The document provides disassembly and assembly instructions for a final drive on an excavator. It involves removing over 30 individual parts in 26 steps, including removing bearings, gears, seals, and housing components. Assembly involves installing bearings, seals, shims, and gears back into the housings in reverse order of disassembly while applying lubricants and ensuring proper clearance and torque specifications are followed. Precise measurements are taken during assembly to determine the correct shim thickness. Cleanliness is emphasized throughout to prevent contamination.
Caterpillar cat 323 d ln excavator (prefix cyd) service repair manual (cyd000...fjjsekmsmmes
This document provides instructions for disassembling and assembling the final drive of 323D LN and 323D S excavators. It involves removing over 30 individual parts in 23 steps, including the carrier assembly, ring gears, main housing, and bearings. Cleanliness is important during disassembly and assembly. O-rings and seals should always be replaced. Parts should be lubricated before assembly and bearings are to be preloaded using a press to the correct thickness of shims.
Caterpillar cat 323 d s excavator (prefix cyd) service repair manual (cyd0000...fjjsekmsmmes
This document provides instructions for disassembling and assembling the final drive of an excavator. It lists 23 steps for disassembly, including removing the final drive cover, carrier assembly, ring gears, and other components. It then lists 32 steps for assembly, beginning with installing bearings in the main housing and determining the correct shim thickness. Other steps include installing seals, pins, and gears to reassemble the final drive.
The document provides instructions for disassembling and assembling the final drive of a 319D L excavator. It lists the required tools and outlines 33 steps to disassemble the final drive components such as the cover, carrier assembly, ring gears, and housing. It then outlines 28 steps for reassembling the final drive, including pressing in bearings, installing seals, and determining the correct shim thickness. The overall procedure involves separating, cleaning, and rejoining over a dozen internal components of the final drive system.
Caterpillar Cat 319D L and 319D LN Excavator (Prefix ZGZ) Service Repair Manu...f8usejkdmmd8i
The document provides instructions for disassembling and assembling the final drive of a 319D L excavator. It lists the required tools and outlines 33 steps to disassemble the final drive components such as the cover, carrier assembly, ring gears, and housing. It then outlines 28 steps for reassembling the final drive, including pressing in bearings, installing seals, and determining the correct shim thickness. The overall procedure involves separating, cleaning, and reassembling over 15 individual parts and components of the final drive.
Caterpillar Cat 319D L Excavator (Prefix ZGZ) Service Repair Manual (ZGZ00001...nkog14651119
The document provides instructions for disassembling and assembling the final drive of a 319D L excavator. It lists the required tools and outlines 33 steps to disassemble the final drive components such as the cover, carrier assembly, ring gears, and housing. It then outlines 28 steps for reassembling the final drive, including pressing in bearings, installing seals, and determining the correct shim thickness. The overall procedure involves separating, cleaning, and rejoining over a dozen internal components of the final drive system.
The document provides instructions for disassembling and assembling a final drive on an excavator model 319D L. It involves removing over 30 individual parts in a specific order. Key steps include removing the final drive housing, carrier assembly, ring gears, and separating internal planetary gears. Assembly involves installing bearings, seals, shims, and aligning the main housing and motor housing, requiring precision measurements to set proper bearing preload. The process is detailed over multiple pages with illustrations to ensure correct reassembly.
Caterpillar Cat 319D L and 319D LN Excavator (Prefix ZGZ) Service Repair Manu...yu5676962
The document provides instructions for disassembling and assembling the final drive of a 319D L excavator. It describes:
1) Removing over 30 components of the final drive including the carrier assembly, ring gears, sun gear, and housing pieces.
2) Disassembling the carrier assembly into individual planetary gears, shafts, and washers.
3) Cleaning all parts thoroughly before assembly to prevent damage.
4) Assembling the components in reverse order, ensuring proper torque and alignment of parts.
Caterpillar Cat 319D L Excavator (Prefix ZGZ) Service Repair Manual (ZGZ00001...hdjsjndndnd
The document provides instructions for disassembling and assembling the final drive of a 319D L excavator. It lists the required tools and outlines 33 steps to disassemble the final drive components such as the cover, carrier assembly, ring gears, and housing. It then outlines 28 steps for reassembling the final drive, including pressing in bearings, installing seals, and determining the correct shim thickness. The overall procedure involves separating, cleaning, and rejoining over a dozen internal components of the final drive system.
Caterpillar cat 323 d ln excavator (prefix cyd) service repair manual (cyd000...fjjsekmsmmes
This document provides instructions for disassembling and assembling the final drive of 323D LN and 323D S excavators. It involves removing over 30 individual parts in 23 steps, including the carrier assembly, ring gears, main housing, and bearings. Cleanliness is important during disassembly and assembly. O-rings and seals should always be replaced. Parts should be lubricated before assembly and bearings are to be preloaded using a press to the correct thickness of shims.
Caterpillar cat 323 d s excavator (prefix cyd) service repair manual (cyd0000...fjjsekmsmmes
This document provides instructions for disassembling and assembling the final drive of an excavator. It lists 23 steps for disassembly, including removing the final drive cover, carrier assembly, ring gears, and other components. It then lists 32 steps for assembly, beginning with installing bearings in the main housing and determining the correct shim thickness. Other steps include installing seals, pins, and gears to reassemble the final drive.
The document provides instructions for disassembling and assembling the final drive of a 319D L excavator. It lists the required tools and outlines 33 steps to disassemble the final drive components such as the cover, carrier assembly, ring gears, and housing. It then outlines 28 steps for reassembling the final drive, including pressing in bearings, installing seals, and determining the correct shim thickness. The overall procedure involves separating, cleaning, and rejoining over a dozen internal components of the final drive system.
Caterpillar Cat 319D L and 319D LN Excavator (Prefix ZGZ) Service Repair Manu...f8usejkdmmd8i
The document provides instructions for disassembling and assembling the final drive of a 319D L excavator. It lists the required tools and outlines 33 steps to disassemble the final drive components such as the cover, carrier assembly, ring gears, and housing. It then outlines 28 steps for reassembling the final drive, including pressing in bearings, installing seals, and determining the correct shim thickness. The overall procedure involves separating, cleaning, and reassembling over 15 individual parts and components of the final drive.
