This document provides instructions for removing and installing exhaust manifolds, inlet manifolds, and inlet and exhaust valves on 325B L and 325B LN excavators powered by 3116 engines. The procedures include removing mounting bolts and studs, disconnecting related components, installing new gaskets, and tightening bolts to specified torques. Required tools are listed for each job.
Caterpillar cat 325 b l excavator (prefix 4ds) service repair manual (4ds0000...fjjskekdmme
This document provides instructions for removing and installing an exhaust manifold on a 325B L excavator powered by a 3116 engine. The removal procedure involves removing bolts and gaskets from the cylinder head assembly. The installation procedure specifies applying anti-seize compound to mounting studs and high temperature sealer if the manifold has multiple pieces, installing new gaskets, and tightening bolts to the specified torques. Tools required are also listed.
Caterpillar cat 325 b ln excavator (prefix 4ds) service repair manual (4ds000...fjjskekdmme
This document provides instructions for removing and installing an exhaust manifold on a 325B L & 325B LN excavator powered by a 3116 engine. The removal procedure involves removing bolts and gaskets from the cylinder head assembly. The installation procedure specifies applying anti-seize compound to mounting studs and bolts, installing new gaskets, and tightening bolts to the specified torques. Tools and torque specifications are provided. Safety notices are also included to keep parts clean and contain fluids.
This document provides instructions for removing and installing exhaust manifold, inlet manifold, valves, and valve guides on a Caterpillar 325 excavator. The removal and installation procedures include disconnecting relevant components, removing mounting hardware, and replacing gaskets. Precautions are listed to prevent contamination and contain fluids. Required tools are also identified.
This document provides instructions for removing and installing exhaust manifold, inlet manifold, valves, and valve guides on a Caterpillar 325 excavator. The removal and installation procedures include disconnecting relevant components, removing mounting hardware, and replacing gaskets. Precautions are listed to prevent contamination and contain fluids. Required tools are also identified.
This document provides instructions for removing and installing exhaust manifold, inlet manifold, valves, and valve guides on a Caterpillar 325 excavator. The removal and installation procedures include disconnecting components, removing mounting hardware, applying sealant or anti-seize compound, and torquing bolts to the specified values. Tools required are also listed. Following the procedures properly helps prevent contamination and contain fluids.
This document provides instructions for removing and installing exhaust manifold, inlet manifold, valves, and valve guides on a Caterpillar 325 excavator. The removal and installation procedures include disconnecting components, removing mounting hardware, applying sealant or anti-seize compound, and torquing bolts to the specified values. Tools required are also listed. Following the procedures properly helps prevent contamination and contain fluids.
This document provides instructions for removing and installing exhaust manifold, inlet manifold, valves, and valve guides on a Caterpillar 325 excavator. The removal and installation procedures include disconnecting relevant components, removing mounting hardware, and replacing gaskets. Precautions are outlined to prevent contamination and contain fluids. Required tools are listed for each job.
This document provides instructions for removing and installing exhaust manifold, inlet manifold, valves, and valve guides on a Caterpillar 325 excavator. The removal and installation procedures include disconnecting components, removing mounting hardware, applying sealant or anti-seize compound, and torquing bolts to the specified values. Tools required are also listed. Following the procedures properly helps prevent contamination and contain fluids.
Caterpillar cat 325 b l excavator (prefix 4ds) service repair manual (4ds0000...fjjskekdmme
This document provides instructions for removing and installing an exhaust manifold on a 325B L excavator powered by a 3116 engine. The removal procedure involves removing bolts and gaskets from the cylinder head assembly. The installation procedure specifies applying anti-seize compound to mounting studs and high temperature sealer if the manifold has multiple pieces, installing new gaskets, and tightening bolts to the specified torques. Tools required are also listed.
Caterpillar cat 325 b ln excavator (prefix 4ds) service repair manual (4ds000...fjjskekdmme
This document provides instructions for removing and installing an exhaust manifold on a 325B L & 325B LN excavator powered by a 3116 engine. The removal procedure involves removing bolts and gaskets from the cylinder head assembly. The installation procedure specifies applying anti-seize compound to mounting studs and bolts, installing new gaskets, and tightening bolts to the specified torques. Tools and torque specifications are provided. Safety notices are also included to keep parts clean and contain fluids.
This document provides instructions for removing and installing exhaust manifold, inlet manifold, valves, and valve guides on a Caterpillar 325 excavator. The removal and installation procedures include disconnecting relevant components, removing mounting hardware, and replacing gaskets. Precautions are listed to prevent contamination and contain fluids. Required tools are also identified.
This document provides instructions for removing and installing exhaust manifold, inlet manifold, valves, and valve guides on a Caterpillar 325 excavator. The removal and installation procedures include disconnecting relevant components, removing mounting hardware, and replacing gaskets. Precautions are listed to prevent contamination and contain fluids. Required tools are also identified.
This document provides instructions for removing and installing exhaust manifold, inlet manifold, valves, and valve guides on a Caterpillar 325 excavator. The removal and installation procedures include disconnecting components, removing mounting hardware, applying sealant or anti-seize compound, and torquing bolts to the specified values. Tools required are also listed. Following the procedures properly helps prevent contamination and contain fluids.
This document provides instructions for removing and installing exhaust manifold, inlet manifold, valves, and valve guides on a Caterpillar 325 excavator. The removal and installation procedures include disconnecting components, removing mounting hardware, applying sealant or anti-seize compound, and torquing bolts to the specified values. Tools required are also listed. Following the procedures properly helps prevent contamination and contain fluids.
This document provides instructions for removing and installing exhaust manifold, inlet manifold, valves, and valve guides on a Caterpillar 325 excavator. The removal and installation procedures include disconnecting relevant components, removing mounting hardware, and replacing gaskets. Precautions are outlined to prevent contamination and contain fluids. Required tools are listed for each job.
This document provides instructions for removing and installing exhaust manifold, inlet manifold, valves, and valve guides on a Caterpillar 325 excavator. The removal and installation procedures include disconnecting components, removing mounting hardware, applying sealant or anti-seize compound, and torquing bolts to the specified values. Tools required are also listed. Following the procedures properly helps prevent contamination and contain fluids.
This document provides instructions for removing and installing exhaust manifold, inlet manifold, valves, and valve guides on a Caterpillar 325 excavator. The removal and installation procedures include disconnecting components, removing bolts and studs, applying sealant, and torquing fasteners to the specified values. Tools required are also listed. Following the provided steps helps ensure components are properly disassembled and reassembled.
