This document provides instructions for removing and installing exhaust manifolds, inlet manifolds, and inlet and exhaust valves on a 325B L excavator powered by a 3116 engine. The procedures include removing mounting bolts and studs, disconnecting related components, installing new gaskets, and tightening fasteners to specified torques. Required tools are listed for each job. Technicians are advised to keep components clean and contain fluids properly during disassembly and reassembly.
Caterpillar cat 325 b l excavator (prefix 4ds) service repair manual (4ds0000...fjjskekdmme
This document provides instructions for removing and installing an exhaust manifold on a 325B L excavator powered by a 3116 engine. The removal procedure involves removing bolts and gaskets from the cylinder head assembly. The installation procedure specifies applying anti-seize compound to mounting studs and high temperature sealer if the manifold has multiple pieces, installing new gaskets, and tightening bolts to the specified torques. Tools required are also listed.
This document provides instructions for removing and installing an exhaust manifold, inlet manifold, valves, and valve guides on a 325-A excavator powered by a 3116 engine. The procedures include removing bolts and studs, applying anti-seize compound and sealer, installing gaskets and torque specifications. Tools required are also listed.
Caterpillar cat 325 track type excavator (prefix 8 jg) service repair manual ...JayHaines2
This document provides instructions for removing and installing an exhaust manifold on a 325-A excavator. The removal procedure involves removing bolts and gaskets from the cylinder head assembly. The installation procedure describes applying anti-seize compound, installing mounting studs and bolts, and tightening to the specified torques. Tools required include an anti-seize compound and high temperature sealer.
Caterpillar cat 325 a fm l excavator (prefix 7 lm) service repair manual (7lm...JayHaines2
This document provides instructions for removing and installing an exhaust manifold, inlet manifold, valves, and valve guides on a 325-A FM L EXCAVATOR 7LM. The procedures include removing bolts and studs, applying anti-seize compound and sealer, installing gaskets and locking tabs, and torquing bolts to the specified values. Tools required are also listed. The document contains illustrations to supplement the written instructions.
This document provides instructions for removing and installing exhaust manifold, inlet manifold, valves, and valve guides on Caterpillar 325, 325L, and 325LN excavator models powered by a 3116 engine. The procedures include removing mounting bolts and studs, applying anti-seize compound, installing new gaskets, and tightening fasteners to specified torques. Tools required are also listed.
Caterpillar cat 325 b ln excavator (prefix 4ds) service repair manual (4ds000...fjjskekdmme
This document provides instructions for removing and installing an exhaust manifold on a 325B L & 325B LN excavator powered by a 3116 engine. The removal procedure involves removing bolts and gaskets from the cylinder head assembly. The installation procedure specifies applying anti-seize compound to mounting studs and bolts, installing new gaskets, and tightening bolts to the specified torques. Tools and torque specifications are provided. Safety notices are also included to keep parts clean and contain fluids.
Caterpillar cat 325 l excavator (prefix 2sk) service repair manual (2sk00001 ...jdfjskekmdme
This document provides instructions for removing and installing exhaust manifold, inlet manifold, valves, and valve guides on Caterpillar 325, 325L, and 325LN excavator models powered by a 3116 engine. The procedures include removing mounting bolts and studs, applying anti-seize compound, installing new gaskets, and tightening fasteners to the specified torques. Tools required are also listed.
This document provides instructions for removing and installing exhaust manifolds and inlet and exhaust valves on 325, 325L, and 325LN excavator models powered by a 3116 engine. It describes removing the bolts and gaskets from the exhaust manifold and cylinder head, and installing new gaskets and bolts. It also details removing the inlet manifold bolts and gaskets, and reinstalling with new gaskets. Finally, it explains using a valve spring compressor tool to remove the inlet and exhaust valves, springs, retainers and seals from the cylinder head.
Caterpillar cat 325 b l excavator (prefix 4ds) service repair manual (4ds0000...fjjskekdmme
This document provides instructions for removing and installing an exhaust manifold on a 325B L excavator powered by a 3116 engine. The removal procedure involves removing bolts and gaskets from the cylinder head assembly. The installation procedure specifies applying anti-seize compound to mounting studs and high temperature sealer if the manifold has multiple pieces, installing new gaskets, and tightening bolts to the specified torques. Tools required are also listed.
This document provides instructions for removing and installing an exhaust manifold, inlet manifold, valves, and valve guides on a 325-A excavator powered by a 3116 engine. The procedures include removing bolts and studs, applying anti-seize compound and sealer, installing gaskets and torque specifications. Tools required are also listed.
