The documents provide instructions for installing connecting rod bearings and the crankshaft in a Caterpillar C6.4 engine. The instructions include cleaning and lubricating the bearings, inserting the upper and lower rod bearings into the connecting rod and cap, and tightening the cap bolts. The crankshaft installation involves positioning the main bearings, inserting the crankshaft, and installing the main bearing caps.
Caterpillar cat 323 d l excavator (prefix nzf) service repair manual (nzf0000...fjjsekmsmmes
This service manual provides instructions for removing and installing inlet and exhaust valve springs on a Caterpillar C6.6 engine. The procedure involves using special tools to compress the valve springs, remove the keepers, and access the valves. The springs must be removed and installed in pairs per cylinder to ensure proper valve timing. Technicians are advised to clean all parts thoroughly and position the pistons carefully before compressing the springs.
Caterpillar cat 323 d l excavator (prefix wgc) service repair manual (wgc0000...fjskksmem
This document provides instructions for removing and installing inlet and exhaust valve guides on a Caterpillar C6.4 engine. The procedure involves using specialized tools to remove the valves, electronic unit injectors, and valve guides from the cylinder head. Cleanliness is emphasized to prevent contaminating parts. The installation procedure specifies lubricating valve stems before reinstalling the valves, guides, and other components in the reverse order of removal. Safety notices warn of risks such as being struck by parts or fluids and provide guidance on containment and disposal.
Caterpillar cat 323 d l excavator (prefix wne) service repair manual (wne0000...fjskksmem
The document provides instructions for installing the crankshaft in a Caterpillar C6.4 engine:
1. Thrust washers and main bearings are installed in the cylinder block and bearing caps.
2. The crankshaft is positioned onto the main bearings using a lifting device.
3. Main bearing caps with bearings are installed and torqued to specifications.
Caterpillar cat 323 d excavator (prefix zmf) service repair manual (zmf00001 ...fjskksmem
The document provides instructions for removing and installing various engine components on a Caterpillar 323D excavator. It describes in detail how to remove and install the crankshaft pulley, crankshaft front seal, and idler gear of the front gear group. The procedures involve using various tools to remove fasteners and other parts, taking care to keep components clean and ensure proper alignment of gears.
Caterpillar cat 320 track type excavator (prefix 9 kk) service repair manual ...ufujjdjkskemme
- The document provides instructions for removing and installing a flywheel, flywheel housing, crankshaft pulley, and crankshaft rear seal on an excavator engine.
- To remove the flywheel, the bolts securing it must be removed, then a lifting device is used to pull it off. The flywheel housing is removed by lifting it off with bolts and contains an oil seal that may need replacing.
- The crankshaft rear seal is removed using a slide hammer and distorter tools, and installed using a installer tool and retaining compound. The crankshaft pulley is removed using a puller tool and a socket.
Caterpillar cat 320 c l 320cl excavator (prefix sbn) service repair manual (s...ujfjjkskkemmd
This document provides instructions for removing and installing various engine components on a Caterpillar 320C excavator, including:
- Removing and installing the flywheel using various tools.
- Removing the crankshaft rear seal and wear sleeve.
- Installing a new crankshaft rear seal and wear sleeve.
- Removing and installing the flywheel housing.
- Removing and installing the crankshaft pulley.
The document gives detailed step-by-step instructions and illustrations for performing maintenance on these components. Safety notices are included and required tools are listed.
Caterpillar cat 323 d l excavator (prefix cwg) service repair manual (cwg0000...fjskksmem
The document provides instructions for removing and installing the crankshaft on a Caterpillar C6.4 engine. To remove the crankshaft, the front housing, rear seal, flywheel housing and oil pan must first be removed. Then the connecting rod caps, main bearing caps and pistons can be taken off to allow removal of the crankshaft. Installation follows the reverse order, with care taken to clean parts and apply specified torques. End play must be checked after installation is complete.
Caterpillar cat 312 d excavator (prefix hcw) service repair manual (hcw00001 ...fksjksmmde
1. The document provides instructions for removing and installing a crankshaft position sensor on a Caterpillar C4.2 engine.
2. The removal procedure involves disconnecting the electrical connector and removing the mounting bolts.
3. The installation procedure specifies cleaning parts, applying threadlock to bolts, torquing bolts to specification, and connecting the electrical connector.
Caterpillar cat 323 d l excavator (prefix nzf) service repair manual (nzf0000...fjjsekmsmmes
This service manual provides instructions for removing and installing inlet and exhaust valve springs on a Caterpillar C6.6 engine. The procedure involves using special tools to compress the valve springs, remove the keepers, and access the valves. The springs must be removed and installed in pairs per cylinder to ensure proper valve timing. Technicians are advised to clean all parts thoroughly and position the pistons carefully before compressing the springs.
