This document provides instructions for removing and installing the rear power take-off (RPTO) on a Caterpillar 323F excavator. The removal procedure involves taking off 12 components including adapters, gears, idler hubs and sleeve bearings. The installation procedure outlines 19 steps to reinstall these components and ensure proper orientation, alignment and torque specifications are followed. Proper cleaning and lubrication of parts is emphasized to prevent wear and damage.
Caterpillar cat 323 f excavator (prefix kby) service repair manual (kby00001 ...jfdskekdmme
This document provides instructions for removing and installing the rear power take-off (RPTO) on a Caterpillar 323F excavator engine. The removal procedure involves removing 12 components including gears, adapters, and sleeve bearings. The installation procedure describes installing these components in reverse order and ensuring proper alignment and torque specifications are followed.
Caterpillar cat 323 f ln excavator (prefix rgp) service repair manual (rgp000...fjjskekdmme
This document provides instructions for removing and installing electronic unit injectors on a C4.4 engine. The removal process involves draining fuel, removing fuel lines and electrical connections, and prying the injector from the cylinder head. Installation requires cleaning components, applying new seals and bolts, and calibrating the injector code in the electronic control module. Tools including sockets, pry bars, caps, and torque wrenches are required. Precautions are listed to contain fluids, ensure cleanliness, and only have authorized personnel perform fuel system work.
Caterpillar cat 323 f excavator (prefix mfy) service repair manual (mfy00001 ...jfdskekdmme
This document provides disassembly instructions for a 323F and 323F LN excavator travel motor in 27 steps. It details removing components such as the head assembly, housing assembly, brake piston, friction discs, and rotating group. Proper tooling is required and safety precautions should be followed when releasing spring forces or using pressurized air. The travel motor must be thoroughly cleaned and components reinstalled in their original positions and orientations.
Caterpillar cat 314 e cr excavator (prefix gmd) service repair manual (gmd000...jfdskekdmme
This document provides instructions for disassembling various components of a 314E CR excavator, including the final drive, travel motor, counterbalance valve, and travel motor. It lists the required tools and outlines a step-by-step process for safely removing each part, noting precautions for releasing pressures and contained fluids. Detailed illustrations accompany each step to ensure correct reassembly.
Caterpillar cat 325 d mh excavator (prefix c4h) service repair manual (c4h000...fjsekkdmme
This document provides instructions to disassemble a 325D Material Handler final drive. It outlines 32 steps to fully remove and disassemble all components. Key steps include removing the final drive housing from the repair stand, disassembling the multiple gear assemblies within by removing retaining rings and shafts, and pressing bearings from the various carrier assemblies. Special tools are required and cleanliness is important to prevent dirt ingress during disassembly.
Caterpillar cat 314 f cr excavator (prefix raf) service repair manual (raf000...jfdskekdmme
This document provides disassembly instructions for the final drive, travel motor, and counterbalance valve of a 314F excavator. It lists the required tools and outlines 23 steps to disassemble the components, including draining fluids, removing covers, plates, gears, seals, pistons, springs and other parts. Safety notices are included to warn of potential injuries from parts propelled by springs or pressurized hydraulic fluids.
Caterpillar cat 313 d excavator (prefix wpk) service repair manual (wpk00001 ...fjskekdmjekm
The document provides instructions for removing and installing the flywheel housing and crankshaft front seal of a C4.2 engine. It describes:
1) Using various tools to remove the flywheel housing, which includes removing bolts and dowels and extracting the oil seal.
2) Cleaning surfaces and installing a new gasket and oil seal when reinstalling the flywheel housing.
3) Drilling holes in the crankshaft front seal and pulling it out using a slide hammer tool.
4) Applying oil and using a seal installer tool to carefully replace the crankshaft front seal.
Caterpillar cat 312 f gc excavator (prefix fke) service repair manual (fke000...fjjsieskekfmmse
This document provides disassembly instructions for the final drive, travel motor, and counterbalance valve of a 312F GC excavator. It lists the required tools and parts and outlines a step-by-step process to disassemble each component. Safety notices are included to warn technicians of potential hazards like parts propelled by springs or pressurized hydraulic fluid. The document also notes part numbers, weights, and alignment marks needed for reassembly.
Caterpillar cat 323 f excavator (prefix kby) service repair manual (kby00001 ...jfdskekdmme
This document provides instructions for removing and installing the rear power take-off (RPTO) on a Caterpillar 323F excavator engine. The removal procedure involves removing 12 components including gears, adapters, and sleeve bearings. The installation procedure describes installing these components in reverse order and ensuring proper alignment and torque specifications are followed.
Caterpillar cat 323 f ln excavator (prefix rgp) service repair manual (rgp000...fjjskekdmme
This document provides instructions for removing and installing electronic unit injectors on a C4.4 engine. The removal process involves draining fuel, removing fuel lines and electrical connections, and prying the injector from the cylinder head. Installation requires cleaning components, applying new seals and bolts, and calibrating the injector code in the electronic control module. Tools including sockets, pry bars, caps, and torque wrenches are required. Precautions are listed to contain fluids, ensure cleanliness, and only have authorized personnel perform fuel system work.
Caterpillar cat 323 f excavator (prefix mfy) service repair manual (mfy00001 ...jfdskekdmme
This document provides disassembly instructions for a 323F and 323F LN excavator travel motor in 27 steps. It details removing components such as the head assembly, housing assembly, brake piston, friction discs, and rotating group. Proper tooling is required and safety precautions should be followed when releasing spring forces or using pressurized air. The travel motor must be thoroughly cleaned and components reinstalled in their original positions and orientations.