Caterpillar cat 325 track type excavator (prefix 8 jg) service repair manual ...JayHaines2
This document provides instructions for removing and installing an exhaust manifold on a 325-A excavator. The removal procedure involves removing bolts and gaskets from the cylinder head assembly. The installation procedure describes applying anti-seize compound, installing mounting studs and bolts, and tightening to the specified torques. Tools required include an anti-seize compound and high temperature sealer.
Caterpillar cat 325 a fm l excavator (prefix 7 lm) service repair manual (7lm...JayHaines2
This document provides instructions for removing and installing an exhaust manifold, inlet manifold, valves, and valve guides on a 325-A FM L EXCAVATOR 7LM. The procedures include removing bolts and studs, applying anti-seize compound and sealer, installing gaskets and locking tabs, and torquing bolts to the specified values. Tools required are also listed. The document contains illustrations to supplement the written instructions.
This document provides instructions for removing and installing exhaust manifold, inlet manifold, valves, and valve guides on Caterpillar 325, 325L, and 325LN excavator models powered by a 3116 engine. The procedures include removing mounting bolts and studs, applying anti-seize compound, installing new gaskets, and tightening fasteners to specified torques. Tools required are also listed.
Caterpillar cat 325 b ln excavator (prefix 4ds) service repair manual (4ds000...fjjskekdmme
This document provides instructions for removing and installing an exhaust manifold on a 325B L & 325B LN excavator powered by a 3116 engine. The removal procedure involves removing bolts and gaskets from the cylinder head assembly. The installation procedure specifies applying anti-seize compound to mounting studs and bolts, installing new gaskets, and tightening bolts to the specified torques. Tools and torque specifications are provided. Safety notices are also included to keep parts clean and contain fluids.
Caterpillar cat 325 l excavator (prefix 2sk) service repair manual (2sk00001 ...jdfjskekmdme
This document provides instructions for removing and installing exhaust manifold, inlet manifold, valves, and valve guides on Caterpillar 325, 325L, and 325LN excavator models powered by a 3116 engine. The procedures include removing mounting bolts and studs, applying anti-seize compound, installing new gaskets, and tightening fasteners to the specified torques. Tools required are also listed.
This document provides instructions for removing and installing exhaust manifolds and inlet and exhaust valves on 325, 325L, and 325LN excavator models powered by a 3116 engine. It describes removing the bolts and gaskets from the exhaust manifold and cylinder head, and installing new gaskets and bolts. It also details removing the inlet manifold bolts and gaskets, and reinstalling with new gaskets. Finally, it explains using a valve spring compressor tool to remove the inlet and exhaust valves, springs, retainers and seals from the cylinder head.
This document provides instructions for removing and installing exhaust manifold, inlet manifold, valves, and valve guides on Caterpillar 325, 325L, and 325LN excavator models powered by a 3116 engine. The procedures include removing mounting bolts and studs, applying anti-seize compound, installing new gaskets, and tightening fasteners to specified torques. Tools required are also listed.
Caterpillar cat 325 l excavator (prefix 2sk) service repair manual (2sk00001 ...cdfzxs
This document provides instructions for removing and installing exhaust manifolds and inlet and exhaust valves on 325, 325L, and 325LN excavator models powered by a 3116 engine. It describes removing the bolts and gaskets from the exhaust manifold and cylinder head, and installing new gaskets and bolts. It also details removing the inlet manifold bolts and gaskets, and reinstalling with new gaskets. Finally, it explains using a valve spring compressor tool to remove inlet and exhaust valves, springs, retainers, and seals from the cylinder head.
This document provides instructions for removing and installing exhaust manifolds and inlet and exhaust valves on 325, 325L, and 325LN excavator models powered by a 3116 engine. It describes removing the bolts and gaskets from the exhaust manifold and cylinder head, and installing new gaskets and bolts. It also details removing the inlet manifold bolts and gaskets, and reinstalling with new gaskets. Finally, it explains using a valve spring compressor tool to remove inlet and exhaust valves, springs, retainers, and seals from the cylinder head.
This document provides instructions for removing and installing exhaust manifold, inlet manifold, valves, and valve guides on Caterpillar 325, 325L, and 325LN excavator models powered by a 3116 engine. The procedures include removing mounting bolts and studs, applying anti-seize compound, installing new gaskets, and tightening fasteners to the specified torques. Tools required are also listed.
Caterpillar cat 325 l excavator (prefix 2sk) service repair manual (2sk00001 ...hfjsekekmmd
This document provides instructions for removing and installing exhaust manifold, inlet manifold, valves, and valve guides on Caterpillar 325, 325L, and 325LN excavator models powered by a 3116 engine. The procedures include removing mounting bolts and studs, applying anti-seize compound, installing new gaskets, and tightening fasteners to the specified torques. Tools required are also listed.
