The document provides instructions for removing and installing the cylinder head and spacer plate on 330B and 330B L excavator models. The removal process includes disconnecting various components and removing bolts. For installation, the instructions specify cleaning surfaces, installing gaskets and seals in the proper order, and torquing bolts to the specified values. Installation also involves reconnecting removed components and adjusting valve lash.
Caterpillar cat 330 b excavator (prefix 8tr) service repair manual (8tr00001 ...hfjsekekmmd
This document provides instructions for removing and installing various engine components on a Caterpillar 330B excavator, including:
- Removing the cylinder head by detaching various lines and manifolds, then lifting it off with a device.
- Installing a new spacer plate gasket and O-rings before positioning the spacer plate on the cylinder head and block.
- Removing and installing water directors by carefully aligning them in the cylinder head.
- Instructions specify cleaning parts thoroughly and applying engine oil to bolts before tightening to specified torques.
This document provides instructions for removing and installing fuel injection lines and an automatic timing advance on a 3406 engine for a generator set. The steps include removing nuts and bolts to detach the lines and timing advance, cleaning surfaces, installing new gaskets, and tightening to the specified torques. Disassembly and assembly of the automatic timing advance and fuel transfer pump are also described in detail with accompanying diagrams.
Caterpillar cat 330 b l excavator (prefix 5lr) service repair manual (5lr0000...fjskefkemms
This document provides instructions for removing and installing various engine components on Caterpillar 330B L and 330B LN excavator models, including the cylinder head, spacer plate, water directors, lifter group, and camshaft. The procedures describe cleaning parts, applying lubricants, and tightening bolts to specified torques. Detailed illustrations show the components and steps in the process.
The document provides instructions for removing and installing the engine oil pump on a Caterpillar C7.1 engine. It describes removing the oil pan, suction pipe, brackets, and bolts to detach the pump. Instructions are given to disassemble the pump components if needed. Reinstallation involves cleaning parts, installing gaskets and dowels, and tightening bolts in the specified sequence and torque. Technicians are advised to replace the entire pump assembly if any parts are worn or damaged.
Caterpillar cat 330 a l excavator (prefix 5 ym) service repair manual (5ym000...fjskefkemms
The document provides instructions for installing a cylinder head on a Caterpillar 330 excavator engine. It describes:
1. Removing the fuel injection lines, exhaust manifold, and rocker shaft/pushrods before removing the cylinder head.
2. Removing the water pump elbow, inlet manifold, and air inlet pipe to access the cylinder head bolts.
3. Using a lifting device to safely remove the 95 kg cylinder head from the engine block.
4. Cleaning all parts to prevent contamination before reinstallation.
Caterpillar cat 16 h motor grader (prefix ats) service repair manual (ats0000...fjskefkemms
This document provides disassembly instructions for the transmission and transfer gears of a 16H Motor Grader. It lists over 60 steps and required tools to disassemble components such as the transmission control module, planetary group, sleeves, gears, bearings, seals, and housing. Detailed illustrations accompany each step to show how to remove parts and subassemblies like the gear pump, coupling assembly, manifold, and housing. Safety precautions are provided for steps involving compressed springs.
Caterpillar cat 330 l excavator (prefix 8fk) service repair manual (8fk00001 ...fjsjekdmmeme
This document provides instructions for removing and installing a cylinder head on a 330L excavator with a 3306 engine. The key steps are:
1. Remove components attached to the cylinder head like the exhaust manifold, fuel lines, and rocker shaft.
2. Remove the cylinder head bolts and lifting the heavy cylinder head off the engine.
3. Clean the mating surfaces and install a new gasket before reinstalling the cylinder head and torquing the bolts in the specified sequence.
4. Reinstall the removed components like the rocker shaft after installing the new cylinder head.
Caterpillar cat 130 g motor grader (prefix 74v) service repair manual (74v000...fjsekdmmeed
This document provides instructions for removing and installing various engine components on a Caterpillar 130G motor grader, including the cylinder head, spacer plate, and water directors. The removal process involves disconnecting related components like fuel lines, exhaust manifolds, and pushrods. Installation requires cleaning surfaces, applying new seals and gaskets, and torquing bolts to specified values. Precautions are outlined to prevent contamination and damage to parts.
Caterpillar cat 330 b excavator (prefix 8tr) service repair manual (8tr00001 ...hfjsekekmmd
This document provides instructions for removing and installing various engine components on a Caterpillar 330B excavator, including:
- Removing the cylinder head by detaching various lines and manifolds, then lifting it off with a device.
- Installing a new spacer plate gasket and O-rings before positioning the spacer plate on the cylinder head and block.
- Removing and installing water directors by carefully aligning them in the cylinder head.
- Instructions specify cleaning parts thoroughly and applying engine oil to bolts before tightening to specified torques.
This document provides instructions for removing and installing fuel injection lines and an automatic timing advance on a 3406 engine for a generator set. The steps include removing nuts and bolts to detach the lines and timing advance, cleaning surfaces, installing new gaskets, and tightening to the specified torques. Disassembly and assembly of the automatic timing advance and fuel transfer pump are also described in detail with accompanying diagrams.
Caterpillar cat 330 b l excavator (prefix 5lr) service repair manual (5lr0000...fjskefkemms
This document provides instructions for removing and installing various engine components on Caterpillar 330B L and 330B LN excavator models, including the cylinder head, spacer plate, water directors, lifter group, and camshaft. The procedures describe cleaning parts, applying lubricants, and tightening bolts to specified torques. Detailed illustrations show the components and steps in the process.