Caterpillar Cat 319D L Excavator (Prefix ZGZ) Service Repair Manual (ZGZ00001...nkog14651119
The document provides instructions for disassembling and assembling the final drive of a 319D L excavator. It lists the required tools and outlines 33 steps to disassemble the final drive components such as the cover, carrier assembly, ring gears, and housing. It then outlines 28 steps for reassembling the final drive, including pressing in bearings, installing seals, and determining the correct shim thickness. The overall procedure involves separating, cleaning, and rejoining over a dozen internal components of the final drive system.
The document provides instructions for disassembling and assembling a final drive on an excavator model 319D L. It involves removing over 30 individual parts in a specific order. Key steps include removing the final drive housing, carrier assembly, ring gears, and separating internal planetary gears. Assembly involves installing bearings, seals, shims, and aligning the main housing and motor housing, requiring precision measurements to set proper bearing preload. The process is detailed over multiple pages with illustrations to ensure correct reassembly.
Caterpillar Cat 319D L and 319D LN Excavator (Prefix ZGZ) Service Repair Manu...yu5676962
The document provides instructions for disassembling and assembling the final drive of a 319D L excavator. It describes:
1) Removing over 30 components of the final drive including the carrier assembly, ring gears, sun gear, and housing pieces.
2) Disassembling the carrier assembly into individual planetary gears, shafts, and washers.
3) Cleaning all parts thoroughly before assembly to prevent damage.
4) Assembling the components in reverse order, ensuring proper torque and alignment of parts.
Caterpillar Cat 319D L Excavator (Prefix ZGZ) Service Repair Manual (ZGZ00001...hdjsjndndnd
The document provides instructions for disassembling and assembling the final drive of a 319D L excavator. It lists the required tools and outlines 33 steps to disassemble the final drive components such as the cover, carrier assembly, ring gears, and housing. It then outlines 28 steps for reassembling the final drive, including pressing in bearings, installing seals, and determining the correct shim thickness. The overall procedure involves separating, cleaning, and rejoining over a dozen internal components of the final drive system.
The document provides instructions for disassembling and assembling the final drive of a 319D L excavator. It lists the required tools and outlines 33 steps to disassemble the final drive components such as the cover, carrier assembly, ring gears, and housing. It then outlines 28 steps for reassembling the final drive, including pressing in bearings, installing seals, and determining the correct shim thickness. The overall procedure involves separating, cleaning, and reassembling over 15 individual parts and components of the final drive system.
Caterpillar Cat 319D L and 319D LN Excavator (Prefix ZGZ) Service Repair Manu...tengtui535
The document provides instructions for disassembling and assembling the final drive of a 319D L excavator. It lists the required tools and outlines 33 steps to disassemble the final drive components such as the cover, carrier assembly, ring gears, and housing. It then outlines 28 steps for reassembling the final drive, including pressing in bearings, installing seals, and determining the correct shim thickness. The overall procedure involves separating, cleaning, and reassembling over 15 individual parts and components of the final drive.
Caterpillar Cat 319D L Excavator (Prefix ZGZ) Service Repair Manual (ZGZ00001...fujskemdidk8u
The document provides instructions for disassembling and assembling the final drive of an excavator model 319D L. It lists 33 steps for disassembly, removing components like the cover, carrier assembly, ring gears, and seals. It then lists 13 steps for assembly, including installing bearings, determining shim thickness, installing seals and other components, and testing rotation. The purpose is to provide maintenance technicians with a procedure to fully disassemble and reassemble the final drive.
Caterpillar Cat 319D L and 319D LN Excavator (Prefix ZGZ) Service Repair Manu...f8seodkdmdmed3
The document provides instructions for disassembling and assembling the final drive of an excavator model 319D L. It begins by listing the required tools. The disassembly procedure involves removing over 30 individual parts in sequential order, including the cover, carrier assembly, planetary gears, ring gears, and seals. Cleanliness is emphasized. The assembly procedure reverses the disassembly steps and provides additional details like applying anti-seize lubricant and determining shim thickness to preload the bearings.
The document provides instructions for disassembling and assembling the final drive of a 319D L excavator. It lists the required tools and outlines 33 steps to disassemble the final drive components such as the cover, carrier assembly, ring gears, and housing. It then outlines 28 steps for reassembling the final drive, including pressing in bearings, installing seals, and determining the correct shim thickness. The overall procedure involves separating, cleaning, and rejoining over a dozen internal components of the final drive system.
Caterpillar Cat 319D L and 319D LN Excavator (Prefix ZGZ) Service Repair Manu...ze6074xunong
The document provides instructions for disassembling and assembling a final drive on an excavator model 319D L. It involves removing over 30 individual parts in a specific order. Key steps include removing the final drive housing, carrier assembly, ring gears, and separating internal planetary gears. Assembly involves installing bearings, seals, gears, and shims in reverse order while ensuring proper bearing preload using press tools and measurements. Cleanliness is emphasized throughout to prevent contamination.
Caterpillar Cat 319D L and 319D LN Excavator (Prefix ZGZ) Service Repair Manu...gongfuao7509
The document provides instructions for disassembling and assembling the final drive of a 319D L excavator. It lists the required tools and outlines 33 steps to disassemble the final drive components such as the cover, carrier assembly, ring gears, and housing. It then outlines 28 steps for reassembling the final drive, including pressing in bearings, installing seals, and determining the correct shim thickness. The overall procedure involves separating, cleaning, and rejoining over a dozen internal components of the final drive system.
Caterpillar Cat 319D L Excavator (Prefix ZGZ) Service Repair Manual (ZGZ00001...tingrm81805
The document provides instructions for disassembling and assembling the final drive of a 319D L excavator. It lists the required tools and outlines 33 steps to disassemble the final drive components such as the cover, carrier assembly, ring gears, and housing. It then outlines 28 steps for reassembling the final drive, including pressing in bearings, installing seals, and determining the correct shim thickness. The overall procedure involves separating, cleaning, and rejoining over a dozen internal components of the final drive system.
