The document provides instructions for disassembling and assembling components of a 325D FM EXCAVATOR final drive system. It describes:
1) Removing the final drive assembly which requires separating the track, removing the travel motor, and lifting the final drive off using guide bolts and a link bracket.
2) Disassembling the final drive which involves removing springs, pistons, gears, seals, bearings, and other internal components using various specialty tools.
3) Utilizing a final drive disassembly bench to aid in removing a locknut requiring up to 2000 psi of pressure.
4) Separating the main housing from the motor housing, and removing additional bearings and seals from both components.
Caterpillar cat 325 d fm excavator (prefix c7k) service repair manual (c7k000...fjjskekdmme
1) The document provides instructions for disassembling and removing the final drive from a 325D FM EXCAVATOR. It describes removing mounting bolts and lifting the final drive and sprocket off the machine using lifting devices and guide bolts.
2) Detailed steps are given for disassembling the final drive components including removing springs, pistons, gears, and other parts. Special tools are required for removing some components.
3) The final drive can be disassembled further on a special bench that applies torque to loosen a locknut. After disassembly, the main housing and motor housing are also separated for further disassembly of bearings and seals in each housing.
Caterpillar cat 312 d l excavator (prefix xgk) service repair manual (xgk0000...fjjskmdmem
This document provides instructions for removing and installing the idler gear of the front gear group on a C4.2 engine. The removal procedure involves using pullers and drivers to remove the idler gear, shaft, and bushing. The installation procedure describes cleaning and pressing in a new bushing if needed, installing the idler shaft and gear, and tightening the bolt to the specified torque. References are provided to other documents for removing and installing the other gears in the front group.
Caterpillar cat 312 d l excavator (prefix xgk) service repair manual (xgk0000...fhjsjkdmemm
This document provides instructions for removing and installing the idler gear of the front gear group on a C4.2 engine. The removal procedure involves removing the front housing, idler gear bolt, thrust plate, and idler gear from the idler shaft using pullers. The installation procedure specifies cleaning and lubricating parts, pressing in a new bushing if needed, installing the idler shaft, gear, thrust plate, washer and bolt, and tightening to the specified torque. References are provided for removing or installing other gears in the front group.
Caterpillar cat 312 d l excavator (prefix xgk) service repair manual (xgk0000...pfiskdmjekm
This document provides instructions for removing and installing the crankshaft pulley and front seal on a Caterpillar C4.2 engine. It describes:
1) Using various tools like pullers and sockets to remove the pulley nut, washer, and pulley.
2) Removing the wear sleeve from the pulley if needed by tapping with a chisel.
3) Heating the wear sleeve and installing it on the pulley with a driver group.
4) Reinstalling the pulley, washer, and nut and tightening to the specified torque.
Caterpillar cat 312 d l excavator (prefix xgk) service repair manual (xgk0000...fjjskekdmmem
1. The document provides instructions for removing and installing the crankshaft pulley and front seal on a Caterpillar C4.2 engine. It describes using various tools to remove the pulley nut and washer, and puller to remove the pulley from the crankshaft.
2. Instructions are given for removing the front seal using a slide hammer puller after drilling holes in the seal. The new seal is installed using a driver group.
3. Procedures for removing and installing just the idler gear from the front gear group are outlined. This involves using a puller to remove the idler shaft and pressing out the idler gear bushing.
Caterpillar Cat 312D L Excavator (Prefix XGK) Service Repair Manual Instant D...fijsekkdmdm2w
- The document provides instructions for removing and installing the idler gear of the front gear group on a C4.2 engine for Caterpillar built machines.
- To remove the idler gear, the front housing must first be removed. Then the idler gear bolt, thrust plate, and idler gear can be taken off the idler gear shaft. An idler shaft puller and driver group may be needed.
- To install the idler gear, first press in a new bushing if needed. Then install the idler shaft, idler gear, thrust plate, washer and idler gear bolt. Tighten the bolt to the specified torque.
Caterpillar Cat 312D L Excavator (Prefix XGK) Service Repair Manual Instant D...zan2736ban
- The document provides instructions for removing and installing the idler gear of the front gear group on a C4.2 engine for Caterpillar built machines.
- To remove the idler gear, the front housing must first be removed. Then the idler gear bolt, thrust plate, and idler gear can be taken off the idler gear shaft. An idler shaft puller and driver group may be needed.
- To install the idler gear, first press in a new bushing if needed. Then install the idler shaft, idler gear, thrust plate, washer and idler gear bolt. Tighten the bolt to the specified torque.
Caterpillar Cat 312D L Excavator (Prefix XGK) Service Repair Manual (XGK00001...fusjekkdmdmd2w
The document provides instructions for removing and installing the idler gear of the front gear group on a C4.2 engine. It describes using puller tools to remove the idler gear, thrust plate, and bushing from the idler gear shaft. Instructions are also given for removing the idler shaft using another puller tool and checking it for wear. The removal of other gears in the front group like the camshaft, fuel injection pump, and crankshaft gears are also referenced.
Caterpillar cat 325 d fm excavator (prefix c7k) service repair manual (c7k000...fjjskekdmme
1) The document provides instructions for disassembling and removing the final drive from a 325D FM EXCAVATOR. It describes removing mounting bolts and lifting the final drive and sprocket off the machine using lifting devices and guide bolts.
2) Detailed steps are given for disassembling the final drive components including removing springs, pistons, gears, and other parts. Special tools are required for removing some components.
3) The final drive can be disassembled further on a special bench that applies torque to loosen a locknut. After disassembly, the main housing and motor housing are also separated for further disassembly of bearings and seals in each housing.
Caterpillar cat 312 d l excavator (prefix xgk) service repair manual (xgk0000...fjjskmdmem
This document provides instructions for removing and installing the idler gear of the front gear group on a C4.2 engine. The removal procedure involves using pullers and drivers to remove the idler gear, shaft, and bushing. The installation procedure describes cleaning and pressing in a new bushing if needed, installing the idler shaft and gear, and tightening the bolt to the specified torque. References are provided to other documents for removing and installing the other gears in the front group.
Caterpillar cat 312 d l excavator (prefix xgk) service repair manual (xgk0000...fhjsjkdmemm
This document provides instructions for removing and installing the idler gear of the front gear group on a C4.2 engine. The removal procedure involves removing the front housing, idler gear bolt, thrust plate, and idler gear from the idler shaft using pullers. The installation procedure specifies cleaning and lubricating parts, pressing in a new bushing if needed, installing the idler shaft, gear, thrust plate, washer and bolt, and tightening to the specified torque. References are provided for removing or installing other gears in the front group.
Caterpillar cat 312 d l excavator (prefix xgk) service repair manual (xgk0000...pfiskdmjekm
This document provides instructions for removing and installing the crankshaft pulley and front seal on a Caterpillar C4.2 engine. It describes:
1) Using various tools like pullers and sockets to remove the pulley nut, washer, and pulley.
2) Removing the wear sleeve from the pulley if needed by tapping with a chisel.
3) Heating the wear sleeve and installing it on the pulley with a driver group.
