The document provides instructions for removing and installing pistons and connecting rods on a Caterpillar C7 engine. It describes removing the cylinder head, oil pump, and piston cooling jets before removing each piston and connecting rod assembly. The connecting rod cap and bearings are removed, and then the piston and connecting rod are separated. Reinstallation follows the reverse order, applying anti-seize compound and using tools to properly seat the piston rings and insert the connecting rod bearings.
Caterpillar Cat 329D L Excavator (Prefix EBM) Service Repair Manual (EBM00001...shudun96087
1) The document provides instructions for removing and installing pistons and connecting rods on a Caterpillar C7 engine.
2) Key steps include removing the cylinder head, oil pump, and piston cooling jets before removing the pistons and connecting rods. Pistons and connecting rods must be kept with their respective caps and cylinders.
3) Reassembly involves pressing in new connecting rod bearings, installing piston rings, inserting the piston and pin, and reinstalling the components. Proper identification and orientation is important for correct reassembly.
1) The document provides instructions for removing and installing pistons and connecting rods on a Caterpillar C7 engine.
2) Key steps include removing the cylinder head, oil pump, and piston cooling jets before removing the pistons and connecting rods. Pistons and connecting rods must be kept with their respective caps and cylinders.
3) Reassembly involves pressing in new connecting rod bearings, installing piston rings, inserting the piston and pin, and reinstalling the components. Proper identification and orientation is important for correct reassembly.
The document provides instructions for removing and installing pistons and connecting rods on a Caterpillar C7 engine. Key steps include:
1. Marking connecting rods and caps before removal to ensure proper reinstallation.
2. Removing bolts and caps to separate connecting rods from pistons.
3. Reassembling pistons and connecting rods, ensuring components are installed in their original locations and orientations. Proper ring installation and bearing fitting are critical.
Caterpillar Cat 329D L Excavator (Prefix EBM) Service Repair Manual (EBM00001...yfbr995309
1) The document provides instructions for removing and installing pistons and connecting rods on a Caterpillar C7 engine.
2) Key steps include removing the cylinder head, oil pump, and piston cooling jets before removing the pistons and connecting rods. Pistons and connecting rods must be kept with their identifying marks and installed in the original locations.
3) Reassembly involves pressing in new connecting rod bearings, installing piston rings, inserting the piston and pin with retaining rings, and reinstalling the components. Proper clearances and orientation are checked during assembly.
Caterpillar Cat 329D L Excavator (Prefix EBM) Service Repair Manual (EBM00001...kesi7153062
1) The document provides instructions for removing and installing pistons and connecting rods on a Caterpillar C7 engine.
2) Key steps include removing the cylinder head, oil pump, and piston cooling jets before removing the pistons and connecting rods. Pistons and connecting rods must be kept with their identifying marks and installed in the original locations.
3) Reassembly involves pressing new bearings into the connecting rods, installing piston rings, and reinstalling the pistons and connecting rods back into the engine.
1) The document provides instructions for removing and installing pistons and connecting rods on a Caterpillar C7 engine.
2) Key steps include removing the cylinder head, oil pump, and piston cooling jets before removing the pistons and connecting rods. Pistons and connecting rods must be kept with their identifying marks and installed in the original locations.
3) Reassembly involves pressing in new connecting rod bearings, installing piston rings, inserting the piston and pin with retaining rings, and reinstalling the components in reverse order. Proper heating and cooling procedures are specified for the connecting rod bearings.
Caterpillar Cat 329DLN Excavator (Prefix SCY) Service Repair Manual (SCY00001...shudun96087
This document provides instructions for removing the engine oil filter base and oil cooler from a Caterpillar 329D L and 329D LN excavator. The procedure involves using a strap wrench to remove the engine oil filter. Then remove bolts to detach the oil filter base and oil cooler. Safety precautions are outlined such as keeping parts clean and containing fluids. Tools required are listed.
This document provides instructions for removing and installing engine components on a Caterpillar 329D L & 329D LN Excavator, including:
- Removing and installing inlet and exhaust valves
- Removing and installing inlet and exhaust valve guides
- Removing and installing inlet and exhaust valve seat inserts
- Removing the engine oil filter base and oil cooler
- Disassembling the engine oil filter base
The document contains detailed step-by-step instructions and illustrations for each procedure. Safety notices are provided throughout to warn technicians of potential injury risks.