Caterpillar Cat 319D L Excavator (Prefix ZGZ) Service Repair Manual (ZGZ00001...fujjsekmdm3ed
The document provides instructions for disassembling and assembling the final drive of an excavator model 319D L. It begins by listing the required tools. The disassembly procedure involves removing over 30 individual parts in sequential order, including the cover, carrier assembly, planetary gears, ring gears, and seals. The assembly procedure similarly lists over 30 steps to reinstall the parts in reverse order, noting the importance of cleanliness and replacing all seals and O-rings. Proper lubrication and use of pressing/lifting tools are emphasized.
The document provides instructions for disassembling and assembling the final drive of a 319D L excavator. It lists the required tools and outlines 33 steps to disassemble the final drive components such as the cover, carrier assembly, ring gears, and housing. It then outlines 28 steps for reassembling the final drive, including pressing in bearings, installing seals, and determining the correct shim thickness. The overall procedure involves separating, cleaning, and reassembling over 15 individual parts and components of the final drive.
The document provides instructions for disassembling and assembling a final drive component of an excavator. It includes 33 steps for disassembly, removing components like the cover, carrier assembly, ring gears, and seals. The assembly section has 13 steps, including pressing bearings into the main housing, determining the correct shim thickness, installing seals and pins, and attaching the main housing to the motor housing. Precise cleaning and use of replacement parts is emphasized throughout.
Caterpillar Cat 319D L and 319D LN Excavator (Prefix WBJ) Service Repair Manu...tengtui535
The document provides instructions for disassembling and assembling a final drive component of an excavator. It includes 33 steps for disassembly, removing components like the cover, carrier assembly, planetary gears, and seals. The assembly section has 13 steps, including pressing in bearings, installing seals and pins, and using shims to set proper bearing preload when installing the main housing onto the motor housing. Cleanliness is emphasized throughout to prevent contamination.
Caterpillar Cat 323D L Excavator (Prefix GTF) Service Repair Manual (GTF00001...8ufjsekddm8u
- The document provides instructions for removing and installing inlet and exhaust valves, valve guides, and valve seat inserts on a C6.4 engine.
- It describes the required tools and gives step-by-step procedures for removal and disassembly and installation and assembly.
- Safety notices are included to handle parts and fluids properly and avoid injury when working with compressed springs.
Caterpillar Cat 323D L Excavator (Prefix YSD) Service Repair Manual (YSD00001...8ufjsekddm8u
The document provides instructions for removing and installing the flywheel housing on a Caterpillar C6.4 engine. It outlines the required tools and steps to remove the flywheel, electric starting motor, bolts securing the housing, and oil seal from the housing. It then describes how to install a new oil seal, gasket, and reattach the housing using bolts, and reinstall the flywheel and electric starting motor.
Caterpillar Cat 323D L Excavator (Prefix PBE) Service Repair Manual (PBE00001...8ufjsekddm8u
This document provides instructions for removing and installing the idler gear in the front gear group of a Caterpillar C6.4 engine. The removal procedure involves using various tools to remove the idler gear, shaft, thrust plate and washer. The installation procedure specifies cleaning parts and using a press and torque wrench to reinstall these components, checking backlash and end play tolerances. Proper alignment of timing gear marks is also emphasized.
Caterpillar Cat 323D L Excavator (Prefix NZF) Service Repair Manual (NZF00001...8ufjsekddm8u
This document provides instructions for removing and installing inlet and exhaust valve springs on a Caterpillar C6.6 engine. The procedure involves using specialized tools to compress the valve springs and position the pistons at top dead center. Springs are removed in pairs from specific cylinders and must be replaced in the same order. Installation requires lubricating seals, compressing springs with a tool to insert retainers and keepers, and checking valve clearance after installation is complete. Safety precautions are outlined to prevent injury from released spring forces.
Caterpillar Cat 323D L Excavator (Prefix BYM) Service Repair Manual (BYM00001...8ufjsekddm8u
1) The document provides instructions for removing and installing various engine components on a Caterpillar 323D L Excavator, including valve seat inserts, the engine oil cooler, and the engine oil relief valve.
2) The procedures include a list of required tools and step-by-step instructions describing how to remove, disassemble, and assemble each component while taking appropriate safety precautions.
3) Technicians are advised to keep all parts clean and free of contaminants to prevent damage and wear.
Caterpillar Cat 323D L Excavator (Prefix NDE) Service Repair Manual (NDE00001...8ufjsekddm8u
The document provides instructions for installing the rocker shaft and pushrods on a C6.4 engine. The procedure involves installing various components like the spring, arms, bracket and washer onto the shaft assembly. Retaining rings are then installed to secure the assembly. Finally, the pushrods and rocker shaft are positioned and tightened to specified torques to complete the installation.
Caterpillar Cat 323D L Excavator (Prefix JLG) Service Repair Manual (JLG00001...8ufjsekddm8u
This service repair manual provides instructions for removing and installing valve seat inserts, removing and disassembling the engine oil cooler, and assembling the engine oil cooler for a Caterpillar C6.4 engine powering a 323D L excavator. The document lists required tools and safety notices, and includes illustrations of the removal, disassembly, and assembly procedures.
Caterpillar Cat 323D L Excavator (Prefix LFL) Service Repair Manual (LFL00001...8ufjsekddm8u
1) The document provides instructions for removing and installing the fuel injection pump on a Caterpillar C6.4 engine.
2) To remove the pump, various hoses, tubes, brackets and electrical connections must be disconnected and markings made for installation. Bolts then need to be removed to access the pump.
3) Installation involves reversing the removal process, ensuring cleanliness, replacing washers, and torquing all connections to the specified values.
Caterpillar Cat 323D L Excavator (Prefix L5Z) Service Repair Manual (L5Z00001...8ufjsekddm8u
The document provides instructions for removing and installing a flywheel housing on a Caterpillar C6.4 engine. It describes removing the electric starting motor, flywheel and ring gear before removing the flywheel housing bolts. Tools are required to lift the housing and remove the oil seal. When installing, a new gasket and oil seal are used and the housing is bolted back in place before reinstalling the flywheel and starting motor.
This document provides installation instructions for a rear power take-off (RPTO) on a 323 excavator with a C7.1 engine. It describes 20 steps to install the RPTO, including installing sleeve bearings, gears, idler hubs, adapters and bolts. Precautions are given to keep components clean and ensure proper alignment of parts. Tools required include drivers and sockets.