4) Reinstalling the pulley, washer, and nut and tightening to the specified torque.
Caterpillar cat 312 d l excavator (prefix xgk) service repair manual (xgk0000...fjjskekdmmem
1. The document provides instructions for removing and installing the crankshaft pulley and front seal on a Caterpillar C4.2 engine. It describes using various tools to remove the pulley nut and washer, and puller to remove the pulley from the crankshaft.
2. Instructions are given for removing the front seal using a slide hammer puller after drilling holes in the seal. The new seal is installed using a driver group.
3. Procedures for removing and installing just the idler gear from the front gear group are outlined. This involves using a puller to remove the idler shaft and pressing out the idler gear bushing.
Caterpillar Cat 312D L Excavator (Prefix XGK) Service Repair Manual Instant D...fijsekkdmdm2w
- The document provides instructions for removing and installing the idler gear of the front gear group on a C4.2 engine for Caterpillar built machines.
- To remove the idler gear, the front housing must first be removed. Then the idler gear bolt, thrust plate, and idler gear can be taken off the idler gear shaft. An idler shaft puller and driver group may be needed.
- To install the idler gear, first press in a new bushing if needed. Then install the idler shaft, idler gear, thrust plate, washer and idler gear bolt. Tighten the bolt to the specified torque.
Caterpillar Cat 312D L Excavator (Prefix XGK) Service Repair Manual Instant D...zan2736ban
- The document provides instructions for removing and installing the idler gear of the front gear group on a C4.2 engine for Caterpillar built machines.
- To remove the idler gear, the front housing must first be removed. Then the idler gear bolt, thrust plate, and idler gear can be taken off the idler gear shaft. An idler shaft puller and driver group may be needed.
- To install the idler gear, first press in a new bushing if needed. Then install the idler shaft, idler gear, thrust plate, washer and idler gear bolt. Tighten the bolt to the specified torque.
Caterpillar Cat 312D L Excavator (Prefix XGK) Service Repair Manual (XGK00001...fusjekkdmdmd2w
The document provides instructions for removing and installing the idler gear of the front gear group on a C4.2 engine. It describes using puller tools to remove the idler gear, thrust plate, and bushing from the idler gear shaft. Instructions are also given for removing the idler shaft using another puller tool and checking it for wear. The removal of other gears in the front group like the camshaft, fuel injection pump, and crankshaft gears are also referenced.
Caterpillar Cat 312D L Excavator (Prefix XGK) Service Repair Manual (XGK00001...f8usejkddmmd
The document provides instructions for removing and installing the idler gear of the front gear group on a C4.2 engine. It describes using puller tools to remove the idler gear, thrust plate, and bushing from the idler gear shaft. Instructions are also given for removing the idler shaft using another puller tool and checking it for wear. The removal of other gears in the front group like the camshaft, fuel injection pump, oil pump, and crankshaft gears are referenced to other sections.
Caterpillar Cat 312D L Excavator (Prefix XGK) Service Repair Manual (XGK00001...prmy389342
- The document provides instructions for removing and installing the idler gear of the front gear group on a C4.2 engine for Caterpillar built machines.
- To remove the idler gear, the front housing must first be removed. Then the idler gear bolt, thrust plate, and idler gear can be taken off the idler gear shaft. An idler shaft puller and driver group may be needed.
- To install the idler gear, first press in a new bushing if needed. Then install the idler shaft, idler gear, thrust plate, washer and idler gear bolt. Tighten the bolt to the specified torque.
Caterpillar Cat 312D L Excavator (Prefix XGK) Service Repair Manual (XGK00001...8ufjsekddm8u
- The document provides instructions for removing and installing the idler gear of the front gear group on a C4.2 engine for Caterpillar built machines.
- To remove the idler gear, the front housing must first be removed. Then the idler gear bolt, thrust plate, and idler gear can be taken off the idler gear shaft. A puller may be needed to remove the idler shaft from the cylinder block.
- Installation is the reverse of removal, with a new bushing pressed into the idler gear if needed. The idler shaft, gear, thrust plate and bolt must be reinstalled with the timing marks aligned.
Caterpillar Cat 312D L Excavator (Prefix XGK) Service Repair Manual Instant D...fujkskemdmdm4r
- The document provides instructions for removing and installing the idler gear of the front gear group on a C4.2 engine for Caterpillar built machines.
- To remove the idler gear, the front housing must first be removed. Then the idler gear bolt, thrust plate, and idler gear can be taken off the idler gear shaft. An idler shaft puller and driver group may be needed.
- To install the idler gear, first press in a new bushing if needed. Then install the idler shaft, idler gear, thrust plate, washer and idler gear bolt. Tighten the bolt to the specified torque.
Caterpillar Cat 312D L Excavator (Prefix XGK) Service Repair Manual (XGK00001...ufjksemd8ujd
The document provides instructions for removing and installing the idler gear of the front gear group on a C4.2 engine. It describes using puller tools to remove the idler gear, thrust plate, and bushing from the idler gear shaft. Instructions are also given for removing the idler shaft using another puller tool and checking it for wear. The removal of other gears in the front group like the camshaft, fuel injection pump, oil pump, and crankshaft gears are referenced to other sections.
Caterpillar Cat 312D L Excavator (Prefix XGK) Service Repair Manual (XGK00001...km7seydwuhdw
- The document provides instructions for removing and installing the idler gear of the front gear group on a C4.2 engine for Caterpillar built machines.
- To remove the idler gear, the front housing must first be removed. Then the idler gear bolt, thrust plate, and idler gear can be taken off the idler gear shaft. An idler shaft puller and driver group may be needed.
- To install the idler gear, first press in a new bushing if needed. Then install the idler shaft, idler gear, thrust plate, washer and idler gear bolt. Tighten the bolt to the specified torque.
Caterpillar Cat 312D L Excavator (Prefix XGK) Service Repair Manual Instant D...fskekkdmdmdm3e
- The document provides instructions for removing and installing the idler gear of the front gear group on a C4.2 engine for Caterpillar built machines.
- To remove the idler gear, the front housing must first be removed. Then the idler gear bolt, thrust plate, and idler gear can be taken off the idler gear shaft. An idler shaft puller and driver group may be needed.
- To install the idler gear, first press in a new bushing if needed. Then install the idler shaft, idler gear, thrust plate, washer and idler gear bolt. Tighten the bolt to the specified torque.
Caterpillar Cat 312D L Excavator (Prefix XGK) Service Repair Manual (XGK00001...jdkskmdmdm
This document provides instructions for removing and installing the idler gear of the front gear group on a C4.2 engine. The removal procedure involves removing the front housing, idler gear bolt, thrust plate, and idler gear from the idler shaft using pullers. The installation procedure specifies cleaning and lubricating parts, pressing in a new bushing if needed, installing the idler shaft, gear, thrust plate, washer and bolt, and tightening to the specified torque. References are provided for removing and installing other gears in the front group.