Caterpillar Cat 329D L Excavator (Prefix EBM) Service Repair Manual (EBM00001...shudun96087
1) The document provides instructions for removing and installing pistons and connecting rods on a Caterpillar C7 engine.
2) Key steps include removing the cylinder head, oil pump, and piston cooling jets before removing the pistons and connecting rods. Pistons and connecting rods must be kept with their respective caps and cylinders.
3) Reassembly involves pressing in new connecting rod bearings, installing piston rings, inserting the piston and pin, and reinstalling the components. Proper identification and orientation is important for correct reassembly.
1) The document provides instructions for removing and installing pistons and connecting rods on a Caterpillar C7 engine.
2) Key steps include removing the cylinder head, oil pump, and piston cooling jets before removing the pistons and connecting rods. Pistons and connecting rods must be kept with their respective caps and cylinders.
3) Reassembly involves pressing in new connecting rod bearings, installing piston rings, inserting the piston and pin, and reinstalling the components. Proper identification and orientation is important for correct reassembly.
The document provides instructions for removing and installing pistons and connecting rods on a Caterpillar C7 engine. Key steps include:
1. Marking connecting rods and caps before removal to ensure proper reinstallation.
2. Removing bolts and caps to separate connecting rods from pistons.
3. Reassembling pistons and connecting rods, ensuring components are installed in their original locations and orientations. Proper ring installation and bearing fitting are critical.
Caterpillar Cat 329D L Excavator (Prefix EBM) Service Repair Manual (EBM00001...yfbr995309
1) The document provides instructions for removing and installing pistons and connecting rods on a Caterpillar C7 engine.
2) Key steps include removing the cylinder head, oil pump, and piston cooling jets before removing the pistons and connecting rods. Pistons and connecting rods must be kept with their identifying marks and installed in the original locations.
3) Reassembly involves pressing in new connecting rod bearings, installing piston rings, inserting the piston and pin with retaining rings, and reinstalling the components. Proper clearances and orientation are checked during assembly.
Caterpillar Cat 329D L Excavator (Prefix EBM) Service Repair Manual (EBM00001...kesi7153062
1) The document provides instructions for removing and installing pistons and connecting rods on a Caterpillar C7 engine.
2) Key steps include removing the cylinder head, oil pump, and piston cooling jets before removing the pistons and connecting rods. Pistons and connecting rods must be kept with their identifying marks and installed in the original locations.
3) Reassembly involves pressing new bearings into the connecting rods, installing piston rings, and reinstalling the pistons and connecting rods back into the engine.
1) The document provides instructions for removing and installing pistons and connecting rods on a Caterpillar C7 engine.
2) Key steps include removing the cylinder head, oil pump, and piston cooling jets before removing the pistons and connecting rods. Pistons and connecting rods must be kept with their identifying marks and installed in the original locations.
3) Reassembly involves pressing in new connecting rod bearings, installing piston rings, inserting the piston and pin with retaining rings, and reinstalling the components in reverse order. Proper heating and cooling procedures are specified for the connecting rod bearings.
Caterpillar Cat 329DLN Excavator (Prefix SCY) Service Repair Manual (SCY00001...shudun96087
This document provides instructions for removing the engine oil filter base and oil cooler from a Caterpillar 329D L and 329D LN excavator. The procedure involves using a strap wrench to remove the engine oil filter. Then remove bolts to detach the oil filter base and oil cooler. Safety precautions are outlined such as keeping parts clean and containing fluids. Tools required are listed.
This document provides instructions for removing and installing engine components on a Caterpillar 329D L & 329D LN Excavator, including:
- Removing and installing inlet and exhaust valves
- Removing and installing inlet and exhaust valve guides
- Removing and installing inlet and exhaust valve seat inserts
- Removing the engine oil filter base and oil cooler
- Disassembling the engine oil filter base
The document contains detailed step-by-step instructions and illustrations for each procedure. Safety notices are provided throughout to warn technicians of potential injury risks.
This document provides instructions for removing and installing engine components on a 329D L & 329D LN Excavator including:
- Removing and installing inlet and exhaust valves
- Removing and installing inlet and exhaust valve guides
- Removing and installing inlet and exhaust valve seat inserts
- Removing the engine oil filter base and oil cooler
- Disassembling the engine oil filter base
The document contains detailed step-by-step instructions and illustrations for each procedure. Safety notices are provided throughout to warn technicians of potential injury risks.