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Similar to Caterpillar Cat 323D LN Excavator (Prefix CYD) Service Repair Manual (CYD00001 and up).pdf
The document provides instructions for disassembling and assembling the final drive of a 319D L excavator. It lists the required tools and outlines 33 steps to disassemble the final drive components such as the cover, carrier assembly, ring gears, and housing. It then outlines 28 steps for reassembling the final drive, including pressing in bearings, installing seals, and determining the correct shim thickness. The overall procedure involves separating, cleaning, and reassembling over 15 individual parts and components of the final drive system.
Caterpillar Cat 319D L and 319D LN Excavator (Prefix ZGZ) Service Repair Manu...tengtui535
The document provides instructions for disassembling and assembling the final drive of a 319D L excavator. It lists the required tools and outlines 33 steps to disassemble the final drive components such as the cover, carrier assembly, ring gears, and housing. It then outlines 28 steps for reassembling the final drive, including pressing in bearings, installing seals, and determining the correct shim thickness. The overall procedure involves separating, cleaning, and reassembling over 15 individual parts and components of the final drive.
Caterpillar Cat 319D L Excavator (Prefix ZGZ) Service Repair Manual (ZGZ00001...fujskemdidk8u
The document provides instructions for disassembling and assembling the final drive of an excavator model 319D L. It lists 33 steps for disassembly, removing components like the cover, carrier assembly, ring gears, and seals. It then lists 13 steps for assembly, including installing bearings, determining shim thickness, installing seals and other components, and testing rotation. The purpose is to provide maintenance technicians with a procedure to fully disassemble and reassemble the final drive.
Caterpillar Cat 319D L and 319D LN Excavator (Prefix ZGZ) Service Repair Manu...f8seodkdmdmed3
The document provides instructions for disassembling and assembling the final drive of an excavator model 319D L. It begins by listing the required tools. The disassembly procedure involves removing over 30 individual parts in sequential order, including the cover, carrier assembly, planetary gears, ring gears, and seals. Cleanliness is emphasized. The assembly procedure reverses the disassembly steps and provides additional details like applying anti-seize lubricant and determining shim thickness to preload the bearings.
The document provides instructions for disassembling and assembling the final drive of a 319D L excavator. It lists the required tools and outlines 33 steps to disassemble the final drive components such as the cover, carrier assembly, ring gears, and housing. It then outlines 28 steps for reassembling the final drive, including pressing in bearings, installing seals, and determining the correct shim thickness. The overall procedure involves separating, cleaning, and rejoining over a dozen internal components of the final drive system.
Caterpillar Cat 319D L and 319D LN Excavator (Prefix ZGZ) Service Repair Manu...ze6074xunong
The document provides instructions for disassembling and assembling a final drive on an excavator model 319D L. It involves removing over 30 individual parts in a specific order. Key steps include removing the final drive housing, carrier assembly, ring gears, and separating internal planetary gears. Assembly involves installing bearings, seals, gears, and shims in reverse order while ensuring proper bearing preload using press tools and measurements. Cleanliness is emphasized throughout to prevent contamination.
Caterpillar Cat 319D L and 319D LN Excavator (Prefix ZGZ) Service Repair Manu...gongfuao7509
The document provides instructions for disassembling and assembling the final drive of a 319D L excavator. It lists the required tools and outlines 33 steps to disassemble the final drive components such as the cover, carrier assembly, ring gears, and housing. It then outlines 28 steps for reassembling the final drive, including pressing in bearings, installing seals, and determining the correct shim thickness. The overall procedure involves separating, cleaning, and rejoining over a dozen internal components of the final drive system.
Caterpillar Cat 319D L Excavator (Prefix ZGZ) Service Repair Manual (ZGZ00001...tingrm81805
The document provides instructions for disassembling and assembling the final drive of a 319D L excavator. It lists the required tools and outlines 33 steps to disassemble the final drive components such as the cover, carrier assembly, ring gears, and housing. It then outlines 28 steps for reassembling the final drive, including pressing in bearings, installing seals, and determining the correct shim thickness. The overall procedure involves separating, cleaning, and rejoining over a dozen internal components of the final drive system.
Caterpillar Cat 319D L Excavator (Prefix ZGZ) Service Repair Manual (ZGZ00001...fujjsekmdm3ed
The document provides instructions for disassembling and assembling the final drive of an excavator model 319D L. It begins by listing the required tools. The disassembly procedure involves removing over 30 individual parts in sequential order, including the cover, carrier assembly, planetary gears, ring gears, and seals. The assembly procedure similarly lists over 30 steps to reinstall the parts in reverse order, noting the importance of cleanliness and replacing all seals and O-rings. Proper lubrication and use of pressing/lifting tools are emphasized.
The document provides instructions for disassembling and assembling the final drive of a 319D L excavator. It lists the required tools and outlines 33 steps to disassemble the final drive components such as the cover, carrier assembly, ring gears, and housing. It then outlines 28 steps for reassembling the final drive, including pressing in bearings, installing seals, and determining the correct shim thickness. The overall procedure involves separating, cleaning, and reassembling over 15 individual parts and components of the final drive.
The document provides instructions for disassembling and assembling a final drive component of an excavator. It includes 33 steps for disassembly, removing components like the cover, carrier assembly, ring gears, and seals. The assembly section has 13 steps, including pressing bearings into the main housing, determining the correct shim thickness, installing seals and pins, and attaching the main housing to the motor housing. Precise cleaning and use of replacement parts is emphasized throughout.
Caterpillar Cat 319D L and 319D LN Excavator (Prefix WBJ) Service Repair Manu...tengtui535
The document provides instructions for disassembling and assembling a final drive component of an excavator. It includes 33 steps for disassembly, removing components like the cover, carrier assembly, planetary gears, and seals. The assembly section has 13 steps, including pressing in bearings, installing seals and pins, and using shims to set proper bearing preload when installing the main housing onto the motor housing. Cleanliness is emphasized throughout to prevent contamination.
Similar to Caterpillar Cat 323D LN Excavator (Prefix CYD) Service Repair Manual (CYD00001 and up).pdf (12)
Caterpillar Cat 323D L Excavator (Prefix GTF) Service Repair Manual (GTF00001...8ufjsekddm8u
- The document provides instructions for removing and installing inlet and exhaust valves, valve guides, and valve seat inserts on a C6.4 engine.