Caterpillar cat 312 d l excavator (prefix xgk) service repair manual (xgk0000...ikdkdmddm
The document provides instructions for removing and installing the idler gear of the front gear group on a C4.2 engine. It describes using puller tools to remove the idler gear, thrust plate, and bushing from the idler gear shaft. Instructions are also given for removing the idler shaft using another puller tool and checking it for wear. The removal of other gears in the front group like the camshaft, fuel injection pump, oil pump, and crankshaft gears are referenced to other sections.
The document provides instructions for removing and installing a cylinder head on a Caterpillar C7 engine:
1) The removal procedure involves disconnecting various components like hoses, tubes, and harnesses before removing bolts and lifting the cylinder head off with lifting tools.
2) The installation procedure specifies applying anti-seize compound to bolts and lubricant to new bolts before lowering the cylinder head into place and torquing bolts to specified values.
3) Reconnecting components like hoses, tubes, harnesses and installing supports completes the installation.
Caterpillar Cat 329D L Excavator (Prefix DTZ) Service Repair Manual (DTZ00001...yushantuanjing
This document provides instructions for removing and installing the water temperature regulator on a Caterpillar C7 engine in a 329D or 329D L excavator. The removal procedure involves draining coolant from the cooling system and disconnecting harness assemblies and tube assemblies connected to the regulator. The installation procedure specifies reconnecting all components and filling the cooling system. Cleanliness is emphasized to prevent contamination.
This document provides instructions for removing and installing the water temperature regulator on a Caterpillar C7 engine in a 329D or 329D L excavator. The removal procedure involves draining coolant from the cooling system and disconnecting harness assemblies and tube assemblies connected to the regulator. The installation procedure specifies reconnecting all components and filling the cooling system. Cleanliness is emphasized to prevent contamination.
Caterpillar Cat 329D L Excavator (Prefix DTZ) Service Repair Manual (DTZ00001...sijipang18046
This document provides instructions for removing and installing the water temperature regulator on a Caterpillar C7 engine in a 329D or 329D L excavator. The removal procedure involves draining coolant from the cooling system and disconnecting harness assemblies and tube assemblies connected to the regulator. The installation procedure specifies reconnecting all components and filling the cooling system. Cleanliness is emphasized to prevent contamination, and safety notices warn of hot coolant and alkali coolant conditioner.
Caterpillar Cat 329D L Excavator (Prefix DTZ) Service Repair Manual (DTZ00001...r8qvui4a
This document provides instructions for removing and installing the water temperature regulator on a Caterpillar C7 engine in a 329D or 329D L excavator. The removal procedure involves draining coolant from the cooling system and disconnecting harness assemblies and tube assemblies connected to the regulator. The installation procedure specifies reconnecting all components and filling the cooling system. Cleanliness and containment of fluids are emphasized throughout to prevent contamination.
This document provides instructions for removing and installing the water temperature regulator on a Caterpillar C7 engine in a 329D or 329D L excavator. The removal procedure involves draining coolant from the cooling system and disconnecting harness assemblies and tube assemblies connected to the regulator. The installation procedure specifies reconnecting all components and filling the cooling system. Cleanliness is emphasized to prevent contamination.
Clark GPH 60 Forklift Service Repair Manual.pdffjdkksmemd
Planned maintenance is important for the long life and trouble-free operation of lift trucks. Regular inspections and lubrication on established intervals can help prevent major problems. Time intervals in maintenance manuals are based on operating hours and condition classifications like normal or severe operation. Records of inspections indicate maintenance needed and help set proper intervals tailored to each application. Critical checks include visual inspections, lubrication, fluid levels, belts, hoses, brakes, and adjustments.
Clark GPH 50 Forklift Service Repair Manual.pdffjdkksmemd
Planned maintenance is important for the long life and trouble-free operation of lift trucks. Regular inspections and lubrication on established intervals can help prevent major problems. Time intervals in maintenance manuals are based on operating hours and condition classifications like normal operation of 8 hours indoors or severe operation outdoors in dirty conditions. Records of inspections indicate maintenance needed to keep trucks running safely and efficiently.
Clark GPH 70 Forklift Service Repair Manual.pdffjdkksmemd
Planned maintenance is important for the long life and trouble-free operation of lift trucks. Regular inspections and lubrication on established intervals can help prevent major problems. Time intervals in maintenance manuals are based on operating hours and condition classifications like normal operation of 8 hours indoors or severe operation outdoors in dirty conditions. Records of inspections indicate maintenance needed to keep trucks running safely and efficiently.
Clark ECG20-30X Forklift Service Repair Manual.pdffjdkksmemd
Lifting, jacking, and blocking the truck must be done safely to prevent injury or equipment damage. The drive wheels must be raised using a hydraulic jack with safety stands. Working under a raised truck requires safety stands under the frame. The entire truck can be raised using an overhead hoist and slings under the frame. Shipping requires tie-down straps over the uprights and around the frame.
Clark EPG20-30 Forklift Service Repair Manual.pdffjdkksmemd
This document provides instructions and safety guidelines for maintaining lift trucks. It discusses identifying and understanding safety signs, recommended safe maintenance practices, and general shop precautions. Safe practices include only allowing trained personnel to perform maintenance, following manufacturer recommendations, properly preparing the work area, and taking safety precautions like disconnecting batteries before working on electrical systems.
Clark EPG 15-18 Forklift Service Repair Manual.pdffjdkksmemd
This document provides a summary of safe maintenance practices for industrial trucks. It discusses safety signs and messages used in service manuals. Proper ventilation, fire safety, and authorized personnel are important. Before working on a truck, raise the wheels, disconnect the battery, and check for fuel and electrical hazards. Replacements parts must meet manufacturer standards. Modifications require approval. Overall, maintenance should follow manufacturer procedures to ensure safety.
Clark ECG20-32 Forklift Service Repair Manual.pdffjdkksmemd
Lifting, jacking, and blocking the truck must be done safely to prevent injury or equipment damage. The drive wheels must be raised using a hydraulic jack with safety stands. Working under a raised truck requires safety stands under the frame. The entire truck can be raised using an overhead hoist and slings under the frame. Shipping requires tie-down straps over major components.
More Related Content
Similar to Caterpillar Cat 325D FM EXCAVATOR (Prefix C7K) Service Repair Manual (C7K00001 and up).pdf
Caterpillar Cat 312D L Excavator (Prefix XGK) Service Repair Manual (XGK00001...f8usejkddmmd
The document provides instructions for removing and installing the idler gear of the front gear group on a C4.2 engine. It describes using puller tools to remove the idler gear, thrust plate, and bushing from the idler gear shaft. Instructions are also given for removing the idler shaft using another puller tool and checking it for wear. The removal of other gears in the front group like the camshaft, fuel injection pump, oil pump, and crankshaft gears are referenced to other sections.
Caterpillar Cat 312D L Excavator (Prefix XGK) Service Repair Manual (XGK00001...prmy389342
- The document provides instructions for removing and installing the idler gear of the front gear group on a C4.2 engine for Caterpillar built machines.
- To remove the idler gear, the front housing must first be removed. Then the idler gear bolt, thrust plate, and idler gear can be taken off the idler gear shaft. An idler shaft puller and driver group may be needed.
