The document provides instructions for removing and installing the flywheel and flywheel housing on a C6.4 engine. To remove the flywheel, the crankshaft position sensor, muffler, and bolts must be removed. Tools are used to lift the flywheel out of the housing. To install the flywheel, tools assist in lifting and positioning the flywheel, and bolts are tightened to specification. The flywheel housing is also removed and installed, requiring removal of starter motor, flywheel, bolts and washers. Gaskets and seals are inspected and replaced if needed.
Caterpillar cat 312 d l excavator (prefix ska) service repair manual (ska0000...pfiskdmjekm
- The document provides instructions for removing and installing a flywheel, flywheel housing, and crankshaft rear seal on a Caterpillar 312D L excavator.
- It describes the required tools and multi-step procedures, which include removing bolts, brackets, and other components to access the parts. Special care must be taken to avoid damage and contain fluids.
- The installation procedures describe cleaning and applying compounds to mating parts, using installing tools and levers to correctly position the new parts, and reinstalling other removed components once complete.
Caterpillar cat 323 d l excavator (prefix wne) service repair manual (wne0000...fjskksmem
The document provides instructions for installing the crankshaft in a Caterpillar C6.4 engine:
1. Thrust washers and main bearings are installed in the cylinder block and bearing caps.
2. The crankshaft is positioned onto the main bearings using a lifting device.
3. Main bearing caps with bearings are installed and torqued to specifications.
Caterpillar cat 320 track type excavator (prefix 1 xm) service repair manual ...ufjdfjjkskemme
This document provides instructions for removing and installing a crankshaft pulley on an excavator engine. The removal procedure involves using a combination puller tool to pull the pulley off the crankshaft. For installation, the pulley is pressed back onto the crankshaft using an installer tool. Safety precautions are provided to keep parts clean and contain fluids.
Caterpillar cat 312 d excavator (prefix kes) service repair manual (kes00001 ...fksjksmmde
The document provides instructions for removing and installing a flywheel housing on a Caterpillar 312D excavator with a C4.2 engine. It describes how to remove the electric starting motor, flywheel, ring gear, and housing bolts. It then explains how to install the housing using a link bracket and driver group, and reinstall the flywheel and starting motor.
Caterpillar cat 312 c excavator (prefix bwh) service repair manual (bwh00001 ...fjskkksmemm
The document provides instructions for removing and installing a crankshaft pulley on a 312C excavator. The removal procedure involves using a puller tool to remove the pulley from the crankshaft. For installation, the pulley is pressed onto the crankshaft and secured with bolts that are tightened to the specified torque.
Caterpillar cat 323 d l excavator (prefix sdc) service repair manual (sdc0000...fjskksmem
The document provides step-by-step instructions for disassembling and assembling a travel motor. It begins with disassembly instructions, listing 27 steps to remove components such as the head, check valves, fittings, seals, brake piston, plates, and shaft. It then provides assembly instructions in 25 steps, listing the components to be installed in reverse order, and noting to clean parts and apply oil or seals at various steps. Precise positioning and alignment of parts is emphasized to ensure proper reassembly.
Caterpillar cat 315 c excavator (prefix ake) service repair manual (ake00001 ...fjsekdmmeed
The document provides instructions for disassembling and assembling the travel motor of a 315C excavator. It lists 28 steps for disassembly, beginning with removing the piston motor and ending by taking apart the shaft assembly. It then lists 25 steps for reassembly in reverse order, starting with pressing the inner race back onto the shaft and ending by installing the port plate. Precautions are provided regarding cleanliness, identification marks, and pressurized springs. Tools required include link brackets, a slide hammer, bearing puller, and molybdenum grease.
Caterpillar cat 312 d l excavator (prefix xgk) service repair manual (xgk0000...pfiskdmjekm
This document provides instructions for removing and installing the crankshaft pulley and front seal on a Caterpillar C4.2 engine. It describes:
1) Using various tools like pullers and sockets to remove the pulley nut, washer, and pulley.
2) Removing the wear sleeve from the pulley if needed by tapping with a chisel.
3) Heating the wear sleeve and installing it on the pulley with a driver group.
4) Reinstalling the pulley, washer, and nut and tightening to the specified torque.
Caterpillar cat 312 d l excavator (prefix ska) service repair manual (ska0000...pfiskdmjekm
- The document provides instructions for removing and installing a flywheel, flywheel housing, and crankshaft rear seal on a Caterpillar 312D L excavator.
- It describes the required tools and multi-step procedures, which include removing bolts, brackets, and other components to access the parts. Special care must be taken to avoid damage and contain fluids.
- The installation procedures describe cleaning and applying compounds to mating parts, using installing tools and levers to correctly position the new parts, and reinstalling other removed components once complete.
Caterpillar cat 323 d l excavator (prefix wne) service repair manual (wne0000...fjskksmem
The document provides instructions for installing the crankshaft in a Caterpillar C6.4 engine:
1. Thrust washers and main bearings are installed in the cylinder block and bearing caps.
2. The crankshaft is positioned onto the main bearings using a lifting device.
3. Main bearing caps with bearings are installed and torqued to specifications.
Caterpillar cat 320 track type excavator (prefix 1 xm) service repair manual ...ufjdfjjkskemme
This document provides instructions for removing and installing a crankshaft pulley on an excavator engine. The removal procedure involves using a combination puller tool to pull the pulley off the crankshaft. For installation, the pulley is pressed back onto the crankshaft using an installer tool. Safety precautions are provided to keep parts clean and contain fluids.
Caterpillar cat 312 d excavator (prefix kes) service repair manual (kes00001 ...fksjksmmde
The document provides instructions for removing and installing a flywheel housing on a Caterpillar 312D excavator with a C4.2 engine. It describes how to remove the electric starting motor, flywheel, ring gear, and housing bolts. It then explains how to install the housing using a link bracket and driver group, and reinstall the flywheel and starting motor.
Caterpillar cat 312 c excavator (prefix bwh) service repair manual (bwh00001 ...fjskkksmemm
The document provides instructions for removing and installing a crankshaft pulley on a 312C excavator. The removal procedure involves using a puller tool to remove the pulley from the crankshaft. For installation, the pulley is pressed onto the crankshaft and secured with bolts that are tightened to the specified torque.
Caterpillar cat 323 d l excavator (prefix sdc) service repair manual (sdc0000...fjskksmem
The document provides step-by-step instructions for disassembling and assembling a travel motor. It begins with disassembly instructions, listing 27 steps to remove components such as the head, check valves, fittings, seals, brake piston, plates, and shaft. It then provides assembly instructions in 25 steps, listing the components to be installed in reverse order, and noting to clean parts and apply oil or seals at various steps. Precise positioning and alignment of parts is emphasized to ensure proper reassembly.
