The document provides instructions for removing and installing a flywheel housing on a Caterpillar C6.4 engine. It describes removing the electric starting motor, flywheel and ring gear before removing the flywheel housing bolts. Tools are listed to lift the housing off and remove the oil seal. Reinstallation involves cleaning surfaces, installing a new gasket and oil seal, and securing the housing with bolts. End steps include installing the flywheel and starting motor.
Caterpillar cat 323 d l excavator (prefix l5z) service repair manual (l5z0000...fjjsekmsmmes
The document provides instructions for removing and installing a flywheel, flywheel housing, and crankshaft rear seal on a Caterpillar C6.4 engine. The flywheel is removed using lifting tools and bolts, while the flywheel housing requires removing mounting bolts and seals. The crankshaft rear seal is removed using a slide hammer and distorter, and the new seal is installed using a locator, installer, and compound.
Caterpillar Cat 323D L Excavator (Prefix L5Z) Service Repair Manual (L5Z00001...shudun96087
The document provides instructions for removing and installing a flywheel housing on a Caterpillar C6.4 engine. It describes removing the flywheel, muffler brackets, and bolts to remove the housing. For installation, it describes lifting the housing back into place with a lifting device, reinstalling the bolts, and reattaching the muffler brackets. Precautions are provided to keep parts clean and contain fluids during the process.
Caterpillar Cat 323D L Excavator (Prefix L5Z) Service Repair Manual (L5Z00001...qme229722
This service repair manual provides instructions for removing and installing the flywheel and flywheel housing on a Caterpillar C6.4 engine. The flywheel is removed using lifting tools and bolts, while the flywheel housing is removed by first removing the electric starter motor, flywheel, and bolts. Gaskets and seals are also replaced during removal and installation of components. Tools required include link brackets, driver groups, and slide hammers.
Caterpillar Cat 323D L Excavator (Prefix L5Z) Service Repair Manual (L5Z00001...kesi7153062
The document provides instructions for removing and installing a flywheel housing on a Caterpillar C6.4 engine. It describes removing the flywheel, muffler brackets, and bolts to remove the housing. For installation, it describes lifting the housing back into place with a lifting device, reinstalling the bolts, and reattaching the muffler brackets. Precautions are provided to keep parts clean and contain fluids during the process.
Caterpillar Cat 323D L Excavator (Prefix YSD) Service Repair Manual Instant D...fijsekkdmdm2w
The document provides instructions for removing and installing the flywheel housing on a Caterpillar C6.4 engine. It describes:
1) Removing the electric starting motor, flywheel, and ring gear before removing the flywheel housing.
2) Using lifting tools to remove bolts securing the housing and take it off the cylinder block.
3) Removing the oil seal from the housing using a driver group tool.
4) Cleaning surfaces, installing a new gasket, and reattaching the housing with bolts.
Caterpillar Cat 323D L Excavator (Prefix YSD) Service Repair Manual Instant D...zan2736ban
The document provides instructions for removing and installing the flywheel housing on a Caterpillar C6.4 engine. It outlines the required tools and steps to remove the flywheel, electric starting motor, bolts securing the housing, and oil seal from the housing. It then describes how to install a new oil seal, gasket, and reattach the housing using bolts, and reinstall the flywheel and electric starting motor.
Caterpillar Cat 323D L Excavator (Prefix YSD) Service Repair Manual (YSD00001...fusjekkdmdmd2w
The document provides instructions for removing and installing the flywheel housing on a Caterpillar C6.4 engine. It describes:
1) Removing the electric starting motor, flywheel, and ring gear before removing the flywheel housing.
2) Using lifting tools to remove bolts securing the housing and take it off the cylinder block.
3) Removing the oil seal from the housing using a driver group tool.
4) Cleaning surfaces, installing a new gasket, and reattaching the housing with bolts.
Caterpillar Cat 323D L Excavator (Prefix YSD) Service Repair Manual (YSD00001...f8uesjdkdmdm
- The document provides instructions for removing and installing a flywheel housing on a Caterpillar C6.4 engine.
- To remove the housing, first remove the electric starting motor and flywheel. Then use tooling and a lifting device to remove the housing from the engine block.
- Reinstallation involves installing the housing back onto the engine block and reinstalling the flywheel and starting motor. Torques and safety precautions are also provided.
Caterpillar cat 323 d l excavator (prefix l5z) service repair manual (l5z0000...fjjsekmsmmes
The document provides instructions for removing and installing a flywheel, flywheel housing, and crankshaft rear seal on a Caterpillar C6.4 engine. The flywheel is removed using lifting tools and bolts, while the flywheel housing requires removing mounting bolts and seals. The crankshaft rear seal is removed using a slide hammer and distorter, and the new seal is installed using a locator, installer, and compound.
Caterpillar Cat 323D L Excavator (Prefix L5Z) Service Repair Manual (L5Z00001...shudun96087
The document provides instructions for removing and installing a flywheel housing on a Caterpillar C6.4 engine. It describes removing the flywheel, muffler brackets, and bolts to remove the housing. For installation, it describes lifting the housing back into place with a lifting device, reinstalling the bolts, and reattaching the muffler brackets. Precautions are provided to keep parts clean and contain fluids during the process.
Caterpillar Cat 323D L Excavator (Prefix L5Z) Service Repair Manual (L5Z00001...qme229722
This service repair manual provides instructions for removing and installing the flywheel and flywheel housing on a Caterpillar C6.4 engine. The flywheel is removed using lifting tools and bolts, while the flywheel housing is removed by first removing the electric starter motor, flywheel, and bolts. Gaskets and seals are also replaced during removal and installation of components. Tools required include link brackets, driver groups, and slide hammers.
Caterpillar Cat 323D L Excavator (Prefix L5Z) Service Repair Manual (L5Z00001...kesi7153062
The document provides instructions for removing and installing a flywheel housing on a Caterpillar C6.4 engine. It describes removing the flywheel, muffler brackets, and bolts to remove the housing. For installation, it describes lifting the housing back into place with a lifting device, reinstalling the bolts, and reattaching the muffler brackets. Precautions are provided to keep parts clean and contain fluids during the process.
Caterpillar Cat 323D L Excavator (Prefix YSD) Service Repair Manual Instant D...fijsekkdmdm2w
The document provides instructions for removing and installing the flywheel housing on a Caterpillar C6.4 engine. It describes:
1) Removing the electric starting motor, flywheel, and ring gear before removing the flywheel housing.
2) Using lifting tools to remove bolts securing the housing and take it off the cylinder block.
3) Removing the oil seal from the housing using a driver group tool.
4) Cleaning surfaces, installing a new gasket, and reattaching the housing with bolts.
Caterpillar Cat 323D L Excavator (Prefix YSD) Service Repair Manual Instant D...zan2736ban
The document provides instructions for removing and installing the flywheel housing on a Caterpillar C6.4 engine. It outlines the required tools and steps to remove the flywheel, electric starting motor, bolts securing the housing, and oil seal from the housing. It then describes how to install a new oil seal, gasket, and reattach the housing using bolts, and reinstall the flywheel and electric starting motor.
Caterpillar Cat 323D L Excavator (Prefix YSD) Service Repair Manual (YSD00001...fusjekkdmdmd2w
The document provides instructions for removing and installing the flywheel housing on a Caterpillar C6.4 engine. It describes:
1) Removing the electric starting motor, flywheel, and ring gear before removing the flywheel housing.