- To install the idler gear, first press in a new bushing if needed. Then install the idler shaft, idler gear, thrust plate, washer and idler gear bolt. Tighten the bolt to the specified torque.
Caterpillar Cat 312D L Excavator (Prefix XGK) Service Repair Manual (XGK00001...8ufjsekddm8u
- The document provides instructions for removing and installing the idler gear of the front gear group on a C4.2 engine for Caterpillar built machines.
- To remove the idler gear, the front housing must first be removed. Then the idler gear bolt, thrust plate, and idler gear can be taken off the idler gear shaft. A puller may be needed to remove the idler shaft from the cylinder block.
- Installation is the reverse of removal, with a new bushing pressed into the idler gear if needed. The idler shaft, gear, thrust plate and bolt must be reinstalled with the timing marks aligned.
Caterpillar Cat 312D L Excavator (Prefix XGK) Service Repair Manual Instant D...fujkskemdmdm4r
- The document provides instructions for removing and installing the idler gear of the front gear group on a C4.2 engine for Caterpillar built machines.
- To remove the idler gear, the front housing must first be removed. Then the idler gear bolt, thrust plate, and idler gear can be taken off the idler gear shaft. An idler shaft puller and driver group may be needed.
- To install the idler gear, first press in a new bushing if needed. Then install the idler shaft, idler gear, thrust plate, washer and idler gear bolt. Tighten the bolt to the specified torque.
Caterpillar Cat 312D L Excavator (Prefix XGK) Service Repair Manual (XGK00001...ufjksemd8ujd
The document provides instructions for removing and installing the idler gear of the front gear group on a C4.2 engine. It describes using puller tools to remove the idler gear, thrust plate, and bushing from the idler gear shaft. Instructions are also given for removing the idler shaft using another puller tool and checking it for wear. The removal of other gears in the front group like the camshaft, fuel injection pump, oil pump, and crankshaft gears are referenced to other sections.
Caterpillar Cat 312D L Excavator (Prefix XGK) Service Repair Manual (XGK00001...km7seydwuhdw
- The document provides instructions for removing and installing the idler gear of the front gear group on a C4.2 engine for Caterpillar built machines.
- To remove the idler gear, the front housing must first be removed. Then the idler gear bolt, thrust plate, and idler gear can be taken off the idler gear shaft. An idler shaft puller and driver group may be needed.
- To install the idler gear, first press in a new bushing if needed. Then install the idler shaft, idler gear, thrust plate, washer and idler gear bolt. Tighten the bolt to the specified torque.
Caterpillar Cat 312D L Excavator (Prefix XGK) Service Repair Manual Instant D...fskekkdmdmdm3e
- The document provides instructions for removing and installing the idler gear of the front gear group on a C4.2 engine for Caterpillar built machines.
- To remove the idler gear, the front housing must first be removed. Then the idler gear bolt, thrust plate, and idler gear can be taken off the idler gear shaft. An idler shaft puller and driver group may be needed.
- To install the idler gear, first press in a new bushing if needed. Then install the idler shaft, idler gear, thrust plate, washer and idler gear bolt. Tighten the bolt to the specified torque.
Caterpillar Cat 312D L Excavator (Prefix XGK) Service Repair Manual (XGK00001...jdkskmdmdm
This document provides instructions for removing and installing the idler gear of the front gear group on a C4.2 engine. The removal procedure involves removing the front housing, idler gear bolt, thrust plate, and idler gear from the idler shaft using pullers. The installation procedure specifies cleaning and lubricating parts, pressing in a new bushing if needed, installing the idler shaft, gear, thrust plate, washer and bolt, and tightening to the specified torque. References are provided for removing and installing other gears in the front group.
Caterpillar cat 312 d l excavator (prefix xgk) service repair manual (xgk0000...ikdkdmddm
The document provides instructions for removing and installing the idler gear of the front gear group on a C4.2 engine. It describes using puller tools to remove the idler gear, thrust plate, and bushing from the idler gear shaft. Instructions are also given for removing the idler shaft using another puller tool and checking it for wear. The removal of other gears in the front group like the camshaft, fuel injection pump, oil pump, and crankshaft gears are referenced to other sections.
The document provides instructions for removing and installing a cylinder head on a Caterpillar C7 engine:
1) The removal procedure involves disconnecting various components like hoses, tubes, and harnesses before removing bolts and lifting the cylinder head off with lifting tools.
2) The installation procedure specifies applying anti-seize compound to bolts and lubricant to new bolts before lowering the cylinder head into place and torquing bolts to specified values.
3) Reconnecting components like hoses, tubes, harnesses and installing supports completes the installation.
Caterpillar Cat 329D L Excavator (Prefix DTZ) Service Repair Manual (DTZ00001...yushantuanjing
This document provides instructions for removing and installing the water temperature regulator on a Caterpillar C7 engine in a 329D or 329D L excavator. The removal procedure involves draining coolant from the cooling system and disconnecting harness assemblies and tube assemblies connected to the regulator. The installation procedure specifies reconnecting all components and filling the cooling system. Cleanliness is emphasized to prevent contamination.
This document provides instructions for removing and installing the water temperature regulator on a Caterpillar C7 engine in a 329D or 329D L excavator. The removal procedure involves draining coolant from the cooling system and disconnecting harness assemblies and tube assemblies connected to the regulator. The installation procedure specifies reconnecting all components and filling the cooling system. Cleanliness is emphasized to prevent contamination.
Caterpillar Cat 329D L Excavator (Prefix DTZ) Service Repair Manual (DTZ00001...sijipang18046
This document provides instructions for removing and installing the water temperature regulator on a Caterpillar C7 engine in a 329D or 329D L excavator. The removal procedure involves draining coolant from the cooling system and disconnecting harness assemblies and tube assemblies connected to the regulator. The installation procedure specifies reconnecting all components and filling the cooling system. Cleanliness is emphasized to prevent contamination, and safety notices warn of hot coolant and alkali coolant conditioner.
Caterpillar Cat 329D L Excavator (Prefix DTZ) Service Repair Manual (DTZ00001...r8qvui4a
This document provides instructions for removing and installing the water temperature regulator on a Caterpillar C7 engine in a 329D or 329D L excavator. The removal procedure involves draining coolant from the cooling system and disconnecting harness assemblies and tube assemblies connected to the regulator. The installation procedure specifies reconnecting all components and filling the cooling system. Cleanliness and containment of fluids are emphasized throughout to prevent contamination.
This document provides instructions for removing and installing the water temperature regulator on a Caterpillar C7 engine in a 329D or 329D L excavator. The removal procedure involves draining coolant from the cooling system and disconnecting harness assemblies and tube assemblies connected to the regulator. The installation procedure specifies reconnecting all components and filling the cooling system. Cleanliness is emphasized to prevent contamination.