Caterpillar cat 323 d l excavator (prefix wgc) service repair manual (wgc0000...fjskksmem
This document provides instructions for removing and installing inlet and exhaust valve guides on a Caterpillar C6.4 engine. The procedure involves using specialized tools to remove the valves, electronic unit injectors, and valve guides from the cylinder head. Cleanliness is emphasized to prevent contaminating parts. The installation procedure specifies lubricating valve stems before reinstalling the valves, guides, and other components in the reverse order of removal. Safety notices warn of risks such as being struck by parts or fluids and provide guidance on containment and disposal.
Caterpillar cat 323 d l excavator (prefix wne) service repair manual (wne0000...fjskksmem
The document provides instructions for installing the crankshaft in a Caterpillar C6.4 engine:
1. Thrust washers and main bearings are installed in the cylinder block and bearing caps.
2. The crankshaft is positioned onto the main bearings using a lifting device.
3. Main bearing caps with bearings are installed and torqued to specifications.
Caterpillar cat 323 d excavator (prefix zmf) service repair manual (zmf00001 ...fjskksmem
The document provides instructions for removing and installing various engine components on a Caterpillar 323D excavator. It describes in detail how to remove and install the crankshaft pulley, crankshaft front seal, and idler gear of the front gear group. The procedures involve using various tools to remove fasteners and other parts, taking care to keep components clean and ensure proper alignment of gears.
Caterpillar cat 320 track type excavator (prefix 9 kk) service repair manual ...ufujjdjkskemme
- The document provides instructions for removing and installing a flywheel, flywheel housing, crankshaft pulley, and crankshaft rear seal on an excavator engine.
- To remove the flywheel, the bolts securing it must be removed, then a lifting device is used to pull it off. The flywheel housing is removed by lifting it off with bolts and contains an oil seal that may need replacing.
- The crankshaft rear seal is removed using a slide hammer and distorter tools, and installed using a installer tool and retaining compound. The crankshaft pulley is removed using a puller tool and a socket.
Caterpillar cat 320 c l 320cl excavator (prefix sbn) service repair manual (s...ujfjjkskkemmd
This document provides instructions for removing and installing various engine components on a Caterpillar 320C excavator, including:
- Removing and installing the flywheel using various tools.
- Removing the crankshaft rear seal and wear sleeve.
- Installing a new crankshaft rear seal and wear sleeve.
- Removing and installing the flywheel housing.
- Removing and installing the crankshaft pulley.
The document gives detailed step-by-step instructions and illustrations for performing maintenance on these components. Safety notices are included and required tools are listed.
Caterpillar cat 323 d l excavator (prefix cwg) service repair manual (cwg0000...fjskksmem
The document provides instructions for removing and installing the crankshaft on a Caterpillar C6.4 engine. To remove the crankshaft, the front housing, rear seal, flywheel housing and oil pan must first be removed. Then the connecting rod caps, main bearing caps and pistons can be taken off to allow removal of the crankshaft. Installation follows the reverse order, with care taken to clean parts and apply specified torques. End play must be checked after installation is complete.
Caterpillar cat 312 d excavator (prefix hcw) service repair manual (hcw00001 ...fksjksmmde
1. The document provides instructions for removing and installing a crankshaft position sensor on a Caterpillar C4.2 engine.
2. The removal procedure involves disconnecting the electrical connector and removing the mounting bolts.
3. The installation procedure specifies cleaning parts, applying threadlock to bolts, torquing bolts to specification, and connecting the electrical connector.
Fiat kobelco sl30 b skid steer loader service repair manualidkkmdmd
This document is the service manual for an SL30B skid steer loader. It provides safety precautions and instructions for operating and servicing the loader. Some key points:
- Most accidents can be prevented by following simple safety rules and recognizing potential hazards before they cause accidents.
- Never attempt to clean, oil, or adjust the machine while it is in motion. Be certain any hydraulic, mechanical, or cable equipment is lowered to the ground before servicing.
- Wear appropriate protective equipment like safety hats, boots, gloves, and hearing protection when operating or servicing the loader.
- Only allow trained operators to use the loader. Do not let anyone ride as a passenger.
Fiat kobelco ex95 w mini wheel excavator service repair manualidkkmdmd
This document provides safety precautions for operating an excavator. It outlines general safety rules such as reading the operator's manual, understanding safety signs, wearing proper protective equipment, keeping the operator compartment clear, and following rules for starting, operating, stopping and maintaining the machine. It emphasizes avoiding hazards from moving parts by keeping body parts inside the operator compartment. It also notes checking for overhead and underground utilities and following limitations for the work site.
Fiat kobelco e80 mini crawler excavator service repair manualidkkmdmd
This document provides safety precautions and general guidelines for disassembling and repairing machines:
- Proper preparation is important, including cleaning the machine, recording inspection details, and arranging the work area. Safety gear should be worn and the machine secured before starting work.
- Hydraulic systems require special care when disassembling. Pressure must be released from lines and parts cleaned before removal. Match marks should be made and original assembly procedures followed.