2) Using lifting tools to remove bolts securing the housing and take it off the cylinder block.
3) Removing the oil seal from the housing using a driver group tool.
4) Cleaning surfaces, installing a new gasket, and reattaching the housing with bolts.
Caterpillar Cat 323D L Excavator (Prefix YSD) Service Repair Manual (YSD00001...f8uesjdkdmdm
- The document provides instructions for removing and installing a flywheel housing on a Caterpillar C6.4 engine.
- To remove the housing, first remove the electric starting motor and flywheel. Then use tooling and a lifting device to remove the housing from the engine block.
- Reinstallation involves installing the housing back onto the engine block and reinstalling the flywheel and starting motor. Torques and safety precautions are also provided.
Caterpillar Cat 323D L Excavator (Prefix YSD) Service Repair Manual (YSD00001...8ufjsekddm8u
The document provides instructions for removing and installing the flywheel housing on a Caterpillar C6.4 engine. It outlines the required tools and steps to remove the flywheel, electric starting motor, bolts securing the housing, and oil seal from the housing. It then describes how to install a new oil seal, gasket, and reattach the housing using bolts, and reinstall the flywheel and electric starting motor.
Caterpillar Cat 323D L Excavator (Prefix YSD) Service Repair Manual Instant D...fujkskemdmdm4r
The document provides instructions for removing and installing the flywheel housing on a Caterpillar C6.4 engine. It describes:
1) Removing the electric starting motor, flywheel, and ring gear before removing the flywheel housing.
2) Using lifting tools to remove bolts securing the housing and take it off the cylinder block.
3) Removing the oil seal from the housing using a driver group tool.
4) Cleaning surfaces, installing a new gasket, and reattaching the housing with bolts.
Caterpillar Cat 323D L Excavator (Prefix YSD) Service Repair Manual (YSD00001...ufjksemd8ujd
The document provides instructions for removing and installing the flywheel housing on a Caterpillar C6.4 engine. It describes:
1) Removing the electric starting motor, flywheel, and ring gear before removing the flywheel housing.
2) Using lifting tools to remove bolts securing the housing and take it off the cylinder block.
3) Removing the oil seal from the housing using a driver group tool.
4) Cleaning surfaces, installing a new gasket, and reattaching the housing with bolts.
Caterpillar Cat 323D L Excavator (Prefix YSD) Service Repair Manual (YSD00001...km7seydwuhdw
The document provides instructions for removing and installing the flywheel housing on a Caterpillar C6.4 engine. It describes:
1) Removing the electric starting motor, flywheel, and ring gear before removing the flywheel housing.
2) Using lifting tools to remove bolts securing the housing and take it off the cylinder block.
3) Removing the oil seal from the housing using a driver group tool.
4) Cleaning surfaces, installing a new gasket, and reattaching the housing with bolts.
Caterpillar Cat 323D L Excavator (Prefix YSD) Service Repair Manual Instant D...fskekkdmdmdm3e
The document provides instructions for removing and installing the flywheel housing on a Caterpillar C6.4 engine. It describes:
1) Removing the electric starting motor, flywheel, and ring gear before removing the flywheel housing.
2) Using lifting tools to remove bolts securing the housing and take it off the cylinder block.
3) Removing the oil seal from the housing using a driver group tool.
4) Cleaning surfaces, installing a new gasket, and reattaching the housing with bolts.
Caterpillar Cat 323D L Excavator (Prefix YSD) Service Repair Manual (YSD00001...jdkskmdmdm
The document provides instructions for removing and installing the flywheel housing on a Caterpillar C6.4 engine. It describes:
1) Removing the electric starting motor, flywheel, and ring gear before removing the flywheel housing.
2) Using lifting tools to remove bolts securing the housing and take it off the cylinder block.
3) Removing the oil seal from the housing using a driver group tool.
4) Cleaning surfaces, installing a new gasket, and reattaching the housing with bolts.
Caterpillar Cat 323D L Excavator (Prefix YSD) Service Repair Manual (YSD00001...prmy389342
The document provides instructions for removing and installing the flywheel housing on a Caterpillar C6.4 engine. It describes:
1) Removing the electric starting motor, flywheel, and ring gear before removing the flywheel housing.
2) Using lifting tools to remove bolts securing the housing and take it off the cylinder block.
3) Removing the oil seal from the housing using a driver group tool.
4) Cleaning surfaces, installing a new gasket, and reattaching the housing with bolts.
Caterpillar cat 323 d l excavator (prefix ysd) service repair manual (ysd0000...fjjskekdmmme
The document provides instructions for removing and installing the flywheel housing on a Caterpillar C6.4 engine. It lists the required tools and presents a step-by-step procedure that includes removing bolts and washers, lifting the housing off using a bracket and lifting device, removing the oil seal, cleaning surfaces, installing a new gasket and seal, and securing the housing back in place.
Caterpillar cat 323 d l excavator (prefix ysd) service repair manual (ysd0000...fjjsekmsmmes
The document provides instructions for removing and installing the flywheel and flywheel housing on a Caterpillar C6.4 engine. To remove the flywheel, technicians must first remove the crankshaft position sensor and muffler, then use lifting tools to pull the flywheel from the housing. To remove the flywheel housing, technicians must first remove the electric starting motor and flywheel, then unbolt the housing from the cylinder block and lift it away. Reinstallation follows the reverse process, ensuring clean mating surfaces and proper torques on bolts.
Caterpillar Cat 323D L Excavator (Prefix YSD) Service Repair Manual (YSD00001...shudun96087
- The document provides instructions for removing and installing the flywheel and flywheel housing on a Caterpillar C6.4 engine.
- To remove the flywheel, technicians must first remove the muffler and crankshaft position sensor, then use tools to lift the flywheel out of the housing. The flywheel weighs approximately 50 kg.
- Installation involves using tools to lift the flywheel into place, torquing the bolts to specifications, and reinstalling the crankshaft position sensor and muffler.
Caterpillar Cat 323D L Excavator (Prefix YSD) Service Repair Manual (YSD00001...qme229722
- The document provides instructions for removing and installing the flywheel housing on a Caterpillar C6.4 engine used in 323D L excavators.
- To remove the flywheel housing, the electric starting motor and flywheel must first be removed. Bolts securing the housing are then removed using lifting equipment, and the gasket and oil seal are replaced.
- Installation is the reverse of removal, with new gaskets and seals installed and bolts torqued to specification to secure the housing.
Caterpillar Cat 323D L Excavator (Prefix YSD) Service Repair Manual (YSD00001...kesi7153062
The document provides instructions for removing and installing a flywheel housing on a Caterpillar C6.4 engine. It describes removing the electric starting motor and flywheel first. Then it instructs to remove housing bolts and install a lifting device to remove the housing. For installation, it describes cleaning the housing, installing with new bolts, and checking runout.
Caterpillar Cat 312D and 312D L Excavator (Prefix KES) Service Repair Manual ...fijsekkdmdm2w
The document provides instructions for removing and installing a flywheel housing on a Caterpillar C4.2 engine. It describes removing the electric starting motor and flywheel first. Then it lists the required tools and outlines the steps to remove the housing using a link bracket and driver group. The installation procedure is not described, but refers the technician back to previous sections to reinstall the flywheel and starting motor.