Caterpillar cat 315 c excavator (prefix ake) service repair manual (ake00001 ...fjsekdmmeed
The document provides instructions for disassembling and assembling the travel motor of a 315C excavator. It lists 28 steps for disassembly, beginning with removing the piston motor and ending by taking apart the shaft assembly. It then lists 25 steps for reassembly in reverse order, starting with pressing the inner race back onto the shaft and ending by installing the port plate. Precautions are provided regarding cleanliness, identification marks, and pressurized springs. Tools required include link brackets, a slide hammer, bearing puller, and molybdenum grease.
Caterpillar cat 312 d l excavator (prefix xgk) service repair manual (xgk0000...pfiskdmjekm
This document provides instructions for removing and installing the crankshaft pulley and front seal on a Caterpillar C4.2 engine. It describes:
1) Using various tools like pullers and sockets to remove the pulley nut, washer, and pulley.
2) Removing the wear sleeve from the pulley if needed by tapping with a chisel.
3) Heating the wear sleeve and installing it on the pulley with a driver group.
4) Reinstalling the pulley, washer, and nut and tightening to the specified torque.
Caterpillar cat 320 track type excavator (prefix 9 kk) service repair manual ...ufujjdjkskemme
- The document provides instructions for removing and installing a flywheel, flywheel housing, crankshaft pulley, and crankshaft rear seal on an excavator engine.
- To remove the flywheel, the bolts securing it must be removed, then a lifting device is used to pull it off. The flywheel housing is removed by lifting it off with bolts and contains an oil seal that may need replacing.
- The crankshaft rear seal is removed using a slide hammer and distorter tools, and installed using a installer tool and retaining compound. The crankshaft pulley is removed using a puller tool and a socket.
Caterpillar cat 323 d l excavator (prefix nzf) service repair manual (nzf0000...fjjsekmsmmes
This service manual provides instructions for removing and installing inlet and exhaust valve springs on a Caterpillar C6.6 engine. The procedure involves using special tools to compress the valve springs, remove the keepers, and access the valves. The springs must be removed and installed in pairs per cylinder to ensure proper valve timing. Technicians are advised to clean all parts thoroughly and position the pistons carefully before compressing the springs.
Caterpillar cat 323 d excavator (prefix zmf) service repair manual (zmf00001 ...fjskksmem
The document provides instructions for removing and installing various engine components on a Caterpillar 323D excavator. It describes in detail how to remove and install the crankshaft pulley, crankshaft front seal, and idler gear of the front gear group. The procedures involve using various tools to remove fasteners and other parts, taking care to keep components clean and ensure proper alignment of gears.
Caterpillar cat 336 d2 l excavator (prefix far) service repair manual (far000...pfiskdmjekm
The document provides instructions for assembling and installing a swivel on an excavator. It lists the required tools which include link brackets and vacuum caps. The procedure involves cleaning parts, positioning the swivel using lifting devices, installing O-rings and seals, attaching hoses and fittings, and tightening bolts to specified torques. Proper cleanliness is emphasized to prevent contamination which can cause premature wear.
Caterpillar cat 320 d lrr excavator (prefix eby) service repair manual (eby00...fjkskedmme
This document provides instructions for removing and installing various components of an excavator engine, including:
1. Removing and installing the flywheel housing, which requires using lifting straps and removing bolts.
2. Removing and installing the crankshaft pulley, which requires using a puller and tightening a nut.
3. Removing the crankshaft front seal using a slide hammer puller and installing a new seal with an installer tool.
Caterpillar cat 390 f excavator (prefix feh) service repair manual (feh00001 ...fjkskedmme
The document provides instructions for disassembling and assembling the travel motor of a 390F excavator. It describes 40 steps to disassemble the various components of the travel motor including removing the head, relief valves, spools, pistons, plates, seals and bearings. It then describes 36 steps for reassembling the components in reverse order, making sure to align marks and reinstall parts in their original locations. Precautions are provided regarding spring loaded components.
Caterpillar cat 320 d lrr excavator (prefix dhe) service repair manual (dhe00...fjsekdmmeed
This document provides instructions for removing, disassembling, assembling, and installing the engine oil pump and water pump on a Caterpillar 320D LRR excavator with a C6.4 engine. The oil pump removal process involves taking off the front housing cover and various gears. The water pump removal requires removing the belt and pump pulley. Both pumps are disassembled by removing mounting components using various tools. Reassembly follows the reverse order and procedures provide guidance on cleaning, inspection and installation of seals.
Caterpillar cat 323 d ln excavator (prefix dkw) service repair manual (dkw000...fjjsekmsmmes
This document provides instructions for removing and installing a flywheel on a Caterpillar 3066 engine. The procedures include:
1. Removing bolts and washers to separate the flywheel housing from the cylinder block.
2. Using lifting equipment to remove the flywheel housing, which weighs approximately 65 pounds.
3. Inspecting the oil seal and replacing if needed before installing a new one along with the crankshaft wear sleeve.
4. Cleaning surfaces and installing a new gasket before reattaching the flywheel housing with bolts and washers.
Caterpillar cat 390 f excavator (prefix hng) service repair manual (hng00001 ...fjskefksemer
This document provides instructions for removing and installing the front gear group of a C18 engine. The removal procedure involves removing 14 bolts, plates, gears and seals. Special care must be taken to mark gear orientations and not turn the crankshaft during removal. The installation procedure describes cleaning components, applying thread lock compound, installing 14 gears, plates and seals in the correct order and orientation, and adjusting backlash between gears. Proper removal and installation is important to avoid engine damage.
Caterpillar cat 320 c l 320cl excavator (prefix sbn) service repair manual (s...ujfjjkskkemmd
This document provides instructions for removing and installing various engine components on a Caterpillar 320C excavator, including:
- Removing and installing the flywheel using various tools.
- Removing the crankshaft rear seal and wear sleeve.
- Installing a new crankshaft rear seal and wear sleeve.
- Removing and installing the flywheel housing.
- Removing and installing the crankshaft pulley.
The document gives detailed step-by-step instructions and illustrations for performing maintenance on these components. Safety notices are included and required tools are listed.
Caterpillar cat 323 d sa excavator (prefix nes) service repair manual (nes000...jfdskekdmme
The document provides instructions for removing and installing the flywheel, flywheel housing, and crankshaft rear seal of a C6.4 engine. The flywheel is removed using lifting tools and bolts, while the flywheel housing requires removal of mounting bolts and contains a oil seal. Installation follows the reverse process, ensuring clean surfaces and applying retaining compound to mating parts. Special tools are specified for removing and installing the crankshaft rear seal and wear sleeve.
Caterpillar cat 323 d l excavator (prefix ysd) service repair manual (ysd0000...fjjskekdmmme
The document provides instructions for removing and installing the flywheel housing on a Caterpillar C6.4 engine. It lists the required tools and presents a step-by-step procedure that includes removing bolts and washers, lifting the housing off using a bracket and lifting device, removing the oil seal, cleaning surfaces, installing a new gasket and seal, and securing the housing back in place.