This document provides instructions for removing and installing exhaust manifold, inlet manifold, valves, and valve guides on Caterpillar 325, 325L, and 325LN excavator models powered by a 3116 engine. The procedures include removing mounting bolts and studs, applying anti-seize compound, installing new gaskets, and tightening fasteners to the specified torques. Tools required are also listed.
This document provides instructions for removing and installing exhaust manifold, inlet manifold, valves, and valve guides on a Caterpillar 325 excavator. The removal and installation procedures include disconnecting relevant components, removing mounting hardware, and replacing gaskets. Precautions are listed to prevent contamination and contain fluids. Required tools are also identified.
This document provides instructions for removing and installing exhaust manifold, inlet manifold, valves, and valve guides on a Caterpillar 325 excavator. The removal and installation procedures include disconnecting relevant components, removing mounting hardware, and replacing gaskets. Precautions are listed to prevent contamination and contain fluids. Required tools are also identified.
This document provides instructions for removing and installing exhaust manifold, inlet manifold, valves, and valve guides on a Caterpillar 325 excavator. The removal and installation procedures include disconnecting components, removing mounting hardware, applying sealant or anti-seize compound, and torquing bolts to the specified values. Tools required are also listed. Following the procedures properly helps prevent contamination and contain fluids.
This document provides instructions for removing and installing exhaust manifold, inlet manifold, valves, and valve guides on a Caterpillar 325 excavator. The removal and installation procedures include disconnecting components, removing mounting hardware, applying sealant or anti-seize compound, and torquing bolts to the specified values. Tools required are also listed. Following the procedures properly helps prevent contamination and contain fluids.
This document provides instructions for removing and installing exhaust manifold, inlet manifold, valves, and valve guides on a Caterpillar 325 excavator. The removal and installation procedures include disconnecting relevant components, removing mounting hardware, and replacing gaskets. Precautions are outlined to prevent contamination and contain fluids. Required tools are listed for each job.
This document provides instructions for removing and installing exhaust manifold, inlet manifold, valves, and valve guides on a Caterpillar 325 excavator. The removal and installation procedures include disconnecting components, removing mounting hardware, applying sealant or anti-seize compound, and torquing bolts to the specified values. Tools required are also listed. Following the procedures properly helps prevent contamination and contain fluids.
This document provides instructions for removing and installing exhaust manifold, inlet manifold, valves, and valve guides on a Caterpillar 325 excavator. The removal and installation procedures include disconnecting components, removing bolts and studs, applying sealant, and torquing fasteners to the specified values. Tools required are also listed. Following the provided steps helps ensure components are properly disassembled and reassembled.
Caterpillar cat 325 l excavator (prefix 2sk) service repair manual (2sk00001 ...diskkdkdmdm
This document provides instructions for removing and installing exhaust manifold, inlet manifold, valves, and valve guides on a Caterpillar 325 excavator. The removal and installation procedures include disconnecting components, removing mounting hardware, applying sealant or anti-seize compound, and torquing bolts to the specified values. Tools required are also listed. Following the provided steps helps ensure components are properly disassembled and reassembled.
This document provides instructions for removing and installing exhaust manifold, inlet manifold, valves, and valve guides on a Caterpillar 325 excavator. The removal and installation procedures include disconnecting relevant components, removing bolts and other fasteners, applying sealant if needed, and reinstalling components in reverse order while torquing bolts to the specified values. Tools required are also listed for each procedure.
This document provides instructions for removing and installing exhaust manifold, inlet manifold, valves, and valve guides on a Caterpillar 325 excavator. The removal and installation procedures include disconnecting components, removing mounting hardware, applying sealant or anti-seize compound, and torquing bolts to the specified values. Tools required are also listed. Following the provided steps helps ensure components are properly disassembled and reassembled.
This document provides instructions for removing and installing exhaust manifolds, inlet manifolds, and inlet/exhaust valves on Caterpillar 325, 325L, and 325LN excavators powered by 3116 engines. It describes removing components like bolts, studs, gaskets and manifolds. It also details installing new gaskets and reinstalling components, noting specific torques for bolts. Tools required are listed for tasks like compressing valve springs during valve removal and installation.
This document contains a table of contents and specifications for parts related to the engine, fuel, exhaust, cooling, air conditioning, and intake systems of a Massey Ferguson TH.8043 130 S3A telescopic handler. It includes over 50 numbered items with descriptions and part numbers for components such as the radiator, muffler, hoses, clamps, sensors, and other engine accessories. The parts are grouped into sections for each vehicle system and subsystems.
The document is a parts catalog for a Massey Ferguson TH.7030 ST4 telescopic handler. It lists parts for the engine, fuel, and exhaust systems across multiple pages, with each page covering a different subsystem. The parts are organized in a table with the part number, quantity, description, and any additional comments. The parts listed include components for the cooling system, air intake, exhaust system, SCR system housing, and other engine systems.