Caterpillar Cat 312D and 312D L Excavator (Prefix KES) Service Repair Manual ...zan2736ban
The document provides instructions for removing and installing a flywheel housing on a Caterpillar C4.2 engine. It describes removing the electric starting motor and flywheel first. Then it lists the required tools and outlines the steps to remove the housing using a link bracket and driver group. The installation procedure is not described, but refers the technician back to instructions for reinstalling the flywheel, electric starting motor, and other components.
Caterpillar Cat 312D L Excavator (Prefix KES) Service Repair Manual (KES00001...fusjekkdmdmd2w
The document provides instructions for removing and installing a flywheel housing on a Caterpillar C4.2 engine. It describes:
1) Removing the electric starting motor, flywheel, and ring gear before removing the flywheel housing.
2) Using lifting tools to remove the flywheel housing bolts and separate the housing.
3) Installing a new gasket and replacing the oil seal before reinstalling the housing.
4) Reinstalling the flywheel housing with new bolts and washers and reinstalling the flywheel and electric starting motor.
The document provides instructions for removing and installing a flywheel housing on a Caterpillar C4.2 engine. It describes removing the electric starting motor and flywheel first. Then it lists the required tools and outlines the steps to remove the housing using a link bracket and driver group. The installation procedure is not described, but refers the technician back to previous sections to reinstall the flywheel and starting motor.
Caterpillar Cat 312D L Excavator (Prefix KES) Service Repair Manual (KES00001...f8usejkddmmd
The document provides instructions for removing and installing a flywheel housing on a Caterpillar C4.2 engine. It describes removing the electric starting motor and flywheel first. Then it lists the required tools and outlines the steps to remove the housing using a link bracket and driver group. The installation procedure is not described, but refers the technician back to previous sections to reinstall the flywheel and starting motor.
The document provides instructions for removing and installing a flywheel housing on a Caterpillar C4.2 engine. It describes removing the electric starting motor and flywheel first. Then it lists the required tools and outlines the steps to remove the housing using a link bracket and driver group. The installation procedure is not described, but refers the technician to first install the flywheel and then the electric starting motor.
Caterpillar cat 312 d l excavator (prefix kes) service repair manual (kes0000...ikdkdmdm
The document provides instructions for removing and installing a flywheel housing on a Caterpillar C4.2 engine. It describes removing the electric starting motor and flywheel first. Then it lists the required tools and outlines the steps to remove the housing using a link bracket and driver group. The installation procedure is not described, but refers the technician back to instructions for reinstalling the flywheel, electric starting motor, and any other parts previously removed.
Caterpillar cat 312 d excavator (prefix kes) service repair manual (kes00001 ...ikdkdmdm
The document provides instructions for removing and installing a flywheel housing on a Caterpillar C4.2 engine. It describes:
1) Removing the electric starting motor, flywheel, and ring gear before removing the flywheel housing.
2) Using lifting tools to remove the flywheel housing bolts and separate the housing from the cylinder block.
3) Installing a new gasket and oil seal before reinstalling the flywheel housing with bolts and reattaching the flywheel and starting motor.
The document provides instructions for disassembling and assembling a swivel and swing motor on an excavator. Key steps include:
1. Removing bolts, seals and components to separate the swivel housing, rotor and cover.
2. Applying clean oil before reassembling components and installing seals, retainer and cover.
3. Draining swing motor oil before disconnecting hoses and removing bolts to detach the motor.
4. Dismantling the swing motor involves removing valves, seals, springs and using tools to separate individual parts like pistons, plates and barrels.
Caterpillar Cat 336D2 and 336D2 L Excavator (Prefix YCF) Service Repair Manua...fskekkdmdmdm3e
The document provides instructions for disassembling and assembling a piston pump. It outlines 30 steps for assembly, beginning with installing various bearings, seals, pistons, springs and other components in the proper order. Disassembly instructions describe 8 steps, including removing the head, port plate, bearings, pistons, pins and other parts. Safety warnings are provided to prevent injury from spring forces.
More Related Content
Similar to Caterpillar Cat 323D L Excavator (Prefix L5Z) Service Repair Manual Instant Download.pdf
Caterpillar Cat 323D L Excavator (Prefix YSD) Service Repair Manual (YSD00001...8ufjsekddm8u
The document provides instructions for removing and installing the flywheel housing on a Caterpillar C6.4 engine. It outlines the required tools and steps to remove the flywheel, electric starting motor, bolts securing the housing, and oil seal from the housing. It then describes how to install a new oil seal, gasket, and reattach the housing using bolts, and reinstall the flywheel and electric starting motor.
Caterpillar Cat 323D L Excavator (Prefix YSD) Service Repair Manual Instant D...fujkskemdmdm4r
The document provides instructions for removing and installing the flywheel housing on a Caterpillar C6.4 engine. It describes:
1) Removing the electric starting motor, flywheel, and ring gear before removing the flywheel housing.
2) Using lifting tools to remove bolts securing the housing and take it off the cylinder block.
3) Removing the oil seal from the housing using a driver group tool.
4) Cleaning surfaces, installing a new gasket, and reattaching the housing with bolts.
Caterpillar Cat 323D L Excavator (Prefix YSD) Service Repair Manual (YSD00001...ufjksemd8ujd
The document provides instructions for removing and installing the flywheel housing on a Caterpillar C6.4 engine. It describes:
1) Removing the electric starting motor, flywheel, and ring gear before removing the flywheel housing.
2) Using lifting tools to remove bolts securing the housing and take it off the cylinder block.
3) Removing the oil seal from the housing using a driver group tool.
4) Cleaning surfaces, installing a new gasket, and reattaching the housing with bolts.
Caterpillar Cat 323D L Excavator (Prefix YSD) Service Repair Manual (YSD00001...km7seydwuhdw
The document provides instructions for removing and installing the flywheel housing on a Caterpillar C6.4 engine. It describes:
1) Removing the electric starting motor, flywheel, and ring gear before removing the flywheel housing.
2) Using lifting tools to remove bolts securing the housing and take it off the cylinder block.
3) Removing the oil seal from the housing using a driver group tool.
4) Cleaning surfaces, installing a new gasket, and reattaching the housing with bolts.
Caterpillar Cat 323D L Excavator (Prefix YSD) Service Repair Manual Instant D...fskekkdmdmdm3e
The document provides instructions for removing and installing the flywheel housing on a Caterpillar C6.4 engine. It describes:
1) Removing the electric starting motor, flywheel, and ring gear before removing the flywheel housing.
2) Using lifting tools to remove bolts securing the housing and take it off the cylinder block.
3) Removing the oil seal from the housing using a driver group tool.
4) Cleaning surfaces, installing a new gasket, and reattaching the housing with bolts.
Caterpillar Cat 323D L Excavator (Prefix YSD) Service Repair Manual (YSD00001...jdkskmdmdm
The document provides instructions for removing and installing the flywheel housing on a Caterpillar C6.4 engine. It describes:
1) Removing the electric starting motor, flywheel, and ring gear before removing the flywheel housing.
2) Using lifting tools to remove bolts securing the housing and take it off the cylinder block.
3) Removing the oil seal from the housing using a driver group tool.
4) Cleaning surfaces, installing a new gasket, and reattaching the housing with bolts.
Caterpillar Cat 323D L Excavator (Prefix YSD) Service Repair Manual (YSD00001...prmy389342
The document provides instructions for removing and installing the flywheel housing on a Caterpillar C6.4 engine. It describes:
1) Removing the electric starting motor, flywheel, and ring gear before removing the flywheel housing.