The document provides instructions for removing and installing the engine oil pump on a Caterpillar C7.1 engine. It describes removing the oil pan, suction pipe, brackets, and bolts to detach the pump. Instructions are given to disassemble the pump components if needed. Reinstallation involves cleaning parts, installing gaskets and dowels, and tightening bolts in the specified sequence and torque. Technicians are advised to replace the entire pump assembly if any parts are worn or damaged.
Caterpillar cat 330 a l excavator (prefix 5 ym) service repair manual (5ym000...fjskefkemms
The document provides instructions for installing a cylinder head on a Caterpillar 330 excavator engine. It describes:
1. Removing the fuel injection lines, exhaust manifold, and rocker shaft/pushrods before removing the cylinder head.
2. Removing the water pump elbow, inlet manifold, and air inlet pipe to access the cylinder head bolts.
3. Using a lifting device to safely remove the 95 kg cylinder head from the engine block.
4. Cleaning all parts to prevent contamination before reinstallation.
Caterpillar cat 16 h motor grader (prefix ats) service repair manual (ats0000...fjskefkemms
This document provides disassembly instructions for the transmission and transfer gears of a 16H Motor Grader. It lists over 60 steps and required tools to disassemble components such as the transmission control module, planetary group, sleeves, gears, bearings, seals, and housing. Detailed illustrations accompany each step to show how to remove parts and subassemblies like the gear pump, coupling assembly, manifold, and housing. Safety precautions are provided for steps involving compressed springs.
Caterpillar cat 330 l excavator (prefix 8fk) service repair manual (8fk00001 ...fjsjekdmmeme
This document provides instructions for removing and installing a cylinder head on a 330L excavator with a 3306 engine. The key steps are:
1. Remove components attached to the cylinder head like the exhaust manifold, fuel lines, and rocker shaft.
2. Remove the cylinder head bolts and lifting the heavy cylinder head off the engine.
3. Clean the mating surfaces and install a new gasket before reinstalling the cylinder head and torquing the bolts in the specified sequence.
4. Reinstall the removed components like the rocker shaft after installing the new cylinder head.
Caterpillar cat 130 g motor grader (prefix 74v) service repair manual (74v000...fjsekdmmeed
This document provides instructions for removing and installing various engine components on a Caterpillar 130G motor grader, including the cylinder head, spacer plate, and water directors. The removal process involves disconnecting related components like fuel lines, exhaust manifolds, and pushrods. Installation requires cleaning surfaces, applying new seals and gaskets, and torquing bolts to specified values. Precautions are outlined to prevent contamination and damage to parts.
The document provides instructions for removing and installing inlet and exhaust valves, valve guides, and valve seat inserts on a Caterpillar 330 LN excavator. The procedures include using various tools to compress springs, remove and insert components, and check spring forces. Safety notices are provided to keep parts clean and prevent injury from compressed springs.
This document provides instructions for removing and installing a governor and fuel injection control linkage on Caterpillar 325, 325L, and 325LN excavators powered by a 3116 engine. The removal procedure involves using special tools to disconnect tubes, pins, and clips connecting the governor to the engine. The installation procedure specifies applying lubricant to new seals before reconnecting the governor components using the same special tools. Technicians are referred to other documents for additional information on testing, adjusting, and inspecting the governor and linkage components.
This document provides instructions for removing and installing exhaust manifold, inlet manifold, valves, and valve guides on a Caterpillar 325 excavator. The removal and installation procedures include disconnecting relevant components, removing mounting hardware, and replacing gaskets. Precautions are listed to prevent contamination and contain fluids. Required tools are also identified.
Caterpillar cat 325 l track type excavator service repair manual (6kk00001 an...diskkdkdmdm
1. The document provides instructions for removing and installing inlet and exhaust valve guides on a 325L excavator engine. It lists the required tools and gives step-by-step procedures for both removal and installation.
2. The removal procedure instructs to use a valve guide driver tool to remove the guides from the cylinder head. For installation, a valve guide driver and guide collar are used to tap and fully seat the guides into the cylinder head.
3. References are provided for determining whether guides can be reused and the proper specifications. Following installation of the guides, the valves are reinstalled per a separate procedure.
Caterpillar cat 325 l track type excavator (prefix 7cj) service repair manual...diskkdkdmdm
This document provides instructions for removing and installing inlet manifold components on a 325L excavator. The procedures include:
1. Installing a new gasket and positioning the air inlet manifold on the engine.
2. Installing bolts and air inlet elbows on the manifold.
3. Installing the valve mechanism cover to complete the job.
Precautions are provided to keep parts clean and contain fluids.
Caterpillar cat 325 l excavator (prefix 8nk) service repair manual (8nk00001 ...diskkdkdmdm
This document provides instructions for installing pistons and connecting rods in a Caterpillar 3116 engine. It outlines 13 steps for the installation, including cleaning and lubricating parts, inserting piston rings, lining up the piston and connecting rod, and torquing connecting rod cap bolts. Tools and torque specifications are listed in tables. The summary also refers to other documents providing guidance on determining whether parts can be reused.
Caterpillar cat 325 l excavator (prefix 7lj) service repair manual (7lj00001 ...diskkdkdmdm
This document provides instructions for removing and installing a governor and fuel injection control linkage on Caterpillar 325, 325L, and 325LN excavators powered by a 3116 engine. The removal procedure involves using special tools to disconnect linkages and remove clips and pins connecting the governor to the engine. The installation procedure specifies cleaning and lubricating parts before reinstalling components using the same special tools to connect the governor and linkage. Proper adjustment of settings is required after installation.