Caterpillar cat 314 e cr excavator (prefix gmd) service repair manual (gmd000...jfdskekdmme
This document provides instructions for disassembling various components of a 314E CR excavator, including the final drive, travel motor, counterbalance valve, and travel motor. It lists the required tools and outlines a step-by-step process for safely removing each part, noting precautions for releasing pressures and contained fluids. Detailed illustrations accompany each step to ensure correct reassembly.
Caterpillar cat 325 d mh excavator (prefix c4h) service repair manual (c4h000...fjsekkdmme
This document provides instructions to disassemble a 325D Material Handler final drive. It outlines 32 steps to fully remove and disassemble all components. Key steps include removing the final drive housing from the repair stand, disassembling the multiple gear assemblies within by removing retaining rings and shafts, and pressing bearings from the various carrier assemblies. Special tools are required and cleanliness is important to prevent dirt ingress during disassembly.
Caterpillar cat 314 f cr excavator (prefix raf) service repair manual (raf000...jfdskekdmme
This document provides disassembly instructions for the final drive, travel motor, and counterbalance valve of a 314F excavator. It lists the required tools and outlines 23 steps to disassemble the components, including draining fluids, removing covers, plates, gears, seals, pistons, springs and other parts. Safety notices are included to warn of potential injuries from parts propelled by springs or pressurized hydraulic fluids.
Caterpillar cat 313 d excavator (prefix wpk) service repair manual (wpk00001 ...fjskekdmjekm
The document provides instructions for removing and installing the flywheel housing and crankshaft front seal of a C4.2 engine. It describes:
1) Using various tools to remove the flywheel housing, which includes removing bolts and dowels and extracting the oil seal.
2) Cleaning surfaces and installing a new gasket and oil seal when reinstalling the flywheel housing.
3) Drilling holes in the crankshaft front seal and pulling it out using a slide hammer tool.
4) Applying oil and using a seal installer tool to carefully replace the crankshaft front seal.
Caterpillar cat 312 f gc excavator (prefix fke) service repair manual (fke000...fjjsieskekfmmse
This document provides disassembly instructions for the final drive, travel motor, and counterbalance valve of a 312F GC excavator. It lists the required tools and parts and outlines a step-by-step process to disassemble each component. Safety notices are included to warn technicians of potential hazards like parts propelled by springs or pressurized hydraulic fluid. The document also notes part numbers, weights, and alignment marks needed for reassembly.
This document provides instructions for removing and installing a crankshaft rear seal on a 320D2 excavator. It describes removing the flywheel, using a Torx socket to remove screws from the crankshaft rear seal, and discarding the old seal. For installation, it details cleaning and preparing the crankshaft, installing a new seal with a plastic sleeve, aligning and tightening screws, and reinstalling the flywheel.
Caterpillar cat 390 f l excavator (prefix tye) service repair manual (tye0000...fujskekfmsme
This document provides instructions for disassembling and assembling the travel motor of a 390F L Excavator. It lists 40 steps for disassembly, including removing covers, pistons, springs, seals and other components. It then lists 12 steps for reassembly, starting with installing a lip seal and finishing by reinstalling covers. Precautions are provided regarding cleaning parts and applying oil before assembly.
Caterpillar cat 314 e cr excavator (prefix ecn) service repair manual (ecn000...jfdskekdmme
The document provides instructions for removing and installing the front gear group on a Caterpillar C4.4 engine. Key steps include:
1. Locking the crankshaft, camshaft, and fuel injection pump in position using timing pins to maintain proper timing.
2. Removing the idler gear and camshaft gear, taking note of alignment marks for reinstallation.
3. Cleaning and inspecting components, then reinstalling the gears in proper alignment, checking backlash and end play with gauges.
4. Locking components again and tightening fasteners to specification before removing locking pins and returning the valve mechanism to the safe position.
Caterpillar cat d550 b articulated dump truck (prefix 5nd) service repair man...fjsqazkekdmme
This document provides instructions for removing and installing various engine components on a Caterpillar D550B articulated dump truck. It describes how to remove and install the camshaft, camshaft bearings, timing gears, flywheel, and flywheel housing. The procedures include using various tools and following a specified order and torque specifications. Safety notices are also provided throughout to warn of potential damage during the removal and installation processes.
Caterpillar cat 950 k wheel loader (prefix r4a) service repair manual (r4a000...fjsqazkekdmme
This document provides assembly instructions for the main control valve of a 950K wheel loader. It describes 49 steps to assemble various components like relief valves, sensors, manifolds, spools, springs, cartridges, housings and seals. Precautions are given to wear protective equipment when installing components under spring pressure. Torque specifications are provided for tightening different parts. The overall document provides detailed guidance on reassembling the main control valve after disassembly.
Caterpillar cat 320 d l excavator (prefix kgf) service repair manual (kgf0000...fkjsekksmem
This document provides instructions for disassembling and assembling the travel motor of a 320D L excavator. The disassembly process includes 27 steps to remove components like the head, fittings, seals, brake piston, plates, and barrel assembly. The assembly section outlines 13 steps including installing seals, keys, cam plate, springs, and piston shoe assemblies back into the barrel assembly and body of the travel motor. Special care must be taken to align parts properly and not allow components to separate during disassembly and assembly.
Caterpillar cat 314 c lcr excavator (prefix pca) service repair manual (pca00...jfdskekdmme
This document provides disassembly instructions for excavator models 314C, 314C CR, and 314C LCR. It describes how to disassemble components of the final drive, travel motor, counterbalance valve, and other systems. The instructions are detailed, listing each part and step in the disassembly process. Required tools are provided at the beginning. Safety notices are included throughout to warn of hazards like stored energy in springs.
Caterpillar cat 330 f ln excavator (prefix jhf) service repair manual (jhf000...fksjksmmde
This document provides instructions for disassembling and assembling the final drive of an excavator model 330F. It begins by having the technician remove the final drive assembly and place it on a transmission repair stand. Detailed steps are then provided to disassemble the various components of the final drive including removing gears, shafts, carriers, and housing pieces. The final section provides instructions for reassembling the final drive, making sure to clean all parts and replace any damaged seals. Technicians are instructed to properly set the bearing preload when reinstalling components.