- Inspection and cleaning of individual parts is important. Clearances and wear must be measured and documented. Reassembly follows the reverse of disassembly procedures, with new seals, grease, and sealants applied as needed. Thorough checks are required before
Fiat kobelco e50.2 sr mini crawler excavator service repair manualidkkmdmd
This document provides specifications and component information for an excavator model. It includes sections on machine dimensions, specifications and performance, machine and component weights, transportation requirements, crawler shoe and bucket types, and engine specifications including a performance curve. The document lists key components such as the engine, hydraulic pump, slewing motor, and travel motor. It also provides diagrams of machine dimensions and a table of weights.
Fiat kobelco e45.2 sr mini crawler excavator service repair manualidkkmdmd
This document provides safety precautions and general guidelines for repairing construction machinery. It discusses preparing for disassembly, safety during disassembly and assembly, handling hydraulic and electrical equipment, welding repairs, and environmental measures. Specific safety topics covered include cleaning machines before work, using proper protective equipment, relieving pressures in systems, and properly supporting lifted or raised components. Guidelines are provided for disassembling and assembling hydraulic systems and components.
Fiat kobelco e40.2 sr mini crawler excavator service repair manualidkkmdmd
This document provides safety precautions and guidelines for repairing and maintaining excavators. It covers preparing for disassembly, safety procedures for hydraulic and electrical systems, inspection and replacement of parts, reassembly, and installation. Proper preparation, cleaning, documentation, use of safety equipment, and bleeding of hydraulic systems are emphasized.
Fiat kobelco e35.2 sr mini crawler excavator service repair manualidkkmdmd
This document provides specifications and component information for an excavator model E30.2SR - E35.2SR. It includes:
1. A list of major components with corresponding numbers for identification.
2. Dimensions and performance specifications for the excavator, including machine weight, transport information, and bucket/shoe types.
3. Engine specifications, including performance curves for the model.
4. Sections on maintenance, systems, troubleshooting, and additional support data for the excavator. The document appears to be a workshop manual providing technical information to aid in repairs and maintenance of the machine.
Fiat kobelco e30.2 sr mini crawler excavator service repair manualidkkmdmd
This document provides safety precautions and guidelines for disassembling and repairing hydraulic excavators. It covers preparing for repairs, safety measures when disassembling parts, handling hydraulic and electrical components, and reassembling equipment. The document instructs technicians to clean machines before work, record inspection details, use proper safety gear, and bleed air from hydraulic systems after reassembly. Technicians are advised to take precautions for their safety and to properly handle and reinstall components.
Fiat kobelco e22 sr mini crawler excavator service repair manualidkkmdmd
This document provides safety guidelines and procedures for repairing heavy machinery:
- Technicians should thoroughly read manuals, clean machines, identify necessary parts, and document inspections before disassembling.
- Proper protective equipment like gloves, shoes, and glasses should be worn. Warning signs should be posted and engines stopped before work.
- Hydraulic and electrical systems need to be depressurized and disconnected from power sources. Guards and shields must be reinstalled after repairs.
- Welding, if required, should only be done by trained personnel. Fuel and hydraulic lines must be carefully inspected for damage.
- Procedures describe escaping from enclosed cabs and towing machines if necessary. Conversions between
Clark tmx12 25 forklift service repair manualidkkmdmd
This document provides instructions for safely maintaining electric forklifts. It discusses:
1. Identifying safety signs and messages and outlining safe maintenance practices such as blocking the wheels before working under the truck.
2. Procedures for lifting parts of the truck, including raising the drive wheels, chaining the upright, and jacking the rear or entire truck.
3. Instructions for securely tying down the truck for shipping.
Clark sf50 75s dl forklift service repair manualidkkmdmd
The document is a service manual that provides instructions for servicing a transmission. It begins with general information about the transmission components and operation. It then provides a section-by-section process to disassemble the transmission down to its core components in over 20 steps, including removing gears, shafts, bearings, seals, and other parts. Precautions are given to clean parts thoroughly to prevent dirt intrusion during repair.
Clark sf15 20 slc forklift service repair manualidkkmdmd
This 3-sentence summary provides the high-level and essential information from the document:
This service manual provides technical information for repair and maintenance of various models of forklifts, including safety precautions, general repair procedures, and standards conversions. It is divided into sections covering each main system, with chapters addressing topics like the engine, electrical system, and safety protocols. Technicians are directed to use proper tools and follow safety guidelines to prevent injury when working on forklifts.
Dahua provides a comprehensive guide on how to install their security camera systems. Learn about the different types of cameras and system components, as well as the installation process.
Fiat kobelco sl30 b skid steer loader service repair manualidkkmdmd
This document is the service manual for an SL30B skid steer loader. It provides safety precautions and instructions for operating and servicing the loader. Some key points:
- Most accidents can be prevented by following simple safety rules and recognizing potential hazards before they cause accidents.
- Never attempt to clean, oil, or adjust the machine while it is in motion. Be certain any hydraulic, mechanical, or cable equipment is lowered to the ground before servicing.