This document provides instructions for removing and installing engine components on a 329D L & 329D LN Excavator including:
- Removing and installing inlet and exhaust valves
- Removing and installing inlet and exhaust valve guides
- Removing and installing inlet and exhaust valve seat inserts
- Removing the engine oil filter base and oil cooler
- Disassembling the engine oil filter base
The document contains detailed step-by-step instructions and illustrations for each procedure. Safety notices are provided throughout to warn technicians of potential injury risks.
Caterpillar Cat 329DLN Excavator (Prefix SCY) Service Repair Manual (SCY00001...cnp692569
This document provides instructions for removing and installing engine components on a Caterpillar 329D L & 329D LN Excavator, including:
- Removing and installing inlet and exhaust valves
- Removing and installing inlet and exhaust valve guides
- Removing and installing inlet and exhaust valve seat inserts
- Removing the engine oil filter base and oil cooler
- Disassembling the engine oil filter base
The document contains detailed step-by-step instructions and illustrations for each procedure. Safety notices are provided throughout to warn technicians of potential injury risks.
Caterpillar Cat 329DLN Excavator (Prefix SCY) Service Repair Manual (SCY00001...kesi7153062
This document provides instructions for removing and installing engine components on a 329D L & 329D LN Excavator including:
- Removing and installing inlet and exhaust valves
- Removing and installing inlet and exhaust valve guides
- Removing and installing inlet and exhaust valve seat inserts
- Removing the engine oil filter base and oil cooler
- Disassembling the engine oil filter base
The document contains detailed step-by-step instructions and illustrations for each procedure. Safety notices are provided throughout to warn technicians of potential injury risks.
This document provides instructions for installing a fuel injection pump gear on a 320D2 excavator. The steps include:
1. Ensuring the crankshaft and camshaft are locked in position using special tools
2. Aligning the timing marks on the fuel pump gear, camshaft gear, and crankshaft gear
3. Installing the fuel pump gear and tightening the nut while removing backlash
4. Unlocking the fuel injection pump and installing plugs and seals
5. Checking gear backlash and installing the front cover
The document provides instructions for removing a side-mounted turbocharger from a Caterpillar 320D2 excavator engine. The steps include disconnecting hoses and tube assemblies from the turbocharger, removing the exhaust out tube assembly and elbow if necessary, and removing the banjo bolt from a tube assembly. Plugs and caps must be used to seal any open ports during removal.
This document provides instructions for installing a fuel injection pump gear on a 320D2 excavator. The steps include:
1. Ensuring the crankshaft and camshaft are locked in position using special tools
2. Aligning the timing marks on the fuel pump gear, camshaft gear, and crankshaft gear
3. Installing the fuel pump gear and tightening the nut while removing backlash
4. Unlocking the fuel injection pump and installing plugs and seals
5. Checking gear backlash and installing the front cover
This document provides instructions for installing a fuel injection pump gear on a 320D2 excavator. The steps include:
1. Ensuring the crankshaft and camshaft are locked in position using special tools
2. Aligning the timing marks on the fuel pump gear, camshaft gear, and crankshaft gear
3. Installing the fuel pump gear and tightening the nut while removing backlash
4. Unlocking the fuel injection pump and installing plugs and seals
5. Checking gear backlash and installing the front cover
This document provides instructions for installing a fuel injection pump gear on a 320D2 excavator. The steps include:
1. Ensuring the number one piston is at top dead center and locking the crankshaft and camshaft positions.
2. Installing the fuel pump gear on the fuel injection pump shaft and checking timing marks are aligned.
3. Installing a washer, nut and tightening to specified torques to secure the gear.
4. Unlocking the fuel injection pump and installing plugs and seals.
This document provides instructions for removing and installing a side-mounted turbocharger on a Caterpillar C7.1 engine. The steps include disconnecting hoses and tube assemblies from the turbocharger, removing bolts, and removing the turbocharger unit from the engine. New seals, washers, and bolts are used when reinstalling the turbocharger.
