The document provides instructions for disassembling a final drive assembly. Key steps include removing the cover, gears, carrier assembly, planetary carrier, and planetary gears. Cleanliness is important to prevent dirt from entering during disassembly. Parts must be reinstalled in their original locations and alignment marks can aid this. Various tools are required, including link brackets and eyebolts to lift components by weight.
Caterpillar Cat 324D L Excavator (Prefix MND) Service Repair Manual (MND00001...kesi7153062
The document provides instructions to disassemble the final drive of an excavator. Key steps include:
1. Marking parts for alignment and lifting the final drive assembly off the machine.
2. Removing the cover and internal gears, shafts, and carriers.
3. Pressing shafts out of carriers and lifting off additional parts like planetary carriers.
4. Driving out spring pins to separate remaining components.
Caterpillar Cat 324D L Excavator (Prefix MND) Service Repair Manual (MND00001...shudun96087
The document provides instructions to disassemble the final drive of an excavator. Key steps include:
1. Marking parts for alignment and lifting the final drive assembly off the machine.
2. Removing the cover and internal gears, shafts, and carriers.
3. Pressing shafts out of carriers and lifting off additional parts like planetary carriers.
4. Driving out spring pins to separate remaining components.
Caterpillar Cat 324D L Excavator (Prefix MND) Service Repair Manual (MND00001...qme229722
The document provides instructions for disassembling a final drive assembly. Key steps include:
1. Marking parts for alignment and securing the assembly to a repair stand using brackets.
2. Removing bolts and covers, lifting off heavy parts like the cover using lifting devices.
3. Dismantling internal components such as gears, plates, and plugs from the housing and covers.
Cleanliness is emphasized to prevent dirt from entering during reassembly.
The document provides instructions for disassembling a final drive assembly. It begins by removing the final drive and cleaning the components. Alignment marks are made and the assembly is mounted to a repair stand. Bolts are removed from the cover, which is then lifted off using brackets and a lifting device. Additional steps include removing bolts and gears from inside the cover. Thrust plates and plugs are also removed from the assembly.
The document provides instructions for disassembling a final drive assembly. Key steps include:
1. Marking parts for alignment and securing the assembly to a repair stand using brackets.
2. Removing bolts and covers, lifting off heavy parts like the cover using lifting devices.
3. Dismantling internal components such as gears, plates, and plugs from the housing and covers.
Cleanliness is emphasized to prevent dirt from entering during reassembly.
The document provides instructions for disassembling a final drive assembly. It begins by removing the final drive from the machine and mounting it on a repair stand. Various internal components are then removed from the final drive assembly housing in sequential order. These include the cover, thrust plate, carrier assembly, ring gears, and other planetary gear components. Detailed steps and accompanying illustrations are provided to guide the disassembly process. Cleanliness is emphasized to prevent dirt from entering the mechanism during disassembly.
The document provides instructions for disassembling a final drive component. It lists required tools and outlines 33 steps to disassemble the final drive. Key steps include removing the cover, carrier assembly, ring gears, and other internal components. Cleanliness is important during disassembly to prevent dirt from entering mechanisms. Weights of removed parts are provided.
Caterpillar Cat 325D L Excavator (Prefix AZP) Service Repair Manual (AZP00001...yfbr995309
The document provides instructions to disassemble the final drive of an excavator. Key steps include:
1. Marking and removing the final drive cover, gears, carrier assemblies, and planetary components.
2. Using tools like retaining ring pliers and a press to remove rings and shafts.
3. Dismantling the carrier assemblies by driving out spring pins and removing gears and shafts.
The process separates the final drive into its main individual parts for repair or replacement.
Caterpillar Cat 324D L Excavator (Prefix MND) Service Repair Manual (MND00001...kesi7153062
The document provides instructions to disassemble the final drive of an excavator. Key steps include:
1. Marking parts for alignment and lifting the final drive assembly off the machine.
2. Removing the cover and internal gears, shafts, and carriers.
3. Pressing shafts out of carriers and lifting off additional parts like planetary carriers.
4. Driving out spring pins to separate remaining components.
Caterpillar Cat 324D L Excavator (Prefix MND) Service Repair Manual (MND00001...shudun96087
The document provides instructions to disassemble the final drive of an excavator. Key steps include:
1. Marking parts for alignment and lifting the final drive assembly off the machine.
2. Removing the cover and internal gears, shafts, and carriers.
3. Pressing shafts out of carriers and lifting off additional parts like planetary carriers.
4. Driving out spring pins to separate remaining components.
Caterpillar Cat 324D L Excavator (Prefix MND) Service Repair Manual (MND00001...qme229722
The document provides instructions for disassembling a final drive assembly. Key steps include:
1. Marking parts for alignment and securing the assembly to a repair stand using brackets.
2. Removing bolts and covers, lifting off heavy parts like the cover using lifting devices.
3. Dismantling internal components such as gears, plates, and plugs from the housing and covers.
Cleanliness is emphasized to prevent dirt from entering during reassembly.
The document provides instructions for disassembling a final drive assembly. It begins by removing the final drive and cleaning the components. Alignment marks are made and the assembly is mounted to a repair stand. Bolts are removed from the cover, which is then lifted off using brackets and a lifting device. Additional steps include removing bolts and gears from inside the cover. Thrust plates and plugs are also removed from the assembly.