Jcb 325 t skid steer loader service repair manual sn from 2476302 to 2477300fujsjefjskekmem
This service manual provides instructions for servicing JCB skid steer loaders and their components. It contains sections on machine systems and components including the engine, fuel system, cooling system, brakes, hydraulics and electrical system. The section summarized here provides instructions for removing and installing the crankshaft from the engine. It describes cleaning and inspecting the crankshaft, lists the required tools and consumables, and outlines the step-by-step removal and installation procedures. Precautions are given such as allowing the engine to cool before working on it and using lifting devices due to the heavy weight of components.
Caterpillar cat 324 d l excavator (prefix jzr) service repair manual (jzr0000...fjskekdmmem
This document provides the disassembly and assembly procedures for a 324D and 324D L excavator travel motor. The disassembly procedure involves 28 steps to remove components from the travel motor housing. The assembly procedure reverses the disassembly steps and involves installing components back into the housing, with notes to clean parts thoroughly, apply lubricant, and ensure proper positioning of parts. Tools required for disassembly and assembly are also listed.
Caterpillar cat 312 d l excavator (prefix rhl) service repair manual (rhl0000...pfiskdmjekm
The document provides instructions for removing and installing an idler gear on a Caterpillar C4.2 engine. It describes:
1) Removing the front housing, idler gear bolt and washer, thrust plate, and idler gear from the idler gear shaft.
2) Using a puller tool to remove the idler gear bushing and idler shaft from the cylinder block.
3) Checking the idler shaft for wear and replacing if needed.
4) Measuring gear backlash and end play during installation and comparing to specifications.
Caterpillar cat 303 ecr mini hydraulic excavator (prefix fr3) service repair ...ufjjsjefkksemm
The document provides instructions for removing and installing the fuel injection pump on a Caterpillar 303ECR Mini Hydraulic Excavator. The removal procedure involves removing the solenoid, speed control plate, start spring, and bolts to access the fuel injection pump. Shims under the pump must be removed and their thickness recorded. Installation requires placing new shims of the recorded thickness and aligning the control rack pin before bolting the pump back in place. Proper shim thickness is important for correct injection timing.
Caterpillar cat 325 c l excavator (prefix bmm) service repair manual (bmm0000...fjkskedmme
The document provides step-by-step instructions to disassemble a final drive assembly for 325C and 325C L excavators. It begins by removing the final drive from the machine and securing it to a repair stand. Various gears, seals, bearings and housings are then removed through 32 numbered steps. Cleanliness is emphasized to prevent dirt from entering components. Tools required are listed in a table.
Caterpillar cat 312 b l track type excavator (prefix 9gr) service repair manu...fjskkksmemm
The document provides instructions for removing and installing a flywheel housing on a Caterpillar 312B excavator engine. It describes:
1) Removing bolts and washers to detach the flywheel housing adapter, then removing the adapter.
2) Removing bolts to separate the inner ring from the flywheel, then removing the ring.
3) Lifting the flywheel out of the housing using straps and a lifting device, as it weighs 50kg.
The installation section reverses the removal steps, heating the ring gear if it was removed previously, and includes checking flywheel runout after installation.
Caterpillar cat 312 d2 l excavator (prefix fab) service repair manual (fab000...fjjsekmmm
This document provides disassembly instructions for the final drive, travel motor, and counterbalance valve of a 312D2 L excavator. It lists the required tools and outlines 16 steps to disassemble the final drive, including removing covers, gears, and bearings. It also outlines 13 steps to disassemble the travel motor, such as removing piston assemblies, seals, and plates. Additionally, it provides 15 steps to disassemble the counterbalance valve, including removing springs, spools, and relief valve assemblies. Personal injury warnings are included throughout.
Caterpillar cat 314 c lcr excavator (prefix kja) service repair manual (kja00...jfdskekdmme
This document provides disassembly instructions for the final drive, travel motor, and other components of a 314C excavator. It lists required tools and outlines over 30 steps to disassemble parts like the final drive, travel motor, counterbalance valve, and planetary gear assemblies. Safety notices are included throughout to warn of hazards like released spring forces and hot or pressurized fluids.
Caterpillar cat 336 e hvg excavator (prefix rbs) service repair manual (rbs00...f8isoeidkdk
The document provides instructions for installing a rear power take-off (RPTO) on a C9.3 engine. The procedure involves installing various components like a bearing, thrust washer, dowels, adapter assembly, idler gear and shaft. Tools like guide studs and driver groups are required. Torque specifications and the correct sequence are important to properly install the RPTO.
Caterpillar cat 323 f l excavator (prefix kby) service repair manual (kby0000...jfdskekdmme
The document provides instructions for removing and installing the rear power take-off (RPTO) on a Caterpillar 323F excavator. The removal procedure involves taking off 12 components including adapters, gears, idler hubs and sleeve bearings. The installation procedure outlines 21 steps to reinstall these components in reverse order and ensure proper alignment and torque specifications are followed.
The document provides instructions for removing the rear power take-off (RPTO) and installing the vibration damper and pulley on a 930M wheel loader with a C7.1 engine. The removal procedure involves using tools to remove multiple gears, adapters, sleeves, and bolts from the flywheel housing and crankshaft. The installation procedure outlines lubricating, aligning, and pressing components together before reinstalling bolts and gears. Proper orientation and alignment of parts is emphasized.
