The document provides instructions for removing and installing the crankshaft front seal of a C7 engine. It describes using a slide hammer puller and drill bit to remove the old seal and a front seal installer tool to press the new seal into place. The instructions should be followed after removing the vibration damper and pulley from the crankshaft. Proper cleaning and containment of fluids is emphasized.
Caterpillar cat 324 d l excavator (prefix cjx) service repair manual (cjx0000...fjskekdmmem
The document provides instructions for removing and installing the crankshaft front seal of a C7 engine. It describes using a slide hammer puller and drill bit to remove the old seal and a front seal installer tool to press the new seal into place. The instructions should be followed after removing the vibration damper and pulley from the crankshaft. Proper cleaning and containment of fluids is emphasized.
Caterpillar cat 325 d excavator (prefix kdg) service repair manual (kdg00001 ...hfjsekekmmd
This document provides instructions for removing and installing various engine components on a Caterpillar 325D excavator including:
- Removing and installing the flywheel using lifting tools and guide bolts.
- Removing the crankshaft rear seal by drilling holes and pulling it out, and installing the new seal.
- Removing the flywheel housing by lifting it off with bolts and installing it with sealant.
- Removing the vibration damper and pulley by removing bolts and belts, and installing them by positioning and tightening bolts.
Caterpillar cat 325 d excavator (prefix scr) service repair manual (scr00001 ...hfjsekekmmd
The document provides instructions for removing and installing a camshaft on a Caterpillar C7 engine. It describes:
1) Removing components like the vibration damper, pulley, rocker arms, pushrods and front cover before removing the camshaft.
2) Using timing pins and a puller to remove the camshaft.
3) Cleaning all parts to prevent contamination before installation.
Caterpillar cat 312 d2 l excavator (prefix whj) service repair manual (whj000...fjjskekdmmse
The document provides instructions for installing a flywheel on a 3054C engine. It describes:
1) Cleaning the flywheel housing and inspecting the crankshaft rear seal for leaks.
2) Heating the ring gear to install it on the flywheel and cleaning the parts after they cool.
3) Using guide bolts and lifting brackets to position the flywheel and install bolts, tightening them to the specified torque.
4) Checking flywheel alignment after installation.
Caterpillar cat 262 d skid steer loader (prefix kts) service repair manual (k...fusjejedrfjskekem
This document provides instructions for removing and installing various engine components on a 262D Skid Steer Loader with a C3.3B engine, including:
- Removing and installing the engine oil pump
- Removing and installing the water pump
- Removing and installing the water temperature regulator
- Removing and installing the flywheel
- Removing the crankshaft rear seal, wear sleeve, and crankshaft gear
- Installing the crankshaft rear seal, wear sleeve, and crankshaft gear
The instructions provide detailed steps for each procedure, including illustrations of the components. Safety notices are included to handle fluids properly and keep parts clean from contaminants.
Caterpillar cat 323 d ln excavator (prefix dkw) service repair manual (dkw000...fjjsekmsmmes
This document provides instructions for removing and installing a flywheel on a Caterpillar 3066 engine. The procedures include:
1. Removing bolts and washers to separate the flywheel housing from the cylinder block.
2. Using lifting equipment to remove the flywheel housing, which weighs approximately 65 pounds.
3. Inspecting the oil seal and replacing if needed before installing a new one along with the crankshaft wear sleeve.
4. Cleaning surfaces and installing a new gasket before reattaching the flywheel housing with bolts and washers.
1. Remove the flywheel according to the procedure in the manual.
2. Remove the setscrews from the flywheel housing.
3. Remove the flywheel housing from the cylinder block and discard it if it is being replaced.
Caterpillar cat 312 d l excavator (prefix xgk) service repair manual (xgk0000...pfiskdmjekm
This document provides instructions for removing and installing the crankshaft pulley and front seal on a Caterpillar C4.2 engine. It describes:
1) Using various tools like pullers and sockets to remove the pulley nut, washer, and pulley.
2) Removing the wear sleeve from the pulley if needed by tapping with a chisel.
3) Heating the wear sleeve and installing it on the pulley with a driver group.
4) Reinstalling the pulley, washer, and nut and tightening to the specified torque.
