parts catalogue manual

1. Instructions for Parts Books
The heading at the top of the page will be the same for the picture of the parts at it is for the page with
the part numbers.
Definition of column headings on part number pages:
REF.No à The number referring to the part on the picture page of the parts book.
Part No. à The number assigned to this part at the time of printing the parts book.
Part Nameà Description of part.
Q'ty à Quantity of part used on that page.
S.No. à Serial number range of the equipment that this part will fit.
>= Your serial number should be greater than or equal to the number shown.
<= Your serial number should be lesser than or equal to the serial number shown.
I/C à Interchangeability of part shown.
= The part shown will work for the older and later serial number.
NI The part shown is not interchangeable with the other serial number.
Remarks à Notes about this particular part. Sometimes this may say except [FR] or [CA]
Note about Country Codes:
The parts books we use in the United States of America may also contain information about a part that
would be
different in another country. It is important that you are aware of the country codes in some instances.
Symbol Country
A United States of America
CA Canada
FR France
GR Greece
PO Portugal
AU Australia
If the remarks column says for example EXCEPT [FR] this part works in all countries except France.
That means it will work here in the USA.

2. M5040HDC
M5040HDC
Figure Num
Page 1

3. CRANKCASE [OLD TYPE] ## S.No.;<=8S0030
013000
Figure Num
Ref Part Number Part Name Qty IC S/N Lbs Remarks
CRANKCASE [OLD TYPE]
010 1G774-01020 ASSY CRANKCASE 1 >> >=7U0001 0
010 1G772-01020 ASSY CRANKCASE 1 <=7TZ999 242
020 1G772-03450 BOLT 10 0.374
030 01774-51040 BOLT FLANGE 16 <=7TZ999 0.055
030 1G772-91022 BOLT FLANGE 16 NI >=7U0001 0.066
040 05012-01016 PIN STRAIGHT 2 0.022
050 07715-03209 BALL 2 0.004
Page 2

4. Ref Part Number Part Name Qty IC S/N Lbs Remarks
CRANKCASE [OLD TYPE]
060 15321-96260 CAP SEALING 9 0.030
070 15221-03490 CAP SEALING 1 0.044
080 16851-96270 CAP SEALING 1 0.011
090 06311-85016 CAP SEALING 3 0.006
100 16683-96020 PLUG 1 0.154
110 15521-96020 PLUG 2 0.006
120 15221-33610 PLUG 1 0.019
130 15021-33660 GASKET 1 0.002
140 05012-01016 PIN STRAIGHT 6 0.022
150 15221-03490 CAP SEALING 4 0.044
170 06311-55030 PLUG 1 0.11
180 04724-00170 GASKET 1 0.011
Page 3

5. CRANKCASE [OLD TYPE] ## S.No.;<=8S0030
013000
Figure Num
Ref Part Number Part Name Qty IC S/N Lbs Remarks
CRANKCASE [OLD TYPE]
160 15481-96270 CAP SEALING 1 <=6S0947 0.121
Page 4

6. CRANKCASE [NEW TYPE]
01300001
Figure Num
Ref Part Number Part Name Qty IC S/N Lbs Remarks
CRANKCASE [NEW TYPE]
010 1J751-01020 ASSY CRANKCASE 1 191.4
020 1G772-03450 BOLT 10 0.374
030 1G772-91022 BOLT FLANGE 16 0.066
040 05012-01016 PIN STRAIGHT 2 0.022
050 07715-03209 BALL 2 0.004
060 15321-96260 CAP SEALING 9 0.030
070 15221-03490 CAP SEALING 1 0.044
Page 5

7. Ref Part Number Part Name Qty IC S/N Lbs Remarks
CRANKCASE [NEW TYPE]
080 16851-96270 CAP SEALING 1 0.011
090 06311-85016 CAP SEALING 3 0.006
100 16683-96020 PLUG 1 0.154
110 15521-96020 PLUG 2 0.006
140 05012-01016 PIN STRAIGHT 6 0.022
150 15221-03490 CAP SEALING 4 0.044
170 06311-55030 PLUG 1 0.11
180 04724-00170 GASKET 1 0.011
Page 6