The document provides instructions for removing the rear power take-off (RPTO) and installing the vibration damper and pulley on a 930M wheel loader with a C7.1 engine. The removal procedure involves using tools to remove 12 bolts, gears, hubs, seals and adapters from the flywheel housing. The installation procedure describes lubricating, aligning and pressing in gears and bearings before installing 20 bolts to reassemble the RPTO. The vibration damper and pulley removal requires preventing the crankshaft from rotating while removing screws to detach the pulley assembly.
The document provides instructions for removing the rear power take-off (RPTO) and installing the vibration damper and pulley on a 930M wheel loader with a C7.1 engine. The removal procedure involves using tools to remove 12 bolts, gears, hubs, seals and adapters from the flywheel housing. The installation procedure describes lubricating, aligning and pressing in gears and bearings before installing 12 bolts to reassemble the RPTO. It also lists using a tool to prevent rotation while removing screws to separate the pulley, damper and adapter from the crankshaft.
Caterpillar Cat 345D L Excavator (Prefix BYC) Service Repair Manual Instant D...fijsekkdmdm2w
This document provides instructions for removing and installing various components of the rear gear group and flywheel on a C13 engine, which powers a 345D L excavator. The procedures include removing the electric starting motor, flywheel, rear crankshaft seal, and other rear gear components. Detailed illustrations show the components and tools used. Precautions are provided to properly support heavy components and contain fluids.
This document provides instructions for removing and installing a crankshaft rear seal on a 320D2 excavator. It describes removing the flywheel, using a Torx socket to remove screws from the crankshaft rear seal, and discarding the old seal. For installation, it details cleaning and preparing the crankshaft, installing a new seal with a plastic sleeve, aligning and tightening screws, and reinstalling the flywheel.
Caterpillar cat 390 f l excavator (prefix tye) service repair manual (tye0000...fujskekfmsme
This document provides instructions for disassembling and assembling the travel motor of a 390F L Excavator. It lists 40 steps for disassembly, including removing covers, pistons, springs, seals and other components. It then lists 12 steps for reassembly, starting with installing a lip seal and finishing by reinstalling covers. Precautions are provided regarding cleaning parts and applying oil before assembly.
Caterpillar cat 314 e cr excavator (prefix ecn) service repair manual (ecn000...jfdskekdmme
The document provides instructions for removing and installing the front gear group on a Caterpillar C4.4 engine. Key steps include:
1. Locking the crankshaft, camshaft, and fuel injection pump in position using timing pins to maintain proper timing.
2. Removing the idler gear and camshaft gear, taking note of alignment marks for reinstallation.
3. Cleaning and inspecting components, then reinstalling the gears in proper alignment, checking backlash and end play with gauges.
4. Locking components again and tightening fasteners to specification before removing locking pins and returning the valve mechanism to the safe position.
Caterpillar cat d550 b articulated dump truck (prefix 5nd) service repair man...fjsqazkekdmme
This document provides instructions for removing and installing various engine components on a Caterpillar D550B articulated dump truck. It describes how to remove and install the camshaft, camshaft bearings, timing gears, flywheel, and flywheel housing. The procedures include using various tools and following a specified order and torque specifications. Safety notices are also provided throughout to warn of potential damage during the removal and installation processes.
Caterpillar cat 950 k wheel loader (prefix r4a) service repair manual (r4a000...fjsqazkekdmme
This document provides assembly instructions for the main control valve of a 950K wheel loader. It describes 49 steps to assemble various components like relief valves, sensors, manifolds, spools, springs, cartridges, housings and seals. Precautions are given to wear protective equipment when installing components under spring pressure. Torque specifications are provided for tightening different parts. The overall document provides detailed guidance on reassembling the main control valve after disassembly.
Caterpillar cat 320 d l excavator (prefix kgf) service repair manual (kgf0000...fkjsekksmem
This document provides instructions for disassembling and assembling the travel motor of a 320D L excavator. The disassembly process includes 27 steps to remove components like the head, fittings, seals, brake piston, plates, and barrel assembly. The assembly section outlines 13 steps including installing seals, keys, cam plate, springs, and piston shoe assemblies back into the barrel assembly and body of the travel motor. Special care must be taken to align parts properly and not allow components to separate during disassembly and assembly.
Caterpillar cat 314 c lcr excavator (prefix pca) service repair manual (pca00...jfdskekdmme
This document provides disassembly instructions for excavator models 314C, 314C CR, and 314C LCR. It describes how to disassemble components of the final drive, travel motor, counterbalance valve, and other systems. The instructions are detailed, listing each part and step in the disassembly process. Required tools are provided at the beginning. Safety notices are included throughout to warn of hazards like stored energy in springs.
Caterpillar cat 330 f ln excavator (prefix jhf) service repair manual (jhf000...fksjksmmde
This document provides instructions for disassembling and assembling the final drive of an excavator model 330F. It begins by having the technician remove the final drive assembly and place it on a transmission repair stand. Detailed steps are then provided to disassemble the various components of the final drive including removing gears, shafts, carriers, and housing pieces. The final section provides instructions for reassembling the final drive, making sure to clean all parts and replace any damaged seals. Technicians are instructed to properly set the bearing preload when reinstalling components.
Jcb 325 t skid steer loader service repair manual sn from 2476302 to 2477300fujsjefjskekmem
This service manual provides instructions for servicing JCB skid steer loaders and their components. It contains sections on machine systems and components including the engine, fuel system, cooling system, brakes, hydraulics and electrical system. The section summarized here provides instructions for removing and installing the crankshaft from the engine. It describes cleaning and inspecting the crankshaft, lists the required tools and consumables, and outlines the step-by-step removal and installation procedures. Precautions are given such as allowing the engine to cool before working on it and using lifting devices due to the heavy weight of components.