Caterpillar cat 324 d l excavator (prefix cjx) service repair manual (cjx0000...fjskekdmmem
The document provides instructions for removing and installing the crankshaft front seal of a C7 engine. It describes using a slide hammer puller and drill bit to remove the old seal and a front seal installer tool to press the new seal into place. The instructions should be followed after removing the vibration damper and pulley from the crankshaft. Proper cleaning and containment of fluids is emphasized.
Caterpillar cat 325 d excavator (prefix kdg) service repair manual (kdg00001 ...hfjsekekmmd
This document provides instructions for removing and installing various engine components on a Caterpillar 325D excavator including:
- Removing and installing the flywheel using lifting tools and guide bolts.
- Removing the crankshaft rear seal by drilling holes and pulling it out, and installing the new seal.
- Removing the flywheel housing by lifting it off with bolts and installing it with sealant.
- Removing the vibration damper and pulley by removing bolts and belts, and installing them by positioning and tightening bolts.
Caterpillar cat 325 d excavator (prefix scr) service repair manual (scr00001 ...hfjsekekmmd
The document provides instructions for removing and installing a camshaft on a Caterpillar C7 engine. It describes:
1) Removing components like the vibration damper, pulley, rocker arms, pushrods and front cover before removing the camshaft.
2) Using timing pins and a puller to remove the camshaft.
3) Cleaning all parts to prevent contamination before installation.
Caterpillar cat 312 d2 l excavator (prefix whj) service repair manual (whj000...fjjskekdmmse
The document provides instructions for installing a flywheel on a 3054C engine. It describes:
1) Cleaning the flywheel housing and inspecting the crankshaft rear seal for leaks.
2) Heating the ring gear to install it on the flywheel and cleaning the parts after they cool.
3) Using guide bolts and lifting brackets to position the flywheel and install bolts, tightening them to the specified torque.
4) Checking flywheel alignment after installation.
Caterpillar cat 262 d skid steer loader (prefix kts) service repair manual (k...fusjejedrfjskekem
This document provides instructions for removing and installing various engine components on a 262D Skid Steer Loader with a C3.3B engine, including:
- Removing and installing the engine oil pump
- Removing and installing the water pump
- Removing and installing the water temperature regulator
- Removing and installing the flywheel
- Removing the crankshaft rear seal, wear sleeve, and crankshaft gear
- Installing the crankshaft rear seal, wear sleeve, and crankshaft gear
The instructions provide detailed steps for each procedure, including illustrations of the components. Safety notices are included to handle fluids properly and keep parts clean from contaminants.
Caterpillar cat 323 d ln excavator (prefix dkw) service repair manual (dkw000...fjjsekmsmmes
This document provides instructions for removing and installing a flywheel on a Caterpillar 3066 engine. The procedures include:
1. Removing bolts and washers to separate the flywheel housing from the cylinder block.
2. Using lifting equipment to remove the flywheel housing, which weighs approximately 65 pounds.
3. Inspecting the oil seal and replacing if needed before installing a new one along with the crankshaft wear sleeve.
4. Cleaning surfaces and installing a new gasket before reattaching the flywheel housing with bolts and washers.
1. Remove the flywheel according to the procedure in the manual.
2. Remove the setscrews from the flywheel housing.
3. Remove the flywheel housing from the cylinder block and discard it if it is being replaced.
Caterpillar cat 312 d l excavator (prefix xgk) service repair manual (xgk0000...pfiskdmjekm
This document provides instructions for removing and installing the crankshaft pulley and front seal on a Caterpillar C4.2 engine. It describes:
1) Using various tools like pullers and sockets to remove the pulley nut, washer, and pulley.
2) Removing the wear sleeve from the pulley if needed by tapping with a chisel.
3) Heating the wear sleeve and installing it on the pulley with a driver group.
4) Reinstalling the pulley, washer, and nut and tightening to the specified torque.
Caterpillar Cat 324D and 324D L Excavator (Prefix CJX) Service Repair Manual ...fijsekkdmdm2w
This document provides instructions for removing and installing various engine components on a Caterpillar 324D excavator powered by a C7 engine. The components include:
- Flywheel removal which requires attaching lifting tools and removing bolts.
- Crankshaft rear seal removal by drilling holes and using a slide hammer puller.
- Flywheel housing removal by attaching lifting tools and removing bolts fastening it to the engine block and oil pan.
- Vibration damper and pulley removal by removing the drive belt and bolts attaching the components to the crankshaft.