- It describes the required tools and gives step-by-step procedures for removal and disassembly and installation and assembly.
- Safety notices are included to handle parts and fluids properly and avoid injury when working with compressed springs.
Caterpillar Cat 323D L Excavator (Prefix YSD) Service Repair Manual (YSD00001...8ufjsekddm8u
The document provides instructions for removing and installing the flywheel housing on a Caterpillar C6.4 engine. It outlines the required tools and steps to remove the flywheel, electric starting motor, bolts securing the housing, and oil seal from the housing. It then describes how to install a new oil seal, gasket, and reattach the housing using bolts, and reinstall the flywheel and electric starting motor.
Caterpillar Cat 323D L Excavator (Prefix PBE) Service Repair Manual (PBE00001...8ufjsekddm8u
This document provides instructions for removing and installing the idler gear in the front gear group of a Caterpillar C6.4 engine. The removal procedure involves using various tools to remove the idler gear, shaft, thrust plate and washer. The installation procedure specifies cleaning parts and using a press and torque wrench to reinstall these components, checking backlash and end play tolerances. Proper alignment of timing gear marks is also emphasized.
Caterpillar Cat 323D L Excavator (Prefix NZF) Service Repair Manual (NZF00001...8ufjsekddm8u
This document provides instructions for removing and installing inlet and exhaust valve springs on a Caterpillar C6.6 engine. The procedure involves using specialized tools to compress the valve springs and position the pistons at top dead center. Springs are removed in pairs from specific cylinders and must be replaced in the same order. Installation requires lubricating seals, compressing springs with a tool to insert retainers and keepers, and checking valve clearance after installation is complete. Safety precautions are outlined to prevent injury from released spring forces.
Caterpillar Cat 323D L Excavator (Prefix BYM) Service Repair Manual (BYM00001...8ufjsekddm8u
1) The document provides instructions for removing and installing various engine components on a Caterpillar 323D L Excavator, including valve seat inserts, the engine oil cooler, and the engine oil relief valve.
2) The procedures include a list of required tools and step-by-step instructions describing how to remove, disassemble, and assemble each component while taking appropriate safety precautions.
3) Technicians are advised to keep all parts clean and free of contaminants to prevent damage and wear.
Caterpillar Cat 323D L Excavator (Prefix NDE) Service Repair Manual (NDE00001...8ufjsekddm8u
The document provides instructions for installing the rocker shaft and pushrods on a C6.4 engine. The procedure involves installing various components like the spring, arms, bracket and washer onto the shaft assembly. Retaining rings are then installed to secure the assembly. Finally, the pushrods and rocker shaft are positioned and tightened to specified torques to complete the installation.
Caterpillar Cat 323D L Excavator (Prefix JLG) Service Repair Manual (JLG00001...8ufjsekddm8u
This service repair manual provides instructions for removing and installing valve seat inserts, removing and disassembling the engine oil cooler, and assembling the engine oil cooler for a Caterpillar C6.4 engine powering a 323D L excavator. The document lists required tools and safety notices, and includes illustrations of the removal, disassembly, and assembly procedures.
Caterpillar Cat 323D L Excavator (Prefix LFL) Service Repair Manual (LFL00001...8ufjsekddm8u
1) The document provides instructions for removing and installing the fuel injection pump on a Caterpillar C6.4 engine.
2) To remove the pump, various hoses, tubes, brackets and electrical connections must be disconnected and markings made for installation. Bolts then need to be removed to access the pump.
3) Installation involves reversing the removal process, ensuring cleanliness, replacing washers, and torquing all connections to the specified values.
Caterpillar Cat 323D L Excavator (Prefix L5Z) Service Repair Manual (L5Z00001...8ufjsekddm8u
The document provides instructions for removing and installing a flywheel housing on a Caterpillar C6.4 engine. It describes removing the electric starting motor, flywheel and ring gear before removing the flywheel housing bolts. Tools are required to lift the housing and remove the oil seal. When installing, a new gasket and oil seal are used and the housing is bolted back in place before reinstalling the flywheel and starting motor.
This document provides installation instructions for a rear power take-off (RPTO) on a 323 excavator with a C7.1 engine. It describes 20 steps to install the RPTO, including installing sleeve bearings, gears, idler hubs, adapters and bolts. Precautions are given to keep components clean and ensure proper alignment of parts. Tools required include drivers and sockets.
This document provides instructions for disassembling and assembling the travel motor of a 323D and 323D L excavator. It describes 27 steps to disassemble the travel motor by removing components like the head, brake piston, barrel assembly, and shaft assembly. It then describes 13 steps to reassemble the travel motor by installing components like the shaft assembly, cam plate, barrel assembly, and head in the reverse order of disassembly. Precautions are given to clean parts thoroughly, mark components for reinstallation, and ensure proper alignment of parts.
1) The document provides instructions for removing and installing a flywheel from a C7.1 engine that powers a 323 excavator.
2) To remove the flywheel, bolts must first be removed and guide studs installed to support the flywheel. Lifting equipment is then used to lift the flywheel off while inspecting components for wear or damage.
3) Flywheel installation requires cleaning and lifting the flywheel into place using guide studs. Bolts are tightened to the specified torque and the flywheel is inspected for proper runout.
This document provides disassembly instructions for the final drive, travel motor, and counterbalance valve of a 313D2 excavator. It lists the required tools and parts and outlines 15 steps to disassemble the final drive, 13 steps to disassemble the travel motor, and 16 steps to disassemble the counterbalance valve. Safety notices are included regarding releasing pressures and springs.
This document provides instructions for removing and installing a flywheel housing on a Caterpillar C4.2 engine. It outlines the required tools and steps to remove the flywheel, electric starting motor, and housing bolts. Instructions are given to lift the housing off the engine block using a link bracket and driver group. Reinstallation involves reversing the removal process and tightening the housing bolts to the specified torque.
This document provides instructions for removing and installing a flywheel housing on a Caterpillar C4.2 engine. It outlines the required tools and steps to remove the flywheel, electric starting motor, and housing bolts. Instructions are given to lift the housing off the engine block using a link bracket and driver group. Reinstallation involves reversing the removal process and tightening the housing bolts to the specified torque.
The document provides instructions for removing and installing various engine components on a Caterpillar C4.2 engine, including:
- Removing and installing the flywheel housing, which requires removing bolts and installing a new gasket.