The document provides instructions for disassembling a final drive assembly. Key steps include:
1. Marking parts for alignment and securing the assembly to a repair stand using brackets.
2. Removing bolts and covers, lifting off heavy parts like the cover using lifting devices.
3. Dismantling internal components such as gears, plates, and plugs from the housing and covers.
Cleanliness is emphasized to prevent dirt from entering during reassembly.
The document provides instructions for disassembling a final drive assembly. It begins by removing the final drive from the machine and mounting it on a repair stand. Various internal components are then removed from the final drive assembly housing in sequential order. These include the cover, thrust plate, carrier assembly, ring gears, and other planetary gear components. Detailed steps and accompanying illustrations are provided to guide the disassembly process. Cleanliness is emphasized to prevent dirt from entering the mechanism during disassembly.
The document provides instructions for disassembling a final drive component. It lists required tools and outlines 33 steps to disassemble the final drive. Key steps include removing the cover, carrier assembly, ring gears, and other internal components. Cleanliness is important during disassembly to prevent dirt from entering mechanisms. Weights of removed parts are provided.
Caterpillar Cat 325D L Excavator (Prefix AZP) Service Repair Manual (AZP00001...yfbr995309
The document provides instructions to disassemble the final drive of an excavator. Key steps include:
1. Marking and removing the final drive cover, gears, carrier assemblies, and planetary components.
2. Using tools like retaining ring pliers and a press to remove rings and shafts.
3. Dismantling the carrier assemblies by driving out spring pins and removing gears and shafts.
The process separates the final drive into its main individual parts for repair or replacement.
The document provides instructions for disassembling a final drive component. It lists required tools and outlines 33 steps to disassemble the final drive. Key steps include removing the cover, carrier assembly, ring gears, and other internal components. Cleanliness is important during disassembly to prevent dirt from entering parts. Weights of components are provided to assist with lifting.
Caterpillar Cat 325D L Excavator (Prefix AZP) Service Repair Manual (AZP00001...shudun96087
The document provides instructions to disassemble the final drive of an excavator. Key steps include:
1. Marking and removing the final drive cover, gears, carrier assemblies, and planetary components.
2. Using tools like retaining ring pliers and a press to remove rings and shafts.
3. Dismantling the carrier assemblies by driving out spring pins and separating planetary gears.
The process requires cleaning components and noting part locations for reassembly.
Caterpillar Cat 325D L Excavator (Prefix AZP) Service Repair Manual (AZP00001...kesi7153062
The document provides instructions to disassemble the final drive of an excavator. Key steps include:
1. Marking and removing the final drive cover, gears, carrier assemblies, and planetary components.
2. Using tools like retaining ring pliers and a press to remove rings and shafts.
3. Dismantling the carrier assemblies by driving out spring pins and separating planetary gears.
The process requires cleaning components and noting part locations for reassembly.
The document provides instructions for disassembling a final drive component. It lists required tools and outlines 33 steps to disassemble the final drive. Key steps include removing the cover, carrier assembly, ring gears, and other internal components. Cleanliness is important during disassembly to prevent dirt from entering parts. Weights of components are provided to assist with lifting.
The document provides instructions for disassembling a final drive component. It lists required tools and a multi-step process. Key steps include removing the final drive from the machine, draining fluids, and disassembling internal parts like gears, shafts, seals and housings using various tools. Cleanliness is emphasized throughout the process. Disassembly is done in reverse order of assembly.
Caterpillar Cat 325D L Excavator (Prefix DBH) Service Repair Manual (DBH00001...kesi7153062
The document provides instructions for disassembling a final drive component. It lists required tools and a multi-step process. Key steps include removing the final drive cover, carrier assembly, ring gears, and other internal parts using various tools. Cleanliness is important during disassembly to prevent dirt from entering the mechanism. Disassembly involves separating, lifting, and removing over 30 individual parts in a specific sequence.
Caterpillar Cat 325D L Excavator (Prefix DBH) Service Repair Manual (DBH00001...shudun96087
The document provides instructions for disassembling a final drive component. It lists required tools and a multi-step process. Key steps include removing the final drive from the machine, draining fluids, and disassembling internal parts like gears, shafts, seals and housings using various tools. Cleanliness is emphasized throughout the process. Disassembly is done in reverse order of assembly.
The document provides instructions for disassembling a final drive component. It lists required tools and a multi-step process. Key steps include removing the final drive cover, carrier assembly, ring gears, and other internal parts using various tools. Cleanliness is important during disassembly to prevent dirt from entering the mechanism. Disassembly involves separating, lifting, and removing over 30 individual parts in a specific sequence.
Caterpillar Cat 325D L Excavator (Prefix DBH) Service Repair Manual (DBH00001...yfbr995309
The document provides instructions to disassemble a final drive. Key steps include:
1. Marking the final drive for alignment and securing it in a repair stand.
2. Removing bolts and brackets to detach the cover and internal gears.
3. Using tools like retaining ring pliers to remove retaining rings and separate components like carrier assemblies and planetary gears.
4. Employing a press and hammer/punch to separately remove shafts and pins from disassembled parts.
Cleanliness is emphasized and weights of parts are provided.