Caterpillar Cat 324D and 324D L Excavator (Prefix CJX) Service Repair Manual ...zan2736ban
This document provides instructions for removing and installing various engine components on a 324D excavator powered by a C7 engine, including:
- Removing and installing the flywheel using link brackets and guide bolts.
- Removing the crankshaft rear seal using a drill bit and slide hammer puller, and installing the new seal.
- Removing and installing the flywheel housing which requires attaching link brackets and contains fluids.
- Removing the vibration damper and pulley by removing bolts, and installing by tightening bolts to the specified torque.
- Removing the crankshaft front seal using a drill bit and slide hammer puller, and preparing for installation.
1) The documents provide instructions for removing and installing various engine components on a 324D excavator, including the flywheel, crankshaft rear seal, flywheel housing, vibration damper, and crankshaft front seal.
2) The procedures describe using various tools to remove components like the flywheel and seals, and reinstalling them in the reverse order. Precautions are given to keep parts clean and contain fluids.
3) Detailed illustrations and torque specifications are provided to correctly position and tighten components like the flywheel housing, crankshaft pulley, and seal during installation.
Caterpillar Cat 324D L Excavator (Prefix CJX) Service Repair Manual (CJX00001...f8uesjdkdmdm
1) The documents provide instructions for removing and installing various engine components on a 324D excavator, including the flywheel, crankshaft rear seal, flywheel housing, vibration damper, and crankshaft front seal.
2) The procedures describe using various tools to remove components like the flywheel and seals, and reinstalling them in the reverse order. Precautions are given to keep parts clean and contain fluids.
3) Detailed illustrations and torque specifications are provided to correctly position and tighten components like the flywheel housing, crankshaft pulley, and seal during installation.
This document provides instructions for removing and installing various engine components on a Caterpillar 324D excavator powered by a C7 engine. The components include:
- The flywheel, which is removed using lifting brackets and guide bolts.
- The crankshaft rear seal, which is removed using a drill bit and slide hammer puller.
- The flywheel housing, which is removed after draining fluids using lifting brackets and bolts.
- The vibration damper and pulley, which are removed after loosening bolts and removing the drive belt.
Caterpillar Cat 324D L Excavator (Prefix CJX) Service Repair Manual (CJX00001...f7fujksekmdm8u
1) The documents provide instructions for removing and installing various engine components on a 324D excavator, including the flywheel, crankshaft rear seal, flywheel housing, vibration damper, and crankshaft front seal.
2) The procedures describe using various tools to remove components like the flywheel and seals, and reinstalling them in the reverse order. Precautions are given to keep parts clean and contain fluids.
3) Detailed illustrations and torque specifications are provided to correctly position and tighten components like the flywheel housing, crankshaft pulley, and seal during installation.
Caterpillar cat 324 d l excavator (prefix cjx) service repair manual (cjx0000...ujdkdkdmdm
1) The documents provide instructions for removing and installing various engine components on a 324D excavator, including the flywheel, crankshaft rear seal, flywheel housing, vibration damper, and crankshaft front seal.
2) The procedures describe using various tools to remove components like the flywheel, seals, and housing and ensure proper cleaning and installation of replacement parts using sealants and following torque specifications.
3) Technicians are advised to take care to contain fluids and properly dispose of them, and to keep components clean to prevent damage and premature wear.
Caterpillar Cat 324D L Excavator (Prefix CJX) Service Repair Manual (CJX00001...8ufjsekddm8u
This document provides instructions for removing and installing various engine components on a Caterpillar 324D excavator engine, including:
- Removing and installing the flywheel using lifting tools and bolts.
- Removing the crankshaft rear seal using a drill bit and slide hammer puller.
- Installing the crankshaft rear seal using a seal installer.
- Removing and installing the flywheel housing using lifting tools, bolts and sealant.
- Removing and installing the vibration damper and pulley by removing the drive belt and bolts.
This document provides instructions for removing and installing various engine components on a 324D excavator powered by a C7 engine, including:
1. Removing the flywheel using link brackets and guide bolts.
2. Installing the flywheel by heating the ring gear, positioning the flywheel on guide bolts, and tightening bolts to specification.
3. Removing the crankshaft rear seal using a drill bit and slide hammer puller.
4. Installing the crankshaft rear seal using a seal installer.
5. Removing and installing the flywheel housing, which requires attaching link brackets and applying sealant to the mounting face.
