) in order to identify the correct
position.
8. Remove valve spring retainer (2). Remove valve spring (3).
9. Repeat Step 4 through Step 8 for the remaining valves.
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22. 10. Remove Tooling (A).
11. Remove valve stem seals (4).
12. Use a suitable lifting device to turn over the cylinder head.
13. Place a temporary identification mark on valves (5). Remove valves (5) from the cylinder
head.
Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
A
9U-6195 Valve Spring Compressor 1
268-1969 Adapter 1
276-1221 Head 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Note: The valves have a hard surface finish. Grinding compound must not be used on the valves.
Grinding compound will damage the hard surface finish of the valves.
1. Clean all components of the cylinder head assembly. Ensure that all ports, all coolant
passages, and, all lubrication passages in the cylinder head are free from debris. Follow Step
1.a through Step 1.e in order to inspect the components of the cylinder head assembly.
Replace any components that are worn or damaged.
a. Inspect the cylinder head for wear and for damage. Refer to System Operation,
Testing and Adjusting, "Cylinder Head Inspect" for the correct procedure.
b. Inspect the valve seats for wear and for damage. Refer to Specifications, "Cylinder
Head Valves" for more information.
c. Inspect the valve guides for wear and for damage. Refer to Specifications, "Cylinder
Head Valves" and System Operation, Testing and Adjusting, "Valve Guide - Inspect"
for more information.
d. Inspect the valves for wear and for damage. Refer to Specifications, "Cylinder Head
Valves" for more information.
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23. e. Inspect the valve springs for damage and for the correct length. Refer to
Specifications, "Cylinder Head Valves " for more information.
Illustration 3 g03377722
2. Lubricate the stems of valves (5) with clean engine oil. Install valves (5) in the appropriate
positions in the cylinder head. Check the depth of the valves below the face of the cylinder
head. Refer to System Operation, Testing and Adjusting, "Valve Depth - Inspect" for more
information.
3. Use a suitable lifting device to turn over the cylinder head. The weight of the cylinder head
is approximately 65 kg (143 lb).
Note: Ensure that all of the valves remain in place.
4. Install new valve stem seals (4) onto each of the valve guides.
Note: The outer face of the valve guides must be clean and dry before installing valve stem
seals (4).
5. Install valve spring (3) onto the cylinder head. Position valve spring retainer (2) on valve
spring (3).
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24. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
25. Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
Illustration 4 g03377721
6. Install Tooling (A) in the appropriate position on the cylinder head in order to compress
valve spring (3).
NOTICE
Ensure that the valve spring is compressed squarely or damage to the
valve stem may occur.
7. Apply sufficient pressure to Tooling (A) in order to install valve keepers (1).
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26. Note: Do not compress the spring so that valve spring retainer (2) touches valve stem seal
(4).
The valve spring keepers can be thrown from the valve when the valve
spring compressor is released. Ensure that the valve spring keepers are
properly installed on the valve stem. To help prevent personal injury,
keep away from the front of the valve spring keepers and valve springs
during the installation of the valves.
8. Carefully release the pressure on Tooling (A).
9. Repeat Step 5 through Step 8 for the remaining valves.
10. Remove Tooling (A) from the cylinder head.
End By:
a. Install the cylinder head. Refer to Disassembly and Assembly, "Cylinder Head - Install" for
the correct procedure.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Mon Jun 22 19:24:50 UTC+0800 2020
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27. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 330D2 L EXCAVATOR RCK
Configuration: 330D2 L Excavators RCK00001-UP (MACHINE) POWERED BY C7.1 Engine
Disassembly and Assembly
C7.1 Engines
Media Number -UENR0633-19 Publication Date -01/07/2015 Date Updated -29/10/2018
i05292271
Engine Oil Filter Base - Remove and Install
SMCS - 1306-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1U-8760 Chain Wrench 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Dispose of all fluids according to local regulations and mandates.
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