Caterpillar cat 325 l excavator (prefix 2sk) service repair manual (2sk00001 ...diskkdkdmdm
This document provides instructions for removing and installing exhaust manifold, inlet manifold, valves, and valve guides on a Caterpillar 325 excavator. The removal and installation procedures include disconnecting components, removing mounting hardware, applying sealant or anti-seize compound, and torquing bolts to the specified values. Tools required are also listed. Following the provided steps helps ensure components are properly disassembled and reassembled.
Caterpillar cat 325 l excavator (prefix 2jk) service repair manual (2jk00001 ...diskkdkdmdm
1) The document provides disassembly instructions for the final drive on 325 and 325L excavators. It describes removing over 30 parts in multiple steps, requiring various tools.
2) Key steps include removing the final drive cover, ring gear, carrier assemblies, planetary gears, seals, and bearings from the main housing. Precision is required to note part positions for reassembly.
3) Disassembly of the final drive is complex, with many heavy parts that require lifting equipment to handle safely. Thorough cleaning is important before disassembly.
Caterpillar cat 325 f l excavator (prefix rbw) service repair manual (rbw0000...diskkdkdmdm
This document provides instructions for disassembling and assembling the travel motor on 325F and 325F L excavator models. The disassembly procedure involves 25 steps to remove components like the motor head, fittings, seals, pistons, and more. The assembly procedure describes 22 steps and includes applying sealant and grease, installing components in their original positions, and using a string to ensure proper cam plate engagement during installation of the barrel assembly. Precise following of the procedures is emphasized to prevent damage to components.
Caterpillar cat 325 f l excavator (prefix ndj) service repair manual (ndj0000...diskkdkdmdm
This document provides instructions for disassembling and assembling the travel motor of 325F and 325F L excavator models. The disassembly procedure involves removing 31 parts from the travel motor in 30 steps. The assembly procedure instructs assembling the travel motor in 11 steps and provides notices on properly installing keys to prevent damage. Key steps include using tools and lifting devices to remove heavy components like the head assembly and housing assembly, and ensuring parts are clean before assembly.
Caterpillar cat 325 f excavator (prefix rbw) service repair manual (rbw00001 ...diskkdkdmdm
The document provides instructions for disassembling and assembling the travel motor of an excavator model 325F. It involves 25 steps to disassemble the various components of the travel motor including removing the head, brake piston, barrel assembly, shoe retainer and more. The 23 steps for assembly involve installing these same components in reverse order, making sure to apply grease and seals correctly. Precise alignment and positioning of parts is important for correct reassembly.
Caterpillar cat 325 f excavator (prefix ndj) service repair manual (ndj00001 ...diskkdkdmdm
The document provides instructions for disassembling and assembling the travel motor of a 325F excavator. It includes 30 steps for disassembly, removing components like the spring, spool, relief valve, head assembly, housing assembly and more. The 31 steps for assembly include installing lips seals, keys, cam plate, barrel assembly, piston guide and more. Detailed illustrations accompany each step to ensure proper reassembly. Precautions are provided to prevent injury from released springs and to correctly install parts like the cam plate.
Caterpillar cat 325 track type excavator service repair manual (6 kk00001 and...diskkdkdmdm
1. The document provides instructions for removing and installing inlet and exhaust valve guides on a 325L excavator engine. It lists the required tools and gives step-by-step procedures for both removal and installation.
2. The removal procedure instructs to use a valve guide driver tool to remove the guides from the cylinder head. For installation, a valve guide driver and guide collar are used to tap and fully seat the guides into the cylinder head.
3. References are provided for determining whether guides can be reused and the proper specifications. Following installation of the guides, the valves are reinstalled per a separate procedure.
Caterpillar cat 325 track type excavator (prefix 7 cj) service repair manual ...diskkdkdmdm
This document provides instructions for installing an inlet manifold on a 325L excavator engine. It describes:
1) Installing a new gasket on the cylinder head and positioning the air inlet manifold.
2) Installing bolts to secure the manifold and connecting air inlet elbows and solenoid.
3) The final step is to install the valve mechanism cover.
The document provides instructions for removing and installing a cylinder head on an excavator model 325 LN powered by a 3116 engine. It outlines a multi-step process including removing other engine components first like the fuel filter base and governor. It describes lifting the cylinder head off with a device, removing bolts and gasket, and installing a new gasket. It details cleaning and lubricating surfaces, torquing bolts in a specific sequence, and reinstalling other components after installing the cylinder head.
This document provides instructions for removing and installing inlet and exhaust valve guides on 325, 325L and 325LN excavator models powered by a 3116 engine. It outlines the required tools and gives a step-by-step process for both removing the old guides and pressing in the new ones. Proper cleaning and lubrication is emphasized to prevent premature wear of components. Specifications for determining if used parts can be reused are also referenced.
Caterpillar cat 325 l excavator (prefix 3 ll) service repair manual (3ll00001...diskkdkdmdm
The document provides instructions for removing and installing a cylinder head on an excavator model 325 LN powered by a 3116 engine. It outlines 7 steps to remove the cylinder head, which include removing other components first. It then outlines 11 steps to install the cylinder head, including cleaning surfaces, installing a new gasket, lubricating and tightening bolts in a specific sequence and torque. The document also provides instructions for removing and installing the lifter group.