Caterpillar cat 325 l excavator (prefix 2sk) service repair manual (2sk00001 ...diskkdkdmdm
This document provides instructions for removing and installing exhaust manifold, inlet manifold, valves, and valve guides on a Caterpillar 325 excavator. The removal and installation procedures include disconnecting components, removing mounting hardware, applying sealant or anti-seize compound, and torquing bolts to the specified values. Tools required are also listed. Following the provided steps helps ensure components are properly disassembled and reassembled.
This document provides instructions for removing and installing exhaust manifold, inlet manifold, valves, and valve guides on a Caterpillar 325 excavator. The removal and installation procedures include disconnecting relevant components, removing bolts and other fasteners, applying sealant if needed, and reinstalling components in reverse order while torquing bolts to the specified values. Tools required are also listed for each procedure.
This document provides instructions for removing and installing exhaust manifold, inlet manifold, valves, and valve guides on a Caterpillar 325 excavator. The removal and installation procedures include disconnecting components, removing mounting hardware, applying sealant or anti-seize compound, and torquing bolts to the specified values. Tools required are also listed. Following the provided steps helps ensure components are properly disassembled and reassembled.
This document provides instructions for removing and installing exhaust manifolds, inlet manifolds, and inlet/exhaust valves on Caterpillar 325, 325L, and 325LN excavators powered by 3116 engines. It describes removing components like bolts, studs, gaskets and manifolds. It also details installing new gaskets and reinstalling components, noting specific torques for bolts. Tools required are listed for tasks like compressing valve springs during valve removal and installation.
This document provides instructions for removing and installing exhaust manifolds, inlet manifolds, and inlet/exhaust valves on Caterpillar 325, 325L, and 325LN excavators powered by 3116 engines. It describes removing components like bolts, studs, gaskets and manifolds. It also details installing new gaskets and torquing bolts to the specified values. Tools needed are listed along with maintenance notices to keep parts clean and contain fluids.
This document provides instructions for removing and installing exhaust manifolds, inlet manifolds, and inlet/exhaust valves on Caterpillar 325, 325L, and 325LN excavators powered by 3116 engines. It describes removing components like bolts, studs, gaskets and manifolds. It also details installing new gaskets and reinstalling components, noting specific torques for bolts. Tools required are listed for tasks like compressing valve springs during valve removal and installation.
This document provides instructions for removing and installing exhaust manifold, inlet manifold, valves, and valve guides on a Caterpillar 325 excavator. The procedures include removing bolts and studs, applying anti-seize compound and sealer, installing gaskets, and tightening components to the specified torques. Tools required are also listed. Following the provided steps helps ensure proper disassembly and reassembly of these engine components.
This document provides instructions for removing and installing exhaust manifold, inlet manifold, valves, and valve guides on a Caterpillar 325 excavator. The removal and installation procedures include disconnecting components, removing mounting hardware, applying sealant or anti-seize compound, and torquing bolts to the specified values. Tools required are also listed. Following the provided steps helps ensure components are properly disassembled and reassembled.
This document provides instructions for removing and installing exhaust manifold, inlet manifold, valves, and valve guides on a Caterpillar 325 excavator. The removal and installation procedures include disconnecting relevant components, removing mounting hardware, and replacing gaskets. Precautions are outlined to prevent contamination and contain fluids. Required tools are listed for each job.
This document provides instructions for removing and installing exhaust manifolds, inlet manifolds, and inlet/exhaust valves on Caterpillar 325, 325L, and 325LN excavators powered by 3116 engines. It describes removing components like bolts, studs, gaskets and manifolds. It also details installing new gaskets and reinstalling components, noting specific torques for bolts. Tools required are listed for tasks like compressing valve springs during valve removal and installation.
This document provides instructions for removing and installing exhaust manifold, inlet manifold, valves, and valve guides on a Caterpillar 325 excavator. The removal and installation procedures include disconnecting components, removing mounting hardware, applying sealant or anti-seize compound, and torquing bolts to the specified values. Tools required are also listed. Following the procedures properly helps prevent contamination and contain fluids.
This document provides instructions for removing and installing exhaust manifold, inlet manifold, valves, and valve guides on a Caterpillar 325 excavator. The removal and installation procedures include disconnecting relevant components, removing mounting hardware, and replacing gaskets. Precautions are outlined to prevent contamination and contain fluids. Required tools are listed for each job.
This document provides instructions for removing and installing exhaust manifold, inlet manifold, valves, and valve guides on a Caterpillar 325 excavator. The removal and installation procedures include disconnecting components, removing bolts and studs, applying sealant, and torquing fasteners to the specified values. Tools required are also listed. Following the procedures helps ensure components are properly disassembled and reassembled.
This document provides maintenance information for Clark PT-5, PT-7, PTT-5, and PTT-7 trucks. It includes specifications, planned maintenance schedules, adjustment procedures, and electrical and transmission repair instructions. The planned maintenance section outlines safety checks and lubrication schedules to perform at regular intervals, such as daily, monthly, and yearly, to keep the trucks in good operating condition.
This document provides specifications, maintenance schedules, adjustment procedures, and safety guidelines for Clark PT-5, PT-7, PTT-5, and PTT-7 trucks. It outlines an essential planned maintenance program to ensure safe operation and maximize component life. Safety practices for maintenance include properly positioning trucks, disconnecting power sources, and following the manufacturer's procedures. Only trained personnel should perform maintenance following the instructions in this manual.
This document provides specifications, maintenance schedules, and repair procedures for Clark PT-5, PT-7, PTT-5, and PTT-7 trucks. It includes sections on specifications, planned maintenance, adjustments, electrical systems, transmissions, and safety practices. The planned maintenance section outlines inspection and lubrication intervals, with tasks grouped into daily, monthly, quarterly, biannual, and annual maintenance checks.
Clark C500, Y350 Forklift Service Repair Manual.pdff7useijdkdmd1
This document contains a pictorial index and maintenance instructions for Clark forklifts. It is intended only for Clark dealers and lists parts, components, and procedures for repair and maintenance. Copyrighted material and distribution restrictions are noted. Safety practices for maintenance personnel are outlined.
Clark C500, Y300L Forklift Service Repair Manual.pdff7useijdkdmd1
This document contains a pictorial index and maintenance instructions for Clark forklifts. It is intended only for Clark dealers and not for public distribution. The index covers various systems of the forklift like the engine, transmission, hydraulics, brakes and electrical systems. It provides diagrams and guides technicians through troubleshooting, removing and replacing components, and adjusting various parts of the forklift. Safety warnings and best practices are outlined for technicians to follow when performing maintenance.