This document provides parts information for a Massey Ferguson 89410/89410(L) telescopic handler, including:
- A list of 43 parts that make up the main frame, with part numbers, quantities, descriptions, and comments.
- A list of 9 parts that make up the counterweights and attachments on the frame.
- A list of 20 parts that make up the fuel system including the fuel tank and attachments.
- A list of 27 parts that make up the engine cover.
- A list of 21 parts that make up the engine support.
- A list of 30 parts that make up the cab.
- A list of 31 parts that make
Massey ferguson mf 9305 telescopic handler europe parts catalogue manualfjjskedmme
This document provides a table of contents and component listings for the engine, fuel, and exhaust systems of a Massey Ferguson MF 9305 telescopic handler. It includes over 50 pages detailing over 1000 individual components that make up these various mechanical systems of the vehicle. The pages provide diagrams and lists of parts, their numbers, quantities, and brief descriptions.
Massey ferguson mf 9205 telescopic handler parts catalogue manualfjjskedmme
This document provides a list of parts for a Massey Ferguson MF 9205 telescopic handler, including the main frame, counterweight, engine support and cover, cab installation, cab windows and door, and tractor cab windscreen wiper. It includes the part numbers, quantities, descriptions, and comments for 76 total parts.
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This document provides instructions for removing and installing exhaust manifold, inlet manifold, valves, and valve guides on Caterpillar 325, 325L, and 325LN excavator models powered by a 3116 engine. The procedures include removing mounting bolts and studs, applying anti-seize compound, installing new gaskets, and tightening fasteners to specified torques. Tools required are also listed.
Caterpillar cat 325 l excavator (prefix 2sk) service repair manual (2sk00001 ...cdfzxs
This document provides instructions for removing and installing exhaust manifolds and inlet and exhaust valves on 325, 325L, and 325LN excavator models powered by a 3116 engine. It describes removing the bolts and gaskets from the exhaust manifold and cylinder head, and installing new gaskets and bolts. It also details removing the inlet manifold bolts and gaskets, and reinstalling with new gaskets. Finally, it explains using a valve spring compressor tool to remove inlet and exhaust valves, springs, retainers, and seals from the cylinder head.
This document provides instructions for removing and installing exhaust manifolds and inlet and exhaust valves on 325, 325L, and 325LN excavator models powered by a 3116 engine. It describes removing the bolts and gaskets from the exhaust manifold and cylinder head, and installing new gaskets and bolts. It also details removing the inlet manifold bolts and gaskets, and reinstalling with new gaskets. Finally, it explains using a valve spring compressor tool to remove inlet and exhaust valves, springs, retainers, and seals from the cylinder head.
This document provides instructions for removing and installing exhaust manifold, inlet manifold, valves, and valve guides on Caterpillar 325, 325L, and 325LN excavator models powered by a 3116 engine. The procedures include removing mounting bolts and studs, applying anti-seize compound, installing new gaskets, and tightening fasteners to the specified torques. Tools required are also listed.
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This document provides instructions for removing and installing exhaust manifold, inlet manifold, valves, and valve guides on Caterpillar 325, 325L, and 325LN excavator models powered by a 3116 engine. The procedures include removing mounting bolts and studs, applying anti-seize compound, installing new gaskets, and tightening fasteners to the specified torques. Tools required are also listed.
This document provides instructions for removing and installing exhaust manifold, inlet manifold, valves, and valve guides on Caterpillar 325, 325L, and 325LN excavator models powered by a 3116 engine. The procedures include removing mounting bolts and studs, applying anti-seize compound, installing new gaskets, and tightening fasteners to the specified torques. Tools required are also listed.
This document provides instructions for removing and installing exhaust manifold, inlet manifold, valves, and valve guides on a Caterpillar 325 excavator. The removal and installation procedures include disconnecting relevant components, removing mounting hardware, and replacing gaskets. Precautions are listed to prevent contamination and contain fluids. Required tools are also identified.
This document provides instructions for removing and installing exhaust manifold, inlet manifold, valves, and valve guides on a Caterpillar 325 excavator. The removal and installation procedures include disconnecting relevant components, removing mounting hardware, and replacing gaskets. Precautions are listed to prevent contamination and contain fluids. Required tools are also identified.
This document provides instructions for removing and installing exhaust manifold, inlet manifold, valves, and valve guides on a Caterpillar 325 excavator. The removal and installation procedures include disconnecting components, removing mounting hardware, applying sealant or anti-seize compound, and torquing bolts to the specified values. Tools required are also listed. Following the procedures properly helps prevent contamination and contain fluids.