- Wear appropriate protective equipment like safety hats, boots, gloves, and hearing protection when operating or servicing the loader.
- Only allow trained operators to use the loader. Do not let anyone ride as a passenger.
Fiat kobelco ex95 w mini wheel excavator service repair manualidkkmdmd
This document provides safety precautions for operating an excavator. It outlines general safety rules such as reading the operator's manual, understanding safety signs, wearing proper protective equipment, keeping the operator compartment clear, and following rules for starting, operating, stopping and maintaining the machine. It emphasizes avoiding hazards from moving parts by keeping body parts inside the operator compartment. It also notes checking for overhead and underground utilities and following limitations for the work site.
Fiat kobelco e80 mini crawler excavator service repair manualidkkmdmd
This document provides safety precautions and general guidelines for disassembling and repairing machines:
- Proper preparation is important, including cleaning the machine, recording inspection details, and arranging the work area. Safety gear should be worn and the machine secured before starting work.
- Hydraulic systems require special care when disassembling. Pressure must be released from lines and parts cleaned before removal. Match marks should be made and original assembly procedures followed.
- Inspection and cleaning of individual parts is important. Clearances and wear must be measured and documented. Reassembly follows the reverse of disassembly procedures, with new seals, grease, and sealants applied as needed. Thorough checks are required before
Fiat kobelco e50.2 sr mini crawler excavator service repair manualidkkmdmd
This document provides specifications and component information for an excavator model. It includes sections on machine dimensions, specifications and performance, machine and component weights, transportation requirements, crawler shoe and bucket types, and engine specifications including a performance curve. The document lists key components such as the engine, hydraulic pump, slewing motor, and travel motor. It also provides diagrams of machine dimensions and a table of weights.
Fiat kobelco e45.2 sr mini crawler excavator service repair manualidkkmdmd
This document provides safety precautions and general guidelines for repairing construction machinery. It discusses preparing for disassembly, safety during disassembly and assembly, handling hydraulic and electrical equipment, welding repairs, and environmental measures. Specific safety topics covered include cleaning machines before work, using proper protective equipment, relieving pressures in systems, and properly supporting lifted or raised components. Guidelines are provided for disassembling and assembling hydraulic systems and components.
Fiat kobelco e40.2 sr mini crawler excavator service repair manualidkkmdmd
This document provides safety precautions and guidelines for repairing and maintaining excavators. It covers preparing for disassembly, safety procedures for hydraulic and electrical systems, inspection and replacement of parts, reassembly, and installation. Proper preparation, cleaning, documentation, use of safety equipment, and bleeding of hydraulic systems are emphasized.
Fiat kobelco e35.2 sr mini crawler excavator service repair manualidkkmdmd
This document provides specifications and component information for an excavator model E30.2SR - E35.2SR. It includes:
1. A list of major components with corresponding numbers for identification.
2. Dimensions and performance specifications for the excavator, including machine weight, transport information, and bucket/shoe types.
3. Engine specifications, including performance curves for the model.
4. Sections on maintenance, systems, troubleshooting, and additional support data for the excavator. The document appears to be a workshop manual providing technical information to aid in repairs and maintenance of the machine.
Fiat kobelco e30.2 sr mini crawler excavator service repair manualidkkmdmd
This document provides safety precautions and guidelines for disassembling and repairing hydraulic excavators. It covers preparing for repairs, safety measures when disassembling parts, handling hydraulic and electrical components, and reassembling equipment. The document instructs technicians to clean machines before work, record inspection details, use proper safety gear, and bleed air from hydraulic systems after reassembly. Technicians are advised to take precautions for their safety and to properly handle and reinstall components.
Fiat kobelco e22 sr mini crawler excavator service repair manualidkkmdmd
This document provides safety guidelines and procedures for repairing heavy machinery:
- Technicians should thoroughly read manuals, clean machines, identify necessary parts, and document inspections before disassembling.
- Proper protective equipment like gloves, shoes, and glasses should be worn. Warning signs should be posted and engines stopped before work.
- Hydraulic and electrical systems need to be depressurized and disconnected from power sources. Guards and shields must be reinstalled after repairs.
- Welding, if required, should only be done by trained personnel. Fuel and hydraulic lines must be carefully inspected for damage.
- Procedures describe escaping from enclosed cabs and towing machines if necessary. Conversions between
Clark tmx12 25 forklift service repair manualidkkmdmd
This document provides instructions for safely maintaining electric forklifts. It discusses:
1. Identifying safety signs and messages and outlining safe maintenance practices such as blocking the wheels before working under the truck.
2. Procedures for lifting parts of the truck, including raising the drive wheels, chaining the upright, and jacking the rear or entire truck.
3. Instructions for securely tying down the truck for shipping.
Clark sf50 75s dl forklift service repair manualidkkmdmd
The document is a service manual that provides instructions for servicing a transmission. It begins with general information about the transmission components and operation. It then provides a section-by-section process to disassemble the transmission down to its core components in over 20 steps, including removing gears, shafts, bearings, seals, and other parts. Precautions are given to clean parts thoroughly to prevent dirt intrusion during repair.