Caterpillar cat 325 l excavator (prefix 2 sl) service repair manual (2sl00001...diskkdkdmdm
This document provides instructions for removing and installing inlet and exhaust valve guides on 325, 325L and 325LN excavator models powered by a 3116 engine. It outlines the required tools and gives a step-by-step process for both removing the old guides and pressing in the new ones. Proper cleaning and lubrication is emphasized to prevent premature wear of components. Guidelines are provided for determining whether used parts can be reused.
This document provides instructions for installing pistons and connecting rods and crankshaft main bearings in a Caterpillar 3116 engine. It outlines 13 steps for piston and connecting rod installation, including cleaning parts, applying oil, inserting pistons into cylinders, and torquing connecting rod cap bolts. It also describes 3 steps for removing crankshaft main bearings, such as using a bearing tool, and checking bearing condition.
Charging and Fueling Infrastructure Grant: Round 2 by Brandt HertensteinForth
Brandt Hertenstein, Program Manager of the Electrification Coalition gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
The document provides instructions for removing and installing inlet and exhaust valves, valve guides, and valve seat inserts on a Caterpillar 330 LN excavator. The procedures include using various tools to compress springs, remove and insert components, and check spring forces. Safety notices are provided to keep parts clean and prevent injury from compressed springs.
This document provides instructions for removing and installing a governor and fuel injection control linkage on Caterpillar 325, 325L, and 325LN excavators powered by a 3116 engine. The removal procedure involves using special tools to disconnect tubes, pins, and clips connecting the governor to the engine. The installation procedure specifies applying lubricant to new seals before reconnecting the governor components using the same special tools. Technicians are referred to other documents for additional information on testing, adjusting, and inspecting the governor and linkage components.
This document provides instructions for removing and installing exhaust manifold, inlet manifold, valves, and valve guides on a Caterpillar 325 excavator. The removal and installation procedures include disconnecting relevant components, removing mounting hardware, and replacing gaskets. Precautions are listed to prevent contamination and contain fluids. Required tools are also identified.
Caterpillar cat 325 l track type excavator service repair manual (6kk00001 an...diskkdkdmdm
1. The document provides instructions for removing and installing inlet and exhaust valve guides on a 325L excavator engine. It lists the required tools and gives step-by-step procedures for both removal and installation.
2. The removal procedure instructs to use a valve guide driver tool to remove the guides from the cylinder head. For installation, a valve guide driver and guide collar are used to tap and fully seat the guides into the cylinder head.
3. References are provided for determining whether guides can be reused and the proper specifications. Following installation of the guides, the valves are reinstalled per a separate procedure.
Caterpillar cat 325 l track type excavator (prefix 7cj) service repair manual...diskkdkdmdm
This document provides instructions for removing and installing inlet manifold components on a 325L excavator. The procedures include:
1. Installing a new gasket and positioning the air inlet manifold on the engine.
2. Installing bolts and air inlet elbows on the manifold.
3. Installing the valve mechanism cover to complete the job.
Precautions are provided to keep parts clean and contain fluids.
Caterpillar cat 325 l excavator (prefix 8nk) service repair manual (8nk00001 ...diskkdkdmdm
This document provides instructions for installing pistons and connecting rods in a Caterpillar 3116 engine. It outlines 13 steps for the installation, including cleaning and lubricating parts, inserting piston rings, lining up the piston and connecting rod, and torquing connecting rod cap bolts. Tools and torque specifications are listed in tables. The summary also refers to other documents providing guidance on determining whether parts can be reused.
Caterpillar cat 325 l excavator (prefix 7lj) service repair manual (7lj00001 ...diskkdkdmdm
This document provides instructions for removing and installing a governor and fuel injection control linkage on Caterpillar 325, 325L, and 325LN excavators powered by a 3116 engine. The removal procedure involves using special tools to disconnect linkages and remove clips and pins connecting the governor to the engine. The installation procedure specifies cleaning and lubricating parts before reinstalling components using the same special tools to connect the governor and linkage. Proper adjustment of settings is required after installation.
Caterpillar cat 325 l excavator (prefix 2sk) service repair manual (2sk00001 ...diskkdkdmdm
This document provides instructions for removing and installing exhaust manifold, inlet manifold, valves, and valve guides on a Caterpillar 325 excavator. The removal and installation procedures include disconnecting components, removing mounting hardware, applying sealant or anti-seize compound, and torquing bolts to the specified values. Tools required are also listed. Following the provided steps helps ensure components are properly disassembled and reassembled.
Caterpillar cat 325 l excavator (prefix 2jk) service repair manual (2jk00001 ...diskkdkdmdm
1) The document provides disassembly instructions for the final drive on 325 and 325L excavators. It describes removing over 30 parts in multiple steps, requiring various tools.
2) Key steps include removing the final drive cover, ring gear, carrier assemblies, planetary gears, seals, and bearings from the main housing. Precision is required to note part positions for reassembly.
3) Disassembly of the final drive is complex, with many heavy parts that require lifting equipment to handle safely. Thorough cleaning is important before disassembly.
Caterpillar cat 325 f l excavator (prefix rbw) service repair manual (rbw0000...diskkdkdmdm
This document provides instructions for disassembling and assembling the travel motor on 325F and 325F L excavator models. The disassembly procedure involves 25 steps to remove components like the motor head, fittings, seals, pistons, and more. The assembly procedure describes 22 steps and includes applying sealant and grease, installing components in their original positions, and using a string to ensure proper cam plate engagement during installation of the barrel assembly. Precise following of the procedures is emphasized to prevent damage to components.