This document provides instructions for removing and installing exhaust manifold, inlet manifold, valves, and valve guides on a Caterpillar 325 excavator. The removal and installation procedures include disconnecting components, removing mounting hardware, applying sealant or anti-seize compound, and torquing bolts to the specified values. Tools required are also listed. Following the procedures properly helps prevent contamination and contain fluids.
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This document provides instructions for removing and installing exhaust manifold, inlet manifold, valves, and valve guides on a Caterpillar 325 excavator. The removal and installation procedures include disconnecting components, removing mounting hardware, applying sealant or anti-seize compound, and torquing bolts to the specified values. Tools required are also listed. Following the procedures properly helps prevent contamination and contain fluids.
This document provides instructions for removing and installing exhaust manifold, inlet manifold, valves, and valve guides on a Caterpillar 325 excavator. The removal and installation procedures include disconnecting components, removing bolts and studs, applying sealant, and torquing fasteners to the specified values. Tools required are also listed. Following the provided steps helps ensure components are properly disassembled and reassembled.
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2. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 325B L EXCAVATOR 4DS
Configuration: 325B L & 325B LN Excavators 4DS00001-UP (MACHINE) POWERED BY 3116 Engine
Disassembly and Assembly
446 and 446B Backhoe Loaders, Lexion 450 Combine, 3114 and 3116 Engines,
IT18F Integrated Toolcarrier, D6M Track-Type Tractor and 928F, 950F and 950G
Wheel Loaders
Media Number -SENR3611-18 Publication Date -01/05/2009 Date Updated -27/05/2009
i01928788
Exhaust Manifold - Remove and Install
SMCS - 1059-010
Removal Procedure
Start By:
a. Remove the turbocharger. Refer to Disassembly and Assembly, "Turbocharger - Remove".
Illustration 1 g00652578
Typical example
1. Remove bolts (1), exhaust manifold (2), locks and the gaskets from the cylinder head
assembly.
2. If the engine is equipped with a three-piece exhaust manifold, disassemble exhaust manifold
(2) into three pieces.
3. Remove mounting studs (3) from exhaust manifold (2), if necessary.
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3. Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 5P-3931 Anti-Seize Compound 1
B 2P-2333 High Temperature Sealer 1
Illustration 2 g00652578
Typical example
1. Apply Tooling (A) to the threads of mounting studs (3).
2. Install mounting studs (3). Tighten mounting studs (3) to a torque of 35 ± 5 N·m
(26 ± 4 lb ft).
3. If the engine is equipped with a three-piece exhaust manifold, apply a thin coat of Tooling
(B) to the male ends of exhaust manifold (2). Coat the inside of the female ends of exhaust
manifold (2) with clean engine oil. Assemble exhaust manifold (2) and remove the excess
sealant from the joints.
4. Install new exhaust manifold gaskets.
5. Apply Tooling (A) to the threads of bolts (1). Position the gaskets and exhaust manifold (2)
on the cylinder head assembly. Install locks and bolts (1).
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4. Illustration 3 g00617739
Typical example of a three-piece exhaust manifold
Illustration 4 g00641026
Exhaust manifold for a Four cylinder engine
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5. Illustration 5 g00641092
Water cooled exhaust manifold
6. Tighten bolts (1) in a numerical sequence to a torque of 4 ± 1 N·m (35 ± 9 lb in).
7. Tighten bolts (1) in a numerical sequence to a torque of 45 ± 5 N·m (33 ± 4 lb ft).
Illustration 6 g00675760
Typical example of locking tabs
8. Bend the locking tabs (4) over the flat of each bolt head.
End By:
a. Install the turbocharger. Refer to Disassembly and Assembly, "Turbocharger - Install".
Copyright 1993 - 2020 Caterpillar Inc.
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6. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 325B L EXCAVATOR 4DS
Configuration: 325B L & 325B LN Excavators 4DS00001-UP (MACHINE) POWERED BY 3116 Engine
Disassembly and Assembly
446 and 446B Backhoe Loaders, Lexion 450 Combine, 3114 and 3116 Engines,
IT18F Integrated Toolcarrier, D6M Track-Type Tractor and 928F, 950F and 950G
Wheel Loaders
Media Number -SENR3611-18 Publication Date -01/05/2009 Date Updated -27/05/2009
i01328419
Inlet Manifold - Remove
SMCS - 1058-011
Removal Procedure
Start By:
a. Remove the valve mechanism cover. Refer to Disassembly and Assembly, "Valve
Mechanism Cover - Remove and Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
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7. Dispose of all fluids according to local regulations and mandates.