8. OIL PAN [OLD TYPE] ## S.No.;<=8S0030
013010
Figure Num
Ref Part Number Part Name Qty IC S/N Lbs Remarks
OIL PAN [OLD TYPE]
010 16809-36420 GUIDE OIL GAUGE 1 0.061
020 1G772-01660 KIT OIL PAN 1 8.096
030 16265-96670 GASKET 2 0.002
040 15707-33750 PLUG DRAIN 2 0.11
050 01755-50816 BOLT FLANGE 24 0.286
060 1G772-32114 FILTER OIL 1 >> >=8Q0001 1.122
060 1G772-32110 FILTER OIL 1 <=8N1300 1.122
Page 7

9. Ref Part Number Part Name Qty IC S/N Lbs Remarks
OIL PAN [OLD TYPE]
070 04817-00200 O RING 1 0.024
080 01755-50816 BOLT FLANGE 2 0.286
090 1C010-33080 ASSY PLUG O/FILLER 1 0.039
100 E9151-33140 PLUG OIL FILLER 1 0.037
110 04817-50300 O RING 1 0.002
120 1G772-36410 GAUGE OIL 1 0.044
Page 8

10. OIL PAN [OLD TYPE] ## S.No.;<=8S0030
013010
Figure Num
Ref Part Number Part Name Qty IC S/N Lbs Remarks
OIL PAN [OLD TYPE]
060 1G772-32114 FILTER OIL 1 >> >=8Q0001 1.122
060 1G772-32110 FILTER OIL 1 <=8N1300 1.122
Page 9

11. OIL PAN [NEW TYPE]
01301001
Figure Num
Ref Part Number Part Name Qty IC S/N Lbs Remarks
OIL PAN [NEW TYPE]
010 16809-36420 GUIDE OIL GAUGE 1 0.061
020 1G772-01660 KIT OIL PAN 1 8.096
030 16265-96670 GASKET 2 0.002
040 15707-33750 PLUG DRAIN 2 0.11
050 01755-50816 BOLT FLANGE 24 0.286
060 1G772-32114 FILTER OIL 1 1.122
070 04817-00200 O RING 1 0.024
Page 10

12. Ref Part Number Part Name Qty IC S/N Lbs Remarks
OIL PAN [NEW TYPE]
080 01755-50816 BOLT FLANGE 2 0.286
090 1C010-33080 ASSY PLUG O/FILLER 1 0.039
100 E9151-33140 PLUG OIL FILLER 1 0.037
110 04817-50300 O RING 1 0.002
120 1G772-36410 GAUGE OIL 1 0.044
Page 11

13. CYLINDER HEAD [OLD TYPE] ## S.No.;<=8S0030
013020
Figure Num
Ref Part Number Part Name Qty IC S/N Lbs Remarks
CYLINDER HEAD [OLD TYPE]
010 15221-01750 HOOK ENGINE 2 0.088
020 01754-50816 BOLT FLANGE 2 0.024
030 1G772-03020 ASSY CYLINDER HEAD 1 55
040 15221-03490 CAP SEALING 1 0.044
050 16851-96270 CAP SEALING 8 0.011
060 15321-96260 CAP SEALING 1 0.030
070 15521-96020 PLUG 1 0.006
Page 12

14. Ref Part Number Part Name Qty IC S/N Lbs Remarks
CYLINDER HEAD [OLD TYPE]
080 1G772-03450 BOLT 10 0.374
090 1G777-03610 GASKET CYLINDER HEAD 1 >> >=8A0001 0.536 SUITABILITY/ NOT NOT
090 1G772-03610 GASKET CYLINDER HEAD 1 <=7Y1119 0.418 SUITABILITY/ NOT NOT
090 1G777-03600 GASKET CYLINDER HEAD 1 >> >=8A0001 0.468 SUITABILITY/ 1 NOTCH
090 1G772-03600 GASKET CYLINDER HEAD 1 <=7Y1119 0.418 SUITABILITY/ 1 NOTCH
090 1G777-03310 GASKET CYLINDER HEAD 1 >> >=8A0001 0.462 STD/ 2 NOTCH
090 1G772-03310 GASKET CYLINDER HEAD 1 <=7Y1119 0.418 STD/ 2 NOTCH
Page 13