Caterpillar Cat 323D L Excavator (Prefix YSD) Service Repair Manual Instant D...fijsekkdmdm2w
The document provides instructions for removing and installing the flywheel housing on a Caterpillar C6.4 engine. It describes:
1) Removing the electric starting motor, flywheel, and ring gear before removing the flywheel housing.
2) Using lifting tools to remove bolts securing the housing and take it off the cylinder block.
3) Removing the oil seal from the housing using a driver group tool.
4) Cleaning surfaces, installing a new gasket, and reattaching the housing with bolts.
Caterpillar Cat 323D L Excavator (Prefix YSD) Service Repair Manual Instant D...zan2736ban
The document provides instructions for removing and installing the flywheel housing on a Caterpillar C6.4 engine. It outlines the required tools and steps to remove the flywheel, electric starting motor, bolts securing the housing, and oil seal from the housing. It then describes how to install a new oil seal, gasket, and reattach the housing using bolts, and reinstall the flywheel and electric starting motor.
Caterpillar Cat 323D L Excavator (Prefix YSD) Service Repair Manual (YSD00001...fusjekkdmdmd2w
The document provides instructions for removing and installing the flywheel housing on a Caterpillar C6.4 engine. It describes:
1) Removing the electric starting motor, flywheel, and ring gear before removing the flywheel housing.
2) Using lifting tools to remove bolts securing the housing and take it off the cylinder block.
3) Removing the oil seal from the housing using a driver group tool.
4) Cleaning surfaces, installing a new gasket, and reattaching the housing with bolts.
Caterpillar Cat 323D L Excavator (Prefix YSD) Service Repair Manual (YSD00001...f8uesjdkdmdm
- The document provides instructions for removing and installing a flywheel housing on a Caterpillar C6.4 engine.
- To remove the housing, first remove the electric starting motor and flywheel. Then use tooling and a lifting device to remove the housing from the engine block.
- Reinstallation involves installing the housing back onto the engine block and reinstalling the flywheel and starting motor. Torques and safety precautions are also provided.
Caterpillar Cat 323D L Excavator (Prefix YSD) Service Repair Manual (YSD00001...8ufjsekddm8u
The document provides instructions for removing and installing the flywheel housing on a Caterpillar C6.4 engine. It outlines the required tools and steps to remove the flywheel, electric starting motor, bolts securing the housing, and oil seal from the housing. It then describes how to install a new oil seal, gasket, and reattach the housing using bolts, and reinstall the flywheel and electric starting motor.
Caterpillar Cat 323D L Excavator (Prefix YSD) Service Repair Manual Instant D...fujkskemdmdm4r
The document provides instructions for removing and installing the flywheel housing on a Caterpillar C6.4 engine. It describes:
1) Removing the electric starting motor, flywheel, and ring gear before removing the flywheel housing.
2) Using lifting tools to remove bolts securing the housing and take it off the cylinder block.
3) Removing the oil seal from the housing using a driver group tool.
4) Cleaning surfaces, installing a new gasket, and reattaching the housing with bolts.
Caterpillar Cat 323D L Excavator (Prefix YSD) Service Repair Manual (YSD00001...ufjksemd8ujd
The document provides instructions for removing and installing the flywheel housing on a Caterpillar C6.4 engine. It describes:
1) Removing the electric starting motor, flywheel, and ring gear before removing the flywheel housing.
2) Using lifting tools to remove bolts securing the housing and take it off the cylinder block.
3) Removing the oil seal from the housing using a driver group tool.
4) Cleaning surfaces, installing a new gasket, and reattaching the housing with bolts.
Caterpillar Cat 323D L Excavator (Prefix YSD) Service Repair Manual (YSD00001...km7seydwuhdw
The document provides instructions for removing and installing the flywheel housing on a Caterpillar C6.4 engine. It describes:
1) Removing the electric starting motor, flywheel, and ring gear before removing the flywheel housing.
2) Using lifting tools to remove bolts securing the housing and take it off the cylinder block.
3) Removing the oil seal from the housing using a driver group tool.
4) Cleaning surfaces, installing a new gasket, and reattaching the housing with bolts.
Caterpillar Cat 323D L Excavator (Prefix YSD) Service Repair Manual Instant D...fskekkdmdmdm3e
The document provides instructions for removing and installing the flywheel housing on a Caterpillar C6.4 engine. It describes:
1) Removing the electric starting motor, flywheel, and ring gear before removing the flywheel housing.
2) Using lifting tools to remove bolts securing the housing and take it off the cylinder block.
3) Removing the oil seal from the housing using a driver group tool.
4) Cleaning surfaces, installing a new gasket, and reattaching the housing with bolts.
Caterpillar Cat 323D L Excavator (Prefix YSD) Service Repair Manual (YSD00001...jdkskmdmdm
The document provides instructions for removing and installing the flywheel housing on a Caterpillar C6.4 engine. It describes:
1) Removing the electric starting motor, flywheel, and ring gear before removing the flywheel housing.
2) Using lifting tools to remove bolts securing the housing and take it off the cylinder block.
3) Removing the oil seal from the housing using a driver group tool.
4) Cleaning surfaces, installing a new gasket, and reattaching the housing with bolts.
Caterpillar cat 320 track type excavator (prefix 9 kk) service repair manual ...ufujjdjkskemme
- The document provides instructions for removing and installing a flywheel, flywheel housing, crankshaft pulley, and crankshaft rear seal on an excavator engine.
- To remove the flywheel, the bolts securing it must be removed, then a lifting device is used to pull it off. The flywheel housing is removed by lifting it off with bolts and contains an oil seal that may need replacing.
- The crankshaft rear seal is removed using a slide hammer and distorter tools, and installed using a installer tool and retaining compound. The crankshaft pulley is removed using a puller tool and a socket.
Caterpillar cat 323 d l excavator (prefix nzf) service repair manual (nzf0000...fjjsekmsmmes
This service manual provides instructions for removing and installing inlet and exhaust valve springs on a Caterpillar C6.6 engine. The procedure involves using special tools to compress the valve springs, remove the keepers, and access the valves. The springs must be removed and installed in pairs per cylinder to ensure proper valve timing. Technicians are advised to clean all parts thoroughly and position the pistons carefully before compressing the springs.
Caterpillar cat 323 d excavator (prefix zmf) service repair manual (zmf00001 ...fjskksmem
The document provides instructions for removing and installing various engine components on a Caterpillar 323D excavator. It describes in detail how to remove and install the crankshaft pulley, crankshaft front seal, and idler gear of the front gear group. The procedures involve using various tools to remove fasteners and other parts, taking care to keep components clean and ensure proper alignment of gears.
Caterpillar cat 336 d2 l excavator (prefix far) service repair manual (far000...pfiskdmjekm
The document provides instructions for assembling and installing a swivel on an excavator. It lists the required tools which include link brackets and vacuum caps. The procedure involves cleaning parts, positioning the swivel using lifting devices, installing O-rings and seals, attaching hoses and fittings, and tightening bolts to specified torques. Proper cleanliness is emphasized to prevent contamination which can cause premature wear.