Clark CMP 45 Forklift Service Repair Manual.pdff7useijdkdmd1
This document provides instructions for safely lifting, jacking, and blocking a Clark forklift truck. It describes approved lifting points on the truck and procedures for raising different parts, including the drive wheels, entire front, and rear. Blocking is recommended whenever raising parts to prevent accidental rolling or movement. Safety practices like parking on level ground, engaging brakes, and removing keys are advised before beginning any work.
Clark CMP 40 Forklift Service Repair Manual.pdff7useijdkdmd1
The document provides safety guidelines for maintaining Clark industrial trucks. It lists 21 safe maintenance practices, such as raising drive wheels before working on the truck, disconnecting the battery, checking for fuel leaks, using qualified personnel, and ensuring proper ventilation. Special precautions are outlined for hazardous areas and modifications to trucks. References to additional safety standards from ANSI, NFPA, and OSHA are also provided.
Clark CMP 50S Forklift Service Repair Manual.pdff7useijdkdmd1
The document provides safety guidelines for maintaining Clark industrial trucks. It lists 21 safe maintenance practices, such as raising drive wheels before working on the truck, disconnecting the battery, checking for fuel leaks, using qualified personnel, and ensuring proper ventilation. Special precautions are outlined for hazardous areas and modifications to trucks. References to additional safety standards from ANSI, NFPA, and OSHA are also provided.
More Related Content
Similar to Caterpillar Cat 325B LN Excavator (Prefix 4DS) Service Repair Manual (4DS00001 and up).pdf
This document provides instructions for removing and installing exhaust manifold, inlet manifold, valves, and valve guides on a Caterpillar 325 excavator. The removal and installation procedures include disconnecting components, removing bolts and studs, applying sealant, and torquing fasteners to the specified values. Tools required are also listed. Following the provided steps helps ensure components are properly disassembled and reassembled.
Caterpillar cat 325 l excavator (prefix 2sk) service repair manual (2sk00001 ...diskkdkdmdm
This document provides instructions for removing and installing exhaust manifold, inlet manifold, valves, and valve guides on a Caterpillar 325 excavator. The removal and installation procedures include disconnecting components, removing mounting hardware, applying sealant or anti-seize compound, and torquing bolts to the specified values. Tools required are also listed. Following the provided steps helps ensure components are properly disassembled and reassembled.
This document provides instructions for removing and installing exhaust manifold, inlet manifold, valves, and valve guides on a Caterpillar 325 excavator. The removal and installation procedures include disconnecting relevant components, removing bolts and other fasteners, applying sealant if needed, and reinstalling components in reverse order while torquing bolts to the specified values. Tools required are also listed for each procedure.
This document provides instructions for removing and installing exhaust manifold, inlet manifold, valves, and valve guides on a Caterpillar 325 excavator. The removal and installation procedures include disconnecting components, removing mounting hardware, applying sealant or anti-seize compound, and torquing bolts to the specified values. Tools required are also listed. Following the provided steps helps ensure components are properly disassembled and reassembled.
This document provides instructions for removing and installing exhaust manifolds, inlet manifolds, and inlet/exhaust valves on Caterpillar 325, 325L, and 325LN excavators powered by 3116 engines. It describes removing components like bolts, studs, gaskets and manifolds. It also details installing new gaskets and reinstalling components, noting specific torques for bolts. Tools required are listed for tasks like compressing valve springs during valve removal and installation.
This document provides instructions for removing and installing exhaust manifolds, inlet manifolds, and inlet/exhaust valves on Caterpillar 325, 325L, and 325LN excavators powered by 3116 engines. It describes removing components like bolts, studs, gaskets and manifolds. It also details installing new gaskets and torquing bolts to the specified values. Tools needed are listed along with maintenance notices to keep parts clean and contain fluids.
This document provides instructions for removing and installing exhaust manifolds, inlet manifolds, and inlet/exhaust valves on Caterpillar 325, 325L, and 325LN excavators powered by 3116 engines. It describes removing components like bolts, studs, gaskets and manifolds. It also details installing new gaskets and reinstalling components, noting specific torques for bolts. Tools required are listed for tasks like compressing valve springs during valve removal and installation.
This document provides instructions for removing and installing exhaust manifold, inlet manifold, valves, and valve guides on a Caterpillar 325 excavator. The procedures include removing bolts and studs, applying anti-seize compound and sealer, installing gaskets, and tightening components to the specified torques. Tools required are also listed. Following the provided steps helps ensure proper disassembly and reassembly of these engine components.
This document provides instructions for removing and installing exhaust manifold, inlet manifold, valves, and valve guides on a Caterpillar 325 excavator. The removal and installation procedures include disconnecting components, removing mounting hardware, applying sealant or anti-seize compound, and torquing bolts to the specified values. Tools required are also listed. Following the provided steps helps ensure components are properly disassembled and reassembled.
This document provides instructions for removing and installing exhaust manifold, inlet manifold, valves, and valve guides on a Caterpillar 325 excavator. The removal and installation procedures include disconnecting relevant components, removing mounting hardware, and replacing gaskets. Precautions are outlined to prevent contamination and contain fluids. Required tools are listed for each job.
This document provides instructions for removing and installing exhaust manifolds, inlet manifolds, and inlet/exhaust valves on Caterpillar 325, 325L, and 325LN excavators powered by 3116 engines. It describes removing components like bolts, studs, gaskets and manifolds. It also details installing new gaskets and reinstalling components, noting specific torques for bolts. Tools required are listed for tasks like compressing valve springs during valve removal and installation.
This document provides instructions for removing and installing exhaust manifold, inlet manifold, valves, and valve guides on a Caterpillar 325 excavator. The removal and installation procedures include disconnecting components, removing mounting hardware, applying sealant or anti-seize compound, and torquing bolts to the specified values. Tools required are also listed. Following the procedures properly helps prevent contamination and contain fluids.
This document provides instructions for removing and installing exhaust manifold, inlet manifold, valves, and valve guides on a Caterpillar 325 excavator. The removal and installation procedures include disconnecting relevant components, removing mounting hardware, and replacing gaskets. Precautions are outlined to prevent contamination and contain fluids. Required tools are listed for each job.
This document provides instructions for removing and installing exhaust manifold, inlet manifold, valves, and valve guides on a Caterpillar 325 excavator. The removal and installation procedures include disconnecting components, removing bolts and studs, applying sealant, and torquing fasteners to the specified values. Tools required are also listed. Following the procedures helps ensure components are properly disassembled and reassembled.