2) Using lifting tools to remove bolts securing the housing and take it off the cylinder block.
3) Removing the oil seal from the housing using a driver group tool.
4) Cleaning surfaces, installing a new gasket, and reattaching the housing with bolts.
Caterpillar cat 323 d l excavator (prefix ysd) service repair manual (ysd0000...fjjskekdmmme
The document provides instructions for removing and installing the flywheel housing on a Caterpillar C6.4 engine. It lists the required tools and presents a step-by-step procedure that includes removing bolts and washers, lifting the housing off using a bracket and lifting device, removing the oil seal, cleaning surfaces, installing a new gasket and seal, and securing the housing back in place.
Caterpillar cat 323 d l excavator (prefix ysd) service repair manual (ysd0000...fjjsekmsmmes
The document provides instructions for removing and installing the flywheel and flywheel housing on a Caterpillar C6.4 engine. To remove the flywheel, technicians must first remove the crankshaft position sensor and muffler, then use lifting tools to pull the flywheel from the housing. To remove the flywheel housing, technicians must first remove the electric starting motor and flywheel, then unbolt the housing from the cylinder block and lift it away. Reinstallation follows the reverse process, ensuring clean mating surfaces and proper torques on bolts.
Caterpillar Cat 323D L Excavator (Prefix YSD) Service Repair Manual (YSD00001...shudun96087
- The document provides instructions for removing and installing the flywheel and flywheel housing on a Caterpillar C6.4 engine.
- To remove the flywheel, technicians must first remove the muffler and crankshaft position sensor, then use tools to lift the flywheel out of the housing. The flywheel weighs approximately 50 kg.
- Installation involves using tools to lift the flywheel into place, torquing the bolts to specifications, and reinstalling the crankshaft position sensor and muffler.
Caterpillar Cat 323D L Excavator (Prefix YSD) Service Repair Manual (YSD00001...qme229722
- The document provides instructions for removing and installing the flywheel housing on a Caterpillar C6.4 engine used in 323D L excavators.
- To remove the flywheel housing, the electric starting motor and flywheel must first be removed. Bolts securing the housing are then removed using lifting equipment, and the gasket and oil seal are replaced.
- Installation is the reverse of removal, with new gaskets and seals installed and bolts torqued to specification to secure the housing.
Caterpillar Cat 323D L Excavator (Prefix YSD) Service Repair Manual (YSD00001...kesi7153062
The document provides instructions for removing and installing a flywheel housing on a Caterpillar C6.4 engine. It describes removing the electric starting motor and flywheel first. Then it instructs to remove housing bolts and install a lifting device to remove the housing. For installation, it describes cleaning the housing, installing with new bolts, and checking runout.
Caterpillar Cat 312D and 312D L Excavator (Prefix KES) Service Repair Manual ...fijsekkdmdm2w
The document provides instructions for removing and installing a flywheel housing on a Caterpillar C4.2 engine. It describes removing the electric starting motor and flywheel first. Then it lists the required tools and outlines the steps to remove the housing using a link bracket and driver group. The installation procedure is not described, but refers the technician back to previous sections to reinstall the flywheel and starting motor.
Caterpillar Cat 312D and 312D L Excavator (Prefix KES) Service Repair Manual ...zan2736ban
The document provides instructions for removing and installing a flywheel housing on a Caterpillar C4.2 engine. It describes removing the electric starting motor and flywheel first. Then it lists the required tools and outlines the steps to remove the housing using a link bracket and driver group. The installation procedure is not described, but refers the technician back to instructions for reinstalling the flywheel, electric starting motor, and other components.
Caterpillar Cat 312D L Excavator (Prefix KES) Service Repair Manual (KES00001...fusjekkdmdmd2w
The document provides instructions for removing and installing a flywheel housing on a Caterpillar C4.2 engine. It describes:
1) Removing the electric starting motor, flywheel, and ring gear before removing the flywheel housing.
2) Using lifting tools to remove the flywheel housing bolts and separate the housing.
3) Installing a new gasket and replacing the oil seal before reinstalling the housing.
4) Reinstalling the flywheel housing with new bolts and washers and reinstalling the flywheel and electric starting motor.
The document provides instructions for removing and installing a flywheel housing on a Caterpillar C4.2 engine. It describes removing the electric starting motor and flywheel first. Then it lists the required tools and outlines the steps to remove the housing using a link bracket and driver group. The installation procedure is not described, but refers the technician back to previous sections to reinstall the flywheel and starting motor.
Caterpillar Cat 312D L Excavator (Prefix KES) Service Repair Manual (KES00001...f8usejkddmmd
The document provides instructions for removing and installing a flywheel housing on a Caterpillar C4.2 engine. It describes removing the electric starting motor and flywheel first. Then it lists the required tools and outlines the steps to remove the housing using a link bracket and driver group. The installation procedure is not described, but refers the technician back to previous sections to reinstall the flywheel and starting motor.
The document provides instructions for removing and installing a flywheel housing on a Caterpillar C4.2 engine. It describes removing the electric starting motor and flywheel first. Then it lists the required tools and outlines the steps to remove the housing using a link bracket and driver group. The installation procedure is not described, but refers the technician to first install the flywheel and then the electric starting motor.
Caterpillar cat 312 d l excavator (prefix kes) service repair manual (kes0000...ikdkdmdm
The document provides instructions for removing and installing a flywheel housing on a Caterpillar C4.2 engine. It describes removing the electric starting motor and flywheel first. Then it lists the required tools and outlines the steps to remove the housing using a link bracket and driver group. The installation procedure is not described, but refers the technician back to instructions for reinstalling the flywheel, electric starting motor, and any other parts previously removed.
Caterpillar cat 312 d excavator (prefix kes) service repair manual (kes00001 ...ikdkdmdm
The document provides instructions for removing and installing a flywheel housing on a Caterpillar C4.2 engine. It describes:
1) Removing the electric starting motor, flywheel, and ring gear before removing the flywheel housing.
2) Using lifting tools to remove the flywheel housing bolts and separate the housing from the cylinder block.
3) Installing a new gasket and oil seal before reinstalling the flywheel housing with bolts and reattaching the flywheel and starting motor.
Similar to Caterpillar Cat 323D L Excavator (Prefix L5Z) Service Repair Manual Instant Download.pdf (20)
The document provides instructions for disassembling and assembling a swivel and swing motor on an excavator. Key steps include:
1. Removing bolts, seals and components to separate the swivel housing, rotor and cover.
2. Applying clean oil before reassembling components and installing seals, retainer and cover.
3. Draining swing motor oil before disconnecting hoses and removing bolts to detach the motor.
4. Dismantling the swing motor involves removing valves, seals, springs and using tools to separate individual parts like pistons, plates and barrels.
Caterpillar Cat 336D2 and 336D2 L Excavator (Prefix YCF) Service Repair Manua...fskekkdmdmdm3e
The document provides instructions for disassembling and assembling a piston pump. It outlines 30 steps for assembly, beginning with installing various bearings, seals, pistons, springs and other components in the proper order. Disassembly instructions describe 8 steps, including removing the head, port plate, bearings, pistons, pins and other parts. Safety warnings are provided to prevent injury from spring forces.
Caterpillar Cat 312D L Excavator (Prefix XGK) Service Repair Manual Instant D...fskekkdmdmdm3e
- The document provides instructions for removing and installing the idler gear of the front gear group on a C4.2 engine for Caterpillar built machines.