Fiat Kobelco SL30B Skid Steer Loader Service Repair Manual.pdfprmy389342
This document is the service manual for an SL30B skid steer loader. It provides safety precautions and instructions for operating and servicing the loader. Some key points:
- The manual outlines many safety rules for operating the loader safely, such as wearing protective equipment, not allowing passengers, and ensuring all equipment is lowered before servicing.
- It provides standard torque specifications for various types of hardware including decimal, metric, and hydraulic fittings to ensure correct tightening of components.
- The manual is organized into tabs covering general information, engines, fuel system, electrical systems, power train, hydraulics, and mounted equipment. Each tab contains an index of relevant sections.
- Sections provide instructions
Fiat Kobelco EX95W Mini Wheel Excavator Service Repair Manual.pdfprmy389342
This document provides safety precautions for operating an excavator. It advises reading the operator's manual carefully before starting or using the machine. Operators should be familiar with all safety signs and their meanings. Only authorized personnel should operate the machine. Personal protective equipment such as hard hats and safety glasses should always be worn. The operator's compartment and controls should be kept clean. Operators should not jump on or off the machine and should keep hands and feet inside the cab at all times. The machine should come to a complete stop before the operator exits. Height, width and weight limitations of the work site must be assessed. Underground utilities should be located and marked before digging.
Daewoo Doosan DE12TIS Diesel Engine Service Repair Manual.pdfprmy389342
This maintenance manual provides instructions for maintaining DAEWOO DE series diesel engines, models DE12, DE12T, DE12TI, and DE12TIS. It describes the engine components and specifications. Proper maintenance like checking coolant concentration and fan belt tension are important to maintain optimum engine performance and durability. The manual explains maintenance procedures and includes symbols to indicate removal, installation, cleaning, and other service operations.
Daewoo Doosan DE12TI Diesel Engine Service Repair Manual.pdfprmy389342
This maintenance manual provides instructions for maintaining DAEWOO DE series diesel engines, models DE12, DE12T, DE12TI, and DE12TIS. It describes the engine components and specifications. Proper maintenance like checking coolant concentration and fan belt tension are important to maintain optimum engine performance and durability. The manual explains maintenance procedures and includes symbols to indicate removal, installation, cleaning, and other service operations.
Daewoo Doosan DE12T Diesel Engine Service Repair Manual.pdfprmy389342
This maintenance manual provides instructions for maintaining DAEWOO DE series diesel engines, models DE12, DE12T, DE12TI, and DE12TIS. It describes the engine components and specifications. Proper maintenance like checking coolant concentration and fan belt tension are important to maintain optimum engine performance and durability. The manual explains maintenance procedures and includes symbols to indicate removal, installation, cleaning, and other service operations.
Daewoo Doosan DE12 Diesel Engine Service Repair Manual.pdfprmy389342
This maintenance manual provides instructions for maintaining DAEWOO DE series diesel engines, models DE12, DE12T, DE12TI, and DE12TIS. It describes the engine components and specifications. Proper maintenance like checking coolant concentration and fan belt tension are important to maintain optimum engine performance and durability. The manual explains maintenance procedures and includes symbols to indicate removal, installation, cleaning, and other service operations.
Crown TSP6000 Series Turret Order Picker Parts Catalogue Manual.pdfprmy389342
This document is a parts manual for the power unit of a TSP6000 series truck. It contains 30 numbered parts that make up the power unit, listed with their part numbers and the quantity required. Key components included are the power unit enclosure, rear doors, covers, fasteners, and guards. The parts are organized with an index and diagram to allow technicians to easily find replacement parts.
Crown LP3020 Lift Truck Service Repair Manual.pdfprmy389342
The document provides maintenance information for LP3010/3020 series trucks. It contains sections on lubrication and adjustment, hydraulics, the drive unit, electrics, brakes, steering, lifting mechanisms, cylinders, and electrical diagrams. The document includes overview diagrams of truck components, inspection and maintenance schedules, repair procedures, and part replacement instructions. Revisions provide corrections and additions to the text as well as changes to diagrams, tables, and descriptions.
Crown LP3010 Lift Truck Service Repair Manual.pdfprmy389342
The document provides maintenance information for LP3010/3020 series trucks. It contains sections on lubrication and adjustment, hydraulics, the drive unit, electrics, brakes, steering, lifting mechanisms, cylinders, and electrical diagrams. The document includes safety notes, inspection and maintenance schedules, repair and replacement procedures, and diagrams. Revisions provide corrections and additions to the text as well as changes to diagrams, tables, and descriptions.
The document provides instructions for disassembling a final drive component. It lists required tools and outlines 33 steps to disassemble the final drive. Key steps include removing the cover, carrier assembly, ring gears, and other internal components. Cleanliness is important during disassembly to prevent dirt from entering parts. Weights of components are provided to assist with lifting.
Caterpillar Cat 325D L Excavator (Prefix AZP) Service Repair Manual (AZP00001...shudun96087
The document provides instructions to disassemble the final drive of an excavator. Key steps include:
1. Marking and removing the final drive cover, gears, carrier assemblies, and planetary components.
2. Using tools like retaining ring pliers and a press to remove rings and shafts.
3. Dismantling the carrier assemblies by driving out spring pins and separating planetary gears.
The process requires cleaning components and noting part locations for reassembly.