Caterpillar cat 325 f l excavator (prefix ndj) service repair manual (ndj0000...diskkdkdmdm
This document provides instructions for disassembling and assembling the travel motor of 325F and 325F L excavator models. The disassembly procedure involves removing 31 parts from the travel motor in 30 steps. The assembly procedure instructs assembling the travel motor in 11 steps and provides notices on properly installing keys to prevent damage. Key steps include using tools and lifting devices to remove heavy components like the head assembly and housing assembly, and ensuring parts are clean before assembly.
Caterpillar cat 325 f excavator (prefix rbw) service repair manual (rbw00001 ...diskkdkdmdm
The document provides instructions for disassembling and assembling the travel motor of an excavator model 325F. It involves 25 steps to disassemble the various components of the travel motor including removing the head, brake piston, barrel assembly, shoe retainer and more. The 23 steps for assembly involve installing these same components in reverse order, making sure to apply grease and seals correctly. Precise alignment and positioning of parts is important for correct reassembly.
Caterpillar cat 325 f excavator (prefix ndj) service repair manual (ndj00001 ...diskkdkdmdm
The document provides instructions for disassembling and assembling the travel motor of a 325F excavator. It includes 30 steps for disassembly, removing components like the spring, spool, relief valve, head assembly, housing assembly and more. The 31 steps for assembly include installing lips seals, keys, cam plate, barrel assembly, piston guide and more. Detailed illustrations accompany each step to ensure proper reassembly. Precautions are provided to prevent injury from released springs and to correctly install parts like the cam plate.
Caterpillar cat 325 track type excavator service repair manual (6 kk00001 and...diskkdkdmdm
1. The document provides instructions for removing and installing inlet and exhaust valve guides on a 325L excavator engine. It lists the required tools and gives step-by-step procedures for both removal and installation.
2. The removal procedure instructs to use a valve guide driver tool to remove the guides from the cylinder head. For installation, a valve guide driver and guide collar are used to tap and fully seat the guides into the cylinder head.
3. References are provided for determining whether guides can be reused and the proper specifications. Following installation of the guides, the valves are reinstalled per a separate procedure.
Caterpillar cat 325 track type excavator (prefix 7 cj) service repair manual ...diskkdkdmdm
This document provides instructions for installing an inlet manifold on a 325L excavator engine. It describes:
1) Installing a new gasket on the cylinder head and positioning the air inlet manifold.
2) Installing bolts to secure the manifold and connecting air inlet elbows and solenoid.
3) The final step is to install the valve mechanism cover.
The document provides instructions for removing and installing a cylinder head on an excavator model 325 LN powered by a 3116 engine. It outlines a multi-step process including removing other engine components first like the fuel filter base and governor. It describes lifting the cylinder head off with a device, removing bolts and gasket, and installing a new gasket. It details cleaning and lubricating surfaces, torquing bolts in a specific sequence, and reinstalling other components after installing the cylinder head.
This document provides instructions for removing and installing inlet and exhaust valve guides on 325, 325L and 325LN excavator models powered by a 3116 engine. It outlines the required tools and gives a step-by-step process for both removing the old guides and pressing in the new ones. Proper cleaning and lubrication is emphasized to prevent premature wear of components. Specifications for determining if used parts can be reused are also referenced.
Caterpillar cat 325 l excavator (prefix 3 ll) service repair manual (3ll00001...diskkdkdmdm
The document provides instructions for removing and installing a cylinder head on an excavator model 325 LN powered by a 3116 engine. It outlines 7 steps to remove the cylinder head, which include removing other components first. It then outlines 11 steps to install the cylinder head, including cleaning surfaces, installing a new gasket, lubricating and tightening bolts in a specific sequence and torque. The document also provides instructions for removing and installing the lifter group.
Caterpillar cat 325 l excavator (prefix 2 sl) service repair manual (2sl00001...diskkdkdmdm
This document provides instructions for removing and installing inlet and exhaust valve guides on 325, 325L and 325LN excavator models powered by a 3116 engine. It outlines the required tools and gives a step-by-step process for both removing the old guides and pressing in the new ones. Proper cleaning and lubrication is emphasized to prevent premature wear of components. Guidelines are provided for determining whether used parts can be reused.
This document provides instructions for installing pistons and connecting rods and crankshaft main bearings in a Caterpillar 3116 engine. It outlines 13 steps for piston and connecting rod installation, including cleaning parts, applying oil, inserting pistons into cylinders, and torquing connecting rod cap bolts. It also describes 3 steps for removing crankshaft main bearings, such as using a bearing tool, and checking bearing condition.
Charging and Fueling Infrastructure Grant: Round 2 by Brandt HertensteinForth
Brandt Hertenstein, Program Manager of the Electrification Coalition gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
Expanding Access to Affordable At-Home EV Charging by Vanessa WarheitForth
Vanessa Warheit, Co-Founder of EV Charging for All, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
EV Charging at MFH Properties by Whitaker JamiesonForth
Whitaker Jamieson, Senior Specialist at Forth, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
Dahua provides a comprehensive guide on how to install their security camera systems. Learn about the different types of cameras and system components, as well as the installation process.
Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
At ASP Cranes, we understand the importance of reliable and efficient crane operations in various industries, from construction and manufacturing to logistics and infrastructure development. That's why we strive to deliver top-notch solutions that enhance productivity, safety, and cost-effectiveness for our clients.