- To remove the idler gear, the front housing must first be removed. Then the idler gear bolt, thrust plate, and idler gear can be taken off the idler gear shaft. An idler shaft puller and driver group may be needed.
- To install the idler gear, first press in a new bushing if needed. Then install the idler shaft, idler gear, thrust plate, washer and idler gear bolt. Tighten the bolt to the specified torque.
Caterpillar Cat 336D L Excavator (Prefix J6D) Service Repair Manual Instant D...fskekkdmdmdm3e
This document provides instructions for disassembling and assembling the final drive of a 336D L Mobile Hydraulic Power Unit. The 25 step disassembly process removes components like housing, gears, seals and bearings. The 22 step assembly process reverses this to rebuild the final drive, applying loctite and torquing bolts to specification. Tools required include link brackets, crossblocks, drivers and torque wrenches. Safety precautions are noted for releasing spring forces.
Caterpillar Cat 336F and 336F L Excavator (Prefix DSW) Service Repair Manual ...fskekkdmdmdm3e
This document provides instructions for disassembling the travel motor on 336F and 336F L excavator models. The 27-step procedure includes removing components like the motor head assembly, piston assemblies, barrel assembly, springs and seals. Tools required include a transmission repair stand, lifting eye assembly, driver group and various bolts, pins and seals. Technicians are advised to mark components for reinstallation and take care when removing parts to avoid damage.
Caterpillar Cat 336D2 and 336D2 L Excavator (Prefix XBH) Service Repair Manua...fskekkdmdmdm3e
The document provides instructions for installing a swivel on an excavator. It describes using lifting devices and tools to position the swivel. O-rings and seals are installed on the swivel housing and rotor before assembling them together. Bolts are used to secure the parts and the swivel is tested for leaks by applying air pressure. Finally, hoses and fittings are reconnected to complete the installation.
Caterpillar Cat 345D L Excavator (Prefix JKN) Service Repair Manual Instant D...fskekkdmdmdm3e
This document provides instructions for installing a travel motor on an excavator. It lists the required tools and parts. The procedure has 33 steps that include installing seals, spacers, pistons, plates, bearings and other components into the travel motor housing and barrel. Measurements are taken throughout to ensure proper assembly. The travel motor is then installed on the excavator and filled with the correct oil type.
Caterpillar Cat 336E L Excavator (Prefix FJH) Service Repair Manual Instant D...fskekkdmdmdm3e
The document provides instructions for disassembling and assembling a travel motor. It details 27 steps for assembling the travel motor that include installing seals, springs, pistons, and other components in the proper order and orientation. Thirteen steps are listed for disassembling the final drive, which include removing the cover, gears, and planetary gear assembly. Personal injury warnings are provided and all components must be cleaned before assembly.
Caterpillar Cat 336E L Excavator (Prefix BZY) Service Repair Manual Instant D...fskekkdmdmdm3e
This document provides instructions for disassembling and assembling the travel motor of a 336E L excavator. The disassembly procedure involves removing 27 individual parts from the travel motor in a specific sequence using various tools. The assembly procedure instructs assembling the travel motor in the reverse order, noting proper lubrication and torque specifications for reinstalling parts. Special care must be taken when handling springs or parts under spring force to avoid injury.
Caterpillar Cat 330F and 330F L Excavator (Prefix LCG) Service Repair Manual ...fskekkdmdmdm3e
This document provides instructions for disassembling and assembling a final drive on an excavator model 330F. It describes 37 steps to disassemble the final drive by removing gears, shafts, housings, seals and other components. It then describes 34 steps to reassemble the final drive, including pressing in new bearings, installing seals, adjusting bearing preload with shims, and applying threadlocker to bolts. Precise tools and lifting devices are required due to the heavy weights of up to 550 kg involved.
Caterpillar Cat 336E L Excavator (Prefix DPX) Service Repair Manual Instant D...fskekkdmdmdm3e
This document provides instructions for disassembling and assembling the travel motor on a 336E L excavator. The disassembly process involves removing 27 individual parts from the travel motor in a specific sequence using various tools. The assembly process reverses the disassembly steps and provides additional details on lubricating parts and ensuring proper alignment of components.
Caterpillar Cat 336D2 L Excavator (Prefix GJA) Service Repair Manual Instant ...fskekkdmdmdm3e
1) The document provides step-by-step instructions for disassembling the travel motor of a 336D2L excavator.
2) It describes removing over 30 components of the travel motor including the motor head assembly, piston assemblies, barrel assembly, springs, seals, plates and more.
3) Detailed illustrations are provided to accompany each step showing how to remove each component using the recommended tools.
Caterpillar Cat 336D L Excavator (Prefix J2F) Service Repair Manual Instant D...fskekkdmdmdm3e
The document provides instructions for removing and installing the final drive and travel motor on a 336D L excavator. It describes 13 steps to remove the component, which include disconnecting hoses, removing bolts and brackets, and lifting the final drive and travel motor assembly out. 11 steps are listed to install the component, in reverse order, including attaching lifting devices, positioning the assembly, and reinstalling hoses and covers. Tools and torque specifications are provided.
Caterpillar Cat 325C and 325C L Excavator (Prefix JLD) Service Repair Manual ...fskekkdmdmdm3e
The document provides instructions for disassembling and assembling the final drive of a 325C excavator. It lists required tools and gives step-by-step directions to remove and install components like gears, carriers, seals, and housings. Cleanliness is emphasized and O-rings, gaskets, and seals should always be replaced. The assembly procedure is the reverse of the disassembly with notes to apply lubricants and check parts for wear.
Caterpillar Cat 325C and 325C L Excavator (Prefix JLC) Service Repair Manual ...fskekkdmdmdm3e
The document provides instructions for removing and installing a crankshaft wear sleeve and crankshaft gear on a 325C excavator. It describes using various tools to distort and remove the existing wear sleeve and instructions for installing a new sleeve using a multi-piece installer tool. It also outlines steps for removing the crankshaft gear using a bearing puller and installing the gear by heating it and pressing it onto the crankshaft. The document provides maintenance technicians with detailed parts and tool information as well as safety notices for completing these tasks.
Caterpillar Cat 345D L Excavator (Prefix MLK) Service Repair Manual Instant D...fskekkdmdmdm3e
This document provides instructions for assembling and installing a travel motor. It outlines 34 steps for assembling components like pistons, seals, plates, and bearings. It also describes using tools to measure clearances and distances during assembly. Finally, it details installing the assembled travel motor using lifting devices and bolts, and connecting hydraulic hose assemblies.
Caterpillar Cat 345D L Excavator (Prefix KFH) Service Repair Manual Instant D...fskekkdmdmdm3e
This document provides instructions for removing and installing the rear gear group and rear crankshaft seal of a C13 engine. The removal procedure involves 11 steps including removing bolts, gears, seals, and bearings. The installation procedure involves 12 steps including cleaning parts, installing bearings, seals, gears, and bolts while ensuring proper dimensions and torque specifications are followed. Tools required include drivers, link brackets, guide studs, and installation tools.
This document provides instructions for removing and installing a camshaft on a Caterpillar 3306B engine. It describes:
1) Marking the gears to ensure proper timing during removal and installation.
2) Removing the camshaft bolts and carefully removing the camshaft.
