The document provides step-by-step instructions for disassembling and assembling the travel motor of a 323D excavator. It lists 27 steps for disassembly, removing components like the head, brake piston, barrel assembly, and shaft. It then lists 24 steps for assembly, reinstalling these components in reverse order and ensuring proper installation of seals and alignment of parts. Special care must be taken with components like the cam plate to avoid damage during assembly.
Caterpillar cat 323 d l excavator (prefix cwg) service repair manual (cwg0000...fjskksmem
The document provides instructions for removing and installing the crankshaft on a Caterpillar C6.4 engine. To remove the crankshaft, the front housing, rear seal, flywheel housing and oil pan must first be removed. Then the connecting rod caps, main bearing caps and pistons can be taken off to allow removal of the crankshaft. Installation follows the reverse order, with care taken to clean parts and apply specified torques. End play must be checked after installation is complete.
Caterpillar cat 323 d l excavator (prefix sdc) service repair manual (sdc0000...fjskksmem
The document provides step-by-step instructions for disassembling and assembling a travel motor. It begins with disassembly instructions, listing 27 steps to remove components such as the head, check valves, fittings, seals, brake piston, plates, and shaft. It then provides assembly instructions in 25 steps, listing the components to be installed in reverse order, and noting to clean parts and apply oil or seals at various steps. Precise positioning and alignment of parts is emphasized to ensure proper reassembly.
Caterpillar cat 329 dl mobile hyd power unit excavator (prefix j8d) service r...ifse9diodkdk
The document provides instructions for disassembling the final drive of a 329DL Mobile Hydraulic Power Unit. It lists required tools and describes a 37 step process involving removing housing, gears, carriers, shafts, seals, and other components. Cleanliness is important to prevent dirt from entering during reassembly. Weights of removed parts are provided to assist with lifting.
Caterpillar cat 320 d lrr excavator (prefix fxk) service repair manual (fxk00...fjkskedmme
This document provides instructions for removing and installing the crankshaft and crankshaft gear on Caterpillar 3064 and 3066 engines. It outlines the required tools and step-by-step procedures for removing components like the main bearings, connecting rod caps, and crankshaft. Instructions are provided for checking clearances and installing each part in reverse order. Proper cleaning and lubrication of parts is emphasized to prevent premature wear.
Caterpillar cat 330 d2 l excavator (prefix szk) service repair manual (szk000...fjskkksmemm
This document provides instructions for disassembling and assembling the final drive of an excavator model 330D2 L. The disassembly process involves removing over 30 individual components in a specific sequence. This includes removing gears, shafts, bearings, seals, and housing components. The assembly process reverses the disassembly steps and provides details on cleaning, lubricating, and setting proper bearing preloads using shims. Special tools are required for tasks like installing dual-cone seals.
Caterpillar cat 323 d l excavator (prefix wne) service repair manual (wne0000...fjskksmem
The document provides instructions for installing the crankshaft in a Caterpillar C6.4 engine:
1. Thrust washers and main bearings are installed in the cylinder block and bearing caps.
2. The crankshaft is positioned onto the main bearings using a lifting device.
3. Main bearing caps with bearings are installed and torqued to specifications.
The document provides instructions for removing and installing a fuel injection pump on a 320DL excavator with a C6.4 engine. It describes:
1) Removing components like hoses, tubes, brackets and gears to access the fuel injection pump.
2) Using identification marks and tooling to properly align gears during removal and installation.
3) Cleaning components thoroughly before installation to prevent contamination.
4) Installing the fuel injection pump by reversing the removal steps and ensuring proper torque of fasteners.
Caterpillar cat 320 d l excavator (prefix kgf) service repair manual (kgf0000...fkjsekksmem
This document provides instructions for disassembling and assembling the travel motor of a 320D L excavator. The disassembly process includes 27 steps to remove components like the head, fittings, seals, brake piston, plates, and barrel assembly. The assembly section outlines 13 steps including installing seals, keys, cam plate, springs, and piston shoe assemblies back into the barrel assembly and body of the travel motor. Special care must be taken to align parts properly and not allow components to separate during disassembly and assembly.