The document provides instructions for removing and installing a fuel injection pump gear on a Caterpillar 320D2 excavator engine. Key steps include:
1. Using tools to lock the crankshaft and camshaft in position.
2. Ensuring timing marks are aligned and gears mesh correctly before installing the fuel pump gear.
3. Tightening the nut on the fuel pump gear shaft and checking backlash is within specifications.
4. Unlocking the fuel injection pump and removing locking tools before starting the engine.
The document provides instructions for removing and installing a fuel injection pump gear on a Caterpillar 320D2 excavator engine. Key steps include:
1. Using tools to lock the crankshaft and camshaft in position.
2. Ensuring timing marks are aligned and gears mesh correctly before installing the fuel pump gear.
3. Tightening the nut on the fuel pump gear shaft and checking backlash is within specifications.
4. Unlocking the fuel injection pump and removing locking tools before starting the engine.
JOHN DEERE 430 LAWN GARDEN TRACTOR Service Repair Manual Instant Download (TM...qianxu35543635
The document provides service information for John Deere 322, 330, 332, and 430 lawn and garden tractors, including safety guidelines, specifications, repair specifications and torque values, fuel and lubricant recommendations, and diagnostic and testing procedures. It is intended as a technical manual for experienced technicians to service these tractor models. The manual contents are organized into sections covering general information, engine repair, electrical systems, power train, steering/brakes, hydraulics, and diagnostics.
JOHN DEERE 332 LAWN GARDEN TRACTOR Service Repair Manual Instant Download (TM...qianxu35543635
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JOHN DEERE 330 LAWN GARDEN TRACTOR Service Repair Manual Instant Download (TM...qianxu35543635
The document provides service information for John Deere 322, 330, 332, and 430 lawn and garden tractors, including safety guidelines, specifications, repair specifications and torque values, fuel and lubricant recommendations, and diagnostic and testing procedures. It is intended as a technical manual for experienced technicians to service these tractor models. The manual contents are organized into sections covering general information, engine repair, electrical systems, power train, steering/brakes, hydraulics, and diagnostics.
JOHN DEERE 322 LAWN GARDEN TRACTOR Service Repair Manual Instant Download (TM...qianxu35543635
The document provides service information for John Deere 322, 330, 332, and 430 lawn and garden tractors, including safety guidelines, specifications, repair specifications and torque values, fuel and lubricant recommendations, and diagnostic and testing procedures. It is intended as a technical manual for experienced technicians to service these tractor models. Safety messages throughout warn of hazards involving high pressure fluids, battery explosions, fire risks, and preventing acid burns or injuries from hazardous chemicals.
John Deere 261 and 272 Rear-Mounted Mowers Service Repair Manual Instant Down...qianxu35543635
This technical manual provides information and specifications for John Deere commercial and consumer equipment, including various mowers, tillers, blades, brooms, and snowblowers. The manual is organized systematically to keep all information for a particular system together. Safety is the first section and introduces safety symbols and guidelines to follow when operating the equipment.
John Deere 74 and 84 Blades Service Repair Manual Instant Download.pdfqianxu35543635
This technical manual provides information and specifications for John Deere commercial and consumer equipment, including several mower, tiller, broom, and snowblower models. The manual is organized systematically to keep all information for a particular system together. Safety is the first section and introduces safety symbols and guidelines to follow when operating the equipment.
John Deere 54D, 60D, 62D AND 72D OnRamp Mowers Service Repair Manual Instant ...qianxu35543635
This technical manual provides information for experienced technicians on John Deere commercial and consumer equipment, including specifications, safety information, and diagrams. It is organized systematically to keep all information for a particular system together. The manual is intended as a reference for technicians to service and maintain the listed equipment properly.
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- Removing and installing inlet and exhaust valve guides
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- Disassembling the engine oil filter base
The document contains detailed step-by-step instructions and illustrations for each procedure. Safety notices are provided throughout to warn technicians of potential injury risks.
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- Disassembling the engine oil filter base
The document contains detailed step-by-step instructions and illustrations for each procedure. Safety notices are provided throughout to warn technicians of potential injury risks.
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This document provides instructions for removing and installing engine components on a Caterpillar 329D L & 329D LN Excavator, including:
- Removing and installing inlet and exhaust valves
- Removing and installing inlet and exhaust valve guides
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- Removing and installing inlet and exhaust valve guides
- Removing and installing inlet and exhaust valve seat inserts
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- Disassembling the engine oil filter base
The document contains detailed step-by-step instructions and illustrations for each procedure. Safety notices are provided throughout to warn technicians of potential injury risks.