Caterpillar Cat 325D L Excavator (Prefix AZP) Service Repair Manual (AZP00001...kesi7153062
The document provides instructions to disassemble the final drive of an excavator. Key steps include:
1. Marking and removing the final drive cover, gears, carrier assemblies, and planetary components.
2. Using tools like retaining ring pliers and a press to remove rings and shafts.
3. Dismantling the carrier assemblies by driving out spring pins and separating planetary gears.
The process requires cleaning components and noting part locations for reassembly.
The document provides instructions for disassembling a final drive component. It lists required tools and outlines 33 steps to disassemble the final drive. Key steps include removing the cover, carrier assembly, ring gears, and other internal components. Cleanliness is important during disassembly to prevent dirt from entering parts. Weights of components are provided to assist with lifting.
The document provides instructions for disassembling a final drive component. It lists required tools and a multi-step process. Key steps include removing the final drive from the machine, draining fluids, and disassembling internal parts like gears, shafts, seals and housings using various tools. Cleanliness is emphasized throughout the process. Disassembly is done in reverse order of assembly.
Caterpillar Cat 325D L Excavator (Prefix DBH) Service Repair Manual (DBH00001...kesi7153062
The document provides instructions for disassembling a final drive component. It lists required tools and a multi-step process. Key steps include removing the final drive cover, carrier assembly, ring gears, and other internal parts using various tools. Cleanliness is important during disassembly to prevent dirt from entering the mechanism. Disassembly involves separating, lifting, and removing over 30 individual parts in a specific sequence.
Caterpillar Cat 325D L Excavator (Prefix DBH) Service Repair Manual (DBH00001...shudun96087
The document provides instructions for disassembling a final drive component. It lists required tools and a multi-step process. Key steps include removing the final drive from the machine, draining fluids, and disassembling internal parts like gears, shafts, seals and housings using various tools. Cleanliness is emphasized throughout the process. Disassembly is done in reverse order of assembly.
The document provides instructions for disassembling a final drive component. It lists required tools and a multi-step process. Key steps include removing the final drive cover, carrier assembly, ring gears, and other internal parts using various tools. Cleanliness is important during disassembly to prevent dirt from entering the mechanism. Disassembly involves separating, lifting, and removing over 30 individual parts in a specific sequence.
Caterpillar Cat 325D L Excavator (Prefix DBH) Service Repair Manual (DBH00001...yfbr995309
The document provides instructions to disassemble a final drive. Key steps include:
1. Marking the final drive for alignment and securing it in a repair stand.
2. Removing bolts and brackets to detach the cover and internal gears.
3. Using tools like retaining ring pliers to remove retaining rings and separate components like carrier assemblies and planetary gears.
4. Employing a press and hammer/punch to separately remove shafts and pins from disassembled parts.
Cleanliness is emphasized and weights of parts are provided.
Similar to Caterpillar Cat 324D Excavator (Prefix MND) Service Repair Manual (MND00001 and up).pdf (9)
Fiat Kobelco SL30B Skid Steer Loader Service Repair Manual.pdfprmy389342
This document is the service manual for an SL30B skid steer loader. It provides safety precautions and instructions for operating and servicing the loader. Some key points:
- The manual outlines many safety rules for operating the loader safely, such as wearing protective equipment, not allowing passengers, and ensuring all equipment is lowered before servicing.
- It provides standard torque specifications for various types of hardware including decimal, metric, and hydraulic fittings to ensure correct tightening of components.
- The manual is organized into tabs covering general information, engines, fuel system, electrical systems, power train, hydraulics, and mounted equipment. Each tab contains an index of relevant sections.
- Sections provide instructions
Fiat Kobelco EX95W Mini Wheel Excavator Service Repair Manual.pdfprmy389342
This document provides safety precautions for operating an excavator. It advises reading the operator's manual carefully before starting or using the machine. Operators should be familiar with all safety signs and their meanings. Only authorized personnel should operate the machine. Personal protective equipment such as hard hats and safety glasses should always be worn. The operator's compartment and controls should be kept clean. Operators should not jump on or off the machine and should keep hands and feet inside the cab at all times. The machine should come to a complete stop before the operator exits. Height, width and weight limitations of the work site must be assessed. Underground utilities should be located and marked before digging.
Daewoo Doosan DE12TIS Diesel Engine Service Repair Manual.pdfprmy389342
This maintenance manual provides instructions for maintaining DAEWOO DE series diesel engines, models DE12, DE12T, DE12TI, and DE12TIS. It describes the engine components and specifications. Proper maintenance like checking coolant concentration and fan belt tension are important to maintain optimum engine performance and durability. The manual explains maintenance procedures and includes symbols to indicate removal, installation, cleaning, and other service operations.
Daewoo Doosan DE12TI Diesel Engine Service Repair Manual.pdfprmy389342
This maintenance manual provides instructions for maintaining DAEWOO DE series diesel engines, models DE12, DE12T, DE12TI, and DE12TIS. It describes the engine components and specifications. Proper maintenance like checking coolant concentration and fan belt tension are important to maintain optimum engine performance and durability. The manual explains maintenance procedures and includes symbols to indicate removal, installation, cleaning, and other service operations.