Caterpillar cat 320 d lrr excavator (prefix eby) service repair manual (eby00...fjkskedmme
This document provides instructions for removing and installing various components of an excavator engine, including:
1. Removing and installing the flywheel housing, which requires using lifting straps and removing bolts.
2. Removing and installing the crankshaft pulley, which requires using a puller and tightening a nut.
3. Removing the crankshaft front seal using a slide hammer puller and installing a new seal with an installer tool.
Caterpillar cat 390 f excavator (prefix feh) service repair manual (feh00001 ...fjkskedmme
The document provides instructions for disassembling and assembling the travel motor of a 390F excavator. It describes 40 steps to disassemble the various components of the travel motor including removing the head, relief valves, spools, pistons, plates, seals and bearings. It then describes 36 steps for reassembling the components in reverse order, making sure to align marks and reinstall parts in their original locations. Precautions are provided regarding spring loaded components.
Caterpillar cat 320 d lrr excavator (prefix dhe) service repair manual (dhe00...fjsekdmmeed
This document provides instructions for removing, disassembling, assembling, and installing the engine oil pump and water pump on a Caterpillar 320D LRR excavator with a C6.4 engine. The oil pump removal process involves taking off the front housing cover and various gears. The water pump removal requires removing the belt and pump pulley. Both pumps are disassembled by removing mounting components using various tools. Reassembly follows the reverse order and procedures provide guidance on cleaning, inspection and installation of seals.
Caterpillar cat 323 d ln excavator (prefix dkw) service repair manual (dkw000...fjjsekmsmmes
This document provides instructions for removing and installing a flywheel on a Caterpillar 3066 engine. The procedures include:
1. Removing bolts and washers to separate the flywheel housing from the cylinder block.
2. Using lifting equipment to remove the flywheel housing, which weighs approximately 65 pounds.
3. Inspecting the oil seal and replacing if needed before installing a new one along with the crankshaft wear sleeve.
4. Cleaning surfaces and installing a new gasket before reattaching the flywheel housing with bolts and washers.
Caterpillar cat 390 f excavator (prefix hng) service repair manual (hng00001 ...fjskefksemer
This document provides instructions for removing and installing the front gear group of a C18 engine. The removal procedure involves removing 14 bolts, plates, gears and seals. Special care must be taken to mark gear orientations and not turn the crankshaft during removal. The installation procedure describes cleaning components, applying thread lock compound, installing 14 gears, plates and seals in the correct order and orientation, and adjusting backlash between gears. Proper removal and installation is important to avoid engine damage.
Caterpillar cat 320 c l 320cl excavator (prefix sbn) service repair manual (s...ujfjjkskkemmd
This document provides instructions for removing and installing various engine components on a Caterpillar 320C excavator, including:
- Removing and installing the flywheel using various tools.
- Removing the crankshaft rear seal and wear sleeve.
- Installing a new crankshaft rear seal and wear sleeve.
- Removing and installing the flywheel housing.
- Removing and installing the crankshaft pulley.
The document gives detailed step-by-step instructions and illustrations for performing maintenance on these components. Safety notices are included and required tools are listed.
Caterpillar cat 323 d sa excavator (prefix nes) service repair manual (nes000...jfdskekdmme
The document provides instructions for removing and installing the flywheel, flywheel housing, and crankshaft rear seal of a C6.4 engine. The flywheel is removed using lifting tools and bolts, while the flywheel housing requires removal of mounting bolts and contains a oil seal. Installation follows the reverse process, ensuring clean surfaces and applying retaining compound to mating parts. Special tools are specified for removing and installing the crankshaft rear seal and wear sleeve.
Caterpillar cat 323 d l excavator (prefix ysd) service repair manual (ysd0000...fjjskekdmmme
The document provides instructions for removing and installing the flywheel housing on a Caterpillar C6.4 engine. It lists the required tools and presents a step-by-step procedure that includes removing bolts and washers, lifting the housing off using a bracket and lifting device, removing the oil seal, cleaning surfaces, installing a new gasket and seal, and securing the housing back in place.
Caterpillar Cat 323D L Excavator (Prefix YSD) Service Repair Manual Instant D...fijsekkdmdm2w
The document provides instructions for removing and installing the flywheel housing on a Caterpillar C6.4 engine. It describes:
1) Removing the electric starting motor, flywheel, and ring gear before removing the flywheel housing.
2) Using lifting tools to remove bolts securing the housing and take it off the cylinder block.
3) Removing the oil seal from the housing using a driver group tool.
4) Cleaning surfaces, installing a new gasket, and reattaching the housing with bolts.
Caterpillar Cat 323D L Excavator (Prefix YSD) Service Repair Manual Instant D...zan2736ban
The document provides instructions for removing and installing the flywheel housing on a Caterpillar C6.4 engine. It outlines the required tools and steps to remove the flywheel, electric starting motor, bolts securing the housing, and oil seal from the housing. It then describes how to install a new oil seal, gasket, and reattach the housing using bolts, and reinstall the flywheel and electric starting motor.
Caterpillar Cat 323D L Excavator (Prefix YSD) Service Repair Manual (YSD00001...fusjekkdmdmd2w
The document provides instructions for removing and installing the flywheel housing on a Caterpillar C6.4 engine. It describes:
1) Removing the electric starting motor, flywheel, and ring gear before removing the flywheel housing.
2) Using lifting tools to remove bolts securing the housing and take it off the cylinder block.
3) Removing the oil seal from the housing using a driver group tool.
4) Cleaning surfaces, installing a new gasket, and reattaching the housing with bolts.
Caterpillar Cat 323D L Excavator (Prefix YSD) Service Repair Manual (YSD00001...f8uesjdkdmdm
- The document provides instructions for removing and installing a flywheel housing on a Caterpillar C6.4 engine.
- To remove the housing, first remove the electric starting motor and flywheel. Then use tooling and a lifting device to remove the housing from the engine block.
- Reinstallation involves installing the housing back onto the engine block and reinstalling the flywheel and starting motor. Torques and safety precautions are also provided.
Caterpillar Cat 323D L Excavator (Prefix YSD) Service Repair Manual (YSD00001...8ufjsekddm8u
The document provides instructions for removing and installing the flywheel housing on a Caterpillar C6.4 engine. It outlines the required tools and steps to remove the flywheel, electric starting motor, bolts securing the housing, and oil seal from the housing. It then describes how to install a new oil seal, gasket, and reattach the housing using bolts, and reinstall the flywheel and electric starting motor.
Caterpillar Cat 323D L Excavator (Prefix YSD) Service Repair Manual Instant D...fujkskemdmdm4r
The document provides instructions for removing and installing the flywheel housing on a Caterpillar C6.4 engine. It describes:
1) Removing the electric starting motor, flywheel, and ring gear before removing the flywheel housing.
2) Using lifting tools to remove bolts securing the housing and take it off the cylinder block.