1. Disconnect air inlet piping from the turbocharger to the aftercooler, if necessary.
Illustration 1 g00629952
2. Remove bolts (1) and disconnect air inlet heater solenoid (3).
3. Remove air inlet elbows (2) from air inlet manifold (5).
4. Remove bolts (4) from air inlet manifold (5).
5. Remove air inlet manifold (5) and the gasket.
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8. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 325B L EXCAVATOR 4DS
Configuration: 325B L & 325B LN Excavators 4DS00001-UP (MACHINE) POWERED BY 3116 Engine
Disassembly and Assembly
446 and 446B Backhoe Loaders, Lexion 450 Combine, 3114 and 3116 Engines,
IT18F Integrated Toolcarrier, D6M Track-Type Tractor and 928F, 950F and 950G
Wheel Loaders
Media Number -SENR3611-18 Publication Date -01/05/2009 Date Updated -27/05/2009
i01414226
Inlet Manifold - Install
SMCS - 1058-012
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
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9. Illustration 1 g00675794
1. Install a new gasket (6) on the cylinder head.
Illustration 2 g00629952
2. Position the air inlet manifold (5) on the engine.
3. Install bolts (4). Tighten the bolts to a torque of 28 ± 7 N·m (21 ± 5 lb ft).
4. Install air inlet elbows (2) on air inlet manifold (5).
5. Install bolts (1) and connect air inlet heater solenoid (3).
End By:
a. Install the valve mechanism cover. Refer to Disassembly and Assembly, "Valve Mechanism
Cover - Remove and Install".
Copyright 1993 - 2020 Caterpillar Inc.
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10. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 325B L EXCAVATOR 4DS
Configuration: 325B L & 325B LN Excavators 4DS00001-UP (MACHINE) POWERED BY 3116 Engine
Disassembly and Assembly
446 and 446B Backhoe Loaders, Lexion 450 Combine, 3114 and 3116 Engines,
IT18F Integrated Toolcarrier, D6M Track-Type Tractor and 928F, 950F and 950G
Wheel Loaders
Media Number -SENR3611-18 Publication Date -01/05/2009 Date Updated -27/05/2009
i01943334
Inlet and Exhaust Valves - Remove and Install
SMCS - 1105-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 5S-1330 Valve Spring Compressor 1
Start By:
a. Remove the cylinder head assembly. Refer to Disassembly and Assembly, "Cylinder Head -
Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Note: For information on the reusability of the inlet valves, the exhaust valves and the springs,
refer to Guideline For Reusable Parts And Salvage Operations, SEBF8002, "Valves, Valve
Springs, Valve Rotators, and Locks", Guideline For Reusable Parts And Salvage Operations,
SEBF8034, "Valve and Valve Spring Specifications", and Guideline For Reusable Parts And
Salvage Operations, SEBF8162, "Specifications to Measure and Salvage Cylinder Head
Assemblies and Related Components".
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11. Illustration 1 g01011225
Note: The following components of the exhaust valves are different from the components of
the inlet valves: spring retainer (2), valve spring (3) and valve (5).
Illustration 2 g01011269
1. Use Tooling (A) to compress valve spring (3). Remove retainer lock (1).
2. Remove Tooling (A).
3. Remove spring retainer (2). Remove valve spring (3).
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12. 4. Remove valve seal (4) and valve (5).
5. Repeat Steps 1 through 4 in order to remove the remaining inlet valves and exhaust valves.
Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
A 5S-1330 Valve Spring Compressor 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Note: For information on the reusability of the inlet valves, the exhaust valves and the springs,
refer to Guideline For Reusable Parts And Salvage Operations, SEBF8002, "Valves, Valve
Springs, Valve Rotators, and Locks", Guideline For Reusable Parts And Salvage Operations,
SEBF8034, "Valve and Valve Spring Specifications", and Guideline For Reusable Parts And
Salvage Operations, SEBF8162, "Specifications to Measure and Salvage Cylinder Head
Assemblies and Related Components".
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13. Illustration 3 g01011225
1. Lubricate valve (5) with clean engine oil. Install valve (5) in the cylinder head assembly.
Install new valve seal (4) against the valve guide.
2. Place the following items on the valve stem: valve spring (3) and spring retainer (2).
The valve keepers can be thrown from the valve when the valve spring
compressor is released. Ensure that the valve keepers are properly
installed on the valve stem. To help prevent personal injury, keep away
from the front of the valve keepers and valve springs during the
installation of the valves.
Note: A small amount of grease can be used to hold retainer locks (1) in position during
installation.