6. Removing
Caterpillar cat 324 d excavator (prefix cjx) service repair manual (cjx00001 ...ujdkdkdmdm
This document provides instructions for removing and installing various engine components on a 324D excavator powered by a C7 engine, including:
1. Removing the flywheel using link brackets and guide bolts.
2. Installing the flywheel by heating the ring gear, positioning the flywheel on guide bolts, and tightening bolts to specification.
3. Removing the crankshaft rear seal using a drill bit and slide hammer puller.
4. Installing the crankshaft rear seal using a seal installer.
5. Removing and installing the flywheel housing, which requires attaching link brackets and applying sealant to the mounting face.
6. Removing
Caterpillar Cat 324D and 324D L Excavator (Prefix CJX) Service Repair Manual ...fujkskemdmdm4r
This document provides instructions for removing and installing various engine components on a Caterpillar 324D excavator engine, including:
- Removing and installing the flywheel using lifting tools and bolts.
- Removing the crankshaft rear seal using a drill bit and slide hammer puller, and installing the new seal.
- Removing the flywheel housing using lifting tools and bolts, and reinstalling it with sealant.
- Removing the vibration damper and pulley by removing the drive belt and bolts, and reinstalling them in reverse order.
Caterpillar Cat 324D L Excavator (Prefix CJX) Service Repair Manual (CJX00001...ufjksemd8ujd
1) The documents provide instructions for removing and installing various engine components on a 324D excavator, including the flywheel, crankshaft rear seal, flywheel housing, vibration damper, and crankshaft front seal.
2) The procedures describe using various tools to remove components like the flywheel and seals, and reinstalling them in the reverse order. Precautions are given to keep parts clean and contain fluids.
3) Detailed illustrations and torque specifications are provided to correctly position and tighten components like the flywheel housing, crankshaft pulley, and seal during installation.
This document provides instructions for removing and installing various engine components on a Caterpillar 324D excavator engine, including:
- Removing and installing the flywheel using lifting tools and bolts.
- Removing the crankshaft rear seal using a drill bit and slide hammer puller, and installing the new seal.
- Removing the flywheel housing using lifting tools and bolts, and reinstalling it with sealant.
- Removing the vibration damper and pulley by removing the drive belt and bolts, and reinstalling them in reverse order.
This document provides instructions for removing and installing various engine components on a Caterpillar 324D excavator powered by a C7 engine. The components include:
- Flywheel removal which requires attaching lifting tools and removing bolts.
- Crankshaft rear seal removal by drilling holes and using a slide hammer puller.
- Flywheel housing removal by attaching lifting tools and removing bolts fastening it to the engine block and oil pan.
- Vibration damper and pulley removal by removing the drive belt and bolts attaching the components to the crankshaft.
Caterpillar Cat 324D L Excavator (Prefix CJX) Service Repair Manual (CJX00001...km7seydwuhdw
This document provides instructions for removing and installing various engine components on a Caterpillar 324D excavator powered by a C7 engine. The components include:
- Flywheel removal which requires attaching lifting tools and removing bolts.
- Crankshaft rear seal removal by drilling holes and using a slide hammer puller.
- Flywheel housing removal by attaching lifting tools and removing bolts fastening it to the engine block and oil pan.
- Vibration damper and pulley removal by removing the drive belt and bolts attaching the components to the crankshaft.
Caterpillar Cat 324D and 324D L Excavator (Prefix CJX) Service Repair Manual ...fskekkdmdmdm3e
This document provides instructions for removing and installing various engine components on a 324D excavator powered by a C7 engine, including:
- Removing and installing the flywheel using link brackets and guide bolts.
- Removing the crankshaft rear seal using a drill bit and slide hammer puller, and installing the new seal.
- Removing and installing the flywheel housing which requires attaching link brackets and contains fluids.
- Removing the vibration damper and pulley by removing bolts, and installing them by tightening bolts to the specified torque.
- Removing the crankshaft front seal using a drill bit and slide hammer puller, and preparing for installing the new
Caterpillar Cat 324D L Excavator (Prefix CJX) Service Repair Manual (CJX00001...jdkskmdmdm
This document provides instructions for removing and installing various engine components on a 324D excavator powered by a C7 engine, including:
- Removing and installing the flywheel using link brackets and guide bolts.
- Removing the crankshaft rear seal using a drill bit and slide hammer puller, and installing the new seal.
- Removing and installing the flywheel housing which requires attaching link brackets and contains fluids.
- Removing the vibration damper and pulley by removing bolts, and installing them by tightening bolts to the specified torque.
