This document provides instructions for removing and installing various engine components on a Caterpillar 325C excavator, including:
- Removing and installing the flywheel, which requires the use of lifting tools and torque wrenches.
- Removing the crankshaft rear seal using drilling and hammering tools, and removing any wear sleeves.
- Installing the new crankshaft rear seal with a seal installer tool.
- Additional procedures for removing and installing the flywheel housing, vibration damper, and other components. Precise tools and cleaning of parts is emphasized to prevent contamination.
Caterpillar cat 325 c excavator (prefix bla) service repair manual (bla00001 ...fjsekkdmme
This document provides instructions for removing and installing various components of a 325C excavator engine, including:
- The flywheel, using link brackets and guide studs.
- The crankshaft rear seal, using a drill bit, slide hammer, and distorter rings.
- The crankshaft rear seal carrier, which is removed after removing the flywheel housing.
- The flywheel housing, which is fastened using link brackets before removal.
Precautions are provided to keep parts clean and contain fluids during disassembly and reassembly. Required tools are listed for each procedure.
Caterpillar cat 416 c backhoe loader (prefix 1wr) service repair manual (1wr0...fujsjefksekmm
This document provides instructions for removing and installing a flywheel housing on a Caterpillar 3054 engine. The removal procedure involves supporting the engine, removing mounting bolts from the top and bottom of the housing, attaching lifting tools, and removing the housing. The installation procedure involves cleaning mating surfaces, positioning the housing on dowels in the cylinder block, and installing mounting bolts. Tools required include link brackets for lifting. Safety notices advise keeping parts clean and containing fluids.
Caterpillar cat 416 b backhoe loader (prefix 8sg) service repair manual (8sg0...fusjejedrfjskekem
This document provides instructions for removing and installing a flywheel and crankshaft rear seal on a Caterpillar 3054 engine. It describes the required tools and multi-step processes for both removal and installation. For the flywheel, the instructions cover removing bolts and washers, lifting the flywheel off, and installing in reverse order. For the crankshaft rear seal, it differentiates between engines using a 14 bolt or 10 bolt housing assembly and outlines cleaning, pressing or placing the seal, and torquing bolts.
Caterpillar cat 320 d l excavator (prefix phx) service repair manual (phx0000...jfjskeksemmme
The document provides instructions for removing and installing a flywheel housing on a Caterpillar 320D L excavator. Key steps include:
1. Removing the electric starting motor and flywheel before removing the flywheel housing.
2. Installing a lifting device and link bracket to the flywheel housing and removing bolts and washers to separate it from the cylinder block.
3. Using a driver group to remove the oil seal from the housing.
4. Cleaning and applying compound to mating surfaces before installing a new oil seal and reattaching the flywheel housing with bolts and washers.
Caterpillar cat 428 d backhoe loader (prefix bxc) service repair manual (bxc0...ujdfjkkskmem
This document provides instructions for removing and installing various engine components on a Caterpillar 3054C engine, including:
- Lifters
- Camshaft and camshaft bearings
- Engine oil pan
- Piston cooling jets
The instructions include lists of required tools, step-by-step procedures, torque specifications, and cautions to keep components clean and properly support parts.
Caterpillar cat 320 d l excavator (prefix klm) service repair manual (klm0000...fujsjefjwekskemm
This document provides instructions for removing the crankshaft front seal from a Caterpillar C6.4 engine. The procedure involves using a slide hammer puller tool to remove the seal. Technicians are advised to keep all parts clean and free of contaminants to prevent premature wear. The instructions are part of a service manual for Caterpillar 320D and 320D L excavators.
Caterpillar cat 320 d lrr excavator (prefix eby) service repair manual (eby00...fjkskedmme
This document provides instructions for removing and installing various components of an excavator engine, including:
1. Removing and installing the flywheel housing, which requires using lifting straps and removing bolts.
2. Removing and installing the crankshaft pulley, which requires using a puller and tightening a nut.
3. Removing the crankshaft front seal using a slide hammer puller and installing a new seal with an installer tool.
Caterpillar cat 428 d backhoe loader (prefix bmt) service repair manual (bmt0...ujdfjkkskmem
The document provides instructions for removing and disassembling the transmission of a 428D backhoe loader. It lists the required tools and gives step-by-step details on removing the transmission, then disassembling its major components. These components include valve groups, filters, seals, shafts, and other internal parts. Proper cleaning and safety procedures are noted to prevent contamination when handling fluids.
Caterpillar cat 325 c excavator (prefix bla) service repair manual (bla00001 ...fjsekkdmme
This document provides instructions for removing and installing various components of a 325C excavator engine, including:
- The flywheel, using link brackets and guide studs.
- The crankshaft rear seal, using a drill bit, slide hammer, and distorter rings.
- The crankshaft rear seal carrier, which is removed after removing the flywheel housing.
- The flywheel housing, which is fastened using link brackets before removal.
Precautions are provided to keep parts clean and contain fluids during disassembly and reassembly. Required tools are listed for each procedure.
Caterpillar cat 416 c backhoe loader (prefix 1wr) service repair manual (1wr0...fujsjefksekmm
This document provides instructions for removing and installing a flywheel housing on a Caterpillar 3054 engine. The removal procedure involves supporting the engine, removing mounting bolts from the top and bottom of the housing, attaching lifting tools, and removing the housing. The installation procedure involves cleaning mating surfaces, positioning the housing on dowels in the cylinder block, and installing mounting bolts. Tools required include link brackets for lifting. Safety notices advise keeping parts clean and containing fluids.