This document provides instructions for installing a fuel injection pump gear on a 320D2 excavator. The steps include:
1. Ensuring the crankshaft and camshaft are locked in position using special tools
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3. Installing the fuel pump gear and tightening the nut while removing backlash
4. Unlocking the fuel injection pump and installing plugs and seals
5. Checking gear backlash and installing the front cover
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This document provides instructions for installing a fuel injection pump gear on a 320D2 excavator. The steps include:
1. Ensuring the crankshaft and camshaft are locked in position using special tools
2. Aligning the timing marks on the fuel pump gear, camshaft gear, and crankshaft gear
3. Installing the fuel pump gear and tightening the nut while removing backlash
4. Unlocking the fuel injection pump and installing plugs and seals
5. Checking gear backlash and installing the front cover
This document provides instructions for installing a fuel injection pump gear on a 320D2 excavator. The steps include:
1. Ensuring the crankshaft and camshaft are locked in position using special tools
2. Aligning the timing marks on the fuel pump gear, camshaft gear, and crankshaft gear
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4. Unlocking the fuel injection pump and installing plugs and seals
5. Checking gear backlash and installing the front cover
This document provides instructions for installing a fuel injection pump gear on a 320D2 excavator. The steps include:
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2. Installing the fuel pump gear on the fuel injection pump shaft and checking timing marks are aligned.
3. Installing a washer, nut and tightening to specified torques to secure the gear.
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Ensure your Mini Cooper stays cool and comfortable with our top-quality AC service. Our expert technicians provide comprehensive maintenance, repairs, and performance optimization, guaranteeing reliable cooling and peak efficiency. Trust us for quick, professional service that keeps your Mini Cooper's air conditioning system in top condition, ensuring a pleasant driving experience year-round.
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2. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 329D LN EXCAVATOR EBM
Configuration: 329D L & 329D LN Excavators EBM00001-UP (MACHINE) POWERED BY C7 Engine
Disassembly and Assembly
C7
Engines for Caterpillar Built Machines
Media Number -RENR9218-13 Publication Date -01/06/2014 Date Updated -04/06/2014
i05954439
Engine Oil Pan - Remove and Install
SMCS - 1302-010
Removal Procedure
Start By:
A. Remove the engine.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
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3. 1. Drain the engine oil into a suitable container for storage or disposal. Refer to Operation and
Maintenance Manual, "Engine Oil and Filter - Change" for the correct draining and filling
procedures.
Illustration 1 g01153839
Note: Do not pry or gouge the sealing surface of the engine oil pan. Use a rubber mallet to
tap lightly on the engine oil pan, if necessary.
2. Remove bolts (2) . Remove engine oil pan (1) and the gasket.
Installation Procedure
Table 1
Tool Part number Part Description Qty
A - Loctite 598 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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4. Illustration 2 g03737518
1. Apply a bead of Tooling (A) to the areas shown in Illustration 2.
Illustration 3 g03738044
2. Position a new gasket and engine oil pan (1) on the cylinder block.
3. Install bolts (2) .
4. Tighten bolts (2) to a torque of 31 ± 3 N·m (23 ± 2 lb ft). Tighten the four bolts (2) in the
center and move outward in the direction shown in Illustration 3.
5. Repeat Step 4.
1. Fill the engine with engine oil to the correct level. Refer to Operation and Maintenance
Manual, "Engine Oil and Filter - Change" for the correct draining and filling procedures.
End By: Install the engine.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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5. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 329D LN EXCAVATOR EBM
Configuration: 329D L & 329D LN Excavators EBM00001-UP (MACHINE) POWERED BY C7 Engine
Disassembly and Assembly
C7
Engines for Caterpillar Built Machines
Media Number -RENR9218-13 Publication Date -01/06/2014 Date Updated -04/06/2014
i02232665
Piston Cooling Jets - Remove and Install
SMCS - 1331-010
Removal Procedure
Start By:
a. Remove the engine oil pump. Refer to Disassembly and Assembly, "Engine Oil Pump -
Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1/3
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6. Illustration 1 g00987444
1. Remove bolt (2) and piston cooling jet (1) from each cylinder.
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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7. Illustration 2 g00987444
1. Position piston cooling jet (1) in the cylinder block. Install bolt (2). Tighten bolt (2) to a
torque of 28 ± 7 N·m (21 ± 5 lb ft).