- Removing the crankshaft front seal using a drill bit and slide hammer puller, and preparing for installing the new
This document provides instructions for removing and installing various engine components on a Caterpillar 324D excavator powered by a C7 engine. The components include:
- The flywheel, which is removed using lifting brackets and guide bolts.
- The crankshaft rear seal, which is removed using a drill bit and slide hammer puller.
- The flywheel housing, which is removed after disconnecting mounting bolts and is installed using lifting brackets and sealant.
- The vibration damper and pulley, which are removed after loosening mounting bolts and reinstalled by tightening the bolts in the specified order and torque.
1) The documents provide instructions for removing and installing various engine components on a 324D excavator, including the flywheel, crankshaft rear seal, flywheel housing, vibration damper, and crankshaft front seal.
2) The procedures describe using various tools to remove components like the flywheel and seals, and reinstalling them in the reverse order. Precautions are given to keep parts clean and contain fluids.
3) Detailed illustrations and torque specifications are provided to correctly position and tighten components like the flywheel housing, crankshaft pulley, and seal during installation.
Caterpillar Cat 324D L Excavator (Prefix CJX) Service Repair Manual (CJX00001...prmy389342
1) The documents provide instructions for removing and installing various engine components on a 324D excavator, including the flywheel, crankshaft rear seal, flywheel housing, vibration damper, and crankshaft front seal.
2) The procedures describe using various tools to remove components like the flywheel, seals, and housing and ensure proper cleaning and installation of replacement parts using sealants and following torque specifications.
3) Technicians are advised to take care to contain fluids and properly dispose of them, and to keep components clean to prevent damage and premature wear.
Komatsu wa250 6 wheel loader service repair manual sn75001 and upfjskekdmmem
This document provides information about Komatsu wheel loaders, including:
- The shop manual covers models WA250-6 and WA250PZ-6.
- Specifications for the engines, cooling systems, power trains, steering systems, brake systems, undercarriages, hydraulic systems, work equipment, and electrical systems are provided.
- Standard values, testing and adjusting procedures, and troubleshooting information for various components are included.
- Failure codes, fuse locations, and troubleshooting tips and procedures are listed to assist with repairs.
Komatsu d31 pl 20 dozer bulldozer service repair manualfjskekdmmem
1. The document provides instructions for servicing Komatsu bulldozers, including disassembly, assembly, maintenance, and safety procedures.
2. Safety precautions are emphasized, including wearing protective equipment, blocking equipment, and ensuring all pressure is released before disassembling components.
3. The document outlines the removal and installation steps for starting motors, alternators, and engine oil cooler cores on various Komatsu bulldozer models. Precise tightening torques are specified.
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- Removing the crankshaft rear seal using a drill bit and slide hammer puller, and installing the new seal.
- Removing and installing the flywheel housing which requires attaching link brackets and contains fluids.
- Removing the vibration damper and pulley by removing bolts, and installing them by tightening bolts to the specified torque.
- Removing the crankshaft front seal using a drill bit and slide hammer puller, and preparing for installing the new
This document provides instructions for removing and installing various engine components on a Caterpillar 324D excavator powered by a C7 engine. The components include:
- The flywheel, which is removed using lifting brackets and guide bolts.
- The crankshaft rear seal, which is removed using a drill bit and slide hammer puller.
- The flywheel housing, which is removed after disconnecting mounting bolts and is installed using lifting brackets and sealant.
- The vibration damper and pulley, which are removed after loosening mounting bolts and reinstalled by tightening the bolts in the specified order and torque.
1) The documents provide instructions for removing and installing various engine components on a 324D excavator, including the flywheel, crankshaft rear seal, flywheel housing, vibration damper, and crankshaft front seal.
2) The procedures describe using various tools to remove components like the flywheel and seals, and reinstalling them in the reverse order. Precautions are given to keep parts clean and contain fluids.
3) Detailed illustrations and torque specifications are provided to correctly position and tighten components like the flywheel housing, crankshaft pulley, and seal during installation.
Caterpillar Cat 324D L Excavator (Prefix CJX) Service Repair Manual (CJX00001...prmy389342
1) The documents provide instructions for removing and installing various engine components on a 324D excavator, including the flywheel, crankshaft rear seal, flywheel housing, vibration damper, and crankshaft front seal.