Caterpillar cat 416 b backhoe loader (prefix 8sg) service repair manual (8sg0...fusjejedrfjskekem
This document provides instructions for removing and installing a flywheel and crankshaft rear seal on a Caterpillar 3054 engine. It describes the required tools and multi-step processes for both removal and installation. For the flywheel, the instructions cover removing bolts and washers, lifting the flywheel off, and installing in reverse order. For the crankshaft rear seal, it differentiates between engines using a 14 bolt or 10 bolt housing assembly and outlines cleaning, pressing or placing the seal, and torquing bolts.
Caterpillar cat 320 d l excavator (prefix phx) service repair manual (phx0000...jfjskeksemmme
The document provides instructions for removing and installing a flywheel housing on a Caterpillar 320D L excavator. Key steps include:
1. Removing the electric starting motor and flywheel before removing the flywheel housing.
2. Installing a lifting device and link bracket to the flywheel housing and removing bolts and washers to separate it from the cylinder block.
3. Using a driver group to remove the oil seal from the housing.
4. Cleaning and applying compound to mating surfaces before installing a new oil seal and reattaching the flywheel housing with bolts and washers.
Caterpillar cat 428 d backhoe loader (prefix bxc) service repair manual (bxc0...ujdfjkkskmem
This document provides instructions for removing and installing various engine components on a Caterpillar 3054C engine, including:
- Lifters
- Camshaft and camshaft bearings
- Engine oil pan
- Piston cooling jets
The instructions include lists of required tools, step-by-step procedures, torque specifications, and cautions to keep components clean and properly support parts.
Caterpillar cat 320 d l excavator (prefix klm) service repair manual (klm0000...fujsjefjwekskemm
This document provides instructions for removing the crankshaft front seal from a Caterpillar C6.4 engine. The procedure involves using a slide hammer puller tool to remove the seal. Technicians are advised to keep all parts clean and free of contaminants to prevent premature wear. The instructions are part of a service manual for Caterpillar 320D and 320D L excavators.
Caterpillar cat 320 d lrr excavator (prefix eby) service repair manual (eby00...fjkskedmme
This document provides instructions for removing and installing various components of an excavator engine, including:
1. Removing and installing the flywheel housing, which requires using lifting straps and removing bolts.
2. Removing and installing the crankshaft pulley, which requires using a puller and tightening a nut.
3. Removing the crankshaft front seal using a slide hammer puller and installing a new seal with an installer tool.
Caterpillar cat 428 d backhoe loader (prefix bmt) service repair manual (bmt0...ujdfjkkskmem
The document provides instructions for removing and disassembling the transmission of a 428D backhoe loader. It lists the required tools and gives step-by-step details on removing the transmission, then disassembling its major components. These components include valve groups, filters, seals, shafts, and other internal parts. Proper cleaning and safety procedures are noted to prevent contamination when handling fluids.
Caterpillar cat 416 c backhoe loader (prefix 5yn) service repair manual (5yn0...fjsjejfksekmme
This document provides instructions for removing and installing a flywheel housing on a Caterpillar 416C backhoe loader engine. It describes using lifting brackets and bolts to remove the housing. For installation, it instructs to clean mating surfaces, position the housing on dowels, and install bolts while supporting the housing with lifting brackets. Torque specifications are provided for tightening bolts.
Caterpillar cat 436 c backhoe loader (prefix 1pr) service repair manual (1pr0...fusjejfskekfmsme
This document provides instructions for removing and installing the crankshaft pulley on a Caterpillar 3054 engine. It lists the required tools and describes the steps, which include removing the V-belts, taking out the three bolts holding the pulley, and installing the pulley using the bolts. Safety notices are provided to keep parts clean and contain fluids.
Caterpillar cat 320 d excavator (prefix jfz) service repair manual (jfz00001 ...fusjejedrfjskekem
The document provides instructions for removing and installing a flywheel housing on a Caterpillar 320D excavator. It describes removing the electric starting motor, flywheel, bolts and washers securing the housing. It notes the housing weighs approximately 29 kg. It also details installing a new oil seal during reinstallation and reinstalling removed components. The process is outlined in 6 steps for removal and 5 steps for installation.
Caterpillar cat 426 c backhoe loader (prefix 1cr) service repair manual (1cr0...fjjsefkskemmm
This document provides instructions for removing and installing a flywheel and crankshaft rear seal on a Caterpillar 3054 engine. It includes a list of required tools and illustrations showing the component locations. The removal procedure describes using a lifting device and removing bolts to take off the flywheel. The installation procedure explains heating the flywheel ring gear, positioning the flywheel and installing bolts with the specified torque. It also provides separate instructions for engines with 14-bolt or 10-bolt housings when removing and installing the crankshaft rear seal.
Caterpillar cat 428 d backhoe loader (prefix bns) service repair manual (bns0...uufjjdjkfkkskem
The document provides instructions for installing a transmission on a 428D backhoe loader. It describes using various tools to position the transmission and connect components. Fourteen bolts are installed to secure the transmission to the engine. Electrical connectors and fluid lines are then connected. Finally, inspection plates are installed and tools are removed upon completion.