Clark sf15 20 slc forklift service repair manualidkkmdmd
This 3-sentence summary provides the high-level and essential information from the document:
This service manual provides technical information for repair and maintenance of various models of forklifts, including safety precautions, general repair procedures, and standards conversions. It is divided into sections covering each main system, with chapters addressing topics like the engine, electrical system, and safety protocols. Technicians are directed to use proper tools and follow safety guidelines to prevent injury when working on forklifts.
Dahua provides a comprehensive guide on how to install their security camera systems. Learn about the different types of cameras and system components, as well as the installation process.
Expanding Access to Affordable At-Home EV Charging by Vanessa WarheitForth
Vanessa Warheit, Co-Founder of EV Charging for All, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Charging Fueling & Infrastructure (CFI) Program by Kevin MillerForth
Kevin Miller, Senior Advisor, Business Models of the Joint Office of Energy and Transportation gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
Charging Fueling & Infrastructure (CFI) Program Resources by Cat PleinForth
Cat Plein, Development & Communications Director of Forth, gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
EV Charging at MFH Properties by Whitaker JamiesonForth
Whitaker Jamieson, Senior Specialist at Forth, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Charging and Fueling Infrastructure Grant: Round 2 by Brandt HertensteinForth
Brandt Hertenstein, Program Manager of the Electrification Coalition gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
2. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 323D EXCAVATOR WNE
Configuration: 323D, 323D L & 323D LN Excavators WNE00001-UP (MACHINE) POWERED BY C6.4 Engine
Disassembly and Assembly
C6.4 Engine for Caterpillar Built Machines
Media Number -KENR8106-09 Publication Date -01/10/2017 Date Updated -18/10/2017
i01576846
Connecting Rod Bearings - Install
SMCS - 1219-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 6V-9120 Socket(1)
1
(1)
Tool (A) is a 46 mm socket.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
When the connecting rod caps are installed, ensure that the
identification marks are aligned.
Note: Refer to Specifications, "Connecting Rod Bearing Journal" for information on bearing
clearance checks.
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3. Illustration 1 g00586406
1. Clean the bearing surface of connecting rod (5) and connecting rod cap (2). Ensure that the
number on connecting rod cap (2) matches the number on connecting rod (5).
2. Clean upper connecting rod bearing (4) and lubricate the bearing face with clean engine oil.
3. Clean lower connecting rod bearing (3) and lubricate the bearing face with clean engine oil.
Note: Align the tabs on the back of the connecting rod bearings with the tab grooves in the
connecting rod.
4. Use Tool (A) to rotate the crankshaft until two of the connecting rod journals are at the
bottom center. Install upper connecting rod bearing (4) in connecting rod (5).
5. Pull connecting rod (5) into position against the crankshaft.
6. Install lower connecting rod bearing (3) in connecting rod cap (2).
7. Put clean engine oil on the connecting rod bolts.
Illustration 2 g00534937
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4. 8. Install two nuts (1) on connecting rod cap (2). Tighten the connecting rod nuts to a torque of
103 ± 5 N·m (76 ± 4 lb ft).
9. Repeat Steps 1 through 8 for the installation of the remaining connecting rod bearings.
End By:
a. Install the oil supply tube. Refer to Disassembly and Assembly, "Crankshaft - Install".
b. Install the engine oil pan. Refer to Disassembly and Assembly, "Engine Oil Pan - Remove
and Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
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5. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 323D EXCAVATOR WNE
Configuration: 323D, 323D L & 323D LN Excavators WNE00001-UP (MACHINE) POWERED BY C6.4 Engine
Disassembly and Assembly
C6.4 Engine for Caterpillar Built Machines
Media Number -KENR8106-09 Publication Date -01/10/2017 Date Updated -18/10/2017
i03706683
Crankshaft Main Bearings - Remove
SMCS - 1203-011
Removal Procedure
Start By:
a. Remove the crankshaft. Refer to Disassembly and Assembly, "Crankshaft - Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 1 g00602470
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6. 1. Remove the main bearings (1) (upper shell) from the main bearing housing of the engine
cylinder block. The 3066 Engine has seven main bearings while the 3064 Engine has five
main bearings.
2. Remove thrust washers (2) from the cylinder block and from the rear main cap.
Illustration 2 g00602678
3. Remove the lower halves of the crankshaft main bearings (4) from the main bearing cap (3).
Note: Be careful not to damage the bearings. Mark each main bearing in order to ensure
installation in the original location.
Note: Check the condition of the crankshaft main bearings. Refer to the Guideline For
Reusable Parts, SEBF8009, "Main and Connecting Rod Bearings" or refer to the Guideline
For Reusable Parts, SEBV0544, "Engine Bearings and Crankshafts".