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14. Illustration 4 g01011269
3. Use Tooling (A) to compress valve spring (3). Install retainer lock (1).
4. Repeat Steps 1 through 3 in order to install the remaining inlet valves and exhaust valves.
End By:
a. Install the cylinder head assembly. Refer to Disassembly and Assembly, "Cylinder Head -
Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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15. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 325B L EXCAVATOR 4DS
Configuration: 325B L & 325B LN Excavators 4DS00001-UP (MACHINE) POWERED BY 3116 Engine
Disassembly and Assembly
446 and 446B Backhoe Loaders, Lexion 450 Combine, 3114 and 3116 Engines,
IT18F Integrated Toolcarrier, D6M Track-Type Tractor and 928F, 950F and 950G
Wheel Loaders
Media Number -SENR3611-18 Publication Date -01/05/2009 Date Updated -27/05/2009
i01961680
Inlet and Exhaust Valve Guides - Remove and Install
SMCS - 1104-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1U-7793 Valve Guide Driver (1)
1
( 1 )
Part of 1U-6685 Valve Guide Tool Kit
Start By:
A. Remove the inlet and exhaust valves. Refer to Disassembly and Assembly, "Inlet and
Exhaust Valves - Remove and Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Note: For information on the reusability of the valve guides, refer to Guideline For Reusable Parts
And Salvage Operations, SEBF8218, "Specifications for Cylinder Head Asseblies 3114, 3116, and
3126 Engines" and Guideline For Reusable Parts And Salvage Operations, SEBF8162, "Procedure
to Measure and Salvage Cylinder Head Assemblies and Related Components".
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16. Illustration 1 g00745735
Typical example
1. Use Tooling (A) to remove the inlet valve guides from the cylinder head assembly. Use
Tooling (A) to remove the exhaust valve guides from the cylinder head assembly.
Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
A 1U-7793 Valve Guide Driver (1)
1
B 1U-7792 Guide Collar (1)
1
C 9U-6895 Valve Guide Driver 1
D 149-4008 Guide Collar 1
( 1 )
Part of 1U-6685 Valve Guide Tool Kit
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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17. Note: For information on the reusability of the valve guides, refer to Guideline For Reusable Parts
And Salvage Operations, SEBF8218, "Specifications for Cylinder Head Assemblies 3114, 3116,
and 3126 Engines" and Guideline For Reusable Parts And Salvage Operations, SEBF8162,
"Procedure to Measure and Salvage Cylinder Head Assemblies and Related Components".
Illustration 2 g00745782
Typical example
1. Position inlet valve guide (1) and tap on the top of inlet valve guide (1). This is done in
order to start inlet valve guide (1) into the cylinder head assembly.
2. Use Tooling (A) and Tooling (B) to install inlet valve guide (1). Install inlet valve guides
(1) until tooling (B) contacts the cylinder head.
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18. Illustration 3 g00745672
Typical example
3. Position exhaust valve guide (2) and tap on the top of exhaust valve guide (2). This is done
in order to start the exhaust valve guide into the cylinder head assembly.
Note: Some of the early engines have inlet valves and exhaust valves that are identical in
size. Use the same specifications and the same tools for both valves. Proceed to Step 4 if the
valves are not the same size.
4. Use Tooling (C) and Tooling (D) to install exhaust valve guide (2). Install inlet valve guides
(2) until tooling (D) contacts the cylinder head.
End By: Install the inlet and exhaust valves. Refer to Disassembly and Assembly, "Inlet and
Exhaust Valves - Remove and Install".
Copyright 1993 - 2020 Caterpillar Inc.
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19. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 325B L EXCAVATOR 4DS
Configuration: 325B L & 325B LN Excavators 4DS00001-UP (MACHINE) POWERED BY 3116 Engine
Disassembly and Assembly
446 and 446B Backhoe Loaders, Lexion 450 Combine, 3114 and 3116 Engines,
IT18F Integrated Toolcarrier, D6M Track-Type Tractor and 928F, 950F and 950G
Wheel Loaders
Media Number -SENR3611-18 Publication Date -01/05/2009 Date Updated -27/05/2009
i01929146
Inlet and Exhaust Valve Seat Inserts - Remove and Install
SMCS - 1103-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A(1)
6V-4194 Valve Seat Extractor 1
B(1)
165-5647 Valve Seat Extractor 1
C(1)
6V-4804 Handle 1
D(1)
6V-4192 Threaded Shaft 1
E(1)
6V-4199 Lifting Bracket 1
(1)
Part of the 166-7441 Valve Seat Extractor Tool
Start By:
a. Remove the inlet and exhaust valves. Refer to Disassembly and Assembly, "Inlet and
Exhaust Valves - Remove and Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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20. Note: For information on the reusability of the valve seats, refer to Guideline For Reusable Parts
And Salvage Operations, SEBF8218, "Specifications for Cylinder Head Assemblies 3114, 3116,
and 3126 Engines".
Illustration 1 g00615519
Illustration 2 g00656459
Note: Replace Tooling (A) with Tooling (B) for the removal of the inlet valve seat insert.
1. Install Tooling (A) in the exhaust valve seat insert.
2. Install Tooling (C) and Tooling (D) in Tooling (A). Hand tighten Tooling (D). Tooling (A)
will expand below the edge of valve seat insert (1).