3) Removing the oil seal from the housing using a driver group tool.
4) Cleaning surfaces, installing a new gasket, and reattaching the housing with bolts.
Caterpillar Cat 323D L Excavator (Prefix YSD) Service Repair Manual (YSD00001...ufjksemd8ujd
The document provides instructions for removing and installing the flywheel housing on a Caterpillar C6.4 engine. It describes:
1) Removing the electric starting motor, flywheel, and ring gear before removing the flywheel housing.
2) Using lifting tools to remove bolts securing the housing and take it off the cylinder block.
3) Removing the oil seal from the housing using a driver group tool.
4) Cleaning surfaces, installing a new gasket, and reattaching the housing with bolts.
Caterpillar Cat 323D L Excavator (Prefix YSD) Service Repair Manual (YSD00001...km7seydwuhdw
The document provides instructions for removing and installing the flywheel housing on a Caterpillar C6.4 engine. It describes:
1) Removing the electric starting motor, flywheel, and ring gear before removing the flywheel housing.
2) Using lifting tools to remove bolts securing the housing and take it off the cylinder block.
3) Removing the oil seal from the housing using a driver group tool.
4) Cleaning surfaces, installing a new gasket, and reattaching the housing with bolts.
Caterpillar Cat 323D L Excavator (Prefix YSD) Service Repair Manual Instant D...fskekkdmdmdm3e
The document provides instructions for removing and installing the flywheel housing on a Caterpillar C6.4 engine. It describes:
1) Removing the electric starting motor, flywheel, and ring gear before removing the flywheel housing.
2) Using lifting tools to remove bolts securing the housing and take it off the cylinder block.
3) Removing the oil seal from the housing using a driver group tool.
4) Cleaning surfaces, installing a new gasket, and reattaching the housing with bolts.
Caterpillar Cat 323D L Excavator (Prefix YSD) Service Repair Manual (YSD00001...jdkskmdmdm
The document provides instructions for removing and installing the flywheel housing on a Caterpillar C6.4 engine. It describes:
1) Removing the electric starting motor, flywheel, and ring gear before removing the flywheel housing.
2) Using lifting tools to remove bolts securing the housing and take it off the cylinder block.
3) Removing the oil seal from the housing using a driver group tool.
4) Cleaning surfaces, installing a new gasket, and reattaching the housing with bolts.
Caterpillar Cat 323D L Excavator (Prefix YSD) Service Repair Manual (YSD00001...prmy389342
The document provides instructions for removing and installing the flywheel housing on a Caterpillar C6.4 engine. It describes:
1) Removing the electric starting motor, flywheel, and ring gear before removing the flywheel housing.
2) Using lifting tools to remove bolts securing the housing and take it off the cylinder block.
3) Removing the oil seal from the housing using a driver group tool.
4) Cleaning surfaces, installing a new gasket, and reattaching the housing with bolts.
Caterpillar cat 323 d l excavator (prefix ysd) service repair manual (ysd0000...fjjsekmsmmes
The document provides instructions for removing and installing the flywheel and flywheel housing on a Caterpillar C6.4 engine. To remove the flywheel, technicians must first remove the crankshaft position sensor and muffler, then use lifting tools to pull the flywheel from the housing. To remove the flywheel housing, technicians must first remove the electric starting motor and flywheel, then unbolt the housing from the cylinder block and lift it away. Reinstallation follows the reverse process, ensuring clean mating surfaces and proper torques on bolts.
Caterpillar Cat 323D L Excavator (Prefix YSD) Service Repair Manual (YSD00001...shudun96087
- The document provides instructions for removing and installing the flywheel and flywheel housing on a Caterpillar C6.4 engine.
- To remove the flywheel, technicians must first remove the muffler and crankshaft position sensor, then use tools to lift the flywheel out of the housing. The flywheel weighs approximately 50 kg.
- Installation involves using tools to lift the flywheel into place, torquing the bolts to specifications, and reinstalling the crankshaft position sensor and muffler.
Caterpillar Cat 323D L Excavator (Prefix YSD) Service Repair Manual (YSD00001...qme229722
- The document provides instructions for removing and installing the flywheel housing on a Caterpillar C6.4 engine used in 323D L excavators.
- To remove the flywheel housing, the electric starting motor and flywheel must first be removed. Bolts securing the housing are then removed using lifting equipment, and the gasket and oil seal are replaced.
- Installation is the reverse of removal, with new gaskets and seals installed and bolts torqued to specification to secure the housing.
Caterpillar Cat 323D L Excavator (Prefix YSD) Service Repair Manual (YSD00001...kesi7153062
The document provides instructions for removing and installing a flywheel housing on a Caterpillar C6.4 engine. It describes removing the electric starting motor and flywheel first. Then it instructs to remove housing bolts and install a lifting device to remove the housing. For installation, it describes cleaning the housing, installing with new bolts, and checking runout.
Caterpillar cat 312 d l excavator (prefix ska) service repair manual (ska0000...fjjskmdmem
The document provides instructions for removing and installing a flywheel housing on a Caterpillar 312D L excavator. It describes:
- Removing the electric starting motor and flywheel first
- Using tools like a link bracket and driver group to remove the housing bolts
- Inspecting the housing mounting surfaces and replacing the housing if necessary
- Reinstalling the housing and ensuring the mounting surfaces are clean before torquing the bolts
Caterpillar cat 312 d l excavator (prefix ska) service repair manual (ska0000...fhjsjkdmemm
The document provides instructions for removing and installing the flywheel housing on a Caterpillar 312D L excavator with a C4.2 engine. The removal procedure involves using lifting tools to remove the flywheel housing bolts and housing. A new gasket must be installed when reinstalling the housing. The installation procedure specifies tightening the bolts to secure the housing and checking dowel pins before starting the engine.
Caterpillar Cat 312D L Excavator (Prefix SKA) Service Repair Manual Instant D...fijsekkdmdm2w
The document provides instructions for removing and installing the flywheel housing on a Caterpillar C4.2 engine. It describes:
1) Removing the electric starting motor, flywheel, and ring gear before removing the flywheel housing.
2) Using lifting tools to remove the flywheel housing bolts and separate the housing from the cylinder block.
3) Installing a new gasket and replacing the oil seal before reinstalling the flywheel housing.
Similar to Caterpillar cat 323 d sa excavator (prefix nes) service repair manual (nes00001 and up) (20)
Caterpillar cat m315 c wheeled excavator (prefix h2b) service repair manual (...jfdjskmdmme
The document provides instructions for disassembling the piston pump of a M315C wheeled excavator. It describes removing 31 individual parts from the pump in a specific sequence, including the servo valve, charge pump, gears, head, relief valves, pistons, barrel assembly, swashplate assembly, and other components. Cleanliness is important during disassembly to prevent dirt from entering the internal mechanisms. Personal injury can result from hydraulic pressure still remaining in the system, so precautions are described.