- Removing the crankshaft pulley using pullers and removing the wear sleeve if needed. Installation requires heating the sleeve and tightening a nut.
- Removing the crankshaft front seal by drilling holes and pulling it out, being careful not to damage the crankshaft. Installation uses a installer tool and applying oil.
The document provides instructions for removing and installing various engine components on a Caterpillar 314D CR excavator, including:
1) Removing the idler gear from the front gear group by removing the bolt and washer securing it to the idler shaft and pulling it off using a puller tool.
2) Instructions specify ensuring timing marks are aligned before removal to maintain proper timing of gears.
3) Detailed steps and illustrations guide removal of additional components like the flywheel housing, crankshaft pulley, and crankshaft front seal. Tools and safety precautions are also listed.
Caterpillar Cat 313F L Excavator (Prefix NLG) Service Repair Manual (NLG00001...8ufjsekddm8u
This document provides instructions for removing the front housing on a C4.4 engine. The steps include:
1. Removing other components like the fan, crankshaft pulley, oil pan, accessory drive, water pump and timing gears.
2. Disconnecting wiring, cutting cable straps and removing bolts to separate the bypass tube from the housing and cylinder head.
3. Removing bolts of different lengths to detach the front housing from the cylinder block, and removing the gasket and thrust washer.
This document provides instructions for removing the front housing on a C4.4 engine. The steps include:
1. Removing other components like the fan, crankshaft pulley, oil pan, accessory drive, water pump and timing gears.
2. Disconnecting wiring, cutting cable straps and removing bolts to separate the bypass tube from the housing and cylinder head.
3. Removing bolts of different lengths to detach the front housing from the cylinder block, and removing the gasket and thrust washer.
Caterpillar Cat 312D2 L Excavator (Prefix GWN) Service Repair Manual (GWN0000...8ufjsekddm8u
This document provides instructions for disassembling components of an excavator including the final drive, travel motor, counterbalance valve, and barrel assembly. It lists required tools and outlines 16 steps to disassemble parts like the traction control valve, bearing, relief valve assemblies, piston assemblies, springs, and seals. Safety notices are included to warn of potential injuries from parts propelled by springs or pressurized hydraulic fluid.
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
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Fleet management these days is next to impossible without connected vehicle solutions. Why? Well, fleet trackers and accompanying connected vehicle management solutions tend to offer quite a few hard-to-ignore benefits to fleet managers and businesses alike. Let’s check them out!
Ever been troubled by the blinking sign and didn’t know what to do?
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Save them for later and save the trouble!
What Could Be Behind Your Mercedes Sprinter's Power Loss on Uphill RoadsSprinter Gurus
Unlock the secrets behind your Mercedes Sprinter's uphill power loss with our comprehensive presentation. From fuel filter blockages to turbocharger troubles, we uncover the culprits and empower you to reclaim your vehicle's peak performance. Conquer every ascent with confidence and ensure a thrilling journey every time.
The Octavia range embodies the design trend of the Škoda brand: a fusion of
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Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
2. Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-2420 Transmission Repair Stand 1
B 439-3938 Link Bracket 2
C 154-6181 Forcing Bolt 1
D 439-3940 Link Bracket 2
E
5F-7366 Forcing Bolt 1
1P-5546 Crossblock 1
1U-9889 Crossblock 1
1P-0520 Driver Group 1
6V-7888 Puller Leg 2
1H-3112 Puller Assembly 1
1P-5551 Adjustable Screw Assembly 1
F - Loctite 5127 1
Start By:
a. Remove the final drive.
Note: Cleanliness is an important factor. Before the disassembly procedure, thoroughly
clean the exterior of the component. This action will prevent dirt from entering the internal
mechanism.
1. Put an alignment mark across the sections of the final drive for assembly purposes. The
parts must be reinstalled in the original locations.
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3. Illustration 1 g00708089
2. Fasten the final drive to Tooling (A), as shown. The combined weight of the final drive and
final drive sprocket is approximately 312 kg (688 lb).
3. Remove bolts (1) and the washers that hold the cover in position.
Illustration 2 g00708090
4. Remove the setscrews from cover (2), and fasten Tooling (B) and a suitable lifting device to
cover (2), as shown. The weight of cover (2) is approximately 32 kg (70 lb). Remove cover
(2).
Illustration 3 g00708091
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4. 5. Remove thrust plate (3) from cover (2).
6. Remove plugs (4) from cover (2).
Illustration 4 g00708235
7. Remove O-ring seals (5) from both plugs (4) that were in the cover.
Illustration 5 g00708092
8. Remove spacer (6) from carrier assembly (7).
9. Remove sun gear (8) from carrier assembly (7).
10. Remove carrier assembly (7) by lifting the carrier assembly straight up. The weight of
carrier assembly (7) is approximately 14 kg (30 lb).
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5. Illustration 6 g01304883
11. Disassemble carrier assembly (7), as follows.
a. Drive spring pin (10) into planetary shaft (9) with a hammer and a punch.
Illustration 7 g00708144
b. Remove planetary shaft (9) with spring pin (10) from the carrier assembly.
c. Remove spring pin (10) from planetary shaft (9) with a hammer and a punch.
Illustration 8 g00708218
d. Remove thrust washers (11) and planetary gear (13) from the carrier assembly.
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6. e. Remove bearing (12) from planetary gear (13).
12. Repeat Steps 11.a through 11.e in order to remove the remaining planetary gears from the
carrier assembly.
Illustration 9 g00708162
13. Remove sun gear (14) from carrier assembly (15).
Illustration 10 g00708325
14. Remove spacer (16).
Illustration 11 g00708184
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7. Note: It will be necessary to pry ring gears (17) away from main housing (18) in order to
install the lifting slings.
15. Fasten a suitable lifting device to ring gears (17), as shown. Remove the ring gears from
main housing (18). The weight of ring gears (17) is approximately 45 kg (100 lb).
Illustration 12 g00708360
16. Use a screwdriver or a chisel in order to separate two ring gears (17).
Note: Two ring gears (17) are held together with Tooling (F). It may be necessary to heat
ring gears (17) in order to soften the sealant. Do not heat over 135 °C (275 °F) for more
than thirty minutes.