Our services include:
Crane Rental: Whether you need a crawler crane for heavy lifting or a hydraulic crane for versatile operations, we have a diverse fleet of well-maintained cranes available for rent. Our rental options are flexible and can be customized to suit your project requirements.
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Crane Maintenance and Repair: To ensure optimal performance and safety, regular maintenance and timely repairs are essential for cranes. Our team of skilled technicians provides comprehensive maintenance and repair services to keep your equipment running smoothly and minimize downtime.
Crane Operator Training: Proper training is crucial for safe and efficient crane operation. We offer specialized training programs conducted by certified instructors to equip operators with the skills and knowledge they need to handle cranes effectively.
Custom Solutions: We understand that every project is unique, which is why we offer custom crane solutions tailored to your specific requirements. Whether you need modifications, attachments, or specialized equipment, we can design and implement solutions that meet your needs.
At ASP Cranes, customer satisfaction is our top priority. We are dedicated to delivering reliable, cost-effective, and innovative crane solutions that exceed expectations. Contact us today to learn more about our services and how we can support your project in Raipur, Chhattisgarh, and beyond. Let ASP Cranes be your trusted partner for all your crane needs!
Charging Fueling & Infrastructure (CFI) Program Resources by Cat PleinForth
Cat Plein, Development & Communications Director of Forth, gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
Charging Fueling & Infrastructure (CFI) Program by Kevin MillerForth
Kevin Miller, Senior Advisor, Business Models of the Joint Office of Energy and Transportation gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
2. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 330B L EXCAVATOR 8TR
Configuration: 330B & 330B L TRACK-TYPE EXCAVATORS 8TR00001-UP (MACHINE) POWERED BY 3306 ENGINE
Disassembly and Assembly
3304B and 3306B Engines for Caterpillar Built Machines
Media Number -SENR5598-09 Publication Date -01/01/2013 Date Updated -25/01/2013
i00991114
Cylinder Head - Remove
SMCS - 1100-011
Removal Procedure
Start By:
A. Remove the fuel injection lines. Refer to Disassembly and Assembly, "Fuel Injection Lines
- Remove and Install".
B. Remove the exhaust manifold. Refer to Disassembly and Assembly, "Exhaust Manifold -
Remove and Install".
C. Remove the rocker shaft and pushrods. Refer to Disassembly and Assembly, "Rocker Shaft
and Pushrods - Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the machine. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
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3. Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
Products Guide", for tools and supplies suitable to collect and contain
fluids in Caterpillar machines.
Dispose of all fluids according to local regulations and mandates.
Illustration 1 g00505124
1. Loosen hose clamp (2) on the hose that connects the oil cooler to water pump elbow (1) .
Illustration 2 g00505164
2. Remove two bolts (3) that fasten water pump elbow (1) to the cylinder head. Remove two
bolts (4) that fasten water pump elbow (1) to the water pump.
3. Carefully remove water pump elbow (1) and the gaskets from the engine.
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4. Illustration 3 g00538842
4. Disconnect tube (5) from the inlet manifold.
Illustration 4 g00538845
5. Remove four bolts (6) and remove air inlet pipe (7) .
Illustration 5 g00541454
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5. NOTICE
Do not set the cylinder head on a hard, flat surface. Damage may occur
to the fuel injection nozzle tips.
6. Remove all bolts (8) and (9) that hold the cylinder head to the cylinder block.
Illustration 6 g00505311
7. Attach the proper lifting device in order to remove cylinder head (10) from the engine.
Remove cylinder head (10) from the engine. The weight of cylinder head (10) is
approximately 95 kg (210 lb).
Copyright 1993 - 2020 Caterpillar Inc.
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6. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 330B L EXCAVATOR 8TR
Configuration: 330B & 330B L TRACK-TYPE EXCAVATORS 8TR00001-UP (MACHINE) POWERED BY 3306 ENGINE
Disassembly and Assembly
3304B and 3306B Engines for Caterpillar Built Machines
Media Number -SENR5598-09 Publication Date -01/01/2013 Date Updated -25/01/2013
i07489822
Cylinder Head - Install
SMCS - 1100-012
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Note: When the cylinder head is removed, a new spacer plate gasket must be installed. Refer to
Disassembly and Assembly, "Spacer Plate - Remove and Install".
1. Ensure that the surface of the cylinder head is clean and dry. Install a new dry cylinder head
gasket onto the cylinder block.
Illustration 1 g00541495
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7. 2. Fasten the proper lifting device to cylinder head (1). Put cylinder head (1) in position on the
cylinder block. Remove the lifting device after cylinder head (1) is positioned.
Illustration 2 g00541497
3. Apply clean engine oil to the threads and the washer faces of cylinder head bolts (2) and (3).
Install cylinder head bolts (2) and (3). Tighten the cylinder head bolts finger tight.
Note: Do not tighten the cylinder head bolts at this time.
Illustration 3 g00511493
4. Install pushrods (4). Make sure that the pushrods are installed in the original location and
that the pushrods are seated correctly in the valve lifters.
5. Loosen the adjusting screws on rocker arms (5) for valve clearance. This will prevent a bent
valve or a broken pushrod during installation.
6. Install a new O-ring seal in the rear rocker arm support.
7. Apply clean engine oil to all the rocker shaft bolts except bolt (25). Refer to illustration 5.
8. Put rocker shaft assembly (5) in position on the cylinder head. Make sure that the dowels in
the rocker shaft supports are aligned with the dowel holes in the cylinder head.