Daewoo Doosan DE12T Diesel Engine Service Repair Manual.pdfprmy389342
This maintenance manual provides instructions for maintaining DAEWOO DE series diesel engines, models DE12, DE12T, DE12TI, and DE12TIS. It describes the engine components and specifications. Proper maintenance like checking coolant concentration and fan belt tension are important to maintain optimum engine performance and durability. The manual explains maintenance procedures and includes symbols to indicate removal, installation, cleaning, and other service operations.
Daewoo Doosan DE12 Diesel Engine Service Repair Manual.pdfprmy389342
This maintenance manual provides instructions for maintaining DAEWOO DE series diesel engines, models DE12, DE12T, DE12TI, and DE12TIS. It describes the engine components and specifications. Proper maintenance like checking coolant concentration and fan belt tension are important to maintain optimum engine performance and durability. The manual explains maintenance procedures and includes symbols to indicate removal, installation, cleaning, and other service operations.
Crown TSP6000 Series Turret Order Picker Parts Catalogue Manual.pdfprmy389342
This document is a parts manual for the power unit of a TSP6000 series truck. It contains 30 numbered parts that make up the power unit, listed with their part numbers and the quantity required. Key components included are the power unit enclosure, rear doors, covers, fasteners, and guards. The parts are organized with an index and diagram to allow technicians to easily find replacement parts.
Crown LP3020 Lift Truck Service Repair Manual.pdfprmy389342
The document provides maintenance information for LP3010/3020 series trucks. It contains sections on lubrication and adjustment, hydraulics, the drive unit, electrics, brakes, steering, lifting mechanisms, cylinders, and electrical diagrams. The document includes overview diagrams of truck components, inspection and maintenance schedules, repair procedures, and part replacement instructions. Revisions provide corrections and additions to the text as well as changes to diagrams, tables, and descriptions.
Crown LP3010 Lift Truck Service Repair Manual.pdfprmy389342
The document provides maintenance information for LP3010/3020 series trucks. It contains sections on lubrication and adjustment, hydraulics, the drive unit, electrics, brakes, steering, lifting mechanisms, cylinders, and electrical diagrams. The document includes safety notes, inspection and maintenance schedules, repair and replacement procedures, and diagrams. Revisions provide corrections and additions to the text as well as changes to diagrams, tables, and descriptions.
Crown GPC2000 Series Lift Truck Parts Catalogue Manual.pdfprmy389342
This document provides lubrication information for a parts manual. It lists the recommended lubricants and their specifications for various components of the product. Grease type 2 is recommended for bearings and grease type 2-P for ball bearings. Mobilex 00-200 is suitable for lower operating temperatures, while Mobilex 005-200 is recommended for higher temperatures.
Clark TMX12-25 Forklift Service Repair Manual.pdfprmy389342
This document provides instructions for safely maintaining electric forklifts. It discusses:
1. Identifying safety signs and messages and outlining safe maintenance practices such as blocking the wheels, disconnecting batteries, and checking for fuel leaks before working.
2. Procedures for lifting parts of the forklift like the drive wheels or rear, including using blocks and jacks of adequate capacity.
3. Chain securing an upright carriage when raised and shipping tie-down instructions.
Clark EPX 16-20S Forklift Service Repair Manual.pdfprmy389342
This document provides instructions for safely maintaining electric forklifts. It discusses:
1. Identifying safety signs and messages in the manual and on trucks to understand hazards.
2. Recommended safe maintenance practices such as properly ventilating work areas, using fire protection equipment, and disconnecting batteries before working on electrical systems.
3. Procedures for safely lifting, jacking, and blocking forklifts, including raising the drive wheels, upright, and entire truck, to access components for repair work.
Clark CMP 70 Forklift Service Repair Manual.pdfprmy389342
This document provides safety instructions for lifting, jacking, and blocking a CLARK forklift truck during maintenance. It identifies approved lifting points on the truck and describes procedures for safely raising different parts of the truck, including the drive wheels, front with a hoist, and upright carriage. Workers are instructed to use blocking and wheel cradles, and cautioned to ensure any lifting equipment is rated for the truck's weight.
Clark CMP 60 Forklift Service Repair Manual.pdfprmy389342
This document provides safety instructions for lifting, jacking, and blocking a CLARK forklift truck during maintenance. It identifies approved lifting points on the truck and describes procedures for safely raising different parts of the truck, including the drive wheels, front with a hoist, and upright carriage. Workers are instructed to use blocking and wheel cradles, and cautioned to ensure any lifting equipment is rated for the truck's weight.
Clark CMP 50 Forklift Service Repair Manual.pdfprmy389342
This document provides safety instructions for lifting, jacking, and blocking a CLARK forklift truck during maintenance. It identifies approved lifting points on the truck and describes procedures for safely raising different parts of the truck, including the drive wheels, front with a hoist, and upright carriage. Workers are instructed to use blocking and wheel cradles, and cautioned to ensure any lifting equipment is rated for the truck's weight.