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21. Illustration 3 g00656462
3. Install Tooling (E) on the cylinder head under Tooling (C). Hold Tooling (D) while you turn
Tooling (C). Remove valve seat insert (1).
Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
F 1U-6685 Guide and Insert Tool Group 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Note: For information on the reusability of the valve seats, refer to Guideline For Reusable Parts
And Salvage Operations, SEBF8218, "Specifications for Cylinder Head Assemblies 3114, 3116,
and 3126 Engines".
1. Cool the valve seat inserts for easier installation.
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22. Illustration 4 g01003799
2. Turn Tooling (F) upside-down and use Tooling (F) and a press to install the valve seat
inserts in the cylinder head assembly.
3. After the valve seat inserts are installed, grind the inserts to the final specification. Refer to
Guideline for Reusable Parts and Salvage Operation, SEBF8218, "Specifications for
Cylinder Head Assemblies 3114, 3116, and 3126 Engines" for the specifications.
End By:
a. Install the inlet valves and exhaust valves. Refer to Disassembly and Assembly, "Inlet and
Exhaust Valves - Remove and Install".
Copyright 1993 - 2020 Caterpillar Inc.
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23. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 325B L EXCAVATOR 4DS
Configuration: 325B L & 325B LN Excavators 4DS00001-UP (MACHINE) POWERED BY 3116 Engine
Disassembly and Assembly
446 and 446B Backhoe Loaders, Lexion 450 Combine, 3114 and 3116 Engines,
IT18F Integrated Toolcarrier, D6M Track-Type Tractor and 928F, 950F and 950G
Wheel Loaders
Media Number -SENR3611-18 Publication Date -01/05/2009 Date Updated -27/05/2009
i01929163
Engine Oil Filter Base - Remove
SMCS - 1306-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 185-3630 Strap Wrench 1
Start By:
a. Remove the turbocharger. Refer to Disassembly and Assembly, "Turbocharger - Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
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24. before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
Illustration 1 g01009468
1. Use Tooling (A) to remove engine oil filter (3).
2. Disconnect the tube assembly for the turbocharger inlet (1) from the engine oil filter base
(4).
3. Remove bolts (2) and the washers that hold engine oil filter base (4) to the cylinder block.
4. Remove engine oil filter base (4) and the gasket.
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25. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 325B L EXCAVATOR 4DS
Configuration: 325B L & 325B LN Excavators 4DS00001-UP (MACHINE) POWERED BY 3116 Engine
Disassembly and Assembly
446 and 446B Backhoe Loaders, Lexion 450 Combine, 3114 and 3116 Engines,
IT18F Integrated Toolcarrier, D6M Track-Type Tractor and 928F, 950F and 950G
Wheel Loaders
Media Number -SENR3611-18 Publication Date -01/05/2009 Date Updated -27/05/2009
i01929612
Engine Oil Filter Base - Disassemble
SMCS - 1306-015
Disassembly Procedure
Start By:
a. Remove the engine oil filter base. Refer to Disassembly and Assembly, "Engine Oil Filter
Base - Remove".
Illustration 1 g01011623
Personal injury can result from being struck by parts propelled by a
released spring force.
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26. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
27. Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
1. Remove plugs (1) and (3) from oil filter base (2).
Illustration 2 g01011627
2. Remove springs (4) and valves (6). Remove O-ring seals (5) from plugs (1) and (3). Inspect
the parts for wear or damage. If the parts are worn or damaged, use new parts for
replacement.
Copyright 1993 - 2020 Caterpillar Inc.
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28. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 325B L EXCAVATOR 4DS
Configuration: 325B L & 325B LN Excavators 4DS00001-UP (MACHINE) POWERED BY 3116 Engine
Disassembly and Assembly
446 and 446B Backhoe Loaders, Lexion 450 Combine, 3114 and 3116 Engines,
IT18F Integrated Toolcarrier, D6M Track-Type Tractor and 928F, 950F and 950G
Wheel Loaders
Media Number -SENR3611-18 Publication Date -01/05/2009 Date Updated -27/05/2009
i01929615
Engine Oil Filter Base - Assemble
SMCS - 1306-016
Assembly Procedure
Illustration 1 g01011627
1. Install O-ring seals (5) onto plugs (1) and (3). Install valves (6) and springs (4).
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29. Illustration 2 g01011623
Improper assembly of parts that are spring loaded can cause bodily
injury.
To prevent possible injury, follow the established assembly procedure
and wear protective equipment.
2. Install plugs (1) and (3) onto oil filter base (2).
End By:
a. Install the engine oil filter base. Refer to Disassembly and Assembly, "Engine Oil Filter
Base - Install".
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