Caterpillar cat 416 c backhoe loader (prefix 1xr) service repair manual (1xr0...fjsjejfksekmme
This document provides instructions for removing and installing a flywheel housing on a Caterpillar 3054 engine. The removal procedure involves supporting the engine, removing mounting bolts from the top and bottom of the housing, attaching lifting tools, and removing the housing. The installation procedure involves cleaning mating surfaces, positioning the housing on dowels in the cylinder block, and installing and tightening mounting bolts. Tools required include link brackets for lifting. Safety notices advise keeping parts clean and containing fluids.
Caterpillar cat 420 d backhoe loader (prefix bmc) service repair manual (bmc0...ujfjjskkemm
The document provides instructions for removing and installing a front tie rod on a 420D backhoe loader. It lists the required tools which include a transmission repair stand. The removal process first requires removing the front axle from the machine. Safety precautions are provided to release hydraulic pressure and ensure cool oil before removing any hydraulic components or lines.
This document provides instructions for removing and installing a flywheel, vibration damper, pulley, crankshaft rear seal, and flywheel housing on a 325C excavator with a 3126B engine. It describes the required tools and multi-step procedures for each component, including removing bolts, installing slide hammers, drilling holes, applying sealant, and checking runout after installation. Safety notices are included to keep parts clean and contain fluids properly.
This document provides instructions for removing and installing a flywheel, vibration damper, pulley, crankshaft rear seal, and flywheel housing on a 325C excavator with a 3126B engine. It describes the required tools and multi-step procedures for each component, including removing bolts, installing slide hammers, drilling holes, applying sealant, and checking runout after installation. Safety notices are included to keep parts clean and contain fluids properly.
The document provides instructions for removing and installing a flywheel housing on a 325C excavator. It details the required tools and safety notices, and outlines a multi-step procedure that includes removing bolts, taking care not to contaminate parts, and ensuring fluids are contained. Removal involves installing link brackets before taking off the remaining bolts and housing. Installation requires cleaning surfaces, applying sealant and thread lock compound, and torquing bolts to specification.
Caterpillar cat 325 c excavator (prefix bkt) service repair manual (bkt00001 ...cdfzxs
This document provides instructions for removing and installing various components of a 325C excavator engine, including:
- Removing and installing the flywheel, which involves using lifting tools and torque specifications.
- Removing the crankshaft rear seal, which requires drilling holes and using slide hammers and seal distorters.
- Installing the crankshaft rear seal using a seal installer tool.
- Procedures for removing and installing the flywheel housing and vibration damper/pulley, noting cleaning and torque requirements.
Caterpillar cat 325 c excavator (prefix bkt) service repair manual (bkt00001 ...jfjskekdhnejd
This document provides instructions for removing and installing various components of a 325C excavator engine, including:
- Removing and installing the flywheel, which involves using lifting tools and bolts.
- Removing the crankshaft rear seal, which requires drilling holes and using slide hammers and distorters.
- Installing the crankshaft rear seal using a seal installer.
- Procedures for removing and installing the flywheel housing, vibration damper, and pulley are also provided. Tools are listed and safety notices are included.
Caterpillar cat 325 c excavator (prefix bkt) service repair manual (bkt00001 ...fjsekkdmme
This document provides instructions for removing and installing various engine components on a Caterpillar 325C excavator, including:
- Removing and installing the flywheel, flywheel housing, crankshaft rear seal, vibration damper and pulley.
- Detailed steps and required tools are given for each procedure, with illustrations to identify the parts. Precautions are noted to keep parts clean and contain fluids properly.
This document provides instructions for removing and installing various components of a 325C excavator engine, including:
- Removing and installing the flywheel, using link brackets and guide studs.
- Removing the crankshaft rear seal using a drill bit, slide hammer, and distorter rings.
- Installing the crankshaft rear seal with a seal installer.
- Removing and installing the flywheel housing, which weighs approximately 32 kg. Link brackets and sealant are used.
- Removing the vibration damper and pulley by removing bolts and spacers.
This document provides instructions for removing and installing various components of the crankshaft and flywheel housing on a 325C Excavator. It describes:
1) How to remove the flywheel using link brackets and guide studs.
2) Procedures for removing the crankshaft rear seal using a drill bit, slide hammer, and distorter rings.
3) Installing the crankshaft rear seal with a seal installer.
4) Removing and installing the crankshaft rear seal carrier after removing the flywheel housing.
5) Removing the flywheel housing by fastening link brackets and removing bolts.
This document provides instructions for removing and installing various components of the crankshaft and flywheel housing on a 325C Excavator. It describes:
1) How to remove the flywheel using link brackets and guide studs.
2) Procedures for removing the crankshaft rear seal using a drill bit, slide hammer, and distorter rings.
3) Installing the crankshaft rear seal with a seal installer.
4) Removing and installing the rear seal carrier and flywheel housing.
This document provides instructions for removing and installing various components of the crankshaft and flywheel housing on a 325C Excavator. It describes how to remove and install the flywheel, crankshaft rear seal, rear seal carrier, and flywheel housing. The procedures include lists of required tools and step-by-step instructions describing how to remove each bolted component and reinstall with new seals, gaskets, and threadlock compound as needed.
This document provides instructions for removing and installing various components of a 325C excavator engine, including:
- Removing and installing the flywheel, using link brackets and guide studs.
- Removing the crankshaft rear seal using a drill bit, slide hammer, and distorter rings.