Caterpillar Cat D400E II EJECTOR TRUCK (Prefix APF) Service Repair Manual (AP...prmy389342
This document provides instructions for removing and installing inlet and exhaust valves, valve guides, valve seat inserts, and the engine oil filter base on a D400E II Ejector Truck with a 3406E engine. The procedures describe draining fluids, using various specialty tools to compress springs, extract components, and properly position replacement parts. Safety notices warn of potential injury from compressed springs and ensure cleanliness when handling engine parts.
Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
Charging and Fueling Infrastructure Grant: Round 2 by Brandt HertensteinForth
Brandt Hertenstein, Program Manager of the Electrification Coalition gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
Dahua provides a comprehensive guide on how to install their security camera systems. Learn about the different types of cameras and system components, as well as the installation process.
Charging Fueling & Infrastructure (CFI) Program by Kevin MillerForth
Kevin Miller, Senior Advisor, Business Models of the Joint Office of Energy and Transportation gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
Expanding Access to Affordable At-Home EV Charging by Vanessa WarheitForth
Vanessa Warheit, Co-Founder of EV Charging for All, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
EV Charging at MFH Properties by Whitaker JamiesonForth
Whitaker Jamieson, Senior Specialist at Forth, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Charging Fueling & Infrastructure (CFI) Program Resources by Cat PleinForth
Cat Plein, Development & Communications Director of Forth, gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
2. Required Tools
Tool Part Number Part Description Qty
A 1P-2420 Transmission Repair Stand 1
B 138-7573 Link Bracket 2
C 154-6181 Forcing Screw 1
D 138-7574 Link Bracket 2
E
5F-7366 Forcing Screw 1
1P-5546 Crossblock 1
1U-9889 Crossblock 1
1P-0520 Driver Group 1
6V-7888 Puller Leg 2
1H-3112 Puller Assembly 1
1P-5551 Adjustable Screw Assembly 1
F 1U-8846 Gasket Sealant 1
Start By:
a. Remove the final drive. Refer to Disassembly and Assembly, "Final Drive - Remove".
Note: Cleanliness is an important factor. Before the disassembly procedure, the exterior of
the component should be thoroughly cleaned. This will prevent dirt from entering the
internal mechanism.
1. Put an alignment mark across the sections of the final drive for assembly purposes. The
parts must be reinstalled in the part's original locations.
Illustration 1 g00708089
2. Fasten the final drive to Tooling (A), as shown. The combined weight of the final drive and
final drive sprocket is approximately 312 kg (688 lb).
3/12
324D & 324D L Excavators MND00001-UP (MACHINE) POWERED BY C7 Engine...
2020/8/3
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
3. 3. Remove bolts (1) and the washers that hold the cover in position.
Illustration 2 g00708090
4. Remove the setscrews from the cover. Fasten Tooling (B) and a suitable lifting device to
cover (2), as shown. The weight of cover (2) is approximately 32 kg (70 lb). Remove cover
(2).
Illustration 3 g00708091
5. Remove thrust plate (3) from cover (2).
6. Remove plugs (4) from cover (2).
4/12
324D & 324D L Excavators MND00001-UP (MACHINE) POWERED BY C7 Engine...
2020/8/3
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
4. Illustration 4 g00708235
7. Remove O-ring seals (5) from both plugs (4) that were in the cover.
Illustration 5 g00708092
8. Remove spacer (6) from carrier assembly (7).
9. Remove sun gear (8) from carrier assembly (7).
10. Remove carrier assembly (7) by lifting the carrier assembly straight up. The weight of
carrier assembly (7) is approximately 14 kg (30 lb).
Illustration 6 g01304883
11. Disassemble carrier assembly (7), as follows.
a. Drive spring pin (10) into planetary shaft (9) with a hammer and a punch.
5/12
324D & 324D L Excavators MND00001-UP (MACHINE) POWERED BY C7 Engine...
2020/8/3
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
5. Illustration 7 g00708144
b. Remove planetary shaft (9) with spring pin (10) from the carrier assembly.
c. Remove spring pin (10) from planetary shaft (9) with a hammer and a punch.
Illustration 8 g00708218
d. Remove thrust washers (11) and planetary gear (13) from the carrier assembly.
e. Remove bearing (12) from planetary gear (13).
12. Repeat Steps 11.a through 11.e in order to remove the remaining planetary gears from the
carrier assembly.
6/12
324D & 324D L Excavators MND00001-UP (MACHINE) POWERED BY C7 Engine...
2020/8/3
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
6. Illustration 9 g00708162
13. Remove sun gear (14) from carrier assembly (15).
Illustration 10 g00708325
14. Remove spacer (16).
Illustration 11 g00708184
Note: It will be necessary to pry ring gears (17) away from main housing (18) in order to
install the lifting slings.
15. Fasten a suitable lifting device to ring gears (17), as shown. Remove the ring gears from
main housing (18). The weight of ring gears (17) is approximately 45 kg (100 lb).
7/12
324D & 324D L Excavators MND00001-UP (MACHINE) POWERED BY C7 Engine...
2020/8/3
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
7. Illustration 12 g00708360
16. Use a screwdriver or a chisel in order to separate the two ring gears (17).
Note: The two ring gears are held together with Tooling (F). It may be necessary to heat the
ring gears in order to soften the sealant. Do not heat over 135 °C (275 °F) for more than
thirty minutes.