3) Cleaning and lubricating the camshaft lobes and bearings before installation.
4) Aligning the timing marks and installing the camshaft bolts to complete the process.
The document provides instructions for removing and installing various components of a Caterpillar 621E wheel scraper, including:
1) Removing and installing the push-pull plate that connects the push-pull spring to the support assembly.
2) Disassembling and assembling the push-pull spring itself by removing discs and plates.
3) A detailed process for removing and installing the ejector cylinder, which requires the use of lifting tools and wood blocks due to the cylinder's weight.
4) Brief instructions for removing and adjusting the position of the lower front and guide rollers on the ejector assembly.
This document provides assembly instructions for a final drive on an excavator. It involves assembling and installing several components in the following order: installing bearings and determining shim thickness; installing seals; installing dowel pins; installing the housing on the motor housing; installing coupling gear, bolts, and ring gear; assembling carrier assemblies; installing gears, shafts, and retaining rings; installing the cover and testing for leaks. The process requires precision measurements and uses several specialized tools to properly assemble the final drive.
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
What Could Be Behind Your Mercedes Sprinter's Power Loss on Uphill RoadsSprinter Gurus
Unlock the secrets behind your Mercedes Sprinter's uphill power loss with our comprehensive presentation. From fuel filter blockages to turbocharger troubles, we uncover the culprits and empower you to reclaim your vehicle's peak performance. Conquer every ascent with confidence and ensure a thrilling journey every time.
EV Charging at MFH Properties by Whitaker JamiesonForth
Whitaker Jamieson, Senior Specialist at Forth, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
At ASP Cranes, we understand the importance of reliable and efficient crane operations in various industries, from construction and manufacturing to logistics and infrastructure development. That's why we strive to deliver top-notch solutions that enhance productivity, safety, and cost-effectiveness for our clients.
Our services include:
Crane Rental: Whether you need a crawler crane for heavy lifting or a hydraulic crane for versatile operations, we have a diverse fleet of well-maintained cranes available for rent. Our rental options are flexible and can be customized to suit your project requirements.
Crane Sales: Looking to invest in a crane for your business? We offer a wide selection of new and used cranes from leading manufacturers, ensuring you find the perfect equipment to match your needs and budget.
Crane Maintenance and Repair: To ensure optimal performance and safety, regular maintenance and timely repairs are essential for cranes. Our team of skilled technicians provides comprehensive maintenance and repair services to keep your equipment running smoothly and minimize downtime.
Crane Operator Training: Proper training is crucial for safe and efficient crane operation. We offer specialized training programs conducted by certified instructors to equip operators with the skills and knowledge they need to handle cranes effectively.
Custom Solutions: We understand that every project is unique, which is why we offer custom crane solutions tailored to your specific requirements. Whether you need modifications, attachments, or specialized equipment, we can design and implement solutions that meet your needs.
At ASP Cranes, customer satisfaction is our top priority. We are dedicated to delivering reliable, cost-effective, and innovative crane solutions that exceed expectations. Contact us today to learn more about our services and how we can support your project in Raipur, Chhattisgarh, and beyond. Let ASP Cranes be your trusted partner for all your crane needs!
Expanding Access to Affordable At-Home EV Charging by Vanessa WarheitForth
Vanessa Warheit, Co-Founder of EV Charging for All, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
2. Shutdown SIS
Previous Screen
Product: MOBILE HYD POWER UNIT
Model: 323D L MOBILE HYD POWER UNIT L5Z
Configuration: 323D L Mobile Hydraulic Power Unit L5Z00001-UP (MACHINE) POWERED BY C6.4 Engine
Disassembly and Assembly
C6.4 Engine for Caterpillar Built Machines
Media Number -KENR8106-09 Publication Date -01/10/2017 Date Updated -18/10/2017
i02743771
Flywheel - Remove
SMCS - 1156-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Bracket 1
B Forcing bolts M16 - 2 by 120 mm 2
Start By:
a. Remove the crankshaft position sensor. Refer to Disassembly and Assembly, "Crankshaft
Position Sensor - Remove and Install".
b. Remove the muffler. Refer to Disassembly and Assembly, "Muffler - Remove and Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1/3
323D L Mobile Hydraulic Power Unit L5Z00001-UP (MACHINE) POWERED BY C...
2020/9/30
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
3. Illustration 1 g01374966
1. Remove muffler brackets (1).
Illustration 2 g01374968
Illustration 3 g01374970
2. Remove bolts (2).
3. Install Tooling (A) and a suitable lifting device onto flywheel (3).
4. Use Tooling (B) in order to remove flywheel (3) out of the housing. The weight of flywheel
(3) is approximately 50 kg (110 lb).
2/3
323D L Mobile Hydraulic Power Unit L5Z00001-UP (MACHINE) POWERED BY C...
2020/9/30
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
4. 5. Perform the following procedure in order to remove the flywheel ring gear.
Illustration 4 g01374977
Typical Example
a. Place flywheel (3) and ring gear (4) on suitable cribbing.
Note: Mark the orientation of ring gear (4) on flywheel (3) for assembly purposes.
Always wear protective gloves when handling parts that have been
heated.
b. Raise the temperature of ring gear (4) uniformly.
c. Remove the ring gear (4) by tapping ring gear (4) all the way around flywheel (3).
d. Reposition flywheel (3) in order to remove ring gear (4).
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Wed Sep 30 14:46:17 UTC+0800 2020
3/3
323D L Mobile Hydraulic Power Unit L5Z00001-UP (MACHINE) POWERED BY C...
2020/9/30
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
5. Shutdown SIS
Previous Screen
Product: MOBILE HYD POWER UNIT
Model: 323D L MOBILE HYD POWER UNIT L5Z
Configuration: 323D L Mobile Hydraulic Power Unit L5Z00001-UP (MACHINE) POWERED BY C6.4 Engine
Disassembly and Assembly
C6.4 Engine for Caterpillar Built Machines
Media Number -KENR8106-09 Publication Date -01/10/2017 Date Updated -18/10/2017
i02744399
Flywheel - Install
SMCS - 1156-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Bracket 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Always wear protective gloves when handling parts that have been
heated.
1. Perform the following procedure, if the ring gear was removed from the flywheel:
a. Raise the temperature of the ring gear 149 °C (300 °F).
1/3
323D L Mobile Hydraulic Power Unit L5Z00001-UP (MACHINE) POWERED BY C...
2020/9/30
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
6. b. Use a suitable press in order to install the ring gear onto the flywheel.
Note: Prior to the installation of the flywheel, refer to Specifications, "Flywheel" for
information on checking the flywheel assembly for flatness.
Illustration 1 g01374993
2. Install Tooling (A) and a suitable lifting device onto flywheel (3).
3. Install flywheel (3). The weight of flywheel (3) is approximately 50 kg (110 lb).
Illustration 2 g01374968
4. Install bolts (2) in order to secure flywheel (3) onto the crankshaft. Tighten bolts (2) to a
torque of 83 ± 5 N·m (61 ± 4 lb ft).
5. Remove Tooling (A) from flywheel (3).
2/3
323D L Mobile Hydraulic Power Unit L5Z00001-UP (MACHINE) POWERED BY C...
2020/9/30
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
7. Illustration 3 g01374966
6. Install muffler brackets (1).
7. Check the flywheel runout. Refer to Testing and Adjusting, "Flywheel Housing - Inspect"
for more information on flywheel runout.