Similar to Caterpillar Cat 325D FM EXCAVATOR (Prefix C7K) Service Repair Manual (C7K00001 and up).pdf (15)
Clark GPH 60 Forklift Service Repair Manual.pdffjdkksmemd
Planned maintenance is important for the long life and trouble-free operation of lift trucks. Regular inspections and lubrication on established intervals can help prevent major problems. Time intervals in maintenance manuals are based on operating hours and condition classifications like normal or severe operation. Records of inspections indicate maintenance needed and help set proper intervals tailored to each application. Critical checks include visual inspections, lubrication, fluid levels, belts, hoses, brakes, and adjustments.
Clark GPH 50 Forklift Service Repair Manual.pdffjdkksmemd
Planned maintenance is important for the long life and trouble-free operation of lift trucks. Regular inspections and lubrication on established intervals can help prevent major problems. Time intervals in maintenance manuals are based on operating hours and condition classifications like normal operation of 8 hours indoors or severe operation outdoors in dirty conditions. Records of inspections indicate maintenance needed to keep trucks running safely and efficiently.
Clark GPH 70 Forklift Service Repair Manual.pdffjdkksmemd
Planned maintenance is important for the long life and trouble-free operation of lift trucks. Regular inspections and lubrication on established intervals can help prevent major problems. Time intervals in maintenance manuals are based on operating hours and condition classifications like normal operation of 8 hours indoors or severe operation outdoors in dirty conditions. Records of inspections indicate maintenance needed to keep trucks running safely and efficiently.
Clark ECG20-30X Forklift Service Repair Manual.pdffjdkksmemd
Lifting, jacking, and blocking the truck must be done safely to prevent injury or equipment damage. The drive wheels must be raised using a hydraulic jack with safety stands. Working under a raised truck requires safety stands under the frame. The entire truck can be raised using an overhead hoist and slings under the frame. Shipping requires tie-down straps over the uprights and around the frame.
Clark EPG20-30 Forklift Service Repair Manual.pdffjdkksmemd
This document provides instructions and safety guidelines for maintaining lift trucks. It discusses identifying and understanding safety signs, recommended safe maintenance practices, and general shop precautions. Safe practices include only allowing trained personnel to perform maintenance, following manufacturer recommendations, properly preparing the work area, and taking safety precautions like disconnecting batteries before working on electrical systems.
Clark EPG 15-18 Forklift Service Repair Manual.pdffjdkksmemd
This document provides a summary of safe maintenance practices for industrial trucks. It discusses safety signs and messages used in service manuals. Proper ventilation, fire safety, and authorized personnel are important. Before working on a truck, raise the wheels, disconnect the battery, and check for fuel and electrical hazards. Replacements parts must meet manufacturer standards. Modifications require approval. Overall, maintenance should follow manufacturer procedures to ensure safety.
Clark ECG20-32 Forklift Service Repair Manual.pdffjdkksmemd
Lifting, jacking, and blocking the truck must be done safely to prevent injury or equipment damage. The drive wheels must be raised using a hydraulic jack with safety stands. Working under a raised truck requires safety stands under the frame. The entire truck can be raised using an overhead hoist and slings under the frame. Shipping requires tie-down straps over major components.
Clark DPH 60 Forklift Service Repair Manual.pdffjdkksmemd
This document provides maintenance procedures for a Clark lift truck. It outlines the importance of planned maintenance through regular inspections and recommends maintaining records using a provided report form. The summary describes inspection and maintenance tasks categorized into groups like:
1. Performing a visual inspection and checking for leaks, loose fasteners, and ensuring safety decals are intact.
2. Inspecting components like the carriage, forks, wheels, and hydraulic connections.
3. Testing functions like the horn, lights, brakes, hydraulic controls and steering while the engine is running.
4. Checking fluid levels, filters, belts, and hoses and performing scheduled fluid changes.
Clark DPH 75 Forklift Service Repair Manual.pdffjdkksmemd
This document provides guidance on planned maintenance procedures for lift trucks. It emphasizes the importance of routine inspections and lubrication for long life and trouble-free operation. The summary outlines key steps in the planned maintenance process, including:
1. Performing a visual inspection of the entire lift truck, checking for damage, leaks, loose parts, and worn components.
2. Testing functions like the starting system, gauges, controls, lift mechanisms, and accessories to ensure proper operation.
3. Inspecting specific systems and components, such as the engine, wheels and tires, brakes, hydraulic and electrical systems, and looking for issues that require repair or adjustment.
4. Documenting inspection results
Clark C500, Y350 Forklift Service Repair Manual.pdffjdkksmemd
This document provides instructions and guidelines for performing planned maintenance (PM) on Clark lift trucks. It outlines the importance of regular inspections and lubrication for long life and trouble-free operation. Technicians should use the provided PM report form as a checklist to document their inspection findings and any needed repairs. Safety precautions are listed, such as disconnecting the battery before working on electrical components. A visual inspection of the entire truck is described, including components like the overhead guard, carriage, forks, and hydraulic and electrical systems.
Clark DPH 70 Forklift Service Repair Manual.pdffjdkksmemd
This document provides guidance on planned maintenance procedures for lift trucks. It emphasizes the importance of routine inspections and lubrication for long life and trouble-free operation. The summary outlines key steps in the planned maintenance process, including:
1. Performing a visual inspection of the entire lift truck, checking for issues like leaks, loose fasteners, and worn/damaged components.
2. Using a maintenance report form to document inspections and any needed repairs.
3. Testing functions like the starting system, gauges, controls, brakes and steering to ensure proper operation.
4. Inspecting and lubricating specific components, such as the engine, hydraulic and electrical systems, wheels/
Clark DPH 50 Forklift Service Repair Manual.pdffjdkksmemd
This document provides guidance on planned maintenance procedures for lift trucks. It emphasizes the importance of routine inspections and lubrication for long life and trouble-free operation. The summary outlines key steps in the planned maintenance process, including:
1. Performing a visual inspection of the entire lift truck, checking for issues like leaks, loose fasteners, and worn/damaged components.
2. Using a planned maintenance report form to document inspections and any needed repairs.
3. Testing functions like the starting system, gauges, controls, brakes and steering to ensure proper operation.
4. Inspecting and lubricating specific components, like the engine, hydraulic and electrical systems, wheels/
Clark C500, Y300S Forklift Service Repair Manual.pdffjdkksmemd
This document provides instructions and maintenance procedures for Clark lift trucks. It begins with introductory information on safety signs, user safe maintenance practices, and how to perform periodic maintenance using the provided report form. The bulk of the document consists of an index that lists maintenance groups and sections to guide the user through the maintenance process. Safety is emphasized throughout with warnings and cautions provided where potentially hazardous situations may occur.
Clark CMP 50S Forklift Service Repair Manual.pdffjdkksmemd
This document provides instructions for safely lifting, jacking, and blocking a Clark forklift truck. It describes approved lifting points on the truck and procedures for raising different parts, including the drive wheels, entire front, and rear. Blocking is recommended whenever raising parts to prevent accidental rolling or movement. Safety practices like parking on level ground, engaging brakes, and removing keys are advised before beginning any work.