- Installing the crankshaft rear seal with a seal installer.
- Removing and installing the flywheel housing, which weighs approximately 32 kg. Link brackets and sealant are used.
- Removing the vibration damper and pulley by removing bolts and spacers.
This document provides instructions for removing and installing various components of a 325C excavator engine, including:
- Removing and installing the flywheel, using link brackets and guide studs.
- Removing the crankshaft rear seal using a drill bit, slide hammer, and distorter rings.
- Installing the crankshaft rear seal with a seal installer.
- Removing and installing the flywheel housing, which weighs approximately 32 kg. Link brackets and sealant are used.
- Removing the vibration damper and pulley by removing bolts and spacers.
Caterpillar cat 325 c excavator (prefix bkt) service repair manual (bkt00001 ...idkkdkmdm
This document provides instructions for removing and installing various components of the crankshaft and flywheel housing on a 325C Excavator. It describes:
1) How to remove the flywheel using link brackets and guide studs.
2) Procedures for removing the crankshaft rear seal using a drill bit, slide hammer, and distorter rings.
3) Installing the crankshaft rear seal with a seal installer.
4) Removing and installing the rear seal carrier and flywheel housing.
This document provides instructions for removing and installing various components of a 325C excavator engine, including:
- Removing and installing the flywheel, using link brackets and guide studs.
- Removing the crankshaft rear seal using a drill bit, slide hammer, and distorter rings.
- Installing the crankshaft rear seal with a seal installer.
- Removing and installing the flywheel housing, which weighs approximately 32 kg. Link brackets and sealant are used.
- Removing the vibration damper and pulley by removing bolts and spacers.
This document provides instructions for removing and installing various components of a 325C excavator engine, including:
- Removing and installing the flywheel, using link brackets and guide studs.
- Removing the crankshaft rear seal using a drill bit, slide hammer, and distorter rings.
- Installing the crankshaft rear seal with a seal installer.
- Removing and installing the flywheel housing, which weighs approximately 32 kg. Link brackets and sealant are used.
- Removing the vibration damper and pulley by removing bolts and spacers.
Caterpillar cat 416 c backhoe loader (prefix 5yn) service repair manual (5yn0...fjsjejfksekmme
This document provides instructions for removing and installing a flywheel housing on a Caterpillar 416C backhoe loader engine. It describes using lifting brackets and bolts to remove the housing. For installation, it instructs to clean mating surfaces, position the housing on dowels, and install bolts while supporting the housing with lifting brackets. Torque specifications are provided for tightening bolts.
Caterpillar cat 436 c backhoe loader (prefix 1pr) service repair manual (1pr0...fusjejfskekfmsme
This document provides instructions for removing and installing the crankshaft pulley on a Caterpillar 3054 engine. It lists the required tools and describes the steps, which include removing the V-belts, taking out the three bolts holding the pulley, and installing the pulley using the bolts. Safety notices are provided to keep parts clean and contain fluids.
Caterpillar cat 320 d excavator (prefix jfz) service repair manual (jfz00001 ...fusjejedrfjskekem
The document provides instructions for removing and installing a flywheel housing on a Caterpillar 320D excavator. It describes removing the electric starting motor, flywheel, bolts and washers securing the housing. It notes the housing weighs approximately 29 kg. It also details installing a new oil seal during reinstallation and reinstalling removed components. The process is outlined in 6 steps for removal and 5 steps for installation.
Caterpillar cat 426 c backhoe loader (prefix 1cr) service repair manual (1cr0...fjjsefkskemmm
This document provides instructions for removing and installing a flywheel and crankshaft rear seal on a Caterpillar 3054 engine. It includes a list of required tools and illustrations showing the component locations. The removal procedure describes using a lifting device and removing bolts to take off the flywheel. The installation procedure explains heating the flywheel ring gear, positioning the flywheel and installing bolts with the specified torque. It also provides separate instructions for engines with 14-bolt or 10-bolt housings when removing and installing the crankshaft rear seal.
Caterpillar cat 428 d backhoe loader (prefix bns) service repair manual (bns0...uufjjdjkfkkskem
The document provides instructions for installing a transmission on a 428D backhoe loader. It describes using various tools to position the transmission and connect components. Fourteen bolts are installed to secure the transmission to the engine. Electrical connectors and fluid lines are then connected. Finally, inspection plates are installed and tools are removed upon completion.
Caterpillar cat 416 c backhoe loader (prefix 1xr) service repair manual (1xr0...fjsjejfksekmme
This document provides instructions for removing and installing a flywheel housing on a Caterpillar 3054 engine. The removal procedure involves supporting the engine, removing mounting bolts from the top and bottom of the housing, attaching lifting tools, and removing the housing. The installation procedure involves cleaning mating surfaces, positioning the housing on dowels in the cylinder block, and installing and tightening mounting bolts. Tools required include link brackets for lifting. Safety notices advise keeping parts clean and containing fluids.
Caterpillar cat 420 d backhoe loader (prefix bmc) service repair manual (bmc0...ujfjjskkemm
The document provides instructions for removing and installing a front tie rod on a 420D backhoe loader. It lists the required tools which include a transmission repair stand. The removal process first requires removing the front axle from the machine. Safety precautions are provided to release hydraulic pressure and ensure cool oil before removing any hydraulic components or lines.