End By:
a. Install the muffler. Refer to Disassembly and Assembly, "Muffler - Remove and Install".
b. Install the crankshaft position sensor. Refer to Disassembly and Assembly, "Crankshaft
Position Sensor - Remove and Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Wed Sep 30 14:47:16 UTC+0800 2020
3/3
323D L Mobile Hydraulic Power Unit L5Z00001-UP (MACHINE) POWERED BY C...
2020/9/30
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
8. Shutdown SIS
Previous Screen
Product: MOBILE HYD POWER UNIT
Model: 323D L MOBILE HYD POWER UNIT L5Z
Configuration: 323D L Mobile Hydraulic Power Unit L5Z00001-UP (MACHINE) POWERED BY C6.4 Engine
Disassembly and Assembly
C6.4 Engine for Caterpillar Built Machines
Media Number -KENR8106-09 Publication Date -01/10/2017 Date Updated -18/10/2017
i01135944
Crankshaft Rear Seal - Remove
SMCS - 1161-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1U-7600 Slide Hammer Puller 1
B
5P-7312 Seal Distorter 1
5P-7338 Distorter Ring 2
Start By:
a. Remove the flywheel. Refer to Disassembly and Assembly, "Flywheel - Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
1/3
323D L Mobile Hydraulic Power Unit L5Z00001-UP (MACHINE) POWERED BY C...
2020/9/30
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
9. of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
Illustration 1 g00604840
Note: If the oil seal shows a sign of oil leaks, remove the wear sleeve and the oil seal.
1. Drill three evenly spaced 3 mm (0.12 inch) holes in crankshaft rear seal (1).
2. Use Tool (A) to remove the crankshaft rear seal.
Illustration 2 g00604844
3. Use Tool (B) to remove the wear sleeve (2) (not shown) from the rear of the crankshaft.
Note: When you are removing the wear sleeve, take extreme care not to damage the
crankshaft.
2/3
323D L Mobile Hydraulic Power Unit L5Z00001-UP (MACHINE) POWERED BY C...
2020/9/30
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
10. Shutdown SIS
Previous Screen
Product: MOBILE HYD POWER UNIT
Model: 323D L MOBILE HYD POWER UNIT L5Z
Configuration: 323D L Mobile Hydraulic Power Unit L5Z00001-UP (MACHINE) POWERED BY C6.4 Engine
Disassembly and Assembly
C6.4 Engine for Caterpillar Built Machines
Media Number -KENR8106-09 Publication Date -01/10/2017 Date Updated -18/10/2017
i01615317
Crankshaft Rear Seal - Install
SMCS - 1161-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A
9U-6169 Installer 1
9U-6171 Locator 1
9U-6172 Bolt 2
5P-8247 Hard Washer 1
6V-3303 Bolt 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. To install a new wear sleeve that is complete with a seal, use 169-5464 Quick Cure Primer
to clean the outer diameter of the crankshaft and the inside diameter of the wear sleeve.
Apply 4C-9507 Retaining Compound to the faces of all the mating parts.
1/3
323D L Mobile Hydraulic Power Unit L5Z00001-UP (MACHINE) POWERED BY C...
2020/9/30
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
11. Illustration 1 g00604874
2. Install a new wear sleeve that is complete with a seal (1) (not shown) with Tool (A), as
follows:
Illustration 2 g00604875
a. Install 9U-6171 Locator (3) onto the crankshaft with 9U-6172 Bolt (4).
b. Put the new wear sleeve that is complete with a seal in 9U-6169 Installer (2).
c. Put 6V-3303 Bolt (6) through 5P-8247 Hard Washer (5) and 9U-6169 Installer (2)
and thread into 9U-6171 Locator (3).
d. Push the wear sleeve that is complete with a seal onto the crankshaft until 9U-6169
Installer (2) bottoms out.
2/3
323D L Mobile Hydraulic Power Unit L5Z00001-UP (MACHINE) POWERED BY C...
2020/9/30
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
12. Illustration 3 g00604874
e. Remove Tool (A) and check crankshaft rear seal (1) (not shown) for correct
installation.
End By:
a. Install the flywheel. Refer to Disassembly and Assembly, "Flywheel - Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Wed Sep 30 14:49:15 UTC+0800 2020
3/3
323D L Mobile Hydraulic Power Unit L5Z00001-UP (MACHINE) POWERED BY C...
2020/9/30
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
13. Shutdown SIS
Previous Screen
Product: MOBILE HYD POWER UNIT
Model: 323D L MOBILE HYD POWER UNIT L5Z
Configuration: 323D L Mobile Hydraulic Power Unit L5Z00001-UP (MACHINE) POWERED BY C6.4 Engine
Disassembly and Assembly
C6.4 Engine for Caterpillar Built Machines
Media Number -KENR8106-09 Publication Date -01/10/2017 Date Updated -18/10/2017
i02742697
Flywheel Housing - Remove and Install
SMCS - 1157-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Bracket 1
B 1P-0510 Driver Group 1
Start By:
a. Remove the electric starting motor. Refer to Disassembly and Assembly, "Electric Starting
Motor- Remove and Install".
b. Remove the flywheel and ring gear. Refer to Disassembly and Assembly, "Flywheel -
Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1/4
323D L Mobile Hydraulic Power Unit L5Z00001-UP (MACHINE) POWERED BY C...
2020/9/30
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
14. Illustration 1 g01374571
1. Install Tooling (A), and a suitable lifting device onto flywheel housing (3).
2. Remove bolts (2) and the washers that secure flywheel housing (3) to the cylinder block.
3. Remove flywheel housing (3). The weight of flywheel (3) is approximately 29 kg (65 lb).
4. Remove gasket (1) (not shown).
Illustration 2 g01374572
5. Use Tooling (B) in order to remove the oil seal (4) (not shown).
Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Bracket 1
B 1P-0510 Driver Group 1
NOTICE
2/4
323D L Mobile Hydraulic Power Unit L5Z00001-UP (MACHINE) POWERED BY C...
2020/9/30
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
15. Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 3 g01374614
1. Use Tooling (B) in order to install the oil seal (4) (not shown).
Illustration 4 g01374571
2. Check the condition of two dowels (not shown). If dowels are damaged, use new parts for
replacement.
3. Clean old gasket (1) (not shown) from the mating surfaces of the cylinder block and the
flywheel housing. Install a new gasket on the cylinder block.
4. Place flywheel housing (3) in position on the cylinder block.
5. Install the washers and bolts (2) in order to secure flywheel housing (3) to the cylinder
block.
6. Remove Tooling (A).
End By:
3/4
323D L Mobile Hydraulic Power Unit L5Z00001-UP (MACHINE) POWERED BY C...
2020/9/30
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
16. a. Install the flywheel. Refer to Disassembly and Assembly, "Flywheel - Install".
b. Install the electric starting motor. Refer to Disassembly and Assembly, "Electric Starting
Motor- Remove and Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Wed Sep 30 14:50:14 UTC+0800 2020
4/4
323D L Mobile Hydraulic Power Unit L5Z00001-UP (MACHINE) POWERED BY C...