Similar to Caterpillar Cat 325B LN Excavator (Prefix 4DS) Service Repair Manual (4DS00001 and up).pdf (14)
This document provides maintenance information for Clark PT-5, PT-7, PTT-5, and PTT-7 trucks. It includes specifications, planned maintenance schedules, adjustment procedures, and electrical and transmission repair instructions. The planned maintenance section outlines safety checks and lubrication schedules to perform at regular intervals, such as daily, monthly, and yearly, to keep the trucks in good operating condition.
This document provides specifications, maintenance schedules, adjustment procedures, and safety guidelines for Clark PT-5, PT-7, PTT-5, and PTT-7 trucks. It outlines an essential planned maintenance program to ensure safe operation and maximize component life. Safety practices for maintenance include properly positioning trucks, disconnecting power sources, and following the manufacturer's procedures. Only trained personnel should perform maintenance following the instructions in this manual.
This document provides specifications, maintenance schedules, and repair procedures for Clark PT-5, PT-7, PTT-5, and PTT-7 trucks. It includes sections on specifications, planned maintenance, adjustments, electrical systems, transmissions, and safety practices. The planned maintenance section outlines inspection and lubrication intervals, with tasks grouped into daily, monthly, quarterly, biannual, and annual maintenance checks.
Clark C500, Y350 Forklift Service Repair Manual.pdff7useijdkdmd1
This document contains a pictorial index and maintenance instructions for Clark forklifts. It is intended only for Clark dealers and lists parts, components, and procedures for repair and maintenance. Copyrighted material and distribution restrictions are noted. Safety practices for maintenance personnel are outlined.
Clark C500, Y300L Forklift Service Repair Manual.pdff7useijdkdmd1
This document contains a pictorial index and maintenance instructions for Clark forklifts. It is intended only for Clark dealers and not for public distribution. The index covers various systems of the forklift like the engine, transmission, hydraulics, brakes and electrical systems. It provides diagrams and guides technicians through troubleshooting, removing and replacing components, and adjusting various parts of the forklift. Safety warnings and best practices are outlined for technicians to follow when performing maintenance.
Clark CMP 45 Forklift Service Repair Manual.pdff7useijdkdmd1
This document provides instructions for safely lifting, jacking, and blocking a Clark forklift truck. It describes approved lifting points on the truck and procedures for raising different parts, including the drive wheels, entire front, and rear. Blocking is recommended whenever raising parts to prevent accidental rolling or movement. Safety practices like parking on level ground, engaging brakes, and removing keys are advised before beginning any work.
Clark CMP 40 Forklift Service Repair Manual.pdff7useijdkdmd1
The document provides safety guidelines for maintaining Clark industrial trucks. It lists 21 safe maintenance practices, such as raising drive wheels before working on the truck, disconnecting the battery, checking for fuel leaks, using qualified personnel, and ensuring proper ventilation. Special precautions are outlined for hazardous areas and modifications to trucks. References to additional safety standards from ANSI, NFPA, and OSHA are also provided.
Clark CMP 50S Forklift Service Repair Manual.pdff7useijdkdmd1
The document provides safety guidelines for maintaining Clark industrial trucks. It lists 21 safe maintenance practices, such as raising drive wheels before working on the truck, disconnecting the battery, checking for fuel leaks, using qualified personnel, and ensuring proper ventilation. Special precautions are outlined for hazardous areas and modifications to trucks. References to additional safety standards from ANSI, NFPA, and OSHA are also provided.
Clark CGP 70 Forklift Service Repair Manual.pdff7useijdkdmd1
The document provides information on Clark's planned maintenance program including:
- The planned maintenance program consists of basic inspections, adjustments, and lubrications performed every 50-250 hours.
- A systematic approach is outlined that includes external visual checks, operational checks, and under-the-hood tests/adjustments.
- The recommended planned maintenance tasks are listed by service manual group and include checks of fluids, filters, lubrication points, and critical fasteners as well as functional tests of vehicle systems.
Clark CGP 40 Forklift Service Repair Manual.pdff7useijdkdmd1
The document provides information on Clark's planned maintenance program including:
- The planned maintenance program consists of basic inspections, adjustments, and lubrications performed every 50-250 hours.
- A systematic approach is outlined that includes external visual checks, operational checks, and under-the-hood tests/adjustments.
- The recommended planned maintenance tasks are listed by service manual group and include checks of fluids, filters, lubrication points, and critical fasteners as well as functional tests of vehicle systems.
Clark CGC 70 Forklift Service Repair Manual.pdff7useijdkdmd1
The document provides information on Clark's planned maintenance program including:
- The planned maintenance program consists of basic inspections, adjustments, and lubrications performed every 50-250 hours.
- A systematic approach is outlined that includes external visual checks, operational checks, and under-the-hood tests/adjustments.
- The recommended planned maintenance tasks are listed by service manual group and include checks of fluids, filters, lubrication points, and critical fasteners as well as functional tests of vehicle systems.
Clark CGC 40 Forklift Service Repair Manual.pdff7useijdkdmd1
This document provides information about periodic maintenance schedules for Clark lift trucks. It discusses the terms "periodic service" and "planned maintenance" and how they relate to regularly scheduled maintenance tasks. It provides details on determining appropriate maintenance intervals based on operating conditions. The document includes a service chart that indicates basic maintenance tasks and recommended intervals. It also includes a recommended periodic service schedule chart that lists specific maintenance tasks, the suggested time intervals to perform them, and the service manual group where the task is covered.
Clark C500, Y300S Forklift Service Repair Manual.pdff7useijdkdmd1
This document provides instructions and guidelines for performing planned maintenance (PM) on Clark lift trucks. It outlines the importance of regular inspections and lubrication for long life and trouble-free operation. Technicians should use the provided PM report form as a checklist to document their inspection findings and any needed repairs. Safety precautions are listed, such as disconnecting the battery before working on electrical components. A visual inspection of the entire truck is described, including components like the overhead guard, carriage, forks, and hydraulic and electrical systems. Records of inspections should be kept and repairs authorized by the appropriate personnel.
Clark C500, Y225S Forklift Service Repair Manual.pdff7useijdkdmd1
This document contains a pictorial index and maintenance instructions for Clark forklifts. It is intended only for Clark dealers and lists parts, components, and procedures for repair and maintenance. Copyrighted material and distribution restrictions are noted. Safety practices for maintenance and repair are outlined.