Note: Refer to the Specifications Module, "Main Bearing Journal" for more information on
crankshaft main bearings and the main bearing journals.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
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7. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 323D EXCAVATOR WNE
Configuration: 323D, 323D L & 323D LN Excavators WNE00001-UP (MACHINE) POWERED BY C6.4 Engine
Disassembly and Assembly
C6.4 Engine for Caterpillar Built Machines
Media Number -KENR8106-09 Publication Date -01/10/2017 Date Updated -18/10/2017
i01135299
Crankshaft Main Bearings - Install
SMCS - 1203-012
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 1 g00602470
1. Install the upper halves of the crankshaft main bearings (1) in the main bearing housing of
the cylinder block.
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8. Note: Ensure that the main bearing tab fits in the tab groove of the bearing housing of the
cylinder block.
2. Install thrust washers (2) into the cylinder block and the rear main cap.
Note: Install the thrust washers with the oil grooves toward the outside.
Illustration 2 g00602678
3. Install the lower halves of the crankshaft main bearings (4) into the crankshaft main bearing
caps (3).
Note: Ensure that the main bearing tab fits in the tab groove of the crankshaft main bearing
cap.
End By:
a. Install the crankshaft. Refer to Disassembly and Assembly, "Crankshaft - Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
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9. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 323D EXCAVATOR WNE
Configuration: 323D, 323D L & 323D LN Excavators WNE00001-UP (MACHINE) POWERED BY C6.4 Engine
Disassembly and Assembly
C6.4 Engine for Caterpillar Built Machines
Media Number -KENR8106-09 Publication Date -01/10/2017 Date Updated -18/10/2017
i02750410
Crankshaft - Remove
SMCS - 1202-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 6V-9120 Socket(1)
1
(1)
Tooling (A) is a 46 mm socket.
Start By:
a. Remove the front housing. Refer to Disassembly and Assembly, "Housing (Front) -
Remove".
b. Remove the crankshaft rear seal. Refer to Disassembly and Assembly, "Crankshaft Rear
Seal - Remove".
c. Remove the flywheel housing. Refer to Disassembly and Assembly, "Flywheel Housing -
Remove and Install".
d. Remove the engine oil pan. Refer to Disassembly and Assembly, "Engine Oil Pan - Remove
and Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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10. Illustration 1 g00604627
1. Remove bolts (1) from oil supply tube (2). Remove oil supply tube (2) and the O-ring seal
from the engine cylinder block.
Illustration 2 g01377302
2. Install nut (3) and the washer onto the crankshaft. Use Tooling (A) in order to turn the
crankshaft.
Illustration 3 g01377310
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11. 3. Remove nuts and bolts (4) that secure connecting rod caps (5) to the connecting rods.
Remove connecting rod caps (5) from the connecting rods.
Note: Be careful not to damage the bearings. Mark each connecting rod cap and the bearing
in order to ensure installation in the original location.
Note: Apply tape or rubber tubing to the connecting rod bolts.
4. Carefully push the connecting rods and the pistons into the top of the bores.
Illustration 4 g01377316
5. Remove bolts (6) that secure crankshaft main bearing caps (7) and rear main bearing cap (8)
in position in the engine cylinder block. Remove crankshaft main bearing caps (7) and rear
main bearing cap (8) from the engine.
Note: Be careful not to damage the bearings. Mark each crankshaft main bearing cap and
the bearing in order to ensure installation in the original location.
Illustration 5 g01377324
This Illustration is of the rear main bearing cap.
6. Remove seals (9), thrust washers (10), and main bearing (11) from rear main bearing cap
(8). Remove main bearings (11) from crankshaft main bearing caps (7) (not shown).
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12. Illustration 6 g01377339
Typical Example
7. Attach a suitable lifting device to crankshaft (12). The weight of crankshaft (12) is
approximately 100 kg (220 lb). Use the suitable lifting device in order to remove crankshaft
(12).
Note: Be careful not to damage the finished surfaces on crankshaft (12).
Illustration 7 g01377349
8. Remove the upper halves of crankshaft main bearings (13). Remove thrust washer (14).
Note: Note the orientation of thrust washer (14) for assembly purposes.
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13. Illustration 8 g01377357
9. If necessary, use a suitable hammer and a suitable chisel in order to remove wear sleeve
(15) for the crankshaft rear seal. Hold the suitable chisel at right angles to the surface of the
wear sleeve. Tap the wear sleeve in three places. You can remove the wear sleeve once the
tension is released.
Note: When you are removing the wear sleeve, take extreme care not to damage the
crankshaft.
Note: Take extreme care not to damage the wear sleeve, if it is not necessary to remove the
wear sleeve.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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14. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 323D EXCAVATOR WNE
Configuration: 323D, 323D L & 323D LN Excavators WNE00001-UP (MACHINE) POWERED BY C6.4 Engine
Disassembly and Assembly
C6.4 Engine for Caterpillar Built Machines
Media Number -KENR8106-09 Publication Date -01/10/2017 Date Updated -18/10/2017
i05016994
Crankshaft - Install
SMCS - 1202-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 6V-9120 Socket(1)
1
B 8T-5096 Dial Indicator 1
C - Loctite 5900 -
D 198-9113 Seal Installer 1
(1)
Tooling (A) is a 46 mm socket.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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15. Illustration 1 g01377349
1. Install thrust washer (14) on the rear face of the crankshaft with the oil groove toward the
outside.