2020/9/30
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
17. Shutdown SIS
Previous Screen
Product: MOBILE HYD POWER UNIT
Model: 323D L MOBILE HYD POWER UNIT L5Z
Configuration: 323D L Mobile Hydraulic Power Unit L5Z00001-UP (MACHINE) POWERED BY C6.4 Engine
Disassembly and Assembly
C6.4 Engine for Caterpillar Built Machines
Media Number -KENR8106-09 Publication Date -01/10/2017 Date Updated -18/10/2017
i06790404
Crankshaft Pulley - Remove and Install
SMCS - 1205-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-2321 Combination Puller 1
B 6V-9120 Socket(1)
1
(1)
Tooling (B) is a 46 mm socket.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Remove the belt. Refer to Operation and Maintenance Manual, "Belt -
Inspect/Adjust/Replace".
1/4
323D L Mobile Hydraulic Power Unit L5Z00001-UP (MACHINE) POWERED BY C...
2020/9/30
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
18. Illustration 1 g00604778
2. Use Tooling (B) in order to remove nut (1) and washer (2) from the threaded end of the
crankshaft.
Illustration 2 g00604784
3. Use Tooling (A) in order to remove crankshaft pulley (3) from the engine.
2/4
323D L Mobile Hydraulic Power Unit L5Z00001-UP (MACHINE) POWERED BY C...
2020/9/30
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
19. Illustration 3 g00604792
4. If it is necessary to remove wear sleeve (4) from crankshaft pulley (3), use a suitable
hammer and a suitable chisel. Hold the suitable chisel at right angles to the surface of the
wear sleeve. Tap the wear sleeve in three places. You can remove the wear sleeve once the
tension is released.
Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
B 6V-9120 Socket(1)
1
C 1P-0510 Driver Gp 1
(1)
Tooling (B) is a 46 mm socket.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Raise the temperature of the wear sleeve. Use Tooling (C) in order to install the wear sleeve
onto the crankshaft pulley.
3/4
323D L Mobile Hydraulic Power Unit L5Z00001-UP (MACHINE) POWERED BY C...
2020/9/30
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
20. Illustration 4 g01377941
2. Ensure that baffle plate (5) is oriented, as shown.
Illustration 5 g00604778
3. Position crankshaft pulley (3) onto the engine.
4. Install washer (2) and nut (1). Use Tooling (B) in order to tighten nut (1) to a torque of
707.5 ± 57.5 N·m (522 ± 42 lb ft).
5. Install the belt. Refer to Operation and Maintenance Manual, "Belt -
Inspect/Adjust/Replace".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Wed Sep 30 14:51:13 UTC+0800 2020
4/4
323D L Mobile Hydraulic Power Unit L5Z00001-UP (MACHINE) POWERED BY C...
2020/9/30
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
21. Shutdown SIS
Previous Screen
Product: MOBILE HYD POWER UNIT
Model: 323D L MOBILE HYD POWER UNIT L5Z
Configuration: 323D L Mobile Hydraulic Power Unit L5Z00001-UP (MACHINE) POWERED BY C6.4 Engine
Disassembly and Assembly
C6.4 Engine for Caterpillar Built Machines
Media Number -KENR8106-09 Publication Date -01/10/2017 Date Updated -18/10/2017
i02742689
Crankshaft Front Seal - Remove
SMCS - 1160-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1U-7600 Slide Hammer Puller 1
Start By:
a. Remove the crankshaft pulley. Refer to Disassembly and Assembly, "Crankshaft Pulley -
Remove and Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
1/2
323D L Mobile Hydraulic Power Unit L5Z00001-UP (MACHINE) POWERED BY C...
2020/9/30
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
22. Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
Illustration 1 g00529162
Typical Example
1. Drill three evenly spaced 3.0 mm (0.12 inch) holes in crankshaft front seal (1).
2. Use Tooling (A) in order to remove crankshaft front seal (1). Remove the seal evenly by
alternating the position of Tooling (A) from hole to hole.
Note: Do not damage the flange of the crankshaft during the removal process for the
crankshaft front seal.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Wed Sep 30 14:52:13 UTC+0800 2020
2/2
323D L Mobile Hydraulic Power Unit L5Z00001-UP (MACHINE) POWERED BY C...
2020/9/30
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
23. Shutdown SIS
Previous Screen
Product: MOBILE HYD POWER UNIT
Model: 323D L MOBILE HYD POWER UNIT L5Z
Configuration: 323D L Mobile Hydraulic Power Unit L5Z00001-UP (MACHINE) POWERED BY C6.4 Engine
Disassembly and Assembly
C6.4 Engine for Caterpillar Built Machines
Media Number -KENR8106-09 Publication Date -01/10/2017 Date Updated -18/10/2017
i02742692
Crankshaft Front Seal - Install
SMCS - 1160-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 9U-6180 Front Seal Installer 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1/2
323D L Mobile Hydraulic Power Unit L5Z00001-UP (MACHINE) POWERED BY C...
2020/9/30
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
24. Illustration 1 g00612743
Typical Example
1. Clean the faces of all the mating parts. Apply a thin coat of clean engine oil to a new
crankshaft front seal.
2. Use Tooling (A) in order to install new crankshaft front seal (1) in the front housing.
3. Remove Tooling (A) and check crankshaft front seal (1) for correct installation.
4. Apply clean engine oil to the face of the crankshaft pulley that will be in contact with the
new crankshaft front seal.
End By:
a. Install the crankshaft pulley. Refer to Disassembly and Assembly, "Crankshaft Pulley -
Remove and Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Wed Sep 30 14:53:12 UTC+0800 2020
2/2
323D L Mobile Hydraulic Power Unit L5Z00001-UP (MACHINE) POWERED BY C...
2020/9/30
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
25. Shutdown SIS
Previous Screen
Product: MOBILE HYD POWER UNIT
Model: 323D L MOBILE HYD POWER UNIT L5Z
Configuration: 323D L Mobile Hydraulic Power Unit L5Z00001-UP (MACHINE) POWERED BY C6.4 Engine
Disassembly and Assembly
C6.4 Engine for Caterpillar Built Machines
Media Number -KENR8106-09 Publication Date -01/10/2017 Date Updated -18/10/2017
i02742863
Gear Group (Front) - Remove - Idler Gear Only
SMCS - 1206-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 9U-6148 Idler Shaft Puller 1
B 1P-0510 Driver Group 1
Start By:
a. Remove the front housing. Refer to Disassembly and Assembly, "Housing (Front) -
Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
1/4
323D L Mobile Hydraulic Power Unit L5Z00001-UP (MACHINE) POWERED BY C...
2020/9/30
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
26. before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
Illustration 1 g01374732
(1) Fuel injection pump drive gear
(2) Idler gear
(3) Camshaft gear
(4) Crankshaft gear
Note: The No. 1 cylinder is at the top center position when these marks are in alignment.
Note: Ensure that the marks on the timing gears are in alignment.
2/4
323D L Mobile Hydraulic Power Unit L5Z00001-UP (MACHINE) POWERED BY C...
2020/9/30
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
27. Suggest:
If the above button click is invalid.
Please download this document
first, and then click the above link
to download the complete manual.
Thank you so much for reading
28. Illustration 2 g01374789
1. Remove idler gear bolt (5) and the washer from the idler gear shaft .
2. Remove thrust plate (6) from the idler gear shaft.
Illustration 3 g01374793
3. Remove idler gear (2) from the idler gear shaft.
Illustration 4 g01374804
4. If necessary, use Tooling (B) and a suitable press in order to remove bushing (7) (not
shown) from idler gear (2).
3/4
323D L Mobile Hydraulic Power Unit L5Z00001-UP (MACHINE) POWERED BY C...
2020/9/30
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...