9. Ensure that the rocker arms are aligned with the pushrods and install the rocker shaft
mounting bolts. Tighten the rocker shaft mounting bolts finger tight.
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8. Illustration 4 g00602759
3304B torque sequence
10. Tighten the cylinder head bolts by hand, as follows:
a. Tighten all the bolts (1 through 18) in the numerical sequence to a torque of
150 ± 15 N·m (115 ± 12 lb ft).
b. Tighten all the bolts (1 through 18) again in the numerical sequence to a torque of
250 ± 17 N·m (185 ± 13 lb ft).
c. Tighten all the bolts (1 through 18) again in the numerical sequence to a final torque
of 250 ± 17 N·m (185 ± 13 lb ft).
d. Tighten all the remaining bolts (A through E) to a torque of 43 ± 7 N·m (32 ± 5 lb ft).
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9. Illustration 5 g00328807
3306B torque sequence
11. Tighten the cylinder head bolts by hand, as follows:
a. Tighten all the bolts (1 through 26) in the numerical sequence to a torque of
150 ± 15 N·m (115 ± 12 lb ft).
b. Tighten all the bolts (1 through 26) in the numerical sequence to a torque of
250 ± 17 N·m (185 ± 13 lb ft).
c. Tighten all the bolts (1 through 26) again in the numerical sequence to a final torque
of 250 ± 17 N·m (185 ± 13 lb ft).
d. Tighten all the remaining bolts (A through G) to a torque of 43 ± 7 N·m (32 ± 5 lb ft).
12. Adjust the inlet valve lash to 0.38 mm (.015 inch) and the exhaust valve lash to 0.64 mm
(.025 inch). Tighten the locknuts for the adjusting screws to a torque of 29 ± 7 N·m
(22 ± 5 lb ft). Refer to the Testing and Adjusting, "Air Inlet and Exhaust System" topic for
additional information on valve lash adjustments.
Illustration 6 g00511911
13. Put the gasket and air inlet pipe (7) in position on the cylinder head. Install four bolts (6) to
fasten air inlet pipe (7) to the cylinder head.
Illustration 7 g00541522
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10. 14. Connect tube (8) to the inlet manifold.
Illustration 8 g00541524
15. Put the gaskets and water pump elbow (11) in position on the engine. Install two bolts (9)
that fasten water pump elbow (11) to the cylinder head. Install two bolts (10) that fasten
water pump elbow (11) to the water pump.
Illustration 9 g00541527
16. Tighten hose clamp (12).
End By:
a. Install the valve mechanism cover. Refer to Disassembly and Assembly, "Valve Mechanism
Cover - Remove and Install".
b. Install the exhaust manifold. Refer to Disassembly and Assembly, "Exhaust Manifold -
Remove and Install".
c. Install the fuel injection lines. Refer to Disassembly and Assembly, "Fuel Injection Lines -
Remove and Install".
Copyright 1993 - 2020 Caterpillar Inc.
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11. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 330B L EXCAVATOR 8TR
Configuration: 330B & 330B L TRACK-TYPE EXCAVATORS 8TR00001-UP (MACHINE) POWERED BY 3306 ENGINE
Disassembly and Assembly
3304B and 3306B Engines for Caterpillar Built Machines
Media Number -SENR5598-09 Publication Date -01/01/2013 Date Updated -25/01/2013
i01045029
Spacer Plate - Remove and Install
SMCS - 1221-010
Removal Procedure
Start By:
A. Remove the cylinder head. Refer to Disassembly and Assembly, "Cylinder Head -
Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 1 g00540847
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12. 1. Remove O-ring seal (1), water seals (3) and water directors (4) from spacer plate (2) .
Illustration 2 g00540857
NOTICE
Do not damage the dowels as the spacer plate is removed.
2. Remove spacer plate (2) from the cylinder head.
Illustration 3 g00540895
3. Remove O-ring seal (6) and spacer plate gasket (5) from the cylinder head.
Installation Procedure
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13. NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Thoroughly clean the mating surfaces between the spacer plate and the cylinder block.
Illustration 4 g00540895
2. Install new spacer plate gasket (5) and new O-ring seal (6) .
Note: If the dowels in the cylinder block have been removed for any reason, the overall
height of the installation is 16.0 ± 5.0 mm (.63 ± .20 inch).
Illustration 5 g00540857
Note: Both surfaces of the spacer plate, spacer plate gasket and the top of the cylinder block
must be clean and dry. Do not use any gasket adhesive or other substances on these
surfaces.
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14. 3. Install spacer plate (2) on the cylinder head.
Illustration 6 g00540847
4. Install a new O-ring seal (1). Install new water seals (3). Install new water directors (4) .
5. Check the cylinder liner projection. Refer to Disassembly and Assembly, "Cylinder Liner -
Install".
End By: Install the cylinder head. Refer to Disassembly and Assembly, "Cylinder Head - Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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15. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 330B L EXCAVATOR 8TR
Configuration: 330B & 330B L TRACK-TYPE EXCAVATORS 8TR00001-UP (MACHINE) POWERED BY 3306 ENGINE
Disassembly and Assembly
3304B and 3306B Engines for Caterpillar Built Machines
Media Number -SENR5598-09 Publication Date -01/01/2013 Date Updated -25/01/2013
i00943364
Water Directors - Remove and Install
SMCS - 1115-010
Removal Procedure
Start By:
A. Remove the spacer plate. Refer to Disassembly and Assembly, "Spacer Plate - Remove and
Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 1 g00481082
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16. 1. Remove water directors (1) from the cylinder head.