Clark C500, Y180 Forklift Service Repair Manual.pdff7useijdkdmd1
This document contains a pictorial index and maintenance instructions for Clark forklifts. It is intended only for Clark dealers and should not be distributed. The document contains diagrams and descriptions of various forklift components and systems, grouped by number. Safety warnings and instructions for safe maintenance practices are also provided.
Clark C500, Y250S Forklift Service Repair Manual.pdff7useijdkdmd1
This document contains a pictorial index and maintenance instructions for Clark forklifts. It is intended only for Clark dealers and lists parts, components, and procedures for repair and maintenance. Copyrighted material and distribution restrictions are noted. Safety practices for maintenance personnel are outlined.
Clark C500, Y225L Forklift Service Repair Manual.pdff7useijdkdmd1
This document contains a pictorial index and maintenance instructions for Clark forklifts. It is intended only for Clark dealers and not for public distribution. The index covers various systems of the forklift like the engine, transmission, hydraulics, brakes and electrical systems. It provides diagrams and guides technicians through troubleshooting, removing and replacing components, and adjusting various parts of the forklift. Safety warnings and best practices are outlined for technicians to follow when performing maintenance.
Clark C500, Y200 Forklift Service Repair Manual.pdff7useijdkdmd1
This document provides instructions and guidelines for performing planned maintenance (PM) on Clark lift trucks. It outlines the importance of regular inspections and recommends using a PM report form to document the inspections. Safety precautions are described, such as disconnecting the battery before working on electrical components. A visual inspection process is outlined to check for issues like leaks, loose or damaged parts, and worn components. Inspections of specific systems like the uprights, forks, and hydraulic lines are detailed. Record-keeping of inspection results is advised to aid in maintenance planning.
Clark C15-32C LG Forklift Service Repair Manual.pdff7useijdkdmd1
This document provides instructions for safely maintaining a forklift truck. It describes how to safely raise the truck using blocks or jacks, including lifting the front with chains under the upright rails or jacking under designated frame points. Blocking procedures are outlined to securely support lifted components like the upright for maintenance access. Workers are advised to follow manufacturer safety guidelines and use adequately rated equipment for any lifting, jacking or maintenance tasks.
Caterpillar Cat 336F L Excavator (Prefix RKB) Service Repair Manual (RKB00001...f7useijdkdmd1
This document provides instructions for disassembling the travel motor on a 336F L excavator. It describes 27 steps to remove components such as the motor head assembly, springs, seals, relief valves, plugs and port plate. Tools required include a transmission repair stand, lifting eye assembly, driver group, retaining ring pliers and bearing puller group. Safety precautions are provided to release spring forces and contain fluids during disassembly.
EV Charging at MFH Properties by Whitaker JamiesonForth
Whitaker Jamieson, Senior Specialist at Forth, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Dahua provides a comprehensive guide on how to install their security camera systems. Learn about the different types of cameras and system components, as well as the installation process.
Charging Fueling & Infrastructure (CFI) Program by Kevin MillerForth
Kevin Miller, Senior Advisor, Business Models of the Joint Office of Energy and Transportation gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
Charging Fueling & Infrastructure (CFI) Program Resources by Cat PleinForth
Cat Plein, Development & Communications Director of Forth, gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
Top-Quality AC Service for Mini Cooper Optimal Cooling PerformanceMotor Haus
Ensure your Mini Cooper stays cool and comfortable with our top-quality AC service. Our expert technicians provide comprehensive maintenance, repairs, and performance optimization, guaranteeing reliable cooling and peak efficiency. Trust us for quick, professional service that keeps your Mini Cooper's air conditioning system in top condition, ensuring a pleasant driving experience year-round.
Expanding Access to Affordable At-Home EV Charging by Vanessa WarheitForth
Vanessa Warheit, Co-Founder of EV Charging for All, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Charging and Fueling Infrastructure Grant: Round 2 by Brandt HertensteinForth
Brandt Hertenstein, Program Manager of the Electrification Coalition gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
Real-time driver monitoring is one of the easiest ways to make fleet management efficient as well as seamless. Connected vehicle solutions such as fleet GPS trackers and associated software help businesses in several ways. Refer to the post below for more details.
2. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 325B L EXCAVATOR 4DS
Configuration: 325B L & 325B LN Excavators 4DS00001-UP (MACHINE) POWERED BY 3116 Engine
Disassembly and Assembly
446 and 446B Backhoe Loaders, Lexion 450 Combine, 3114 and 3116 Engines,
IT18F Integrated Toolcarrier, D6M Track-Type Tractor and 928F, 950F and 950G
Wheel Loaders
Media Number -SENR3611-18 Publication Date -01/05/2009 Date Updated -27/05/2009
i01928788
Exhaust Manifold - Remove and Install
SMCS - 1059-010
Removal Procedure
Start By:
a. Remove the turbocharger. Refer to Disassembly and Assembly, "Turbocharger - Remove".
Illustration 1 g00652578
Typical example
1. Remove bolts (1), exhaust manifold (2), locks and the gaskets from the cylinder head
assembly.
2. If the engine is equipped with a three-piece exhaust manifold, disassemble exhaust manifold
(2) into three pieces.
3. Remove mounting studs (3) from exhaust manifold (2), if necessary.
1/4
325B L & 325B LN Excavators 4DS00001-UP (MACHINE) POWERED BY 3116 En...
2020/7/20
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
3. Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 5P-3931 Anti-Seize Compound 1
B 2P-2333 High Temperature Sealer 1
Illustration 2 g00652578
Typical example
1. Apply Tooling (A) to the threads of mounting studs (3).
2. Install mounting studs (3). Tighten mounting studs (3) to a torque of 35 ± 5 N·m
(26 ± 4 lb ft).
3. If the engine is equipped with a three-piece exhaust manifold, apply a thin coat of Tooling
(B) to the male ends of exhaust manifold (2). Coat the inside of the female ends of exhaust
manifold (2) with clean engine oil. Assemble exhaust manifold (2) and remove the excess
sealant from the joints.
4. Install new exhaust manifold gaskets.
5. Apply Tooling (A) to the threads of bolts (1). Position the gaskets and exhaust manifold (2)
on the cylinder head assembly. Install locks and bolts (1).
2/4
325B L & 325B LN Excavators 4DS00001-UP (MACHINE) POWERED BY 3116 En...