Clark C500, Y300L Forklift Service Repair Manual.pdffjdkksmemd
This document provides instructions and guidelines for performing planned maintenance (PM) on Clark lift trucks. It outlines the importance of regular inspections and lubrication for long life and trouble-free operation. Technicians should use the provided PM report form as a checklist to document their visual inspections of components like the overhead guard, carriage, forks, and hydraulic and electrical systems. Safety precautions are also described, such as disconnecting the battery before working on electrical components. The document is intended to help technicians safely and properly complete routine maintenance.
Clark CGP 70 Forklift Service Repair Manual.pdffjdkksmemd
The document provides information on Clark's planned maintenance program including:
- The planned maintenance program consists of basic inspections, adjustments, and lubrications performed every 50-250 hours.
- A systematic approach is outlined that includes external visual checks, operational checks, and under-the-hood tests/adjustments.
- The recommended planned maintenance tasks are listed by service manual group and include checks of fluids, filters, lubrication points, and critical fasteners as well as functional tests of vehicle systems.
Clark CMP 45 Forklift Service Repair Manual.pdffjdkksmemd
This document provides instructions for safely lifting, jacking, and blocking a Clark forklift truck. It describes approved lifting points on the truck and procedures for raising different parts, including the drive wheels, entire front, and rear. Blocking is recommended whenever raising parts to prevent accidental rolling or movement. Safety practices like parking on level ground, engaging brakes, and removing keys are advised before beginning any work.
Clark CMP 40 Forklift Service Repair Manual.pdffjdkksmemd
This document provides instructions for safely lifting, jacking, and blocking a Clark forklift truck. It describes approved lifting points on the truck and procedures for raising different parts, including the drive wheels, entire front, and rear. Blocking is recommended whenever raising parts to prevent accidental rolling or movement. Safety practices like parking on level ground, engaging brakes, and removing keys are advised before beginning any work.
Clark CGC 70 Forklift Service Repair Manual.pdffjdkksmemd
This document provides information about periodic maintenance schedules for Clark lift trucks. It discusses the terms "periodic service" and "planned maintenance" and how they relate to regularly scheduled maintenance tasks. It provides details on determining appropriate maintenance intervals based on operating conditions. The document includes a service chart that indicates basic maintenance tasks and recommended intervals. It also includes a recommended periodic service schedule chart that lists specific maintenance tasks, the suggested time intervals to complete them, and the service manual group where the task is covered.
Clark CGP 40 Forklift Service Repair Manual.pdffjdkksmemd
The document provides information on Clark's planned maintenance program including:
- The planned maintenance program consists of basic inspections, adjustments, and lubrications performed every 50-250 hours.
- A systematic approach is outlined that includes external visual checks, operational checks, and under-the-hood tests/adjustments.
- The recommended planned maintenance tasks are listed by service manual group and include checks of fluids, filters, lubrication points, and critical fasteners as well as functional tests of vehicle systems.
Charging and Fueling Infrastructure Grant: Round 2 by Brandt HertensteinForth
Brandt Hertenstein, Program Manager of the Electrification Coalition gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
Real-time driver monitoring is one of the easiest ways to make fleet management efficient as well as seamless. Connected vehicle solutions such as fleet GPS trackers and associated software help businesses in several ways. Refer to the post below for more details.
car rentals in nassau bahamas | atv rental nassau bahamasjustinwilson0857
At Dash Auto Sales & Car Rentals, we take pride in providing top-notch automotive services to residents and visitors alike in Nassau, Bahamas. Whether you're looking to purchase a vehicle, rent a car for your vacation, or embark on an exciting ATV adventure, we have you covered with our wide range of options and exceptional customer service.
Website: www.dashrentacarbah.com
Expanding Access to Affordable At-Home EV Charging by Vanessa WarheitForth
Vanessa Warheit, Co-Founder of EV Charging for All, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Top-Quality AC Service for Mini Cooper Optimal Cooling PerformanceMotor Haus
Ensure your Mini Cooper stays cool and comfortable with our top-quality AC service. Our expert technicians provide comprehensive maintenance, repairs, and performance optimization, guaranteeing reliable cooling and peak efficiency. Trust us for quick, professional service that keeps your Mini Cooper's air conditioning system in top condition, ensuring a pleasant driving experience year-round.
Dahua provides a comprehensive guide on how to install their security camera systems. Learn about the different types of cameras and system components, as well as the installation process.
EV Charging at MFH Properties by Whitaker JamiesonForth
Whitaker Jamieson, Senior Specialist at Forth, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Charging Fueling & Infrastructure (CFI) Program by Kevin MillerForth
Kevin Miller, Senior Advisor, Business Models of the Joint Office of Energy and Transportation gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
2. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 325D FM EXCAVATOR C7K
Configuration: 325D Forest Swing Machine General Forestry Application High Wide Undercarriage C7K00001-UP (MACHINE) POWERED BY C7 Engine
Disassembly and Assembly
324D and 325D Forest Machines Machine Systems
Media Number -KENR5986-02 Publication Date -01/02/2012 Date Updated -27/06/2017
i02568192
Travel Motor - Install
SMCS - 4351-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A -
Threaded Rod
M20 by 381 mm (15 inch)
2
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
1. Thoroughly clean the mating surfaces of the travel motor and the final drive.
1/2
325D Forest Swing Machine General Forestry Application High Wide Undercarriage ...
2020/6/17
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
3. Illustration 1 g01286512
2. Attach a suitable lifting device to travel motor (5). The weight of travel motor (5) is approximately 61 kg
(135 lb). Install travel motor (5). Remove Tooling (A).
Illustration 2 g01286466
3. Install two bolts (3) that secure travel motor (5) to the final drive. Connect hose assemblies (4).
Illustration 3 g01281940
4. Remove bolts (1) and cover (2).
5. Fill the final drive with oil. Refer to Operation and Maintenance Manual, "Final Drive Oil - Change".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Wed Jun 17 01:00:29 UTC+0800 2020
2/2
325D Forest Swing Machine General Forestry Application High Wide Undercarriage ...
2020/6/17
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
4. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 325D FM EXCAVATOR C7K
Configuration: 325D Forest Swing Machine General Forestry Application High Wide Undercarriage C7K00001-UP (MACHINE) POWERED BY C7 Engine
Disassembly and Assembly
324D and 325D Forest Machines Machine Systems
Media Number -KENR5986-02 Publication Date -01/02/2012 Date Updated -27/06/2017
i02568277
Final Drive - Remove
SMCS - 4050-011
Removal Procedure
Start By:
a. Separate the track. Refer to Disassembly and Assembly, "Track - Separate".
b. Remove the travel motor. Refer to Disassembly and Assembly, "Travel Motor - Remove".
Table 1
Required Tools
Tool Part Number Part Description Qty
A - Guide Bolts M20 - 2.5mm by 100mm 2
B 138-7574 Link Bracket 1
1. Position the cab out of the way of the final drive.
Illustration 1 g00901390
2. Raise the machine. Place suitable blocks between the track and the machine. The blocks will allow the final
drive sprocket to pass over the top of the track.