This document provides instructions for removing and installing a flywheel, vibration damper, pulley, crankshaft rear seal, and flywheel housing on a 325C excavator with a 3126B engine. It describes the required tools and multi-step procedures for each component, including removing bolts, installing slide hammers, drilling holes, applying sealant, and checking runout after installation. Safety notices are included to keep parts clean and contain fluids properly.
This document provides instructions for removing and installing a flywheel, vibration damper, pulley, crankshaft rear seal, and flywheel housing on a 325C excavator with a 3126B engine. It describes the required tools and multi-step procedures for each component, including removing bolts, installing slide hammers, drilling holes, applying sealant, and checking runout after installation. Safety notices are included to keep parts clean and contain fluids properly.
The document provides instructions for removing and installing a flywheel housing on a 325C excavator. It details the required tools and safety notices, and outlines a multi-step procedure that includes removing bolts, taking care not to contaminate parts, and ensuring fluids are contained. Removal involves installing link brackets before taking off the remaining bolts and housing. Installation requires cleaning surfaces, applying sealant and thread lock compound, and torquing bolts to specification.
Caterpillar cat 325 c excavator (prefix bkt) service repair manual (bkt00001 ...cdfzxs
This document provides instructions for removing and installing various components of a 325C excavator engine, including:
- Removing and installing the flywheel, which involves using lifting tools and torque specifications.
- Removing the crankshaft rear seal, which requires drilling holes and using slide hammers and seal distorters.
- Installing the crankshaft rear seal using a seal installer tool.
- Procedures for removing and installing the flywheel housing and vibration damper/pulley, noting cleaning and torque requirements.
Caterpillar cat 325 c excavator (prefix bkt) service repair manual (bkt00001 ...jfjskekdhnejd
This document provides instructions for removing and installing various components of a 325C excavator engine, including:
- Removing and installing the flywheel, which involves using lifting tools and bolts.
- Removing the crankshaft rear seal, which requires drilling holes and using slide hammers and distorters.
- Installing the crankshaft rear seal using a seal installer.
- Procedures for removing and installing the flywheel housing, vibration damper, and pulley are also provided. Tools are listed and safety notices are included.
Caterpillar cat 325 c excavator (prefix bkt) service repair manual (bkt00001 ...fjsekkdmme
This document provides instructions for removing and installing various engine components on a Caterpillar 325C excavator, including:
- Removing and installing the flywheel, flywheel housing, crankshaft rear seal, vibration damper and pulley.
- Detailed steps and required tools are given for each procedure, with illustrations to identify the parts. Precautions are noted to keep parts clean and contain fluids properly.
This document provides instructions for removing and installing various components of a 325C excavator engine, including:
- Removing and installing the flywheel, using link brackets and guide studs.
- Removing the crankshaft rear seal using a drill bit, slide hammer, and distorter rings.
- Installing the crankshaft rear seal with a seal installer.
- Removing and installing the flywheel housing, which weighs approximately 32 kg. Link brackets and sealant are used.
- Removing the vibration damper and pulley by removing bolts and spacers.
This document provides instructions for removing and installing various components of the crankshaft and flywheel housing on a 325C Excavator. It describes:
1) How to remove the flywheel using link brackets and guide studs.
2) Procedures for removing the crankshaft rear seal using a drill bit, slide hammer, and distorter rings.
3) Installing the crankshaft rear seal with a seal installer.
4) Removing and installing the crankshaft rear seal carrier after removing the flywheel housing.
5) Removing the flywheel housing by fastening link brackets and removing bolts.
This document provides instructions for removing and installing various components of the crankshaft and flywheel housing on a 325C Excavator. It describes:
1) How to remove the flywheel using link brackets and guide studs.
2) Procedures for removing the crankshaft rear seal using a drill bit, slide hammer, and distorter rings.
3) Installing the crankshaft rear seal with a seal installer.
4) Removing and installing the rear seal carrier and flywheel housing.
This document provides instructions for removing and installing various components of the crankshaft and flywheel housing on a 325C Excavator. It describes how to remove and install the flywheel, crankshaft rear seal, rear seal carrier, and flywheel housing. The procedures include lists of required tools and step-by-step instructions describing how to remove each bolted component and reinstall with new seals, gaskets, and threadlock compound as needed.
This document provides instructions for removing and installing various components of a 325C excavator engine, including:
- Removing and installing the flywheel, using link brackets and guide studs.
- Removing the crankshaft rear seal using a drill bit, slide hammer, and distorter rings.
- Installing the crankshaft rear seal with a seal installer.
- Removing and installing the flywheel housing, which weighs approximately 32 kg. Link brackets and sealant are used.
- Removing the vibration damper and pulley by removing bolts and spacers.
This document provides instructions for removing and installing various components of a 325C excavator engine, including:
- Removing and installing the flywheel, using link brackets and guide studs.
- Removing the crankshaft rear seal using a drill bit, slide hammer, and distorter rings.
- Installing the crankshaft rear seal with a seal installer.
- Removing and installing the flywheel housing, which weighs approximately 32 kg. Link brackets and sealant are used.
- Removing the vibration damper and pulley by removing bolts and spacers.
Caterpillar cat 325 c excavator (prefix bkt) service repair manual (bkt00001 ...idkkdkmdm
This document provides instructions for removing and installing various components of the crankshaft and flywheel housing on a 325C Excavator. It describes:
1) How to remove the flywheel using link brackets and guide studs.