2020/7/20
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
4. Illustration 3 g00617739
Typical example of a three-piece exhaust manifold
Illustration 4 g00641026
Exhaust manifold for a Four cylinder engine
3/4
325B L & 325B LN Excavators 4DS00001-UP (MACHINE) POWERED BY 3116 En...
2020/7/20
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
5. Illustration 5 g00641092
Water cooled exhaust manifold
6. Tighten bolts (1) in a numerical sequence to a torque of 4 ± 1 N·m (35 ± 9 lb in).
7. Tighten bolts (1) in a numerical sequence to a torque of 45 ± 5 N·m (33 ± 4 lb ft).
Illustration 6 g00675760
Typical example of locking tabs
8. Bend the locking tabs (4) over the flat of each bolt head.
End By:
a. Install the turbocharger. Refer to Disassembly and Assembly, "Turbocharger - Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Mon Jul 20 19:27:10 UTC+0800 2020
4/4
325B L & 325B LN Excavators 4DS00001-UP (MACHINE) POWERED BY 3116 En...
2020/7/20
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
6. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 325B L EXCAVATOR 4DS
Configuration: 325B L & 325B LN Excavators 4DS00001-UP (MACHINE) POWERED BY 3116 Engine
Disassembly and Assembly
446 and 446B Backhoe Loaders, Lexion 450 Combine, 3114 and 3116 Engines,
IT18F Integrated Toolcarrier, D6M Track-Type Tractor and 928F, 950F and 950G
Wheel Loaders
Media Number -SENR3611-18 Publication Date -01/05/2009 Date Updated -27/05/2009
i01328419
Inlet Manifold - Remove
SMCS - 1058-011
Removal Procedure
Start By:
a. Remove the valve mechanism cover. Refer to Disassembly and Assembly, "Valve
Mechanism Cover - Remove and Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
1/2
325B L & 325B LN Excavators 4DS00001-UP (MACHINE) POWERED BY 3116 En...
2020/7/20
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
7. Dispose of all fluids according to local regulations and mandates.
1. Disconnect air inlet piping from the turbocharger to the aftercooler, if necessary.
Illustration 1 g00629952
2. Remove bolts (1) and disconnect air inlet heater solenoid (3).
3. Remove air inlet elbows (2) from air inlet manifold (5).
4. Remove bolts (4) from air inlet manifold (5).
5. Remove air inlet manifold (5) and the gasket.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Mon Jul 20 19:28:06 UTC+0800 2020
2/2
325B L & 325B LN Excavators 4DS00001-UP (MACHINE) POWERED BY 3116 En...
2020/7/20
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
8. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 325B L EXCAVATOR 4DS
Configuration: 325B L & 325B LN Excavators 4DS00001-UP (MACHINE) POWERED BY 3116 Engine
Disassembly and Assembly
446 and 446B Backhoe Loaders, Lexion 450 Combine, 3114 and 3116 Engines,
IT18F Integrated Toolcarrier, D6M Track-Type Tractor and 928F, 950F and 950G
Wheel Loaders
Media Number -SENR3611-18 Publication Date -01/05/2009 Date Updated -27/05/2009
i01414226
Inlet Manifold - Install
SMCS - 1058-012
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
1/2
325B L & 325B LN Excavators 4DS00001-UP (MACHINE) POWERED BY 3116 En...
2020/7/20
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
9. Illustration 1 g00675794
1. Install a new gasket (6) on the cylinder head.
Illustration 2 g00629952
2. Position the air inlet manifold (5) on the engine.
3. Install bolts (4). Tighten the bolts to a torque of 28 ± 7 N·m (21 ± 5 lb ft).
4. Install air inlet elbows (2) on air inlet manifold (5).
5. Install bolts (1) and connect air inlet heater solenoid (3).
End By:
a. Install the valve mechanism cover. Refer to Disassembly and Assembly, "Valve Mechanism
Cover - Remove and Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Mon Jul 20 19:29:02 UTC+0800 2020
2/2
325B L & 325B LN Excavators 4DS00001-UP (MACHINE) POWERED BY 3116 En...
2020/7/20
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
10. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 325B L EXCAVATOR 4DS
Configuration: 325B L & 325B LN Excavators 4DS00001-UP (MACHINE) POWERED BY 3116 Engine
Disassembly and Assembly
446 and 446B Backhoe Loaders, Lexion 450 Combine, 3114 and 3116 Engines,
IT18F Integrated Toolcarrier, D6M Track-Type Tractor and 928F, 950F and 950G
Wheel Loaders
Media Number -SENR3611-18 Publication Date -01/05/2009 Date Updated -27/05/2009
i01943334
Inlet and Exhaust Valves - Remove and Install
SMCS - 1105-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 5S-1330 Valve Spring Compressor 1
Start By:
a. Remove the cylinder head assembly. Refer to Disassembly and Assembly, "Cylinder Head -
Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Note: For information on the reusability of the inlet valves, the exhaust valves and the springs,
refer to Guideline For Reusable Parts And Salvage Operations, SEBF8002, "Valves, Valve
Springs, Valve Rotators, and Locks", Guideline For Reusable Parts And Salvage Operations,
SEBF8034, "Valve and Valve Spring Specifications", and Guideline For Reusable Parts And
Salvage Operations, SEBF8162, "Specifications to Measure and Salvage Cylinder Head
Assemblies and Related Components".
1/5
325B L & 325B LN Excavators 4DS00001-UP (MACHINE) POWERED BY 3116 En...
2020/7/20
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
11. Illustration 1 g01011225
Note: The following components of the exhaust valves are different from the components of
the inlet valves: spring retainer (2), valve spring (3) and valve (5).
Illustration 2 g01011269
1. Use Tooling (A) to compress valve spring (3). Remove retainer lock (1).
2. Remove Tooling (A).
3. Remove spring retainer (2). Remove valve spring (3).
2/5
325B L & 325B LN Excavators 4DS00001-UP (MACHINE) POWERED BY 3116 En...
2020/7/20
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
12. 4. Remove valve seal (4) and valve (5).
5. Repeat Steps 1 through 4 in order to remove the remaining inlet valves and exhaust valves.
Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
A 5S-1330 Valve Spring Compressor 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Note: For information on the reusability of the inlet valves, the exhaust valves and the springs,
refer to Guideline For Reusable Parts And Salvage Operations, SEBF8002, "Valves, Valve
Springs, Valve Rotators, and Locks", Guideline For Reusable Parts And Salvage Operations,
SEBF8034, "Valve and Valve Spring Specifications", and Guideline For Reusable Parts And
Salvage Operations, SEBF8162, "Specifications to Measure and Salvage Cylinder Head
Assemblies and Related Components".