1/2
325D Forest Swing Machine General Forestry Application High Wide Undercarriage ...
2020/6/17
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
5. Illustration 2 g01286597
Illustration 3 g01286588
3. Remove two mounting bolts (1) for final drive assembly (4). Install Tooling (A).
4. Remove one top bolt (2) for sprocket (3). Attach a suitable lifting device and Tooling (B) to sprocket (3). The
combined weight of final drive assembly (4) and sprocket (3) is approximately 318 kg (700 lb).
5. Remove remaining bolts (1) and final drive assembly (4).
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Wed Jun 17 01:01:24 UTC+0800 2020
2/2
325D Forest Swing Machine General Forestry Application High Wide Undercarriage ...
2020/6/17
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
6. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 325D FM EXCAVATOR C7K
Configuration: 325D Forest Swing Machine General Forestry Application High Wide Undercarriage C7K00001-UP (MACHINE) POWERED BY C7 Engine
Disassembly and Assembly
324D and 325D Forest Machines Machine Systems
Media Number -KENR5986-02 Publication Date -01/02/2012 Date Updated -27/06/2017
i02568643
Final Drive - Disassemble
SMCS - 4050-015
Disassembly Procedure
Start By:
a. Remove the final drive. Refer to Disassembly and Assembly, "Final Drive - Remove".
Table 1
Required Tools
Tool Part Number Part Description Qty
A
3H-0468 Puller Plate 2
5F-7366 Forcing Screw 1
8B-7548 Push-Puller Tool Gp 1
8T-0070 Bolt 2
8T-3282 Hard Washer 2
B 1P-0520 Driver Gp 1
C 1P-2321 Combination Puller 1
D 138-7573 Link Bracket 3
E
156-7100 Slide Hammer Puller Gp 1
M5x0.8x1.5 Bolt 1
F 10mm Drill 1
G 138-7575 Link Bracket 3
H 199-6557 Spanner Socket 1
J 127-8458 Final Drive Bench Ar 1
K 127-8468 Reaction Bar As 1
L 3S-6224 Electric Hydraulic Pump Gp 1
8T-0820 Hydraulic Pressure Gauge 1
3B-7722 Pipe Bushing 2
1/12
325D Forest Swing Machine General Forestry Application High Wide Undercarriage ...
2020/6/17
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
7. 1P-2376 Quick Connect Coupler 2
1P-2377 Dust Plug 2
8F-0024 Hose As 2
M 128-4075 Shaft As 1
N 194-3885 Adapter Plate 1
Illustration 1 g00903052
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
1. Install Tooling (A) and Tooling (B). Apply slight pressure to plate (1). Remove retaining ring (2).
2. Carefully remove Tooling (A) and Tooling (B).
3. Remove plate (1).
4. Remove O-ring seal (3).
2/12
325D Forest Swing Machine General Forestry Application High Wide Undercarriage ...
2020/6/17
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
9. Illustration 5 g00903613
9. Remove bottom brake plate (9).
Illustration 6 g01286968
10. Turn over the final drive.
11. Attach a suitable lifting device to sprocket (10). The weight of sprocket (10) is approximately 41 kg (90 lb).
Remove sprocket (10).
12. Remove cover (11).
Illustration 7 g00903120
13. Remove sun gear (12). Remove planetary gear set (13). Remove retaining rings (14).
4/12
325D Forest Swing Machine General Forestry Application High Wide Undercarriage ...
2020/6/17
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
10. Illustration 8 g00903432
a. Install Tooling (C). Remove gears (15).
Illustration 9 g00903928
b. Cut a notch in the bearing cup. Remove one row of bearing rollers through the notch. After the bearing
rollers are out, the remaining parts will drop out. Remove the retaining ring from the bearing cup.
Illustration 10 g00903433
14. Remove planetary gear set (16).
a. Remove retaining rings (17).
5/12
325D Forest Swing Machine General Forestry Application High Wide Undercarriage ...
2020/6/17
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
11. Illustration 11 g00903459
b. Install Tooling (C). Remove gear (18).
Illustration 12 g00903465
15. Remove bolts (19).
16. Remove retainer ring (19A).
Illustration 13 g01041035
17. Install Tooling (D) and a suitable lifting device to planetary gear set (20). The weight of planetary gear set (20)
is approximately 36 kg (80 lb).
6/12
325D Forest Swing Machine General Forestry Application High Wide Undercarriage ...
2020/6/17
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
12. Illustration 14 g00903517
Illustration 15 g00903699
a. Install Tooling (C). Remove gear (21).
b. Remove retaining ring (22).
Illustration 16 g00903703
18. Rotate ring (23) for one notch.
19. Remove ring (23).
7/12
325D Forest Swing Machine General Forestry Application High Wide Undercarriage ...
2020/6/17
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
13. Illustration 17 g00903711
20. Install Tooling (E) into dowel pin (24). Remove dowel pin (24) from locknut (25).
Note: The threads for the nut will be damaged from the dowel pins.
21. Use Tooling (F) to drill the holes in order to remove the damaged threads.
127-8458 Final Drive Disassembly and Assembly Bench
Note: The following procedure is for the 127-8458 Final Drive Disassembly and Assembly Bench.
Reference: Refer to the Tool Operating Manual, NEHS0673 for further procedures concerning 127-8458 Bench.
Illustration 18 g00910492
1. Remove the suitable lifting device from Tooling (G) and attach the suitable lifting device to the upper half of
Tooling (J).
2. Remove the upper half of Tooling (J). The weight of the upper half of Tooling (J) is approximately 816 kg
(1800 lb).
3. Install Tooling (N) onto the lower half of Tooling (J). The weight of Tooling (N) is approximately 100 kg
(221 lb).
8/12
325D Forest Swing Machine General Forestry Application High Wide Undercarriage ...
2020/6/17
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
14. Illustration 19 g01041039
4. Fasten Tooling (G) and a suitable lifting device to the final drive.
5. Fasten the final drive onto the lower half of Tooling (N).
Illustration 20 g00910490
6. Install bolts (27) in the final drive through adapter ring (26).
Illustration 21 g01041044
7. Fasten Tooling (G) and a suitable lifting device to Tooling (H). The weight of Tooling (H) is approximately
45 kg (100 lb).
8. Lower Tooling (H) into the final drive. Make sure that the notches in nut (25) are aligned with the keys on
Tooling (H).
9. Remove Tooling (I) and the suitable lifting device.
Illustration 22 g00910496
10. Place Tooling (K) onto Tooling (H).
9/12
325D Forest Swing Machine General Forestry Application High Wide Undercarriage ...
2020/6/17
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
15. 11. Fasten a suitable lifting device to the upper half of Tooling (J) and install the upper half of Tooling (J) to the
lower half of Tooling (J). Pin the two halves together.
Illustration 23 g00910497
12. Attach Tooling (L) to the pressure reducing valve manifold, as shown.
13. Set the torque level for the bench to 2000 psi (14500 lb ft). Do not exceed this pressure.
Reference: Refer to the Tool Operating Manual, NEHS0673 for setting the torque level.