End By:
a. Install the engine oil pump. Refer to Disassembly and Assembly, "Engine Oil Pump -
Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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8. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 329D LN EXCAVATOR EBM
Configuration: 329D L & 329D LN Excavators EBM00001-UP (MACHINE) POWERED BY C7 Engine
Disassembly and Assembly
C7
Engines for Caterpillar Built Machines
Media Number -RENR9218-13 Publication Date -01/06/2014 Date Updated -04/06/2014
i02232678
Pistons and Connecting Rods - Remove
SMCS - 1225-011
Removal Procedure
Start By:
a. Remove the cylinder head. Refer to Disassembly and Assembly, "Cylinder Head -
Remove".
b. Remove the engine oil pump. Refer to Disassembly and Assembly, "Engine Oil Pump -
Remove".
c. Remove the piston cooling jets. Refer to Disassembly and Assembly, "Piston Cooling Jets -
Remove and Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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9. Illustration 1 g01126088
1. Turn the crankshaft until the connecting rod caps are at the bottom center.
2. Place a identification mark on the connecting rod and connecting rod cap (2). The number
should match the cylinder number.
3. Remove bolts (1) and connecting rod cap (2).
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10. Illustration 2 g01126089
4. Remove the lower half of connecting rod bearing (4) from connecting rod cap (2).
5. Push the piston and the connecting rod away from the crankshaft. Remove the upper half of
connecting rod bearing (4) from connecting rod (3).
6. Remove the piston and connecting rod (3) from the cylinder block.
Copyright 1993 - 2020 Caterpillar Inc.
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11. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 329D LN EXCAVATOR EBM
Configuration: 329D L & 329D LN Excavators EBM00001-UP (MACHINE) POWERED BY C7 Engine
Disassembly and Assembly
C7
Engines for Caterpillar Built Machines
Media Number -RENR9218-13 Publication Date -01/06/2014 Date Updated -04/06/2014
i02232839
Pistons and Connecting Rods - Disassemble
SMCS - 1225-015
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 4C-3601 Piston Ring Expander 1
B 1P-1861 Retaining Ring Pliers 1
Start By:
a. Remove the pistons and the connecting rods. Refer to Disassembly and Assembly, "Pistons
and Connecting Rods - Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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12. Illustration 1 g01126141
1. Use Tooling (B) to remove retaining ring (2).
2. Remove piston pin (5) and separate piston (1) from connecting rod (3).
3. Use Tooling (A) to remove piston rings (4).
Copyright 1993 - 2020 Caterpillar Inc.
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13. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 329D LN EXCAVATOR EBM
Configuration: 329D L & 329D LN Excavators EBM00001-UP (MACHINE) POWERED BY C7 Engine
Disassembly and Assembly
C7
Engines for Caterpillar Built Machines
Media Number -RENR9218-13 Publication Date -01/06/2014 Date Updated -04/06/2014
i02233056
Pistons and Connecting Rods - Assemble
SMCS - 1225-016
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 4C-3601 Piston Ring Expander 1
B 1P-1861 Retaining Ring Pliers 1
C
5P-8639 Hydraulic Press (CONNECTING ROD BEARING) 1
8F-0024 Hose As 1
1P-2375 Quick Connect Coupler 1
1P-2376 Quick Connect Coupler 1
4C-9751 Spacer 1
4C-9749 Bushing Adapter 1
4C-9750 Bushing Adapter 1
9U-6600 Hand Hydraulic Pump 1
Note: Prior to removal from the engine, the pistons and connecting rod assemblies were marked.
The components must be reassembled together. The components must be installed in the original
location in the engine. Do not interchange any of the components.
NOTICE
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14. Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 1 g01126305
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15. Illustration 2 g01126306
1. Use Tooling (C) to remove the old bearing and install the new bearing (6) at the same time.
The adapter of Tooling (C) should make full contact with the surfaces of connecting rod (3).
Note: Orient the bearing joint within 12 ± 5 degrees of either Location (X).
NOTICE
The connecting rod must be heated for the installation of the piston pin
bearing. Do not use a torch.
a. Raise the temperature of connecting rod (3) along Length (Y).
(Y) Maximum Length for heating the connecting rod ... 75 ± 5 mm (3.0 ± 0.2 inch)
b. Allow the connecting rod and the bearing to cool to room temperature.