2. Position the upper halves of crankshaft main bearings (13) in the cylinder block. Install the
bearings with the main bearing tabs in the correct position. Lubricate the bearings with
clean engine oil.
Illustration 2 g01377339
3. Lubricate the crankshaft journals with clean engine oil. Attach a suitable lifting device to
crankshaft (12). The weight of crankshaft (12) is approximately 100 kg (220 lb). Use the
suitable lifting device in order to position crankshaft (12) onto the upper halves of the
crankshaft main bearings.
Note: Be careful not to damage the finished surfaces on the crankshaft.
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16. Illustration 3 g01377519
This Illustration is of the rear main bearing cap.
4. Install main bearings (11) onto crankshaft main bearing caps (7) (not shown). Install main
bearing (11) onto rear main bearing cap (8). Install bearings (11) with the main bearing tabs
in the correct position. Lubricate main bearings (11) with clean engine oil.
5. Install thrust washers (10) onto rear main bearing cap (8). Make sure that the oil grooves on
thrust washers (10) are facing away from rear main bearing cap (8).
Illustration 4 g01377377
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17. Illustration 5 g01377505
6. Apply Tooling (C) to the corners and the sides of rear main bearing cap (8). Install rear
main bearing cap (8) to the cylinder block so that the rear face is even with the rear face of
the cylinder block.
7. Apply soapy water to seals (9). Position seals (9) in the grooves on rear main bearing cap
(8) with the rounded edges of seals (9) toward the outside. Use Tooling (D) in order to push
seals (9) into position. This will reduce the risk of damaging the metal cores of seals (9).
Apply Tooling (C) around seals (9). Cut off any excess length of seals (9).
Illustration 6 g01377316
8. Install crankshaft main bearing caps (7). Put clean engine oil on the threads of main bearing
cap bolts (6). Install main bearing cap bolts (6). Tighten main bearing cap bolts (6) evenly to
a torque of 137 ± 5 N·m (101 ± 4 lb ft).
Note: Ensure that crankshaft main bearing caps (7) are installed in the original locations.
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18. Illustration 7 g01377571
9. Check the end play of the crankshaft with Tooling (B). The end play must be
0.100 to 0.264 mm (0.0039 to 0.0104 inch). Refer to the Specification, "Crankshaft" for
more information on crankshaft end play.
Illustration 8 g01377310
Note: Remove tape or rubber tubing from the connecting rod bolts.
10. Apply a light coat of clean engine oil to the connecting rod bearing surfaces and to the
connecting rod journals. Install the connecting rods onto the connecting rod journals.
11. Install the lower half of the connecting bearings into the corresponding connecting rod caps
and install connecting rod caps (5).
Note: Align the tabs on the back of the connecting rod bearings with the tab grooves in
connecting rod caps (5). Install bolts (4) and the nuts. Tighten bolts (4) to a torque of
103 ± 5 N·m (76 ± 4 lb ft).
12. Install the pistons and connecting rods. Refer to Disassembly and Assembly, "Pistons and
Connecting Rods - Install".
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19. Illustration 9 g01377302
13. Check for free crankshaft rotation by rotating the crankshaft for two complete revolutions.
Use Tooling (A) on nut (3) in order to rotate the crankshaft.
Illustration 10 g00604627
14. Position oil supply tube (2) and the O-ring seal. Install bolts (1) in order to secure the oil
supply tube to the cylinder block.
End By:
a. Install the engine oil pan. Refer to Disassembly and Assembly, "Engine Oil Pan - Remove
and Install".
b. Install the flywheel housing. Refer to Disassembly and Assembly, "Flywheel Housing -
Remove and Install".
c. Install the crankshaft rear seal, if the crankshaft wear sleeve was removed. Refer to
Disassembly and Assembly, "Crankshaft Rear Seal - Install".
d. Install the front housing. Refer to Disassembly and Assembly, "Housing (Front) - Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Wed Sep 30 08:38:34 UTC+0800 2020
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20. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 323D EXCAVATOR WNE
Configuration: 323D, 323D L & 323D LN Excavators WNE00001-UP (MACHINE) POWERED BY C6.4 Engine
Disassembly and Assembly
C6.4 Engine for Caterpillar Built Machines
Media Number -KENR8106-09 Publication Date -01/10/2017 Date Updated -18/10/2017
i01131265
Crankshaft Gear - Remove and Install
SMCS - 1204-010-GE
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A
1P-0820 Hydraulic Puller 1
9U-6600 Hand Hydraulic Pump 1
0S-2398 Step Plate 1
3H-0468 Puller Plate 4
8B-7549 Puller Leg 2
1B-4207 Full Nut 2
8B-7551 Bearing Puller 1
Start By:
a. Remove the crankshaft. Refer to Disassembly and Assembly, "Crankshaft - Remove".