Illustration 13 g00708172
17. Position a 12.7 mm (0.50 inch) shackle under carrier assembly (15).
18. Fasten a suitable lifting device to the shackle.
19. Slowly lift carrier assembly (15) from the final drive. The weight of carrier assembly (15) is
approximately 39 kg (85 lb).
20. Disassemble carrier assembly (15), as follows.
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8. Illustration 14 g00708175
a. Drive spring pin (20) into planetary shaft (19) with a hammer and a punch.
Illustration 15 g00708370
Illustration 16 g00708220
b. Remove planetary shaft (19) with spring pin (20) from the carrier assembly.
c. Remove spring pin (20) from planetary shaft (19) with a hammer and a punch.
d. Remove thrust washers (21) and planetary gear (23) from the carrier assembly.
e. Remove bearings (22) from planetary gear (23).
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9. 21. Repeat Steps 20.a through 20.e in order to remove the remaining planetary gears from the
carrier.
Illustration 17 g00708186
22. Remove O-ring seal (24) from main housing (18).
Illustration 18 g00708187
23. Remove bolts (25) from gear (26).
Illustration 19 g00708202
24. Use Tooling (C) in order to remove gear (26) from main housing (18).
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10. Note: The motor housing will separate from main housing (18) once gear (26) is removed.
Make sure that the motor housing is supported.
Illustration 20 g00708211
25. Remove shims (27) from the main housing.
Illustration 21 g00708212
26. Fasten Tooling (D) and a suitable lifting device to main housing (18), as shown.
27. Use a hammer and a punch in order to separate main housing (18) and the final drive
sprocket from motor housing (28). The combined weight of main housing (18) and the final
drive sprocket is approximately 82 kg (180 lb).
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11. Illustration 22 g00708214
28. Remove Duo-Cone seal (29) from motor housing (28).
29. Remove alignment pins (30).
Illustration 23 g00708215
Illustration 24 g00708216
30. Remove Duo-Cone seal (31) from main housing (18).
31. Use Tooling (E) in order to remove bearings (32) and (33) from the main housing.
32. If necessary, remove the final drive sprocket from the main housing.
33. Refer to Disassembly and Assembly, "Final Drive Sprocket - Remove and Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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13. S/N - WNE1-UP
S/N - YSD1-UP
S/N - ZMF1-UP
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-2420 Transmission Repair Stand 1
B 439-3938 Link Bracket 2
D 439-3940 Link Bracket 2
G 126-3994 Duo-Cone Seal Installer 1
H - Loctite C5-A Anti-Seize Lubricant
F - Loctite High Flex From-In-Place Gasket
Note: Cleanliness is an important factor. Before assembly, all parts should be cleaned in
cleaning fluid. Allow the parts to air dry. Wiping cloths or rags should not be used to dry
parts. Lint may be deposited on the parts which may cause later trouble. Inspect all parts. If
any parts are worn or damaged, use new parts for replacement. All disassembly and all
assembly procedures must be performed on a clean work surface and in a clean hydraulic
area. Keep cleaned parts covered and protected at all times.
Note: O-rings, gaskets, and seals should always be replaced. A used O-ring may not have
the same sealing properties as a new O-ring. Use 1U-6396 O-Ring Assembly Compound
during the assembly procedure.
Note: Apply a light film of hydraulic oil to all components before assembly.
1. Install the final drive sprocket if the sprocket was removed from the main housing.
2. Refer to Disassembly and Assembly, "Final Drive Sprocket - Remove and Install".
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14. Illustration 1 g00708215
3. Apply Tooling (H) to the outer diameter of the bearings.
4. Install bearings (32) and (33) in main housing (18) with a suitable press.
5. Make sure that bearing (32) and bearing (33) contact the counter bore in the main housing.
6. Use the following procedure to preload the bearings and determine the correct thickness of
shims.
Illustration 2 g00713058
a. Fasten Tooling (D) and a suitable lifting device to main housing (18). Install the main
housing on the motor housing.
b. Put the main housing and the motor housing in a suitable press.
Illustration 3 g00709278
(a) Bearing surface
(b) Housing surface
c. Use a suitable press and a spacer in order to apply a load of 4000 kg (8819 lb) on the
bearings. Rotate the housing in order to seat the bearings.
d. Reduce the load on the bearings to 1000 ± 100 kg (2205 ± 221 lb).
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15. e. Use a depth micrometer in order to measure the step length between the bearing
surface and the housing surface. Take measurements at several different locations
around the housing. Compute the average of the measured dimensions and record the
number. Call this Dimension (Y).
Illustration 4 g00709276
f. Use a depth micrometer in order to measure the step length of gear (26). Take
measurements at several different locations around the gear. Compute the average of
the measured dimensions and record the number. Call this Dimension (X).
g. The thickness of the shims is equal to (X − Y) ± 0.05 mm (0.002 inch).
Note: Use no more than two shims. If two shims are required, install the thinner shim
next to the gear.
h. Remove the main housing from the motor housing.
Illustration 5 g01021370
7. Use Tooling (G) in order to install Duo-Cone seal (31) in main housing (18). Refer to
Disassembly and Assembly, "Duo-Cone Conventional Seals - Install".
Note: The rubber seals and all surfaces that contact the seals must be clean and dry. After
installation of the seals, put clean SAE 30 oil on the contact surfaces of the metal seals.
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16. Illustration 6 g01021371
8. Use Tooling (G) in order to install Duo-Cone seal (29) in motor housing (28).
Illustration 7 g00708214
9. Apply Tooling (H) to the surfaces that contact pins (30).
10. Install alignment pins (30).
Note: Do not damage the Duo-Cone seals in the main housing or in the motor housing
during the assembly of the two components. After installation of the main housing on the
motor housing, there will be a small gap between the components. The gap is caused by the
Duo-Cone seals. This gap will be eliminated during installation of gear (26).
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17. Illustration 8 g00713058
11. Fasten Tooling (D) and a suitable lifting device to main housing (18). Install the main
housing on the motor housing.
Illustration 9 g00708211
12. Install shims (27) that were determined in Step 6.g in the main housing.
Note: If two shims are required, install the thinner shim next to the gear.
Illustration 10 g00708187
13. Install gear (26).
14. Install bolts (25) in gear (26). Install the bolts in an even pattern until the gear is seated
against the bearing. Tighten bolts (25) in a crisscross pattern.