3/5
325B L & 325B LN Excavators 4DS00001-UP (MACHINE) POWERED BY 3116 En...
2020/7/20
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
13. Illustration 3 g01011225
1. Lubricate valve (5) with clean engine oil. Install valve (5) in the cylinder head assembly.
Install new valve seal (4) against the valve guide.
2. Place the following items on the valve stem: valve spring (3) and spring retainer (2).
The valve keepers can be thrown from the valve when the valve spring
compressor is released. Ensure that the valve keepers are properly
installed on the valve stem. To help prevent personal injury, keep away
from the front of the valve keepers and valve springs during the
installation of the valves.
Note: A small amount of grease can be used to hold retainer locks (1) in position during
installation.
4/5
325B L & 325B LN Excavators 4DS00001-UP (MACHINE) POWERED BY 3116 En...
2020/7/20
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
14. Illustration 4 g01011269
3. Use Tooling (A) to compress valve spring (3). Install retainer lock (1).
4. Repeat Steps 1 through 3 in order to install the remaining inlet valves and exhaust valves.
End By:
a. Install the cylinder head assembly. Refer to Disassembly and Assembly, "Cylinder Head -
Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Mon Jul 20 19:29:58 UTC+0800 2020
5/5
325B L & 325B LN Excavators 4DS00001-UP (MACHINE) POWERED BY 3116 En...
2020/7/20
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
15. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 325B L EXCAVATOR 4DS
Configuration: 325B L & 325B LN Excavators 4DS00001-UP (MACHINE) POWERED BY 3116 Engine
Disassembly and Assembly
446 and 446B Backhoe Loaders, Lexion 450 Combine, 3114 and 3116 Engines,
IT18F Integrated Toolcarrier, D6M Track-Type Tractor and 928F, 950F and 950G
Wheel Loaders
Media Number -SENR3611-18 Publication Date -01/05/2009 Date Updated -27/05/2009
i01961680
Inlet and Exhaust Valve Guides - Remove and Install
SMCS - 1104-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1U-7793 Valve Guide Driver (1)
1
( 1 )
Part of 1U-6685 Valve Guide Tool Kit
Start By:
A. Remove the inlet and exhaust valves. Refer to Disassembly and Assembly, "Inlet and
Exhaust Valves - Remove and Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Note: For information on the reusability of the valve guides, refer to Guideline For Reusable Parts
And Salvage Operations, SEBF8218, "Specifications for Cylinder Head Asseblies 3114, 3116, and
3126 Engines" and Guideline For Reusable Parts And Salvage Operations, SEBF8162, "Procedure
to Measure and Salvage Cylinder Head Assemblies and Related Components".
1/4
325B L & 325B LN Excavators 4DS00001-UP (MACHINE) POWERED BY 3116 En...
2020/7/20
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
16. Illustration 1 g00745735
Typical example
1. Use Tooling (A) to remove the inlet valve guides from the cylinder head assembly. Use
Tooling (A) to remove the exhaust valve guides from the cylinder head assembly.
Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
A 1U-7793 Valve Guide Driver (1)
1
B 1U-7792 Guide Collar (1)
1
C 9U-6895 Valve Guide Driver 1
D 149-4008 Guide Collar 1
( 1 )
Part of 1U-6685 Valve Guide Tool Kit
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
2/4
325B L & 325B LN Excavators 4DS00001-UP (MACHINE) POWERED BY 3116 En...
2020/7/20
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
17. Note: For information on the reusability of the valve guides, refer to Guideline For Reusable Parts
And Salvage Operations, SEBF8218, "Specifications for Cylinder Head Assemblies 3114, 3116,
and 3126 Engines" and Guideline For Reusable Parts And Salvage Operations, SEBF8162,
"Procedure to Measure and Salvage Cylinder Head Assemblies and Related Components".
Illustration 2 g00745782
Typical example
1. Position inlet valve guide (1) and tap on the top of inlet valve guide (1). This is done in
order to start inlet valve guide (1) into the cylinder head assembly.
2. Use Tooling (A) and Tooling (B) to install inlet valve guide (1). Install inlet valve guides
(1) until tooling (B) contacts the cylinder head.
3/4
325B L & 325B LN Excavators 4DS00001-UP (MACHINE) POWERED BY 3116 En...
2020/7/20
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
18. Illustration 3 g00745672
Typical example
3. Position exhaust valve guide (2) and tap on the top of exhaust valve guide (2). This is done
in order to start the exhaust valve guide into the cylinder head assembly.
Note: Some of the early engines have inlet valves and exhaust valves that are identical in
size. Use the same specifications and the same tools for both valves. Proceed to Step 4 if the
valves are not the same size.
4. Use Tooling (C) and Tooling (D) to install exhaust valve guide (2). Install inlet valve guides
(2) until tooling (D) contacts the cylinder head.
End By: Install the inlet and exhaust valves. Refer to Disassembly and Assembly, "Inlet and
Exhaust Valves - Remove and Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Mon Jul 20 19:30:53 UTC+0800 2020
4/4
325B L & 325B LN Excavators 4DS00001-UP (MACHINE) POWERED BY 3116 En...
2020/7/20
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
19. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 325B L EXCAVATOR 4DS
Configuration: 325B L & 325B LN Excavators 4DS00001-UP (MACHINE) POWERED BY 3116 Engine
Disassembly and Assembly
446 and 446B Backhoe Loaders, Lexion 450 Combine, 3114 and 3116 Engines,
IT18F Integrated Toolcarrier, D6M Track-Type Tractor and 928F, 950F and 950G
Wheel Loaders
Media Number -SENR3611-18 Publication Date -01/05/2009 Date Updated -27/05/2009
i01929146
Inlet and Exhaust Valve Seat Inserts - Remove and Install
SMCS - 1103-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A(1)
6V-4194 Valve Seat Extractor 1
B(1)
165-5647 Valve Seat Extractor 1
C(1)
6V-4804 Handle 1
D(1)
6V-4192 Threaded Shaft 1
E(1)
6V-4199 Lifting Bracket 1
(1)
Part of the 166-7441 Valve Seat Extractor Tool
Start By:
a. Remove the inlet and exhaust valves. Refer to Disassembly and Assembly, "Inlet and
Exhaust Valves - Remove and Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1/4
325B L & 325B LN Excavators 4DS00001-UP (MACHINE) POWERED BY 3116 En...