2) The procedures describe using various tools to remove components like the flywheel, seals, and housing and ensure proper cleaning and installation of replacement parts using sealants and following torque specifications.
3) Technicians are advised to take care to contain fluids and properly dispose of them, and to keep components clean to prevent damage and premature wear.
Similar to Caterpillar cat 324 d excavator (prefix cjx) service repair manual (cjx00001 and up) (20)
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2. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 324D EXCAVATOR CJX
Configuration: 324D & 324D L Excavators CJX00001-UP (MACHINE) POWERED BY C7 Engine
Disassembly and Assembly
C7
Engines for Caterpillar Built Machines
Media Number -RENR9218-13 Publication Date -01/06/2014 Date Updated -04/06/2014
i02301731
Flywheel - Remove
SMCS - 1156-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7573 Link Bracket 1
B - Guide Bolt (M12 X 1.75 by 120 mm) 1
1/2324D & 324D L Excavators CJX00001-UP (MACHINE) POWERED BY C7 Engine(...
2020/7/31https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
3. Illustration 1 g01152630
1. Attach Tooling (A) and a suitable lifting device to flywheel (2). The weight of flywheel (2)
is approximately 27 kg (60 lb).
2. Remove top bolt (1). Install Tooling (B). Remove remaining bolts (1) .
3. Remove flywheel (2) from Tooling (B).
4. Replace ring gear (3), if necessary. Use a hammer and a punch in order to remove the
flywheel ring gear.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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4. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 324D EXCAVATOR CJX
Configuration: 324D & 324D L Excavators CJX00001-UP (MACHINE) POWERED BY C7 Engine
Disassembly and Assembly
C7
Engines for Caterpillar Built Machines
Media Number -RENR9218-13 Publication Date -01/06/2014 Date Updated -04/06/2014
i06149434
Flywheel - Install
SMCS - 1156-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 439-3938 Link Bracket 1
B -
Guide Bolt
(M12 X 1.75 by 120 mm)
1
C 9S-3263 Thread Lock Compound 1
1/2324D & 324D L Excavators CJX00001-UP (MACHINE) POWERED BY C7 Engine(...
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5. Illustration 1 g01152630
1. Raise the temperature of ring gear (3) .
Note: Do not use a torch to heat the ring gear.
2. Position ring gear (3) on flywheel (2) with the part number toward the crankshaft. Use a soft
hammer in order to seat the ring gear against the shoulder of the flywheel. Allow the ring
gear to cool.
3. Install Tooling (B) in the crankshaft.
4. Attach Tooling (A) and a suitable lifting device to flywheel (2) . The weight of flywheel (2)
is approximately 27 kg (60 lb).
5. Position flywheel (2) on Tooling (B) .
6. Apply Tooling (C) to the threads of bolts (1) .
7. Install bolts (1) . Remove Tooling (B) and install remaining bolt (1) . Tighten bolts (1) to a
torque of 120 ± 20 N·m (89 ± 15 lb ft).
8. Check the flywheel runout. Refer to Testing and Adjusting, "Flywheel - Inspect".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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6. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 324D EXCAVATOR CJX
Configuration: 324D & 324D L Excavators CJX00001-UP (MACHINE) POWERED BY C7 Engine
Disassembly and Assembly
C7
Engines for Caterpillar Built Machines
Media Number -RENR9218-13 Publication Date -01/06/2014 Date Updated -04/06/2014
i02307455
Crankshaft Rear Seal - Remove
SMCS - 1161-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1U-8145 Drill Bit 1
B 1U-7600 Slide Hammer Puller 1
Start By:
A. Remove the flywheel. Refer to Disassembly and Assembly, "Flywheel - Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Use Tooling (A) to drill three evenly spaced holes in the crankshaft rear seal.
1/2324D & 324D L Excavators CJX00001-UP (MACHINE) POWERED BY C7 Engine(...