Caterpillar cat m315 c wheeled excavator (prefix bdm) service repair manual (...jfdjskmdmme
This document provides instructions for disassembling and assembling the main hydraulic pump of a M315C wheeled excavator. It lists 42 steps to disassemble the pump by removing components like valves, springs, seals, pistons, and bearings. It then lists the assembly steps in reverse order, noting to clean parts and apply new thread lock before reinstalling components. Precautions are provided to mark parts for orientation and contain fluids during maintenance.
Caterpillar cat 330 d2 l excavator (prefix xdr) service repair manual (xdr000...jfdjskmdmme
The document provides instructions for removing and installing various engine components on a Caterpillar 330D2 excavator, including the engine oil pump, water pump, water temperature regulator, and flywheel. The procedures note required tools and safety precautions. Components must be clean and free of damage, with replacement of worn parts. Proper torque values are specified for reinstallation of components.
Caterpillar cat 330 d2 l excavator (prefix hsp) service repair manual (hsp000...jfdjskmdmme
The document provides instructions for disassembling a 330D2 excavator travel motor. It is a 28 step process that includes removing components like the motor head, brake piston, rotating assembly, cam plate, piston assemblies and seals. Special tools are required for tasks like removing retaining rings and bearing races. Technicians are advised to mark components for proper reinstallation and contain any fluids during disassembly.
Caterpillar cat 330 d2 l excavator (prefix her) service repair manual (her000...jfdjskmdmme
This document provides instructions for disassembling and assembling the final drive of a 330D2 excavator. The disassembly process involves using various tools to remove 37 individual parts from the final drive assembly. The assembly process similarly uses tools to reinstall the parts in the reverse order, ensuring proper installation of seals and adjusting bearing preload through precise shimming.
Caterpillar cat 330 d2 l excavator (prefix fex) service repair manual (fex000...jfdjskmdmme
The document provides instructions for disassembling a final drive assembly in 3 steps:
1. Remove the final drive assembly and disassemble it by removing the cover, gears, carrier assembly, planetary gears, and ring gear.
2. Disassemble the planetary carrier by removing the planetary shafts, washers, and gears.
3. Remove the ring gear from the sprocket housing and disassemble the motor housing by removing coupling gear, shims, and seals.
Caterpillar cat 330 d2 l excavator (prefix ex7) service repair manual (ex7000...jfdjskmdmme
The document provides instructions for disassembling and assembling a travel motor. It is a service repair manual for Caterpillar 330D2 and 330D2 L excavators. The disassembly procedure involves removing 28 different parts from the travel motor in 27 steps. The assembly procedure involves installing the parts in the reverse order over 23 steps. Precise alignment and cleanliness of parts is emphasized to ensure proper function of the travel motor.
Caterpillar cat 330 d2 l excavator (prefix ebp) service repair manual (ebp000...jfdjskmdmme
The document provides instructions for disassembling an excavator travel motor. It begins by having the technician remove the travel motor from the excavator. The disassembly instructions then detail 27 steps to fully disassemble the travel motor. These include removing components like the motor head, brake piston, barrel assembly, cam plate, and shaft assembly. Throughout the process, technicians are warned to take care with components and contain any fluids.
Caterpillar cat 330 d2 l excavator (prefix dtg) service repair manual (dtg000...jfdjskmdmme
The document provides the disassembly procedure for a 330D2 excavator travel motor in 28 steps. It begins by instructing the technician to clean and secure the travel motor vertically, then remove the head by taking out bolts and marking parts for reassembly. Several internal components are then removed, including brake pistons, plates, and seals. The rotating assembly is separated from the housing using a prybar. Bearings and seals are removed from the shaft. Finally, the cam plate, pistons, seals and other remaining parts are disassembled from the housing. Throughout, precise steps and illustrations are provided to guide disassembly while maintaining part orientation.
The document provides instructions for removing and installing various engine components on a Caterpillar 330D2 excavator, including the engine oil pump, water pump, water temperature regulator, and flywheel. The procedures note required tools and safety precautions. Components must be clean and free of damage, with replacement of worn parts. Proper torque values are specified for reinstallation of components.
The document provides instructions for disassembling a 330D2 excavator travel motor. It is a 28 step process that includes removing components like the motor head, brake piston, rotating assembly, cam plate, piston assemblies and seals. Special tools are required for tasks like removing retaining rings and bearing races. Technicians are advised to mark components for proper reinstallation and contain any fluids removed from the motor.
This document provides instructions for disassembling and assembling the final drive of a 330D2 excavator. The disassembly process involves removing 37 individual parts in a specific sequence using various tools. The assembly process reverses the disassembly steps and provides additional details on setting the bearing preload and installing seals correctly.
The document provides instructions for disassembling a final drive assembly in 3 steps:
1. Remove the final drive assembly and disassemble it by removing the cover, gears, carrier assembly, planetary gears, and ring gear.
2. Disassemble the planetary carrier by removing the planetary shafts, washers, and gears.
3. Remove the ring gear from the sprocket housing and disassemble the motor housing by removing coupling gear, shims, and seals.
The document provides instructions for disassembling and assembling a travel motor. It is a service repair manual for Caterpillar 330D2 and 330D2 L excavators. The disassembly procedure involves removing 28 different parts from the travel motor in 27 steps. The assembly procedure reverses this process and puts the travel motor back together in 25 steps, reinstalling the parts in the reverse order that they were removed. Precise instructions are given for each step to ensure correct reassembly.
The document provides disassembly instructions for a 330D2 and 330D2 L excavator travel motor in 28 steps. It begins by having the technician thoroughly clean and secure the travel motor vertically before disassembling. The steps then carefully describe removing components like the head, brake piston, plates, seals, bearings, and more. Pictures accompany each step to illustrate the proper procedure. Safety notices are included to handle fluids and springs carefully.
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Caterpillar cat 330 d l mobile hydraulic excavator (prefix h3d) service repai...jfdjskmdmme
This document provides instructions for removing and installing the rear gear group and crankshaft rear seal on a 330D L excavator. The removal procedure involves using various tools to remove bolts, gears, bushings, bearings, and covers. Precautions are listed to keep parts clean and prevent damage. The installation procedure specifies how to position gears, bearings, seals and other components, applying threadlock and noting torque specifications. Dimensions and angles are provided to ensure proper installation of bearings.
Caterpillar cat 330 d l excavator (prefix thj) service repair manual (thj0000...jfdjskmdmme
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Caterpillar cat 330 d l excavator (prefix r2d) service repair manual (r2d0000...jfdjskmdmme
1. The document provides removal and installation instructions for the rear gear group, flywheel, and crankshaft rear seal of a 330D L excavator powered by a C9 engine.
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3. Proper cleaning and application of sealant or retaining compound is emphasized to prevent contamination and ensure proper component life.