Caterpillar cat 324 d l excavator (prefix jzr) service repair manual (jzr0000...fjskekdmmem
This document provides the disassembly and assembly procedures for a 324D and 324D L excavator travel motor. The disassembly procedure involves 28 steps to remove components from the travel motor housing. The assembly procedure reverses the disassembly steps and involves installing components back into the housing, with notes to clean parts thoroughly, apply lubricant, and ensure proper positioning of parts. Tools required for disassembly and assembly are also listed.
Caterpillar cat 312 d l excavator (prefix rhl) service repair manual (rhl0000...pfiskdmjekm
The document provides instructions for removing and installing an idler gear on a Caterpillar C4.2 engine. It describes:
1) Removing the front housing, idler gear bolt and washer, thrust plate, and idler gear from the idler gear shaft.
2) Using a puller tool to remove the idler gear bushing and idler shaft from the cylinder block.
3) Checking the idler shaft for wear and replacing if needed.
4) Measuring gear backlash and end play during installation and comparing to specifications.
Caterpillar cat 303 ecr mini hydraulic excavator (prefix fr3) service repair ...ufjjsjefkksemm
The document provides instructions for removing and installing the fuel injection pump on a Caterpillar 303ECR Mini Hydraulic Excavator. The removal procedure involves removing the solenoid, speed control plate, start spring, and bolts to access the fuel injection pump. Shims under the pump must be removed and their thickness recorded. Installation requires placing new shims of the recorded thickness and aligning the control rack pin before bolting the pump back in place. Proper shim thickness is important for correct injection timing.
Caterpillar cat 325 c l excavator (prefix bmm) service repair manual (bmm0000...fjkskedmme
The document provides step-by-step instructions to disassemble a final drive assembly for 325C and 325C L excavators. It begins by removing the final drive from the machine and securing it to a repair stand. Various gears, seals, bearings and housings are then removed through 32 numbered steps. Cleanliness is emphasized to prevent dirt from entering components. Tools required are listed in a table.
Caterpillar cat 312 b l track type excavator (prefix 9gr) service repair manu...fjskkksmemm
The document provides instructions for removing and installing a flywheel housing on a Caterpillar 312B excavator engine. It describes:
1) Removing bolts and washers to detach the flywheel housing adapter, then removing the adapter.
2) Removing bolts to separate the inner ring from the flywheel, then removing the ring.
3) Lifting the flywheel out of the housing using straps and a lifting device, as it weighs 50kg.
The installation section reverses the removal steps, heating the ring gear if it was removed previously, and includes checking flywheel runout after installation.
Caterpillar cat 312 d2 l excavator (prefix fab) service repair manual (fab000...fjjsekmmm
This document provides disassembly instructions for the final drive, travel motor, and counterbalance valve of a 312D2 L excavator. It lists the required tools and outlines 16 steps to disassemble the final drive, including removing covers, gears, and bearings. It also outlines 13 steps to disassemble the travel motor, such as removing piston assemblies, seals, and plates. Additionally, it provides 15 steps to disassemble the counterbalance valve, including removing springs, spools, and relief valve assemblies. Personal injury warnings are included throughout.
Caterpillar cat 314 c lcr excavator (prefix kja) service repair manual (kja00...jfdskekdmme
This document provides disassembly instructions for the final drive, travel motor, and other components of a 314C excavator. It lists required tools and outlines over 30 steps to disassemble parts like the final drive, travel motor, counterbalance valve, and planetary gear assemblies. Safety notices are included throughout to warn of hazards like released spring forces and hot or pressurized fluids.
Caterpillar cat 336 e hvg excavator (prefix rbs) service repair manual (rbs00...f8isoeidkdk
The document provides instructions for installing a rear power take-off (RPTO) on a C9.3 engine. The procedure involves installing various components like a bearing, thrust washer, dowels, adapter assembly, idler gear and shaft. Tools like guide studs and driver groups are required. Torque specifications and the correct sequence are important to properly install the RPTO.
Caterpillar cat 323 f l excavator (prefix kby) service repair manual (kby0000...jfdskekdmme
The document provides instructions for removing and installing the rear power take-off (RPTO) on a Caterpillar 323F excavator. The removal procedure involves taking off 12 components including adapters, gears, idler hubs and sleeve bearings. The installation procedure outlines 21 steps to reinstall these components in reverse order and ensure proper alignment and torque specifications are followed.
The document provides instructions for removing the rear power take-off (RPTO) and installing the vibration damper and pulley on a 930M wheel loader with a C7.1 engine. The removal procedure involves using tools to remove multiple gears, adapters, sleeves, and bolts from the flywheel housing and crankshaft. The installation procedure outlines lubricating, aligning, and pressing components together before reinstalling bolts and gears. Proper orientation and alignment of parts is emphasized.
The document provides instructions for removing the rear power take-off (RPTO) and installing the vibration damper and pulley on a 930M wheel loader with a C7.1 engine. The removal procedure involves using tools to remove 12 bolts, gears, hubs, seals and adapters from the flywheel housing. The installation procedure describes lubricating, aligning and pressing in gears and bearings before installing 20 bolts to reassemble the RPTO. The vibration damper and pulley removal requires preventing the crankshaft from rotating while removing screws to detach the pulley assembly.
The document provides instructions for removing the rear power take-off (RPTO) and installing the vibration damper and pulley on a 930M wheel loader with a C7.1 engine. The removal procedure involves using tools to remove 12 bolts, gears, hubs, seals and adapters from the flywheel housing. The installation procedure describes lubricating, aligning and pressing in gears and bearings before installing 12 bolts to reassemble the RPTO. It also lists using a tool to prevent rotation while removing screws to separate the pulley, damper and adapter from the crankshaft.
Caterpillar Cat 345D L Excavator (Prefix BYC) Service Repair Manual Instant D...fijsekkdmdm2w
This document provides instructions for removing and installing various components of the rear gear group and flywheel on a C13 engine, which powers a 345D L excavator. The procedures include removing the electric starting motor, flywheel, rear crankshaft seal, and other rear gear components. Detailed illustrations show the components and tools used. Precautions are provided to properly support heavy components and contain fluids.