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21. Illustration 1 g00541880
1. Use Tool (A) to remove crankshaft gear (1) from crankshaft (2).
Note: Do not remove the gear by tapping with a hammer.
Note: Be careful not to damage the finished surfaces on the crankshaft.
2. Check the key on the crankshaft. If the key is damaged, use a new part for replacement.
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Always wear protective gloves when handling parts that have been
heated.
1. Use an oven and heat the crankshaft gear to a temperature of about 100 °C (212 °F). The
crankshaft gear is heated in order to ease installation of the crankshaft gear.
Wear eye protection in order to prevent possible personal injury while
performing the following steps.
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22. Note: Be careful not to damage the finished surfaces on the crankshaft.
2. Install the crankshaft gear on the end of the crankshaft. Ensure that the key in the crankshaft
is aligned with the keyway in the gear. Tap lightly with a copper hammer until the
crankshaft gear is seated. Ensure that the crankshaft gear is seated against the shoulder on
the crankshaft.
Note: Ensure that the timing marks of the crankshaft gear are on the front.
End By:
a. Install the crankshaft. Refer to Disassembly and Assembly, "Crankshaft - Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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23. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 323D EXCAVATOR WNE
Configuration: 323D, 323D L & 323D LN Excavators WNE00001-UP (MACHINE) POWERED BY C6.4 Engine
Disassembly and Assembly
C6.4 Engine for Caterpillar Built Machines
Media Number -KENR8106-09 Publication Date -01/10/2017 Date Updated -18/10/2017
i05977048
Bearing Clearance - Check
SMCS - 1203-535; 1219-535
Measurement Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A
198-9142
Plastic Gauge (Green)
0.025 to 0.076 mm
(0.001 to 0.003 inch)
1
198-9143
Plastic Gauge (Red)
0.051 to 0.152 mm
(0.002 to 0.006 inch)
1
198-9144
Plastic Gauge (Blue)
0.102 to 0.229 mm
(0.004 to 0.009 inch)
1
198-9145
Plastic Gauge (Yellow)
0.230 to 0.510 mm
(0.009 to 0.020 inch)
1
Note: Plastic gauge may not be necessary when the engine is in the chassis.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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24. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
25. Note: Cat does not recommend the checking of the actual bearing clearances particularly on small
engines. This is because of the possibility of obtaining inaccurate results and the possibility of
damaging the bearing or the journal surfaces. Each Cat engine bearing is quality checked for
specific wall thickness.
Note: The measurements should be within specifications and the correct bearings should be used.
If the crankshaft journals and the bores for the block and the rods were measured during
disassembly, no further checks are necessary. However, if the technician still wants to measure the
bearing clearances, Tooling (A) is an acceptable method. Tooling (A) is less accurate on journals
with small diameters if clearances are less than 0.10 mm (0.004 inch).
NOTICE
Lead wire, shim stock or a dial bore gauge can damage the bearing
surfaces.
The technician must be very careful to use Tooling (A) correctly. The following points must be
remembered:
• Ensure that the backs of the bearings and the bores are clean and dry.
• Ensure that the bearing locking tabs are properly seated in the tab grooves.
• The crankshaft must be free of oil at the contact points of Tooling (A).
1. Put a piece of Tooling (A) on the crown of the bearing that is in the cap.
Note: Do not allow Tooling (A) to extend over the edge of the bearing.
2. Use the correct torque-turn specifications in order to install the bearing cap. Do not use an
impact wrench. Be careful not to dislodge the bearing when the cap is installed.
Note: Do not turn the crankshaft when Tooling (A) is installed.
3. Carefully remove the cap, but do not remove Tooling (A). Measure the width of Tooling
(A) while Tooling (A) is in the bearing cap or on the crankshaft journal. Refer to Illustration
1.
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26. Illustration 1 g01152855
Typical Example
4. Remove all of Tooling (A) before you install the bearing cap.
Note: When Tooling (A) is used, the readings can sometimes be unclear. For example, all
parts of Tooling (A) are not the same width. Measure the major width in order to ensure that
the parts are within the specification range. Refer to Specifications Manual, "Connecting
Rod Bearing Journal" and Specifications Manual, "Main Bearing Journal" for the correct
clearances.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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27. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 323D EXCAVATOR WNE
Configuration: 323D, 323D L & 323D LN Excavators WNE00001-UP (MACHINE) POWERED BY C6.4 Engine
Disassembly and Assembly
C6.4 Engine for Caterpillar Built Machines
Media Number -KENR8106-09 Publication Date -01/10/2017 Date Updated -18/10/2017
i02741821
Crankshaft Position Sensor - Remove and Install - Primary
Speed Timing Sensor
SMCS - 1912-010
Removal Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 1 g01374150
1. Disconnect harness assembly (1). Remove bolt (3) and crankshaft position sensor (2).
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