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Thoroughly clean the cylinder head before assembly.
Illustration 2 g00481082
2. Install new water director (1) into the cylinder head. Align the notch in water director (1)
with the "V" mark on the cylinder head.
3. Install water director (1) to a depth of 0.8 ± 0.6 mm (0.031 ± 0.023 inch) below the surface
of the cylinder head.
End By: Install the spacer plate. Refer to Disassembly and Assembly, "Spacer Plate - Remove and
Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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17. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 330B L EXCAVATOR 8TR
Configuration: 330B & 330B L TRACK-TYPE EXCAVATORS 8TR00001-UP (MACHINE) POWERED BY 3306 ENGINE
Disassembly and Assembly
3304B and 3306B Engines for Caterpillar Built Machines
Media Number -SENR5598-09 Publication Date -01/01/2013 Date Updated -25/01/2013
i01042782
Lifter Group - Remove and Install
SMCS - 1209-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1U-7262 Telescoping Magnet 1
Start By:
A. Remove the spacer plate. Refer to Disassembly and Assembly, "Spacer Plate - Remove and
Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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18. Illustration 1 g00538891
1. Use Tool (A) to remove valve lifter (1), as shown. Put identification marks on the valve
lifters for installation purposes.
2. Repeat Step 1 for the remainder of the valve lifters.
3. Check the diameter of the valve lifters. The diameter of a new valve lifter must be 33.285 ±
0.015 mm (1.3105 ± 0.0005 inch). The diameter of the bore in the cylinder block for a new
valve lifter must be 33.388 ± 0.050 mm (1.3145 ± 0.0020 inch). The maximum permissible
clearance between the valve lifter and the valve lifter bore in the cylinder block must be
0.30 mm (0.012 inch).
Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
A 1U-7262 Telescoping Magnet 1
Illustration 2 g00538891
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19. 1. Put 8T-2998 Lubricant on valve lifter (1) prior to installation. Install valve lifter (1) with
Tool (A) in the original location in the cylinder block.
2. Repeat Step 1 for the remainder of the valve lifters.
End By: Install the spacer plate. Refer to Disassembly and Assembly, "Spacer Plate - Remove and
Install".
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20. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 330B L EXCAVATOR 8TR
Configuration: 330B & 330B L TRACK-TYPE EXCAVATORS 8TR00001-UP (MACHINE) POWERED BY 3306 ENGINE
Disassembly and Assembly
3304B and 3306B Engines for Caterpillar Built Machines
Media Number -SENR5598-09 Publication Date -01/01/2013 Date Updated -25/01/2013
i01037991
Camshaft - Remove and Install
SMCS - 1210-010
Removal Procedure
Start By:
A. Remove the valve lifters. Refer to Disassembly and Assembly, "Lifter Group - Remove and
Install".
B. Remove the timing gear cover. Refer to Disassembly and Assembly, "Front Housing -
Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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21. Illustration 1 g00476744
1. Turn the crankshaft to top center compression stroke for the No. 1 piston. The "C" mark on
the crankshaft gear will be aligned with the "C" mark on the camshaft gear.
Illustration 2 g00476743
Note: Put a mark on the teeth of the fuel injection pump drive gear and the idler gear at
location (A). This will help to keep the engine timing correct during the removal and the
installation of the camshaft. Put a mark on the teeth of the idler gear and camshaft gear (2)
at location (B). When the camshaft is installed, the engine timing will be correct when the
mark at location (A) is aligned with the mark at location (B) and the "C" mark on the
crankshaft gear is aligned with the "C" mark on the camshaft gear.
2. Remove the bolts, the lock and washer (1) .
Illustration 3 g00535590
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22. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
23. NOTICE
Do not damage the lobes or the bearings when the camshaft is
removed.
3. Carefully remove camshaft (3) from the engine.
4. If necessary, remove the bolts that hold camshaft drive gear (2) to the camshaft and remove
the gear.
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 4 g00535590
1. Put camshaft drive gear (2) in position on the end of camshaft (3). Install the bolts that hold
camshaft drive gear (2) to camshaft (3). Tighten the bolts to a torque of 55 ± 7 N·m (41 ± 5
lb ft).
NOTICE
Do not damage the lobes or the bearings when the camshaft is installed.
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24. 2. Put 8T-2998 Camshaft Lubricant on the camshaft lobes only and put clean engine oil on the
bearing journals.
Note: During the installation of camshaft (3), rotate the camshaft in both directions in order
to prevent binding in the camshaft bearing bores.
3. Carefully install camshaft (3) into the engine.
Illustration 5 g00476743
Illustration 6 g00476744
4. Make sure that the mark on the teeth of the fuel injection pump drive gear and the idler gear
are in alignment at location (A). Make sure that the mark on the teeth of the idler gear and
camshaft gear (2) are in alignment at location (B). Align the "C" marks on the crankshaft
gear and camshaft gear (2). When all of the timing marks are in alignment the engine timing
is correct.
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25. 5. Install washer (1), the lock and the two bolts that hold the camshaft in position in the
engine.
End By:
a. Install the valve lifters. Refer to Disassembly and Assembly, "Lifter Group - Remove and
Install".
b. Install the timing gear cover. Refer to Disassembly and Assembly, "Front Housing - Install".
Copyright 1993 - 2020 Caterpillar Inc.
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