Caterpillar cat 330 d l excavator (prefix nbd) service repair manual (nbd0000...jfdjskmdmme
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Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
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Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
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Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
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Crane Rental: Whether you need a crawler crane for heavy lifting or a hydraulic crane for versatile operations, we have a diverse fleet of well-maintained cranes available for rent. Our rental options are flexible and can be customized to suit your project requirements.
Crane Sales: Looking to invest in a crane for your business? We offer a wide selection of new and used cranes from leading manufacturers, ensuring you find the perfect equipment to match your needs and budget.
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2. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 323D SA EXCAVATOR NES
Configuration: 323D SA Excavator NES00001-UP (MACHINE) POWERED BY C6.4 Engine
Disassembly and Assembly
C6.4 Engine for Caterpillar Built Machines
Media Number -KENR8106-09 Publication Date -01/10/2017 Date Updated -18/10/2017
i02743771
Flywheel - Remove
SMCS - 1156-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Bracket 1
B Forcing bolts M16 - 2 by 120 mm 2
Start By:
a. Remove the crankshaft position sensor. Refer to Disassembly and Assembly, "Crankshaft
Position Sensor - Remove and Install".
b. Remove the muffler. Refer to Disassembly and Assembly, "Muffler - Remove and Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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3. Illustration 1 g01374966
1. Remove muffler brackets (1).
Illustration 2 g01374968
Illustration 3 g01374970
2. Remove bolts (2).
3. Install Tooling (A) and a suitable lifting device onto flywheel (3).
4. Use Tooling (B) in order to remove flywheel (3) out of the housing. The weight of flywheel
(3) is approximately 50 kg (110 lb).
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4. 5. Perform the following procedure in order to remove the flywheel ring gear.
Illustration 4 g01374977
Typical Example
a. Place flywheel (3) and ring gear (4) on suitable cribbing.
Note: Mark the orientation of ring gear (4) on flywheel (3) for assembly purposes.
Always wear protective gloves when handling parts that have been
heated.
b. Raise the temperature of ring gear (4) uniformly.
c. Remove the ring gear (4) by tapping ring gear (4) all the way around flywheel (3).
d. Reposition flywheel (3) in order to remove ring gear (4).
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Tue Oct 6 11:25:19 UTC+0800 2020
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5. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 323D SA EXCAVATOR NES
Configuration: 323D SA Excavator NES00001-UP (MACHINE) POWERED BY C6.4 Engine
Disassembly and Assembly
C6.4 Engine for Caterpillar Built Machines
Media Number -KENR8106-09 Publication Date -01/10/2017 Date Updated -18/10/2017
i02744399
Flywheel - Install
SMCS - 1156-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Bracket 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Always wear protective gloves when handling parts that have been
heated.
1. Perform the following procedure, if the ring gear was removed from the flywheel:
a. Raise the temperature of the ring gear 149 °C (300 °F).
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6. b. Use a suitable press in order to install the ring gear onto the flywheel.
Note: Prior to the installation of the flywheel, refer to Specifications, "Flywheel" for
information on checking the flywheel assembly for flatness.
Illustration 1 g01374993
2. Install Tooling (A) and a suitable lifting device onto flywheel (3).
3. Install flywheel (3). The weight of flywheel (3) is approximately 50 kg (110 lb).
Illustration 2 g01374968
4. Install bolts (2) in order to secure flywheel (3) onto the crankshaft. Tighten bolts (2) to a
torque of 83 ± 5 N·m (61 ± 4 lb ft).
5. Remove Tooling (A) from flywheel (3).
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7. Illustration 3 g01374966
6. Install muffler brackets (1).
7. Check the flywheel runout. Refer to Testing and Adjusting, "Flywheel Housing - Inspect"
for more information on flywheel runout.
End By:
a. Install the muffler. Refer to Disassembly and Assembly, "Muffler - Remove and Install".
b. Install the crankshaft position sensor. Refer to Disassembly and Assembly, "Crankshaft
Position Sensor - Remove and Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
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8. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 323D SA EXCAVATOR NES
Configuration: 323D SA Excavator NES00001-UP (MACHINE) POWERED BY C6.4 Engine
Disassembly and Assembly
C6.4 Engine for Caterpillar Built Machines
Media Number -KENR8106-09 Publication Date -01/10/2017 Date Updated -18/10/2017
i01135944
Crankshaft Rear Seal - Remove
SMCS - 1161-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1U-7600 Slide Hammer Puller 1
B
5P-7312 Seal Distorter 1
5P-7338 Distorter Ring 2
Start By:
a. Remove the flywheel. Refer to Disassembly and Assembly, "Flywheel - Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
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9. of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
Illustration 1 g00604840
Note: If the oil seal shows a sign of oil leaks, remove the wear sleeve and the oil seal.
1. Drill three evenly spaced 3 mm (0.12 inch) holes in crankshaft rear seal (1).
2. Use Tool (A) to remove the crankshaft rear seal.
Illustration 2 g00604844
3. Use Tool (B) to remove the wear sleeve (2) (not shown) from the rear of the crankshaft.
Note: When you are removing the wear sleeve, take extreme care not to damage the
crankshaft.
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10. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 323D SA EXCAVATOR NES
Configuration: 323D SA Excavator NES00001-UP (MACHINE) POWERED BY C6.4 Engine
Disassembly and Assembly
C6.4 Engine for Caterpillar Built Machines
Media Number -KENR8106-09 Publication Date -01/10/2017 Date Updated -18/10/2017
i01615317
Crankshaft Rear Seal - Install
SMCS - 1161-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A
9U-6169 Installer 1
9U-6171 Locator 1
9U-6172 Bolt 2
5P-8247 Hard Washer 1
6V-3303 Bolt 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. To install a new wear sleeve that is complete with a seal, use 169-5464 Quick Cure Primer
to clean the outer diameter of the crankshaft and the inside diameter of the wear sleeve.
Apply 4C-9507 Retaining Compound to the faces of all the mating parts.
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11. Illustration 1 g00604874
2. Install a new wear sleeve that is complete with a seal (1) (not shown) with Tool (A), as
follows:
Illustration 2 g00604875
a. Install 9U-6171 Locator (3) onto the crankshaft with 9U-6172 Bolt (4).
b. Put the new wear sleeve that is complete with a seal in 9U-6169 Installer (2).
c. Put 6V-3303 Bolt (6) through 5P-8247 Hard Washer (5) and 9U-6169 Installer (2)
and thread into 9U-6171 Locator (3).
d. Push the wear sleeve that is complete with a seal onto the crankshaft until 9U-6169
Installer (2) bottoms out.
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12. Illustration 3 g00604874
e. Remove Tool (A) and check crankshaft rear seal (1) (not shown) for correct
installation.
End By:
a. Install the flywheel. Refer to Disassembly and Assembly, "Flywheel - Install".