2) Procedures for removing the crankshaft rear seal using a drill bit, slide hammer, and distorter rings.
3) Installing the crankshaft rear seal with a seal installer.
4) Removing and installing the rear seal carrier and flywheel housing.
This document provides instructions for removing and installing various components of a 325C excavator engine, including:
- Removing and installing the flywheel, using link brackets and guide studs.
- Removing the crankshaft rear seal using a drill bit, slide hammer, and distorter rings.
- Installing the crankshaft rear seal with a seal installer.
- Removing and installing the flywheel housing, which weighs approximately 32 kg. Link brackets and sealant are used.
- Removing the vibration damper and pulley by removing bolts and spacers.
This document provides instructions for removing and installing various components of a 325C excavator engine, including:
- Removing and installing the flywheel, using link brackets and guide studs.
- Removing the crankshaft rear seal using a drill bit, slide hammer, and distorter rings.
- Installing the crankshaft rear seal with a seal installer.
- Removing and installing the flywheel housing, which weighs approximately 32 kg. Link brackets and sealant are used.
- Removing the vibration damper and pulley by removing bolts and spacers.
This document provides instructions for removing and installing various components of a 325C excavator engine, including:
- Removing and installing the flywheel, using link brackets and guide studs.
- Removing the crankshaft rear seal using a drill bit, slide hammer, and distorter rings.
- Installing the crankshaft rear seal with a seal installer.
- Removing and installing the flywheel housing, which weighs approximately 32 kg. Link brackets and sealant are used.
- Removing the vibration damper and pulley by removing bolts and spacers.
This document provides instructions for removing and installing various components of the crankshaft and flywheel housing on a 325C Excavator. It describes how to remove and install the flywheel, crankshaft rear seal, rear seal carrier, and flywheel housing. The procedures include lists of required tools and step-by-step instructions describing how to remove each component and install the replacement parts. Safety notices are provided to keep parts clean and contain fluids appropriately during the repair work.
This document provides instructions for removing and installing various components of a 325C excavator engine, including:
- Removing and installing the flywheel, using link brackets and guide studs.
- Removing the crankshaft rear seal using a drill bit, slide hammer, and distorter rings.
- Installing the crankshaft rear seal with a seal installer.
- Removing and installing the flywheel housing, which weighs approximately 32 kg. Link brackets and sealant are used.
- Removing the vibration damper and pulley by removing bolts and spacers.
The document provides instructions for removing and installing a flywheel housing on a 325C excavator with a 3126B engine. It describes the required tools and safety notices, then outlines the step-by-step removal and installation procedures which include removing bolts, using lifting brackets, cleaning parts, applying sealant, and installing bolts with thread lock compound.
This document provides instructions for removing and installing a flywheel housing on a 325C excavator with a 3126B engine. It describes the required tools and safety precautions and gives a step-by-step process that includes removing bolts and installing sealant. Proper installation of O-rings and cleaning surfaces are emphasized to prevent leaks. Flywheel removal and installation procedures are referenced.
Similar to Caterpillar cat 325 c excavator (prefix bla) service repair manual (bla00001 and up) (20)
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2. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 325C EXCAVATOR BLA
Configuration: ISJ HEX COMMONALITY CHART BLA00001-UP (MACHINE)
Disassembly and Assembly
3126B Engines for Caterpillar Built Machines
Media Number -SENR9581-06 Publication Date -01/08/2018 Date Updated -17/08/2018
i01980480
Flywheel - Remove and Install
SMCS - 1156-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7573 Link Bracket 2
B FT2712 Guide Stud 2
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3. Illustration 1 g01026562
1. Install Tooling (A) on the flywheel. Fasten a suitable lifting device to the flywheel. The
weight of flywheel (1) is approximately 23 kg (50 lb).
2. Remove two bolts and install Tooling (B). Remove the remaining bolts.
3. Remove flywheel (1).
4. Place the flywheel on a wood block. Use a hammer and a punch in order to remove the
flywheel ring gear.
Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
A 138-7573 Link Bracket 2
B FT2712 Guide Stud 2
C 9S-3263 Thread Lock Compound 1
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4. Illustration 2 g01026562
1. Raise the temperature of the flywheel ring gear. Do not use a torch to heat the flywheel ring
gear. Position the flywheel ring gear on the flywheel with the part number toward the
crankshaft.
2. Use a suitable lifting device to position flywheel (1) on Tooling (B). The weight of flywheel
(1) is approximately 23 kg (50 lb).
3. Apply Tooling (C) to the threads of the bolts. Install the bolts. Remove Tooling (B) and
install the remaining bolts.
4. Tighten the bolts evenly to a torque of 120 ± 20 N·m (90 ± 15 lb ft).
5. Check the flywheel runout. Refer to Testing and Adjusting, "Flywheel - Inspect" for the
correct procedure.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
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5. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 325C EXCAVATOR BLA
Configuration: ISJ HEX COMMONALITY CHART BLA00001-UP (MACHINE)
Disassembly and Assembly
3126B Engines for Caterpillar Built Machines
Media Number -SENR9581-06 Publication Date -01/08/2018 Date Updated -17/08/2018
i01980554
Crankshaft Rear Seal - Remove
SMCS - 1161-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1U-8145 Drill Bit 1
B 1U-7600 Slide Hammer Puller Gp 1
C 4C-4869 Distorter Ring 1
D 5P-7312 Seal Distorter 1
Start By:
a. Remove the flywheel. Refer to Disassembly and Assembly, "Flywheel - Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Use Tooling (A) to drill three evenly spaced holes in the crankshaft rear seal.