Illustration 24 g00910500
14. Place Tooling (M) through the bench and into Tooling (K).
15. Remove locknut (25). The breakaway torque will vary. The nut will loosen usually at 1400 psi (10750 lb ft).
16. Fasten a suitable lifting device to the upper half of Tooling (J).
17. Remove the upper half of Tooling (J).
Disassembly Procedure for the Main Housing and the Motor Housing
10/12
325D Forest Swing Machine General Forestry Application High Wide Undercarriag...
2020/6/17
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
16. Illustration 25 g01041039
1. Fasten Tooling (G) and a suitable lifting device to main housing (29), as shown.
2. Separate the main housing (29) from the motor housing (30). The weight of the main housing is approximately
123 kg (270 lb).
Note: Two outer races and one roller bearing will be removed with the main housing. The other roller bearing
and the two Duo-cone seal kits will remain with the motor housing.
3. Disassemble motor housing (30), as follows:
Illustration 26 g00910506
a. Use two screwdrivers and remove bearing (31) from the motor housing.
b. Remove the Duo-cone seal kit (32) from the motor housing.
Illustration 27 g00910508
c. Remove the two backup rings and O-ring seal (33) from the motor housing.
4. Disassemble the main housing (29), as follows:
11/12
325D Forest Swing Machine General Forestry Application High Wide Undercarriag...
2020/6/17
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
17. Illustration 28 g00910510
a. Remove bearing (34) from the main housing (29).
Illustration 29 g00910511
b. Turn main housing (29) over 180 degrees, as shown.
c. Remove seal (35).
d. Remove bearing (36).
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Wed Jun 17 01:02:20 UTC+0800 2020
12/12
325D Forest Swing Machine General Forestry Application High Wide Undercarriag...
2020/6/17
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
18. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 325D FM EXCAVATOR C7K
Configuration: 325D Forest Swing Machine General Forestry Application High Wide Undercarriage C7K00001-UP (MACHINE) POWERED BY C7 Engine
Disassembly and Assembly
324D and 325D Forest Machines Machine Systems
Media Number -KENR5986-02 Publication Date -01/02/2012 Date Updated -27/06/2017
i07141171
Final Drive - Assemble
SMCS - 4050-016
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 126-3994 Duo-Cone Seal Installer As 1
B 138-7573 Link Bracket 3
C 127-8458 Final Drive Bench Ar 1
D 154-9315 Thread File Group 1
E 138-7575 Link Bracket 2
F 199-6557 Spanner Wrench As 1
G 127-8468 Reaction Bar As 1
H
3S-6224 Electric Hydraulic Pump Gp 1
8T-0820 Hydraulic Pressure Gauge 1
3B-7722 Pipe Bushing 2
1P-2376 Quick Connect Coupler 2
1P-2377 Dust Plug 2
8F-0024 Hose As 2
I 128-4075 Shaft As 1
K 1P-0520 Driver Gp 1
L 1U-8223 Lifting Sling 2
M 3H-0468 Puller Plate 2
5F-7366 Forcing Screw 1
8B-7548 Push-Puller Tool Gp 1
8T-0070 Bolt 2
8T-3282 Hard Washer 2
1/11
325D Forest Swing Machine General Forestry Application High Wide Undercarriage ...
2020/6/17
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
19. 1P-0520 Driver Gp 1
Assembly Procedure for the Main Housing
1. Assemble main housing (3), as follows:
Illustration 1 g00911498
a. Install bearing race (2).
b. Install seal (1).
Illustration 2 g00911499
c. Turn main housing (3) over 180 degrees, as shown.
d. Install bearing (4).
2. Assemble motor housing (6), as follows:
2/11
325D Forest Swing Machine General Forestry Application High Wide Undercarriage ...
2020/6/17
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
20. Illustration 3 g00911506
a. Install the two backup rings and O-ring seal (7) in the motor housing.
Illustration 4 g00911509
b. Install bearing (8).
c. Use Tooling (A) to install Duo-cone seal kit (9).
Illustration 5 g01041120
3. Place main housing (3) on motor housing (6).
4. Remove Tooling (B) and the suitable lifting device.
3/11
325D Forest Swing Machine General Forestry Application High Wide Undercarriage ...
2020/6/17
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
21. Illustration 6 g00913031
5. Use Tooling (D) to clean the threads that are on locknut (10).
6. Install locknut (10).
Illustration 7 g01041121
7. Fasten Tooling (E) and a suitable lifting device to Tooling (F).
8. Lower Tooling (F) into the final drive. Make sure that the notches in locknut (10) are aligned with the keys on
Tooling (F). The weight of Tooling (F) is approximately 45 kg (100 lb).
Illustration 8 g00914371
9. Place Tooling (G) onto Tooling (F).
10. Fasten a suitable lifting device to the upper half of Tooling (C) and install the upper half of Tooling (C) to the
lower half of Tooling (C). Pin the two halves together.
4/11
325D Forest Swing Machine General Forestry Application High Wide Undercarriage ...
2020/6/17
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
22. Illustration 9 g00914422
11. Attach Tooling (H) to the pressure reducing valve manifold, as shown.
12. Set the torque level for the bench to 4000 N·m (2950 lb ft). Do not exceed this pressure.
Reference: Refer to the Tool Operating Manual, NEHS0673 for setting the torque level.
Illustration 10 g00914423
13. Place Tooling (I) through the bench and into Tooling (G).
Illustration 11 g00913894
14. Install locknut (10). Tighten locknut (10) to a torque of 4000 N·m (2950 lb ft).
15. Fasten a hoist to the upper half of Tooling (C).
16. Remove the upper half of Tooling (C).
5/11
325D Forest Swing Machine General Forestry Application High Wide Undercarriage ...
2020/6/17
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
23. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
24. Illustration 12 g00913936
17. Install dowel pin (11) into locknut (10).
Note: Do not reuse the old holes for the dowel pins.
Illustration 13 g00904392
18. Rotate ring (12) for one notch until the ring locks in place.
Illustration 14 g00904394
6/11
325D Forest Swing Machine General Forestry Application High Wide Undercarriage ...
2020/6/17
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
25. Illustration 15 g00904395
19. Install retaining ring (15).
20. Install gears (14).
21. Install retaining ring (13).
Illustration 16 g01041133
22. Install Tooling (B) and a suitable lifting device to planetary gear set (16). The weight of planetary gear set (16)
is approximately 36 kg (80 lb). Position the planetary gear set into the housing.
Illustration 17 g00904396
23. Install bolts (17).
7/11
325D Forest Swing Machine General Forestry Application High Wide Undercarriage ...
2020/6/17
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
26. Illustration 18 g06234329
Typical Example
24. Install gears (18). Install sun gear (18A) and the retaining ring.
Illustration 19 g00904397
25. Install planetary gear set (19).
a. Install retaining ring (20).
Illustration 20 g06234330
26. Install gears (21). Install sun gear (21A) and the retaining ring.
8/11
325D Forest Swing Machine General Forestry Application High Wide Undercarriage ...
2020/6/17
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...