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13. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 323D SA EXCAVATOR NES
Configuration: 323D SA Excavator NES00001-UP (MACHINE) POWERED BY C6.4 Engine
Disassembly and Assembly
C6.4 Engine for Caterpillar Built Machines
Media Number -KENR8106-09 Publication Date -01/10/2017 Date Updated -18/10/2017
i02742697
Flywheel Housing - Remove and Install
SMCS - 1157-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Bracket 1
B 1P-0510 Driver Group 1
Start By:
a. Remove the electric starting motor. Refer to Disassembly and Assembly, "Electric Starting
Motor- Remove and Install".
b. Remove the flywheel and ring gear. Refer to Disassembly and Assembly, "Flywheel -
Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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14. Illustration 1 g01374571
1. Install Tooling (A), and a suitable lifting device onto flywheel housing (3).
2. Remove bolts (2) and the washers that secure flywheel housing (3) to the cylinder block.
3. Remove flywheel housing (3). The weight of flywheel (3) is approximately 29 kg (65 lb).
4. Remove gasket (1) (not shown).
Illustration 2 g01374572
5. Use Tooling (B) in order to remove the oil seal (4) (not shown).
Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Bracket 1
B 1P-0510 Driver Group 1
NOTICE
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15. Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 3 g01374614
1. Use Tooling (B) in order to install the oil seal (4) (not shown).
Illustration 4 g01374571
2. Check the condition of two dowels (not shown). If dowels are damaged, use new parts for
replacement.
3. Clean old gasket (1) (not shown) from the mating surfaces of the cylinder block and the
flywheel housing. Install a new gasket on the cylinder block.
4. Place flywheel housing (3) in position on the cylinder block.
5. Install the washers and bolts (2) in order to secure flywheel housing (3) to the cylinder
block.
6. Remove Tooling (A).
End By:
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16. a. Install the flywheel. Refer to Disassembly and Assembly, "Flywheel - Install".
b. Install the electric starting motor. Refer to Disassembly and Assembly, "Electric Starting
Motor- Remove and Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Tue Oct 6 11:29:16 UTC+0800 2020
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17. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 323D SA EXCAVATOR NES
Configuration: 323D SA Excavator NES00001-UP (MACHINE) POWERED BY C6.4 Engine
Disassembly and Assembly
C6.4 Engine for Caterpillar Built Machines
Media Number -KENR8106-09 Publication Date -01/10/2017 Date Updated -18/10/2017
i06790404
Crankshaft Pulley - Remove and Install
SMCS - 1205-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-2321 Combination Puller 1
B 6V-9120 Socket(1)
1
(1)
Tooling (B) is a 46 mm socket.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Remove the belt. Refer to Operation and Maintenance Manual, "Belt -
Inspect/Adjust/Replace".
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18. Illustration 1 g00604778
2. Use Tooling (B) in order to remove nut (1) and washer (2) from the threaded end of the
crankshaft.
Illustration 2 g00604784
3. Use Tooling (A) in order to remove crankshaft pulley (3) from the engine.
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19. Illustration 3 g00604792
4. If it is necessary to remove wear sleeve (4) from crankshaft pulley (3), use a suitable
hammer and a suitable chisel. Hold the suitable chisel at right angles to the surface of the
wear sleeve. Tap the wear sleeve in three places. You can remove the wear sleeve once the
tension is released.
Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
B 6V-9120 Socket(1)
1
C 1P-0510 Driver Gp 1
(1)
Tooling (B) is a 46 mm socket.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Raise the temperature of the wear sleeve. Use Tooling (C) in order to install the wear sleeve
onto the crankshaft pulley.
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20. Illustration 4 g01377941
2. Ensure that baffle plate (5) is oriented, as shown.
Illustration 5 g00604778
3. Position crankshaft pulley (3) onto the engine.
4. Install washer (2) and nut (1). Use Tooling (B) in order to tighten nut (1) to a torque of
707.5 ± 57.5 N·m (522 ± 42 lb ft).
5. Install the belt. Refer to Operation and Maintenance Manual, "Belt -
Inspect/Adjust/Replace".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Tue Oct 6 11:30:15 UTC+0800 2020
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21. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 323D SA EXCAVATOR NES
Configuration: 323D SA Excavator NES00001-UP (MACHINE) POWERED BY C6.4 Engine
Disassembly and Assembly
C6.4 Engine for Caterpillar Built Machines
Media Number -KENR8106-09 Publication Date -01/10/2017 Date Updated -18/10/2017
i02742689
Crankshaft Front Seal - Remove
SMCS - 1160-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1U-7600 Slide Hammer Puller 1
Start By:
a. Remove the crankshaft pulley. Refer to Disassembly and Assembly, "Crankshaft Pulley -
Remove and Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
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22. Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
Illustration 1 g00529162
Typical Example
1. Drill three evenly spaced 3.0 mm (0.12 inch) holes in crankshaft front seal (1).
2. Use Tooling (A) in order to remove crankshaft front seal (1). Remove the seal evenly by
alternating the position of Tooling (A) from hole to hole.
Note: Do not damage the flange of the crankshaft during the removal process for the
crankshaft front seal.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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Tue Oct 6 11:31:14 UTC+0800 2020
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23. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 323D SA EXCAVATOR NES
Configuration: 323D SA Excavator NES00001-UP (MACHINE) POWERED BY C6.4 Engine
Disassembly and Assembly
C6.4 Engine for Caterpillar Built Machines
Media Number -KENR8106-09 Publication Date -01/10/2017 Date Updated -18/10/2017
i02742692
Crankshaft Front Seal - Install
SMCS - 1160-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 9U-6180 Front Seal Installer 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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24. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
25. Illustration 1 g00612743
Typical Example
1. Clean the faces of all the mating parts. Apply a thin coat of clean engine oil to a new
crankshaft front seal.
2. Use Tooling (A) in order to install new crankshaft front seal (1) in the front housing.
3. Remove Tooling (A) and check crankshaft front seal (1) for correct installation.
4. Apply clean engine oil to the face of the crankshaft pulley that will be in contact with the
new crankshaft front seal.
End By:
a. Install the crankshaft pulley. Refer to Disassembly and Assembly, "Crankshaft Pulley -
Remove and Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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Tue Oct 6 11:32:14 UTC+0800 2020
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26. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 323D SA EXCAVATOR NES
Configuration: 323D SA Excavator NES00001-UP (MACHINE) POWERED BY C6.4 Engine
Disassembly and Assembly
C6.4 Engine for Caterpillar Built Machines
Media Number -KENR8106-09 Publication Date -01/10/2017 Date Updated -18/10/2017
i02742863
Gear Group (Front) - Remove - Idler Gear Only
SMCS - 1206-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 9U-6148 Idler Shaft Puller 1
B 1P-0510 Driver Group 1
Start By:
a. Remove the front housing. Refer to Disassembly and Assembly, "Housing (Front) -
Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
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27. before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
Illustration 1 g01374732
(1) Fuel injection pump drive gear
(2) Idler gear
(3) Camshaft gear
(4) Crankshaft gear
Note: The No. 1 cylinder is at the top center position when these marks are in alignment.
Note: Ensure that the marks on the timing gears are in alignment.
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