2020/7/20
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
20. Note: For information on the reusability of the valve seats, refer to Guideline For Reusable Parts
And Salvage Operations, SEBF8218, "Specifications for Cylinder Head Assemblies 3114, 3116,
and 3126 Engines".
Illustration 1 g00615519
Illustration 2 g00656459
Note: Replace Tooling (A) with Tooling (B) for the removal of the inlet valve seat insert.
1. Install Tooling (A) in the exhaust valve seat insert.
2. Install Tooling (C) and Tooling (D) in Tooling (A). Hand tighten Tooling (D). Tooling (A)
will expand below the edge of valve seat insert (1).
2/4
325B L & 325B LN Excavators 4DS00001-UP (MACHINE) POWERED BY 3116 En...
2020/7/20
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
21. Illustration 3 g00656462
3. Install Tooling (E) on the cylinder head under Tooling (C). Hold Tooling (D) while you turn
Tooling (C). Remove valve seat insert (1).
Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
F 1U-6685 Guide and Insert Tool Group 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Note: For information on the reusability of the valve seats, refer to Guideline For Reusable Parts
And Salvage Operations, SEBF8218, "Specifications for Cylinder Head Assemblies 3114, 3116,
and 3126 Engines".
1. Cool the valve seat inserts for easier installation.
3/4
325B L & 325B LN Excavators 4DS00001-UP (MACHINE) POWERED BY 3116 En...
2020/7/20
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
22. Illustration 4 g01003799
2. Turn Tooling (F) upside-down and use Tooling (F) and a press to install the valve seat
inserts in the cylinder head assembly.
3. After the valve seat inserts are installed, grind the inserts to the final specification. Refer to
Guideline for Reusable Parts and Salvage Operation, SEBF8218, "Specifications for
Cylinder Head Assemblies 3114, 3116, and 3126 Engines" for the specifications.
End By:
a. Install the inlet valves and exhaust valves. Refer to Disassembly and Assembly, "Inlet and
Exhaust Valves - Remove and Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Mon Jul 20 19:31:49 UTC+0800 2020
4/4
325B L & 325B LN Excavators 4DS00001-UP (MACHINE) POWERED BY 3116 En...
2020/7/20
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
23. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 325B L EXCAVATOR 4DS
Configuration: 325B L & 325B LN Excavators 4DS00001-UP (MACHINE) POWERED BY 3116 Engine
Disassembly and Assembly
446 and 446B Backhoe Loaders, Lexion 450 Combine, 3114 and 3116 Engines,
IT18F Integrated Toolcarrier, D6M Track-Type Tractor and 928F, 950F and 950G
Wheel Loaders
Media Number -SENR3611-18 Publication Date -01/05/2009 Date Updated -27/05/2009
i01929163
Engine Oil Filter Base - Remove
SMCS - 1306-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 185-3630 Strap Wrench 1
Start By:
a. Remove the turbocharger. Refer to Disassembly and Assembly, "Turbocharger - Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
1/2
325B L & 325B LN Excavators 4DS00001-UP (MACHINE) POWERED BY 3116 En...
2020/7/20
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
24. before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
Illustration 1 g01009468
1. Use Tooling (A) to remove engine oil filter (3).
2. Disconnect the tube assembly for the turbocharger inlet (1) from the engine oil filter base
(4).
3. Remove bolts (2) and the washers that hold engine oil filter base (4) to the cylinder block.
4. Remove engine oil filter base (4) and the gasket.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Mon Jul 20 19:32:45 UTC+0800 2020
2/2
325B L & 325B LN Excavators 4DS00001-UP (MACHINE) POWERED BY 3116 En...
2020/7/20
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
25. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 325B L EXCAVATOR 4DS
Configuration: 325B L & 325B LN Excavators 4DS00001-UP (MACHINE) POWERED BY 3116 Engine
Disassembly and Assembly
446 and 446B Backhoe Loaders, Lexion 450 Combine, 3114 and 3116 Engines,
IT18F Integrated Toolcarrier, D6M Track-Type Tractor and 928F, 950F and 950G
Wheel Loaders
Media Number -SENR3611-18 Publication Date -01/05/2009 Date Updated -27/05/2009
i01929612
Engine Oil Filter Base - Disassemble
SMCS - 1306-015
Disassembly Procedure
Start By:
a. Remove the engine oil filter base. Refer to Disassembly and Assembly, "Engine Oil Filter
Base - Remove".
Illustration 1 g01011623
Personal injury can result from being struck by parts propelled by a
released spring force.
1/2
325B L & 325B LN Excavators 4DS00001-UP (MACHINE) POWERED BY 3116 En...
2020/7/20
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
26. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
27. Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
1. Remove plugs (1) and (3) from oil filter base (2).
Illustration 2 g01011627
2. Remove springs (4) and valves (6). Remove O-ring seals (5) from plugs (1) and (3). Inspect
the parts for wear or damage. If the parts are worn or damaged, use new parts for
replacement.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Mon Jul 20 19:33:41 UTC+0800 2020
2/2
325B L & 325B LN Excavators 4DS00001-UP (MACHINE) POWERED BY 3116 En...
2020/7/20
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
28. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 325B L EXCAVATOR 4DS
Configuration: 325B L & 325B LN Excavators 4DS00001-UP (MACHINE) POWERED BY 3116 Engine
Disassembly and Assembly
446 and 446B Backhoe Loaders, Lexion 450 Combine, 3114 and 3116 Engines,
IT18F Integrated Toolcarrier, D6M Track-Type Tractor and 928F, 950F and 950G
Wheel Loaders
Media Number -SENR3611-18 Publication Date -01/05/2009 Date Updated -27/05/2009
i01929615
Engine Oil Filter Base - Assemble
SMCS - 1306-016
Assembly Procedure
Illustration 1 g01011627
1. Install O-ring seals (5) onto plugs (1) and (3). Install valves (6) and springs (4).
1/2
325B L & 325B LN Excavators 4DS00001-UP (MACHINE) POWERED BY 3116 En...
2020/7/20
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
29. Illustration 2 g01011623
Improper assembly of parts that are spring loaded can cause bodily
injury.
To prevent possible injury, follow the established assembly procedure
and wear protective equipment.
2. Install plugs (1) and (3) onto oil filter base (2).
End By:
a. Install the engine oil filter base. Refer to Disassembly and Assembly, "Engine Oil Filter
Base - Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Mon Jul 20 19:34:37 UTC+0800 2020
2/2
325B L & 325B LN Excavators 4DS00001-UP (MACHINE) POWERED BY 3116 En...
2020/7/20
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...