Caterpillar Cat 345D L Excavator (Prefix BYC) Service Repair Manual (BYC00001...fjisejkdmd8id
This document provides instructions for removing and installing various components of the rear gear group and flywheel on a C13 engine, including:
- Removing the rear gear group which involves taking out multiple gears, covers, seals, and bearings.
- Removing the flywheel which requires lifting equipment due to its weight and removing the ring gear.
- Installing the rear gear group and flywheel components in reverse order, noting specific requirements like matching dimensions and applying threadlocker to bolts.
Caterpillar Cat 345D L Excavator (Prefix BYC) Service Repair Manual (BYC00001...f8sejdkdmdijd
This document provides instructions for removing and installing various components of the rear gear group and flywheel on a C13 engine, including:
- Removing the rear gear group which involves taking out multiple gears, covers, seals, and bearings.
- Removing the flywheel which requires lifting equipment due to its weight and removing the ring gear.
- Installing the rear gear group and flywheel components in reverse order, noting specific instructions for installing seals and bearings. Tools and torque specifications are provided.
Caterpillar cat 345 d l excavator (prefix byc) service repair manual (byc0000...ifkkdkmdmd
This document provides instructions for removing and installing various components of the rear gear group and flywheel on a C13 engine, which powers a 345D L excavator. The procedures include removing the electric starting motor, flywheel, rear crankshaft seal, and other rear gear components. Detailed illustrations show the components and tools used. Precautions are provided to properly support heavy components and contain fluids.
Caterpillar Cat 345D L Excavator (Prefix BYC) Service Repair Manual Instant D...fujkskemdmdm4r
This document provides instructions for removing and installing various components of the rear gear group and flywheel on a C13 engine, which powers a 345D L excavator. The procedures include removing the electric starting motor, flywheel, rear crankshaft seal, and other rear gear components. Detailed illustrations show the components and tools used. Precautions are provided to properly support heavy components and contain fluids.
Caterpillar Cat 345D L Excavator (Prefix BYC) Service Repair Manual (BYC00001...yqen95561858
This document provides instructions for removing and installing various components of the rear gear group and flywheel on a C13 engine, which powers a 345D L excavator. The procedures include removing the electric starting motor, flywheel, rear crankshaft seal, and other rear gear components. Detailed illustrations show the components and tools used. Precautions are provided to properly support heavy components and contain fluids.
Caterpillar Cat 345D L Excavator (Prefix BYC) Service Repair Manual Instant D...ze3xiandiao
This document provides instructions for removing and installing various components of the rear gear group and flywheel on a C13 engine, including:
- Removing the rear gear group which involves taking out multiple gears, covers, seals, and bearings.
- Removing the flywheel which requires lifting equipment due to its weight and removing the ring gear.
- Installing the rear gear group and flywheel components in reverse order, noting specific requirements like matching dimensions and applying threadlocker to bolts.
Caterpillar Cat 345D L Excavator (Prefix BYC) Service Repair Manual (BYC00001...f7usuejkdkddm3
This document provides instructions for removing and installing various components of the rear gear group and flywheel on a C13 engine, which powers a 345D L excavator. The procedures include removing the electric starting motor, flywheel, rear crankshaft seal, and other rear gear components. Detailed illustrations show the components and tools used. Precautions are provided to properly support heavy components and contain fluids.
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2. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 323F EXCAVATOR KBY
Configuration: 323F L Excavators KBY00001-UP (MACHINE) POWERED BY C7.1 Engine
Disassembly and Assembly
C7.1 Engines for Caterpillar Built Machines
Media Number -UENR4468-15 Publication Date -01/06/2015 Date Updated -30/10/2018
i05018640
Rear Power Take-Off (RPTO) - Remove
SMCS - 1165-011-RE
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-0520 Driver Group 1
Start By:
a. Remove the flywheel. Refer to Disassembly and Assembly, "Flywheel - Remove" for the
correct procedure.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. If necessary, remove the OEM equipment from the rear power take-off (RPTO).
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3. Illustration 1 g02069019
Illustration 2 g02069023
2. Remove bolts (1). Remove adapter (2) from flywheel housing (9). Remove O-ring seal (3)
(not shown).
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4. Note: Make a temporary mark on the adapter and the flywheel housing in order to show the
correct orientation of the adapter.
3. Remove bolts (4). Remove adapter (5) from flywheel housing (9). Remove O-ring seal (6)
(not shown).
Note: Make a temporary mark on the adapter and the flywheel housing in order to show the
correct orientation of the adapter.
4. Remove gear (7) from crankshaft (8).
5. If necessary, follow Steps 5.a through Steps 5.b in order to remove the sleeve bearing from
the adapter.
a. Place adapter (2) onto suitable support.
b. Use Tooling (A) and a suitable press in order to remove sleeve bearing (10) from
adapter (2).
6. Repeat Steps 6.a through Step 6.b in order to remove the sleeve bearing from adapter (5).
a. Place adapter (5) onto suitable support.
b. Use Tooling (A) and a suitable press in order to remove sleeve bearing (10) from
adapter (5).
Illustration 3 g02069020
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5. 7. Remove gear assembly (11) and gear assembly (12) from flywheel housing (9).
Illustration 4 g02069021
Illustration 5 g02069453
8. Remove bolts (13). Remove gear (17) and idler hub (15) from flywheel housing (9).
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6. 9. Remove bolts (14). Remove gear (18) and idler hub (16) from flywheel housing (9).
10. If necessary, follow Steps 10.a through Steps 10.b in order to remove the sleeve bearing
from the gear.
a. Place gear (17) onto suitable support.
b. Use Tooling (A) and a suitable press in order to remove sleeve bearing (19) from gear
(17).