Illustration 13 g00708172
17. Position a 12.7 mm (0.50 inch) shackle under carrier assembly (15).
18. Fasten a suitable lifting device to the shackle.
19. Slowly lift carrier assembly (15) from the final drive. The weight of carrier assembly (15) is
approximately 39 kg (85 lb).
20. Disassemble carrier assembly (15), as follows.
Illustration 14 g00708175
a. Drive spring pin (20) into planetary shaft (19) with a hammer and a punch.
8/12
324D & 324D L Excavators MND00001-UP (MACHINE) POWERED BY C7 Engine...
2020/8/3
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
8. Illustration 15 g00708370
Illustration 16 g00708220
b. Remove planetary shaft (19) with spring pin (20) from the carrier assembly.
c. Remove spring pin (20) from planetary shaft (19) with a hammer and a punch.
d. Remove thrust washers (21) and planetary gear (23) from the carrier assembly.
e. Remove bearings (22) from planetary gear (23).
21. Repeat Steps 20.a through 20.e in order to remove the remaining planetary gears from the
carrier.
9/12
324D & 324D L Excavators MND00001-UP (MACHINE) POWERED BY C7 Engine...
2020/8/3
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
9. Illustration 17 g00708186
22. Remove O-ring seal (24) from main housing (18).
Illustration 18 g00708187
23. Remove bolts (25) from gear (26).
Illustration 19 g00708202
24. Use Tooling (C) in order to remove gear (26) from main housing (18).
Note: The motor housing will separate from the main housing (18) once gear (26) is
removed. Make sure that the motor housing is supported.
10/12
324D & 324D L Excavators MND00001-UP (MACHINE) POWERED BY C7 Engi...
2020/8/3
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
10. Illustration 20 g00708211
25. Remove shims (27) from the main housing.
Illustration 21 g00708212
26. Fasten Tooling (D) and a suitable lifting device to main housing (18), as shown.
27. Use a hammer and a punch in order to separate main housing (18) and the final drive
sprocket from the motor housing (28). The combined weight of main housing (18) and the
final drive sprocket is approximately 82 kg (180 lb).
Illustration 22 g00708214
28. Remove Duo-Cone seal (29) from motor housing (28).
29. Remove alignment pins (30).
11/12
324D & 324D L Excavators MND00001-UP (MACHINE) POWERED BY C7 Engi...
2020/8/3
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
11. Illustration 23 g00708215
Illustration 24 g00708216
30. Remove Duo-Cone seal (31) from main housing (18).
31. Use Tooling (E) in order to remove bearings (32) and (33) from the main housing.
32. If necessary, remove the final drive sprocket from the main housing.
33. Refer to Disassembly and Assembly, "Final Drive Sprocket - Remove and Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Mon Aug 3 09:56:29 UTC+0800 2020
12/12
324D & 324D L Excavators MND00001-UP (MACHINE) POWERED BY C7 Engi...
2020/8/3
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
12. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 324D EXCAVATOR MND
Configuration: 324D & 324D L Excavators MND00001-UP (MACHINE) POWERED BY C7 Engine
Disassembly and Assembly
324D, 325D, 326D and 329D Excavators and 329D MHPU Mobile Hydraulic Power
Unit Machine Systems
Media Number -RENR8646-22 Publication Date -01/02/2015 Date Updated -12/09/2018
i03508206
Final Drive - Disassemble
SMCS - 4050-015
S/N - A3R1022-UP
S/N - BFC1-UP
S/N - BYS1-UP
S/N - CYW1-UP
S/N - CZF1-UP
S/N - DBH380-UP
S/N - DJF1-UP
S/N - DTZ1-UP
S/N - EBM1-UP
S/N - EJC644-UP
S/N - GPB802-UP
S/N - J8D1-UP
S/N - J9D1-UP
S/N - JAT1-UP
S/N - JHJ1-UP
S/N - JJG814-UP
1/13
324D & 324D L Excavators MND00001-UP (MACHINE) POWERED BY C7 Engine...
2020/8/3
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
14. Tool Part Number Part Description Qty
A 1P-2420 Transmission Repair Stand 1
B 138-7573 Link Bracket 2
C 1P-1863 Retaining Ring Pliers 1
D 138-7575 Link Bracket 3
E 4C-8359 Eyebolt 2
F 138-7574 Link Bracket 2
G 138-7576 Link Bracket 2
Start By:
a. Start by removing the final drive. Refer to Disassembly and Assembly, "Final Drive -
Remove".
Note: Cleanliness is an important factor. Before the disassembly procedure, the exterior of
the component should be thoroughly cleaned. This will prevent dirt from entering the
internal mechanism.
1. Put an alignment mark across the sections of the final drive for assembly purposes. The
parts must be reinstalled to the original locations.
Illustration 1 g00892878
2. Use Tooling (G) and a suitable lifting device to position the final drive assembly onto
Tooling (A). The weight of the final drive assembly is approximately 550 kg (1200 lb).
3. Remove bolts (1).
3/13
324D & 324D L Excavators MND00001-UP (MACHINE) POWERED BY C7 Engine...
2020/8/3
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
15. Illustration 2 g00892883
4. Use Tooling (B) and a suitable lifting device to remove cover (2). The weight of cover (2) is
approximately 32 kg (70 lb).