Illustration 3 g01126141
2. Use the following procedure to install piston rings (4).
a. Position the spring for the oil control ring in the oil ring groove in the piston body
assembly.
b. Position the oil control ring over the spring. Position the oil control ring so that the
gap is 180 degrees from the joint in the spring. Use Tooling (A) to install the oil
control ring on the piston.
c. Use Tooling (A) to install the intermediate piston ring with the side that has the
identification “UP-2” toward the top of the piston.
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16. d. Use Tooling (A) to install the top piston ring with the side that has the identification
“UP-1” toward the top of the piston.
e. Position piston rings (4) so the gaps are 120 degrees from each other.
3. Check the clearance between the ends of piston rings (4). Refer to Specifications, "Piston
And Rings".
4. Position piston (1) on connecting rod (3). Apply clean engine oil to piston pin (5) and install
the piston pin. Use Tooling (B) to install retaining ring (2). Make sure that the retaining
rings are fully seated in the grooves of the piston assembly.
End By:
a. Install the pistons and the connecting rods. Refer to Disassembly and Assembly, "Pistons
and Connecting Rods - Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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17. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 329D LN EXCAVATOR EBM
Configuration: 329D L & 329D LN Excavators EBM00001-UP (MACHINE) POWERED BY C7 Engine
Disassembly and Assembly
C7
Engines for Caterpillar Built Machines
Media Number -RENR9218-13 Publication Date -01/06/2014 Date Updated -04/06/2014
i04805646
Pistons and Connecting Rods - Install
SMCS - 1225-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 173-5529 Piston Ring Compressor 1
B 4C-5593 Anti-Seize Compound 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Apply clean engine oil to the pistons, the piston rings, and the cylinder bore.
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18. Illustration 1 g00954373
2. Position the piston rings so that the end gaps are located 120 degrees from each other.
Install Tooling (A) in order to compress the piston rings.
Note: Install the piston and connecting rod so that the forging number on the connecting rod
points toward the flywheel end of the engine.
3. With the number one crankshaft throw at the bottom center, install the piston and
connecting rod in the engine. Ensure that the proper piston and connecting rod are in the
corresponding cylinder with the bearing retainer notch toward the right side of the engine.
4. Line up the piston and the connecting rod with the crankshaft. Use a soft faced hammer and
tap the piston into the cylinder bore until Tooling (A) comes off the piston.
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19. Illustration 2 g01126089
Illustration 3 g01126088
5. Before connecting rod (3) comes in contact with the crankshaft, install the upper half of
connecting rod bearing (4) . Ensure that the bearing tab engages with the slot in connecting
rod (3) .
6. Apply clean engine oil to the surface of the upper half of connecting rod bearing (4) . Use a
soft faced hammer in order to tap the piston into the cylinder bore while you guide
connecting rod (3) onto the crankshaft.
7. Place the lower half of connecting rod bearing (4) in corresponding connecting rod cap (2) .
Ensure that the bearing tab engages with the groove in connecting rod cap (2) .
8. Apply clean engine oil to the surface of the lower half of connecting rod bearing (4) . Install
connecting rod bearing cap (2) on connecting rod (3) . Ensure that the number on
connecting rod cap (2) matches the number on connecting rod (3) . Ensure that the numbers
are on the same side.
9. Lubricate the new connecting rod bolts with Tooling (B) .
10. Install new bolts (1) . Tighten bolts (1) to a torque of 70 ± 5 N·m (52 ± 4 lb ft).
Note: Refer to Truck Engine News, SEBD6775, "New Fractured Connecting Rod Has Been
Released " for the proper torque procedure on Reman Connecting Rods.
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20. 11. Place an index mark on each bolt. Tighten each bolt (1) for an additional 120 ± 5 degrees
(1/3 turn).
End By:
a. Install the piston cooling jets. Refer to the Disassembly and Assembly Manual, "Piston
Cooling Jets - Remove and Install".
b. Install the engine oil pump. Refer to the Disassembly and Assembly Manual, "Engine Oil
Pump - Install".
c. Install the cylinder head. Refer to the Disassembly and Assembly Manual, "Cylinder Head -
Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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21. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 329D LN EXCAVATOR EBM
Configuration: 329D L & 329D LN Excavators EBM00001-UP (MACHINE) POWERED BY C7 Engine
Disassembly and Assembly
C7
Engines for Caterpillar Built Machines
Media Number -RENR9218-13 Publication Date -01/06/2014 Date Updated -04/06/2014
i02233237
Connecting Rod Bearings - Remove
SMCS - 1219-011
Removal Procedure
Start By:
A. Remove the engine oil pump. Refer to Disassembly and Assembly, "Engine Oil Pump -
Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1/2
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22. Illustration 1 g01126410
1. Turn the crankshaft until the connecting rod bearing caps are accessible.
2. Place an identification mark on connecting rod (3) and connecting rod bearing cap (2). The
number should match the cylinder number.