15. CYLINDER HEAD [OLD TYPE] ## S.No.;<=8S0030
013020
Figure Num
Ref Part Number Part Name Qty IC S/N Lbs Remarks
CYLINDER HEAD [OLD TYPE]
090 1G777-03610 GASKET CYLINDER HEAD 1 >> >=8A0001 0.536 SUITABILITY/ NOT NOT
090 1G772-03610 GASKET CYLINDER HEAD 1 <=7Y1119 0.418 SUITABILITY/ NOT NOT
090 1G777-03600 GASKET CYLINDER HEAD 1 >> >=8A0001 0.468 SUITABILITY/ 1 NOTCH
090 1G772-03600 GASKET CYLINDER HEAD 1 <=7Y1119 0.418 SUITABILITY/ 1 NOTCH
090 1G777-03310 GASKET CYLINDER HEAD 1 >> >=8A0001 0.462 STD/ 2 NOTCH
090 1G772-03310 GASKET CYLINDER HEAD 1 <=7Y1119 0.418 STD/ 2 NOTCH
Page 14

16. CYLINDER HEAD [NEW TYPE]
01302001
Figure Num
Ref Part Number Part Name Qty IC S/N Lbs Remarks
CYLINDER HEAD [NEW TYPE]
010 1G777-01744 HOOK ENGINE 1 0.66
015 1G777-01754 HOOK ENGINE 1 1.21
020 01754-50816 BOLT FLANGE 4 0.024
030 1G777-03020 ASSY CYLINDER HEAD 1 0
040 15221-03490 CAP SEALING 2 0.044
050 16851-96270 CAP SEALING 8 0.011
060 15321-96260 CAP SEALING 1 0.030
Page 15

17. Ref Part Number Part Name Qty IC S/N Lbs Remarks
CYLINDER HEAD [NEW TYPE]
070 15521-96020 PLUG 1 0.006
080 1G772-03450 BOLT 10 0.374
090 1G777-03610 GASKET CYLINDER HEAD 1 0.536 SUITABILITY/ NOT NOT
090 1G777-03600 GASKET CYLINDER HEAD 1 0.468 SUITABILITY/ 1 NOTCH
090 1G777-03310 GASKET CYLINDER HEAD 1 0.462 STD/ 2 NOTCH
Page 16

18. INLET VALVE AND EXHAUST VALVE [OLD TYPE] ## S.No.;<=8S0030
013030
Figure Num
Ref Part Number Part Name Qty IC S/N Lbs Remarks
INLET VALVE AND EXHAUST VALVE [OLD TYPE]
010 1G772-03020 ASSY CYLINDER HEAD 1 55
020 16261-13540 GUIDE INLET VALVE 8 0.044
030 16261-13560 GUIDE EXHAUST VALVE 8 0.041
040 1G772-13110 VALVE INLET 8 0.121
050 1G772-13120 VALVE EXHAUST 8 0.11
060 1C010-13240 SPRING VALVE 16 0.044
070 16261-13330 RETAINER SPRING 16 0.035
Page 17

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20. Ref Part Number Part Name Qty IC S/N Lbs Remarks
INLET VALVE AND EXHAUST VALVE [OLD TYPE]
080 15261-13980 COLLET VALVE SPRING 16 0 SET
090 1C010-13150 SEAL VALVE STEM 16 0.004
100 1C010-13482 SHAFT VALVE 8 0.002
110 1C020-13463 ARM VALVE BRIGE 8 >> >=8E0001 0.136
110 1C020-13460 ASSY ARM VALVE BRIGE 8 <=8C1101 0.136
140 1C010-13490 PAD 8 0.006
Page 18

21. INLET VALVE AND EXHAUST VALVE [OLD TYPE] ## S.No.;<=8S0030
013030
Figure Num
Ref Part Number Part Name Qty IC S/N Lbs Remarks
INLET VALVE AND EXHAUST VALVE [OLD TYPE]
110 1C020-13463 ARM VALVE BRIGE 8 >> >=8E0001 0.136
110 1C020-13460 ASSY ARM VALVE BRIGE 8 <=8C1101 0.136
120 1C010-14280 SCREW ADJUSTMENT 8 <=8C1101 0.011
130 16241-14240 NUT 8 <=8C1101 0.008
Page 19

22. INLET VALVE AND EXHAUST VALVE [NEW TYPE]
01303001
Figure Num
Ref Part Number Part Name Qty IC S/N Lbs Remarks
INLET VALVE AND EXHAUST VALVE [NEW TYPE]
010 1G777-03020 ASSY CYLINDER HEAD 1 0
020 16261-13540 GUIDE INLET VALVE 8 0.044
030 16261-13560 GUIDE EXHAUST VALVE 8 0.041
040 1G772-13110 VALVE INLET 8 0.121
050 1G772-13120 VALVE EXHAUST 8 0.11
060 1C010-13240 SPRING VALVE 16 0.044
070 16261-13330 RETAINER SPRING 16 0.035
Page 20