2020/7/31https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
7. Illustration 1 g01155815
2. Use Tooling (B) to remove crankshaft rear seal (1) .
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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8. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 324D EXCAVATOR CJX
Configuration: 324D & 324D L Excavators CJX00001-UP (MACHINE) POWERED BY C7 Engine
Disassembly and Assembly
C7
Engines for Caterpillar Built Machines
Media Number -RENR9218-13 Publication Date -01/06/2014 Date Updated -04/06/2014
i02307500
Crankshaft Rear Seal - Install
SMCS - 1161-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
C 1U-7598 Seal Installer Gp 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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9. Illustration 1 g01155846
1. Use Tooling (C) to install crankshaft rear seal (1) .
End By: Install the flywheel. Refer to Disassembly and Assembly, "Flywheel - Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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Fri Jul 31 22:33:29 UTC+0800 2020
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10. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 324D EXCAVATOR CJX
Configuration: 324D & 324D L Excavators CJX00001-UP (MACHINE) POWERED BY C7 Engine
Disassembly and Assembly
C7
Engines for Caterpillar Built Machines
Media Number -RENR9218-13 Publication Date -01/06/2014 Date Updated -04/06/2014
i02302409
Flywheel Housing - Remove and Install
SMCS - 1157-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7573 Link Bracket 2
Start By:
A. Remove the flywheel. Refer to Disassembly and Assembly, "Flywheel - Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
1/3324D & 324D L Excavators CJX00001-UP (MACHINE) POWERED BY C7 Engine(...
2020/7/31https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
11. Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
Products Guide" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
Illustration 1 g01152919
1. Attach Tooling (A) and a suitable lifting device to flywheel housing (1). The weight of
flywheel housing (1) is approximately 25 kg (55 lb).
2. Remove bolts (2) and bolts (3) .
3. Remove bolts (4) that fasten the engine oil pan to flywheel housing (1). Remove flywheel
housing (1) .
Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
A 138-7573 Link Bracket 2
B 1U-8846 Sealant -
NOTICE
2/3324D & 324D L Excavators CJX00001-UP (MACHINE) POWERED BY C7 Engine(...
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12. Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Apply Tooling (B) to the entire mounting face of the flywheel housing prior to installation.
Illustration 2 g01152919
2. Attach Tooling (A) and a suitable lifting device to flywheel housing (1). The weight of
flywheel housing (1) is approximately 25 kg (55 lb). Position the flywheel housing on the
cylinder block. Install bolts (4) that fasten the engine oil pan to the flywheel housing.
3. Install bolts (2) and bolts (3) .
4. Check the flywheel housing runout. Refer to the Testing and Adjusting, "Flywheel Housing
- Inspect".
End By: Install the flywheel. Refer to Disassembly and Assembly, "Flywheel - Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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13. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 324D EXCAVATOR CJX
Configuration: 324D & 324D L Excavators CJX00001-UP (MACHINE) POWERED BY C7 Engine
Disassembly and Assembly
C7
Engines for Caterpillar Built Machines
Media Number -RENR9218-13 Publication Date -01/06/2014 Date Updated -04/06/2014
i02302464
Vibration Damper and Pulley - Remove and Install
SMCS - 1205-010
Removal Procedure
Illustration 1 g01152990
1. Remove drive belt (1) .
2. Remove bolts (3) and crankshaft vibration damper (2) from the crankshaft pulley.
3. Remove bolts (4) and washer (5) .
4. Remove the crankshaft pulley.
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2020/7/31https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
14. Installation Procedure
Illustration 2 g01152990
1. Position the crankshaft pulley on the crankshaft. Position washer (5) and install bolts (4).
Tighten bolts (4) to a torque of 200 ± 25 N·m (148 ± 18 lb ft).
2. Install crankshaft vibration damper (2) and bolts (3) .
3. Install drive belt (1) .
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Fri Jul 31 22:35:27 UTC+0800 2020
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15. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 324D EXCAVATOR CJX
Configuration: 324D & 324D L Excavators CJX00001-UP (MACHINE) POWERED BY C7 Engine
Disassembly and Assembly
C7
Engines for Caterpillar Built Machines
Media Number -RENR9218-13 Publication Date -01/06/2014 Date Updated -04/06/2014
i02230550
Crankshaft Front Seal - Remove
SMCS - 1160-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1U-7600 Slide Hammer Puller 1
B 1U-8145 Drill Bit 1
Start By:
a. Remove the vibration damper and the pulley. Refer to Disassembly and Assembly,
"Vibration Damper and Pulley - Remove and Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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16. Illustration 1 g00989224
1. Use Tooling (B) and carefully drill three evenly spaced holes in crankshaft front seal (1).
2. Use Tooling (A) to remove crankshaft front seal (1).
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17. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 324D EXCAVATOR CJX
Configuration: 324D & 324D L Excavators CJX00001-UP (MACHINE) POWERED BY C7 Engine
Disassembly and Assembly
C7
Engines for Caterpillar Built Machines
Media Number -RENR9218-13 Publication Date -01/06/2014 Date Updated -04/06/2014
i02230558
Crankshaft Front Seal - Install
SMCS - 1160-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
C 1U-7430 Front Seal Installer 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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18. Illustration 1 g00989228
Note: The crankshaft seal is designed to be installed dry.