3. Remove bolts (1) and connecting rod bearing cap (2) from connecting rod (3). Remove the
lower half of connecting rod bearing (4) from connecting rod bearing cap (2) .
4. Push the connecting rod away from the crankshaft. Remove the upper half of connecting rod
bearing (4) from connecting rod (3) .
Copyright 1993 - 2020 Caterpillar Inc.
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23. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 329D LN EXCAVATOR EBM
Configuration: 329D L & 329D LN Excavators EBM00001-UP (MACHINE) POWERED BY C7 Engine
Disassembly and Assembly
C7
Engines for Caterpillar Built Machines
Media Number -RENR9218-13 Publication Date -01/06/2014 Date Updated -04/06/2014
i03744497
Connecting Rod Bearings - Install
SMCS - 1219-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 4C-5593 Anti-Seize Compound -
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1/2
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24. Illustration 1 g01126410
Note: Install the connecting rod bearings dry when clearance checks are performed. Refer to
Disassembly and Assembly, "Bearing Clearance - Check". Apply clean engine oil on the
connecting rod bearings for final assembly.
1. Install a new lower half of connecting rod bearing (4) in connecting rod bearing cap (2) .
2. Install a new upper half of connecting rod bearing (4) in connecting rod (3) .
3. Pull connecting rod (3) onto the crankshaft.
4. Lubricate the new connecting rod bolts with Tooling (A) .
5. Install connecting rod bearing cap (2) and bolts (1) . Ensure that the number on the side of
connecting rod bearing cap (2) is on the same side as the number on connecting rod (3) .
6. Tighten bolts (1) to a torque of 70 ± 5 N·m (52 ± 4 lb ft).
7. Place an index mark on each bolt. Tighten each bolt (1) for an additional 120 ± 5 degrees
(1/3 turn).
End By: Install the engine oil pump. Refer to Disassembly and Assembly, "Engine Oil Pump -
Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
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25. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 329D LN EXCAVATOR EBM
Configuration: 329D L & 329D LN Excavators EBM00001-UP (MACHINE) POWERED BY C7 Engine
Disassembly and Assembly
C7
Engines for Caterpillar Built Machines
Media Number -RENR9218-13 Publication Date -01/06/2014 Date Updated -04/06/2014
i02304516
Crankshaft Main Bearings - Remove
SMCS - 1203-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 2P-5518 Main Bearing Tool 1
Start By:
a. Remove the engine oil pump. Refer to Disassembly and Assembly, "Engine Oil Pump -
Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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26. Illustration 1 g00988316
1. Remove bolts (1) that hold crankshaft main bearing cap (2). Remove crankshaft main
bearing cap (2).
2. Remove the lower half of the crankshaft main bearing from crankshaft main bearing cap (2).
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27. Suggest:
If the above button click is invalid.
Please download this document
first, and then click the above link
to download the complete manual.
Thank you so much for reading
28. Illustration 2 g00988318
NOTICE
If the crankshaft is turned in the wrong direction, the tab of the
crankshaft main bearing will be pushed between the crankshaft and
the cylinder block. this can cause damage to either or both the
crankshaft and the cylinder block.
3. Use the following steps in order to remove the upper half of crankshaft main bearings:
a. Turn the crankshaft until Tooling (A) can be installed in the crankshaft journal. Install
Tooling (A).
b. Turn the crankshaft in order to remove the upper half of the crankshaft main bearing.
Tooling (A) must first contact the crankshaft main bearing opposite the tab end of the
crankshaft main bearing. In order to get the tab out first, the crankshaft must be turned
in the correct direction.
c. Check the condition of the crankshaft main bearings. Refer to the Guideline For
Reusable Parts, SEBF8009, "Main and Connecting Rod Bearings" or refer to the
Guideline For Reusable Parts, SEBV0544, "Engine Bearings and Crankshafts".
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2020/4/21
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