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6. Illustration 1 g00989088
2. Carefully remove crankshaft rear seal (1) by alternating the position of Tooling (B) from
hole to hole. This will allow crankshaft rear seal (1) to be removed evenly without damage
to the rear flange surface of the crankshaft.
Note: New engines from the factory do not have a wear sleeve. Engines with seals that have
been replaced will be equipped with a wear sleeve. If the crankshaft of the engine is
equipped with a wear sleeve, refer to Disassembly and Assembly, "Crankshaft Wear Sleeve
(Rear) - Remove" in order to remove the wear sleeve.
3. Use Tooling (C) and Tooling (D) to remove the wear sleeve (if equipped).
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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7. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 325C EXCAVATOR BLA
Configuration: ISJ HEX COMMONALITY CHART BLA00001-UP (MACHINE)
Disassembly and Assembly
3126B Engines for Caterpillar Built Machines
Media Number -SENR9581-06 Publication Date -01/08/2018 Date Updated -17/08/2018
i01980581
Crankshaft Rear Seal - Install
SMCS - 1161-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
E 1U-7598 Seal Installer Gp 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Note: Replacement rear seals are supplied with a wear sleeve. This wear sleeve must be installed
with the rear seal. New engines from the factory do not have a wear sleeve. Do not install the rear
seal if any of the following conditions exist:
• The crankshaft rear seal has been separated from the wear sleeve.
• The rear seal group appears to be damaged.
• The crankshaft rear seal has been lubricated. The seal is designed to be installed dry.
1. Ensure that the rear of the crankshaft is thoroughly clean and dry prior to the installation of
the crankshaft rear seal.
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8. Illustration 1 g01026625
Typical example
2. Use Tooling (E) to install crankshaft rear seal (1).
End By:
a. Install the flywheel. Refer to Disassembly and Assembly, "Flywheel - Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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9. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 325C EXCAVATOR BLA
Configuration: ISJ HEX COMMONALITY CHART BLA00001-UP (MACHINE)
Disassembly and Assembly
3126B Engines for Caterpillar Built Machines
Media Number -SENR9581-06 Publication Date -01/08/2018 Date Updated -17/08/2018
i01987820
Crankshaft Rear Seal Carrier - Remove and Install
SMCS - 1161-010-C3
Removal Procedure
Start By:
a. Remove the flywheel housing. Refer to Disassembly and Assembly, "Flywheel Housing -
Remove and Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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10. Illustration 1 g01027007
1. Remove bolts (1).
2. Remove rear seal carrier (2).
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-8440 Component Cleaner
B 169-5464 Quick Cure Primer
C 1U-8846 Gasket Sealant
D 9S-3263 Thread Lock Compound
NOTICE
Keep all parts clean from contaminants.
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11. Contaminants may cause rapid wear and shortened component life.
Illustration 2 g01027007
1. Clean the joint face of rear seal carrier (2) and the cylinder block with Tooling (A).
2. Apply Tooling (B) to the joint face of rear seal carrier (2). Allow the primer to air dry for
three to five minutes.
Note: Tooling (C) is used on the joint face of rear seal carrier (2). Do not allow the sealant
to get into the oil passage in the mounting face of the cylinder block.
3. Apply Tooling (C) to the joint face of rear seal carrier (2). Spread the sealant uniformly.
Rear seal carrier (2) must be installed within ten minutes of application of the sealant.
4. Position rear seal carrier (2) on the dowels in the rear of the cylinder block.
5. Apply Tooling (D) on the threads of bolts (1). Install bolts (1) that hold rear seal carrier (2)
to the cylinder block.
End By:
a. Install the flywheel housing. Refer to Disassembly and Assembly, "Flywheel Housing -
Remove and Install".
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12. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 325C EXCAVATOR BLA
Configuration: ISJ HEX COMMONALITY CHART BLA00001-UP (MACHINE)
Disassembly and Assembly
3126B Engines for Caterpillar Built Machines
Media Number -SENR9581-06 Publication Date -01/08/2018 Date Updated -17/08/2018
i04855211
Flywheel Housing - Remove and Install
SMCS - 1157-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7573 Link Bracket 2
Start By:
a. Remove the flywheel. Refer to Disassembly and Assembly, "Flywheel - Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
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13. Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
Illustration 1 g01011885
1. Fasten Tooling (A) and a suitable lifting device to flywheel housing (1).
2. Remove bolts (2) and bolt (3) that fastens flywheel housing (1) to the cylinder block.
3. Remove flywheel housing (1). The weight of flywheel housing (1) is approximately 32 kg
(70 lb).
Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
A 138-7573 Link Bracket 2
B 1U-8846 Gasket Sealant 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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14. Illustration 2 g00740507
Correct installation of O-ring seal (3). Do not install the O-ring seal in location (4).
Note: On wet flywheel housings that have rear seal carriers, ensure that the O-ring seal (3)
is installed properly. Improper installation will result in leakage of torque converter oil
between the flywheel housing and the cylinder block.
Note: Ensure that the mating surface of the flywheel housing and the mounting face of the
cylinder block are thoroughly clean.