Illustration 3 g00892888
5. Remove bolts (3) and gear (4). Check plate (6). Replace plate (6) if plate (6) is worn.
Remove plugs (5) from cover (2).
Illustration 4 g00892906
6. Remove O-ring seals (7) from plugs (5).
4/13
324D & 324D L Excavators MND00001-UP (MACHINE) POWERED BY C7 Engine...
2020/8/3
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
16. Illustration 5 g00892930
7. Remove gear (8) and spacer (9).
Illustration 6 g00892965
8. Use Tooling (C) to remove retaining ring (10). Remove washer (11) and gear (12). Remove
bearing assembly (13) and washer (14).
9. Repeat Step 8 for the other two gear assemblies.
Illustration 7 g00892968
10. Remove retaining ring (15).
5/13
324D & 324D L Excavators MND00001-UP (MACHINE) POWERED BY C7 Engine...
2020/8/3
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
17. Illustration 8 g00892975
11. Remove carrier assembly (16).
Illustration 9 g01389804
12. Use a suitable press to remove the shafts from carrier assembly (16).
Illustration 10 g00892977
6/13
324D & 324D L Excavators MND00001-UP (MACHINE) POWERED BY C7 Engine...
2020/8/3
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
18. 13. Remove gear (17) and spacer (18).
Illustration 11 g00892997
14. Use Tooling (D) and a suitable lifting device to remove planetary carrier (19). The weight of
planetary carrier (19) is approximately 48 kg (105 lb).
Illustration 12 g00893019
15. Remove retaining ring (21). Lift planetary carrier (19) off sun gear (20).
Illustration 13 g00896860
16. Drive spring pin (23) into planetary shaft (22).
7/13
324D & 324D L Excavators MND00001-UP (MACHINE) POWERED BY C7 Engine...
2020/8/3
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
19. Illustration 14 g00893043
17. Remove planetary shaft (22). Use a suitable punch to remove spring pin (23) from planetary
shaft (22).
Illustration 15 g00896863
18. Remove washers (24) and bearing (25) from planetary gear (26).
19. Repeat Steps 16 through 18 for the other two planetary gears.
Illustration 16 g01842853
20. Remove gear (27). Remove spacer (27A).
8/13
324D & 324D L Excavators MND00001-UP (MACHINE) POWERED BY C7 Engine...
2020/8/3
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
20. Illustration 17 g01842974
21. Use two people to remove carrier assembly (28). The weight of carrier assembly (28) is
approximately 38 kg (85 lb).
Illustration 18 g01843140
22. Drive spring pin (30) into shaft (29).
Illustration 19 g00893658
23. Remove shaft (29). Use a suitable punch to remove spring pin (30) from shaft (29).
9/13
324D & 324D L Excavators MND00001-UP (MACHINE) POWERED BY C7 Engine...
2020/8/3
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
21. Illustration 20 g00893674
24. Remove washers (31) and bearings (32) from planetary gear (33).
25. Repeat Steps 22 through 24 for the other three planetary gears.
Illustration 21 g01208300
26. Fasten Tooling (E) and a suitable lifting device to ring gear (34), as shown. Remove ring
gear (34) from sprocket housing (35). The weight of ring gear (34) is approximately 66 kg
(146 lb).
Illustration 22 g01208542
10/13
324D & 324D L Excavators MND00001-UP (MACHINE) POWERED BY C7 Engi...
2020/8/3
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
22. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
23. 27. Remove O-ring seal (36) from sprocket housing (35).
Illustration 23 g01208553
28. Remove bolts (37) from coupling gear (38).
Illustration 24 g01208572
29. Install suitable forcing bolts (39) in coupling gear (38). Tighten the forcing bolts evenly in
order to loosen coupling gear (38). Remove the coupling gear from the motor housing.
Illustration 25 g01208578
11/13
324D & 324D L Excavators MND00001-UP (MACHINE) POWERED BY C7 Engi...
2020/8/3
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
24. Illustration 26 g01208625
30. Remove shims (40) from the motor housing.
Note: Inner cones and outer bearing cones (42) are a slip fit on the motor housing. While
you remove sprocket housing (35) from the motor housing, inner bearing cone (42) may
stay with the sprocket housing or the inner bearing cone may stay on the motor housing.
31. Fasten Tooling (F) and a suitable lifting device to sprocket housing (35). Separate the
sprocket housing from the motor housing. The weight of sprocket housing (35) is
approximately 109 kg (240 lb).
Illustration 27 g01208626
32. Remove the locating pins from the motor housing.
33. Remove Duo-Cone seal (41) from the motor housing.
34. If inner bearing cone (42) remained on the motor housing, then remove the inner bearing
cone.
12/13
324D & 324D L Excavators MND00001-UP (MACHINE) POWERED BY C7 Engi...
2020/8/3
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
25. Illustration 28 g01208633
35. Remove Duo-Cone seal (43) from the sprocket housing.
36. If inner bearing cone (42) remained on the sprocket housing, then remove the inner bearing
cone.
37. Remove the bearing cups from the sprocket housing.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Mon Aug 3 09:57:28 UTC+0800 2020
13/13
324D & 324D L Excavators MND00001-UP (MACHINE) POWERED BY C7 Engi...
2020/8/3
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...