Illustration 6 g03453499
11. Repeat Steps 11.a through Step 11.b in order to remove the sleeve bearing from the
remaining gear.
a. Place gear (18) onto suitable support.
b. Use Tooling (A) and a suitable press in order to remove sleeve bearing (19a) from
gear (18).
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7. Illustration 7 g02069024
12. If necessary, follow Steps 12.a through Steps 12.b in order to remove the sleeve bearings
from the flywheel housing.
a. Use a suitable tool in order to remove sleeve bearing (20) from flywheel housing (9).
b. Repeat Step 12.a in order to remove sleeve bearing (21) from flywheel housing (9).
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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8. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 323F EXCAVATOR KBY
Configuration: 323F L Excavators KBY00001-UP (MACHINE) POWERED BY C7.1 Engine
Disassembly and Assembly
C7.1 Engines for Caterpillar Built Machines
Media Number -UENR4468-15 Publication Date -01/06/2015 Date Updated -30/10/2018
i05018641
Rear Power Take-Off (RPTO) - Install
SMCS - 1165-012-RE
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-0520 Driver Group 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Ensure that all components of the rear power take-off (RPTO) are clean and free from wear
and damage.
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9. Illustration 1 g02070454
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10. Illustration 2 g02069024
2. If necessary, follow Steps 2.a through Steps 2.c in order to install the sleeve bearings from
the flywheel housing.
a. Accurately align oil Holes (X) in sleeve bearing (20) with the oil holes in flywheel
housing (9).
b. Use Tooling (A) in order to install sleeve bearing (20) into flywheel housing (9).
Note: Ensure that the oil holes are correctly aligned. If the oil holes are not correctly
aligned, the sleeve bearing should be removed.
c. Repeat Step 2.a through Steps 2.b in order to install sleeve bearing (21) to flywheel
housing (9).
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11. Illustration 3 g02070455
3. If necessary, follow Steps 3.a through Steps 4 in order to install the sleeve bearing to the
gears.
a. Place gear (17) onto suitable support.
b. Accurately align Grooves (Z) in sleeve bearing (19) with Grooves (Y) in gear (17).
c. Use Tooling (A) and a suitable press in order to install sleeve bearing (19) into gear
(17).
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12. Illustration 4 g03453500
4. Repeat Steps 3.a through Step 3.c in order to install the sleeve bearing to gear (18).
a. Place gear (18) onto suitable support.
b. Accurately align Grooves (Z) in sleeve bearing (19a) with Grooves (Y) in gear (18).
c. Use Tooling (A) and a suitable press in order to install sleeve bearing (19a) into gear
(18).
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13. Illustration 5 g02069021
5. Lubricate idler hub (15) and gear (17) with clean oil. Install idler hub (15) to gear (17).
Note: Ensure that the gear and the idler hub are correctly oriented.
6. Install gear (17) and idler hub (15) assembly to flywheel housing (9).
Note: Ensure that the oil hole in the idler hub is correctly positioned.
7. Install bolts (13) to idler hub (15) and hand tighten bolts.
Note: Ensure that the idler hub is correctly aligned to the flywheel housing.
8. Repeat Steps 5 through Step 7 in order to install gear (18), idler hub (16) and bolts (14) to
flywheel housing (9).
9. Tighten bolts (13) and bolts (14) to a torque of 100 N·m (74 lb ft).
10. Ensure that there is tactile backlash between gear (17) and gear (18). Ensure that there is
end play between the idler hubs and the gears.
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14. Illustration 6 g02069020
11. install gear assembly (11) and gear assembly (12) to flywheel housing (9).
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15. Illustration 7 g02069019
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16. Illustration 8 g02070473
12. If necessary, follow Steps 12.a through Steps 12.c in order to install the sleeve bearings to
the adapters.
a. Place adapter (2) onto suitable support.
b. Use Tooling (A) and a suitable press in order to install sleeve bearing (10) into
adapter (2).
c. Repeat Steps 12.a through Step 12.b in order to install the sleeve bearing into adapter
(5).
13. Install a new O-ring seal (3) (not shown) to adapter (2).
14. Install adapter (2) to flywheel housing (9).
Note: Ensure correct orientation of the adapter.
15. Install bolts (1) and tighten the bolts to a torque of 55 N·m (41 lb ft).
16. Install a new O-ring seal (6) (not shown) to adapter (5).
17. Install adapter (5) to flywheel housing (9).
Note: Ensure correct orientation of the adapter.
18. Install bolts (4) and tighten the bolts to a torque of 55 N·m (41 lb ft).
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17. 19. Ensure that there is tactile backlash between the gears. Ensure that there is end play between
the gears and the flywheel housing and the adapters.
20. Install gear (7) to crankshaft (8).
21. If necessary, install the OEM equipment to the rear power take-off (RPTO).
End By:
a. Install the flywheel. Refer to Disassembly and Assembly, "Flywheel - Install" for the correct
procedure.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Wed Aug 19 09:17:04 UTC+0800 2020
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18. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 323F EXCAVATOR KBY
Configuration: 323F L Excavators KBY00001-UP (MACHINE) POWERED BY C7.1 Engine
Disassembly and Assembly
C7.1 Engines for Caterpillar Built Machines
Media Number -UENR4468-15 Publication Date -01/06/2015 Date Updated -30/10/2018
i05909511
Vibration Damper and Pulley - Remove
SMCS - 1205-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A -
Guide Stud
M14 x 1.5 by 100 mm
1
B 227-4393 E18 Torx Socket 1
Start By:
A. Remove the alternator belt. Refer to Disassembly and Assembly, "Alternator Belt - Remove
and Install" for the correct procedure.