1. Apply Tooling (B) to the entire mounting face of the flywheel housing prior to installation.
Illustration 3 g01011885
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15. 2. Fasten Tooling (A) and a suitable lifting device to flywheel housing (1). Position flywheel
housing (1) on the cylinder block. The weight of flywheel housing (1) is approximately
32 kg (70 lb).
3. Install bolts (2) and bolt (3) that fastens flywheel housing (1) to the cylinder block.
4. Remove Tooling (A) and the hoist from flywheel housing (1).
5. Check the flywheel housing runout. Refer to the Systems Operation/Testing and Adjusting,
"Flywheel and Flywheel Housing".
End By:
a. Install the flywheel. Refer to Disassembly and Assembly, "Flywheel - Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
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16. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 325C EXCAVATOR BLA
Configuration: ISJ HEX COMMONALITY CHART BLA00001-UP (MACHINE)
Disassembly and Assembly
3126B Engines for Caterpillar Built Machines
Media Number -SENR9581-06 Publication Date -01/08/2018 Date Updated -17/08/2018
i02370081
Vibration Damper and Pulley - Remove and Install
SMCS - 1205-010
Removal Procedure
Illustration 1 g00612677
1. Remove bolts (2), crankshaft vibration damper (1), and the spacers from the crankshaft
pulley.
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17. Illustration 2 g00612684
2. Remove belt (3). Refer to Operation and Maintenance Manual, "Belt - Inspect".
3. Remove bolts (4).
4. Remove crankshaft pulley (5).
Installation Procedure
Illustration 3 g00612684
1. Position crankshaft pulley (5) on the crankshaft. Install bolts (4) and tighten the bolts to a
torque of 160 ± 30 N·m (118 ± 22 lb ft).
2. Install belt (3). Refer to Operation and Maintenance Manual, "Belt - Inspect".
Note: Check the alignment marks on the rubber vibration dampers for proper alignment.
The rubber vibration damper should be replaced if the rubber vibration damper is out of
alignment. Refer to Specifications, "Vibration Damper".
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18. Illustration 4 g00612677
3. Install the spacers and crankshaft vibration damper (1). Install bolts (2) and tighten to a
torque of 55 ± 10 N·m (40 ± 7 lb ft).
4. Adjust the tension of the belt. Refer to Specifications, "Belt Tension Chart".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Tue May 19 10:35:18 UTC+0800 2020
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19. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 325C EXCAVATOR BLA
Configuration: ISJ HEX COMMONALITY CHART BLA00001-UP (MACHINE)
Disassembly and Assembly
3126B Engines for Caterpillar Built Machines
Media Number -SENR9581-06 Publication Date -01/08/2018 Date Updated -17/08/2018
i01982085
Crankshaft Front Seal - Remove
SMCS - 1160-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1U-7600 Slide Hammer Puller 1
B 1U-8145 Drill Bit 1
Start By:
a. Remove the vibration damper and the pulley. Refer to Disassembly and Assembly,
"Vibration Damper and Pulley - Remove and Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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20. Illustration 1 g00989224
1. Use Tooling (B) and carefully drill three evenly spaced holes in crankshaft front seal (1).
2. Alternate between the drilled holes and use Tooling (A) to remove crankshaft front seal (1).
Copyright 1993 - 2020 Caterpillar Inc.
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21. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 325C EXCAVATOR BLA
Configuration: ISJ HEX COMMONALITY CHART BLA00001-UP (MACHINE)
Disassembly and Assembly
3126B Engines for Caterpillar Built Machines
Media Number -SENR9581-06 Publication Date -01/08/2018 Date Updated -17/08/2018
i01982092
Crankshaft Front Seal - Install
SMCS - 1160-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
C 1U-7430 Front Seal Installer 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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22. Illustration 1 g00989228
1. Use Tooling (C) to install crankshaft front seal (1).
Note: The crankshaft seal is designed to be installed dry.
End By:
a. Install the vibration damper and the pulley. Refer to Disassembly and Assembly, "Vibration
Damper and Pulley - Remove and Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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23. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
24. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 325C EXCAVATOR BLA
Configuration: ISJ HEX COMMONALITY CHART BLA00001-UP (MACHINE)
Disassembly and Assembly
3126B Engines for Caterpillar Built Machines
Media Number -SENR9581-06 Publication Date -01/08/2018 Date Updated -17/08/2018
i01379367
Front Cover - Remove
SMCS - 1166-011
Removal Procedure
Start By:
a. Remove the alternator. Refer to Disassembly and Assembly, "Alternator - Remove and
Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
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25. Illustration 1 g00728351
1. Remove four bolts (1) that fasten bracket (2) on the front of the engine.
Illustration 2 g00728369
2. Remove the bolts (3) and front cover (4) from the front housing.
Copyright 1993 - 2020 Caterpillar Inc.
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26. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 325C EXCAVATOR BLA
Configuration: ISJ HEX COMMONALITY CHART BLA00001-UP (MACHINE)
Disassembly and Assembly
3126B Engines for Caterpillar Built Machines
Media Number -SENR9581-06 Publication Date -01/08/2018 Date Updated -17/08/2018
i01379400
Front Cover - Install
SMCS - 1166-012
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Note: The rear face of the cover and the front face of the housing must be clean.
1. Inspect the condition of the housing cover gasket. Replace the gasket, if necessary.
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