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18. Illustration 11 g00708186
15. Install O-ring seal (24) to main housing (18).
Illustration 12 g00708175
16. Assemble carrier assembly (15), as follows.
Illustration 13 g00708220
a. Install bearings (22) in planetary gear (23).
b. Install thrust washers (21) and planetary gear (23) in the carrier assembly.
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19. c. Use a deburring tool in order to remove the metal burr from the openings in the
carrier. Install planetary shaft (19) in the carrier assembly.
d. Drive spring pin (20) into planetary shaft (19) with a hammer and a punch.
Illustration 14 g00513451
e. Orient the split in spring pin (20) vertically to the carrier. Align the split in the spring
pin to the top or to the bottom. Make a stake mark on each side of the spring pin hole
in the carrier. Each stake mark should be approximately 1.50 mm (0.059 inch) from
the outside diameter of the spring pin hole.
17. Repeat Steps 16.a through 16.e in order to install the remaining planetary gears in the carrier
assembly.
Illustration 15 g00708172
18. Install a lifting sling through the middle of carrier assembly (15). Fasten a 12.7 mm
(0.50 inch) shackle to the suitable lifting device.
19. Install carrier assembly (15) on the final drive. The weight of carrier assembly (15) is
approximately 39 kg (85 lb).
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20. 20. Remove the shackle and the suitable lifting device.
Illustration 16 g00713148
21. Apply Tooling (F) to the mating surface of ring gear (17b).
22. Install ring gear (17a) on ring gear (17b).
Illustration 17 g00708184
23. Fasten a suitable lifting device to ring gears (17), as shown. Install the ring gears to main
housing (18). The weight of ring gears (17) is approximately 45 kg (100 lb).
Illustration 18 g00708325
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21. 24. Install spacer (16) in the carrier assembly.
Illustration 19 g00708162
25. Install sun gear (14) in carrier assembly (15).
Illustration 20 g01304883
Illustration 21 g00708218
26. Assemble carrier assembly (7), as follows.
a. Install bearing (12) in planetary gear (13).
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22. b. Install thrust washers (11) and planetary gear (13) in the carrier assembly.
c. Install planetary shaft (9) in the carrier assembly.
d. Drive spring pin (10) into planetary shaft (9) with a hammer and a punch.
Illustration 22 g00513451
e. Orient the split in spring pin (10) vertically to the carrier. Align the split in the spring
pin to the top or to the bottom. Make a stake mark on each side of the spring pin hole
in the carrier. Each stake mark should be approximately 1.50 mm (0.059 inch) from
the outside diameter of the spring pin hole.
27. Repeat Steps 26.a through 26.e in order to install the remaining planetary gears in the carrier
assembly.
Illustration 23 g00708092
28. Install carrier assembly (7) in the ring gear. The weight of carrier assembly (7) is
approximately 14 kg (30 lb).
29. Install sun gear (8) in carrier assembly (7).
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23. 30. Install spacer (6) in carrier assembly (7).
Illustration 24 g00708235
31. Install new O-ring seals (5) on plugs (4) that were in the cover.
Illustration 25 g00708091
32. Install plugs (4) in cover (2). Tighten plugs (4) to a torque of 80 ± 10 N·m (59 ± 7 lb ft).
33. Install thrust plate (3) in cover (2).
34. Apply Tooling (F) to the mating surface of the ring gear.
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24. Illustration 26 g00708090
35. Fasten Tooling (B) and a suitable lifting device to cover (2), as shown. The weight of cover
(2) is approximately 32 kg (70 lb). Install cover (2).
36. Remove Tooling (B) and install the setscrews in cover (2).
Illustration 27 g00708089
37. Install bolts (1) and the washers that hold the cover in position. Tighten bolts (1) in a
crisscross pattern.
38. Remove the final drive from Tooling (A). The combined weight of the final drive and final
drive sprocket is approximately 310 kg (683 lb).
End By:
a. Install the final drive.
Copyright 1993 - 2020 Caterpillar Inc.
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25. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
26. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 323D LN EXCAVATOR CYD
Configuration: 323D LN & 323D S Excavators CYD00001-UP (MACHINE) POWERED BY 3066 Engine
Disassembly and Assembly
323D Excavator Machine Systems
Media Number -RENR7500-07 Publication Date -01/02/2012 Date Updated -14/02/2012
i07192988
Final Drive - Install
SMCS - 4050-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A
8S-7611 Handle As 2
8S-7615 Pin As 2
283-1495 Stand Assembly 2
B 439-3939 Link Bracket As 2
C - Loctite C5A Copper Anti-Seize -
Table 2
Torque Values of Bolts (3)
Bolt Size Torque
M16 90 ± 15 N·m (66 ± 11 lb ft) and turn an additional angle of 60 ± 5 degrees.
M20 150 ± 25 N·m (111 ± 18 lb ft) and turn an additional angle of 55 ± 5 degrees.
M24 250 ± 25 N·m (184 ± 18 lb ft) and turn an additional angle of 45 ± 5 degrees.
M30 500 ± 50 N·m (369 ± 37 lb ft) and turn an additional angle of 50 ± 5 degrees.
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27. Illustration 1 g00712767
1. Attach Tooling (B) and a suitable lifting device to final drive (1). The weight of final drive
(1) and the sprocket is approximately 312 kg (688 lb). Position the final drive in the frame.
Illustration 2 g00712737
Note: Make sure that bolt holes (2) for the travel motor are in the correct position.
Note: Make sure that bolts (3), the washers, the motor housing, and the frame are clean and
free of protective coating and oil.
2. Before assembly remove all compounds, oil, and dust from the female threads.
3. Apply Tooling (C) to the threads of bolt (3). Install bolts (3) and the washers in the final
drive. Tighten bolts (3) to a torque specified in Table 2.
4. Refer to Service Magazine, M0083843, "An Improved Bolt Tightening Procedure for the
Critical Joints Is Now Used on All Excavators" for more detail information.
5. Remove Tooling (B) and the suitable lifting device from the final drive.
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28. Illustration 3 g00489826
Typical Example
6. Lift the side of the machine to remove Tooling (A).
End By:
a. Install the travel motor.
b. Connect the track assembly.
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