Note: The weight of the assembly of the crankshaft pulley, the vibration damper, and the
crankshaft adapter is approximately 22 kg (48 lb).
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19. Illustration 1 g02368017
1. Use a suitable tool in order to prevent the crankshaft from rotating. Use Tooling (B) to
remove one Torx screws (1) from crankshaft pulley assembly (2) .
2. Install Tooling (A) into crankshaft pulley assembly (2) .
3. Remove remaining Torx screws (1) from crankshaft pulley assembly (2) .
4. Remove crankshaft pulley assembly (2) .
5. Remove Tooling (A) .
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20. Illustration 2 g02368018
6. If necessary, follow Step 6.a through Step 6.b in order to remove friction shim (3) from the
crankshaft.
a. Remove the front seal from the front cover. Refer to Disassembly and Assembly,
"Crankshaft Front Seal - Remove and Install" for the correct procedure.
b. Remove friction shim (3) .
7. If necessary, follow Step 7.a through Step 7.c in order to disassemble vibration damper,
crankshaft pulley from crankshaft adapter.
a. Place the crankshaft pulley assembly onto a suitable support.
b. Remove bolts (7) from crankshaft pulley assembly (2) .
c. Remove vibration damper (6) and crankshaft pulley (5) from adapter (4) .
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Wed Aug 19 09:18:03 UTC+0800 2020
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21. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 323F EXCAVATOR KBY
Configuration: 323F L Excavators KBY00001-UP (MACHINE) POWERED BY C7.1 Engine
Disassembly and Assembly
C7.1 Engines for Caterpillar Built Machines
Media Number -UENR4468-15 Publication Date -01/06/2015 Date Updated -30/10/2018
i05909517
Vibration Damper and Pulley - Install
SMCS - 1205-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A -
Guide Stud
M14 x 1.5 by 100 mm
1
B 227-4393 E18 Torx Socket 1
C 8T-3052 Degree Wheel 1
D -
Guide Studs
M12 x 1.75 by 50 mm
2
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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22. Illustration 1 g02368018
1. Ensure that the crankshaft adapter and the front of the crankshaft are clean and free from
damage.
2. Inspect vibration damper (6) for damage. If necessary, replace the vibration damper.
3. If necessary, follow Step 3.a through Step 3.f in order to install vibration damper, crankshaft
pulley to crankshaft adapter.
a. Place crankshaft adapter (4) onto a suitable support.
b. Install Tooling (D) crankshaft adapter (4) .
c. Install crankshaft pulley (5) and vibration damper (6) over Tooling (D) .
d. Install bolts (7) to the crankshaft pulley assembly.
Note: Evenly space bolts (7) around the crankshaft pulley assembly.
e. Remove Tooling (D) .
f. Tighten bolts (7) to a torque of 115 N·m (85 lb ft).
4. If necessary, install friction shim (3) . Follow Step 4.a through Step 4.b in order to install
friction shim (3) .
a. Install friction shim (3) .
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23. b. Install a new front seal to the front cover. Refer to Disassembly and Assembly,
"Crankshaft Front Seal - Remove and Install" for the correct procedure.
5. Install Tooling (A) to the crankshaft.
Illustration 2 g02368017
6. Install crankshaft pulley assembly (2) onto the crankshaft.
7. Install one Torx screws (1) to crankshaft pulley assembly (2) hand tighten.
8. Remove Tooling (A) .
9. Install remaining Torx screws (1) to crankshaft pulley assembly (2) .
10. Use a suitable tool in order to prevent the crankshaft from rotating. Tighten Torx screws (1)
to a torque of 40 N·m (29 lb ft).
11. Use Tooling (B) and Tooling (C) to turn Torx screws (1) through an additional 120 degrees.
End By: Install the alternator belt. Refer to Disassembly and Assembly, "Alternator Belt -
Remove and Install" for the correct procedure.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Wed Aug 19 09:19:02 UTC+0800 2020
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Product: EXCAVATOR
Model: 323F EXCAVATOR KBY
Configuration: 323F L Excavators KBY00001-UP (MACHINE) POWERED BY C7.1 Engine
Disassembly and Assembly
C7.1 Engines for Caterpillar Built Machines
Media Number -UENR4468-15 Publication Date -01/06/2015 Date Updated -30/10/2018
i05018646
Crankshaft Front Seal - Remove and Install - Crankshaft
Front Seal for Heavy Duty Front Cover
SMCS - 1160-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 278-2636 Front Oil Seal Removal Tool 1
Start By:
a. Remove the crankshaft pulley. Refer to Disassembly and Assembly, "Vibration Damper and
Pulley - Remove" for the correct procedure.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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26. Illustration 1 g02048634
1. Position Tooling (A) on the nose of the crankshaft. Screw Tooling (A) into crankshaft front
seal (2).
Note: Do not damage the edge of the front cover for the crankshaft front seal.
2. Screw the bolt into Tooling (A) in order to remove crankshaft front seal (2) from front cover
(1).
Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
B
9U-6206 Stud Front Seal Installer 1
9U-6207 Plate 1
9U-6209 Sleeve Plate 1
9U-6211 Seal Installer Tool 1
366-5984 Installer Assembly 1
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27. NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Ensure that the bore for the crankshaft front oil seal in the front cover is clean and free from
damage.
Illustration 2 g03417117
2. Assemble Tooling (B).
3. Correctly position a new crankshaft front seal (2) to front cover (1).
Note: If the crankshaft front seal is supplied with a sleeve, remove the sleeve from the
crankshaft front seal before installation.
4. Use Tooling (B) to install crankshaft front seal (2) to front cover (1). Ensure that the front
face of the crankshaft front seal is installed to a depth of 6.5 ± 0.2 mm (0.256 ± 0.008 inch).
5. Remove Tooling (B) from the crankshaft.
End By:
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