1. Use Tooling (C) to install crankshaft front seal (1).
End By:
a. Install the vibration damper and the pulley. Refer to Disassembly and Assembly, "Vibration
Damper and Pulley - Remove and Install".
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All Rights Reserved.
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19. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 324D EXCAVATOR CJX
Configuration: 324D & 324D L Excavators CJX00001-UP (MACHINE) POWERED BY C7 Engine
Disassembly and Assembly
C7
Engines for Caterpillar Built Machines
Media Number -RENR9218-13 Publication Date -01/06/2014 Date Updated -04/06/2014
i02302644
Front Cover - Remove and Install
SMCS - 1166-010
Removal Procedure
Start By:
A. Remove the fan drive mounting group. Refer to Disassembly and Assembly, "Fan Drive
Mounting Group - Remove and Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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20. Illustration 1 g01153078
1. Remove bolts (2) and bolts (3) .
2. Remove front cover (1) and the gasket.
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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21. Illustration 2 g01153078
1. Position the gasket and front cover (1) on the engine.
2. Install bolts (2) and bolts (3) .
End By: Install the fan drive mounting group. Refer to Disassembly and Assembly, "Fan Drive
Mounting Group - Remove and Install".
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All Rights Reserved.
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22. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 324D EXCAVATOR CJX
Configuration: 324D & 324D L Excavators CJX00001-UP (MACHINE) POWERED BY C7 Engine
Disassembly and Assembly
C7
Engines for Caterpillar Built Machines
Media Number -RENR9218-13 Publication Date -01/06/2014 Date Updated -04/06/2014
i02302664
Housing (Front) - Remove
SMCS - 1151-011
Removal Procedure
Start By:
A. Remove the camshaft. Refer to Disassembly and Assembly, "Camshaft - Remove".
B. Remove the unit injector hydraulic pump. Refer to Disassembly and Assembly, "Unit
Injector Hydraulic Pump - Remove".
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
Products Guide" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
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23. Illustration 1 g01153092
1. Support the weight of the front of the engine. Remove bolts (1) and front engine support
(2) .
Illustration 2 g01153093
2. Remove bolts (3) and bolts (5). Remove front housing (4) .
Copyright 1993 - 2020 Caterpillar Inc.
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24. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
25. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 324D EXCAVATOR CJX
Configuration: 324D & 324D L Excavators CJX00001-UP (MACHINE) POWERED BY C7 Engine
Disassembly and Assembly
C7
Engines for Caterpillar Built Machines
Media Number -RENR9218-13 Publication Date -01/06/2014 Date Updated -04/06/2014
i02302689
Housing (Front) - Install
SMCS - 1151-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 8T-9011 Component Cleaner 1
B 4C-9500 Quick Cure Primer 1
C 1U-8846 Gasket Sealant 1
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26. Illustration 1 g01153093
1. Clean the joint face on front housing (4) with Tooling (A) .
2. Apply Tooling (B) to the joint face. Allow the primer to dry for at least three to five
minutes.
3. Apply Tooling (C) to the joint face. Spread the sealant uniformly. Front housing (4) must be
installed within ten minutes of applying the sealant.
4. Position front housing (4) on the cylinder block.
5. Install bolts (3) and bolts (5) .
Illustration 2 g01153092
6. Position front engine support (2) and install bolts (1) .
End By:
a. Install the unit injector hydraulic pump. Refer to Disassembly and Assembly, "Unit Injector
Hydraulic Pump - Install".
b. Install the camshaft. Refer to Disassembly and Assembly, "Camshaft - Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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27. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 324D EXCAVATOR CJX
Configuration: 324D & 324D L Excavators CJX00001-UP (MACHINE) POWERED BY C7 Engine
Disassembly and Assembly
C7
Engines for Caterpillar Built Machines
Media Number -RENR9218-13 Publication Date -01/06/2014 Date Updated -04/06/2014
i02230724
Camshaft Idler Gear - Remove and Install
SMCS - 1206-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-0520 Driver Group 1
Start By:
A. Remove the front housing. Refer to Disassembly and Assembly, "Housing (Front) -
Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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