Caterpillar cat 323 d l excavator (prefix cwg) service repair manual (cwg0000...fjskksmem
The document provides instructions for removing and installing the crankshaft on a Caterpillar C6.4 engine. To remove the crankshaft, the front housing, rear seal, flywheel housing and oil pan must first be removed. Then the connecting rod caps, main bearing caps and pistons can be taken off to allow removal of the crankshaft. Installation follows the reverse order, with care taken to clean parts and apply specified torques. End play must be checked after installation is complete.
Caterpillar cat 323 d l excavator (prefix sdc) service repair manual (sdc0000...fjskksmem
The document provides step-by-step instructions for disassembling and assembling a travel motor. It begins with disassembly instructions, listing 27 steps to remove components such as the head, check valves, fittings, seals, brake piston, plates, and shaft. It then provides assembly instructions in 25 steps, listing the components to be installed in reverse order, and noting to clean parts and apply oil or seals at various steps. Precise positioning and alignment of parts is emphasized to ensure proper reassembly.
Caterpillar cat 329 dl mobile hyd power unit excavator (prefix j8d) service r...ifse9diodkdk
The document provides instructions for disassembling the final drive of a 329DL Mobile Hydraulic Power Unit. It lists required tools and describes a 37 step process involving removing housing, gears, carriers, shafts, seals, and other components. Cleanliness is important to prevent dirt from entering during reassembly. Weights of removed parts are provided to assist with lifting.
Caterpillar cat 320 d lrr excavator (prefix fxk) service repair manual (fxk00...fjkskedmme
This document provides instructions for removing and installing the crankshaft and crankshaft gear on Caterpillar 3064 and 3066 engines. It outlines the required tools and step-by-step procedures for removing components like the main bearings, connecting rod caps, and crankshaft. Instructions are provided for checking clearances and installing each part in reverse order. Proper cleaning and lubrication of parts is emphasized to prevent premature wear.
Caterpillar cat 330 d2 l excavator (prefix szk) service repair manual (szk000...fjskkksmemm
This document provides instructions for disassembling and assembling the final drive of an excavator model 330D2 L. The disassembly process involves removing over 30 individual components in a specific sequence. This includes removing gears, shafts, bearings, seals, and housing components. The assembly process reverses the disassembly steps and provides details on cleaning, lubricating, and setting proper bearing preloads using shims. Special tools are required for tasks like installing dual-cone seals.
Caterpillar cat 323 d l excavator (prefix wne) service repair manual (wne0000...fjskksmem
The document provides instructions for installing the crankshaft in a Caterpillar C6.4 engine:
1. Thrust washers and main bearings are installed in the cylinder block and bearing caps.
2. The crankshaft is positioned onto the main bearings using a lifting device.
3. Main bearing caps with bearings are installed and torqued to specifications.
The document provides instructions for removing and installing a fuel injection pump on a 320DL excavator with a C6.4 engine. It describes:
1) Removing components like hoses, tubes, brackets and gears to access the fuel injection pump.
2) Using identification marks and tooling to properly align gears during removal and installation.
3) Cleaning components thoroughly before installation to prevent contamination.
4) Installing the fuel injection pump by reversing the removal steps and ensuring proper torque of fasteners.
Caterpillar cat 320 d l excavator (prefix kgf) service repair manual (kgf0000...fkjsekksmem
This document provides instructions for disassembling and assembling the travel motor of a 320D L excavator. The disassembly process includes 27 steps to remove components like the head, fittings, seals, brake piston, plates, and barrel assembly. The assembly section outlines 13 steps including installing seals, keys, cam plate, springs, and piston shoe assemblies back into the barrel assembly and body of the travel motor. Special care must be taken to align parts properly and not allow components to separate during disassembly and assembly.
Caterpillar cat 330 c mh excavator (prefix d3c) service repair manual (d3c000...jfdskekdmme
1) The document provides disassembly and assembly instructions for a 330C excavator travel motor.
2) It describes 28 steps to disassemble the travel motor by removing components like the head, port plate, springs, brake piston, plates, and seals.
3) It then describes 13 steps for assembling the travel motor, including installing seals, bearings, springs, and securing components with bolts, pins, and retaining rings.
Caterpillar cat 323 d2 l excavator (prefix pjp) service repair manual (pjp000...fusjejkdkmse
This document provides instructions for disassembling and assembling the travel motor of a 323D2 L excavator. The disassembly process includes 27 steps to remove components like the head, barrel assembly, brake piston, and shaft. The assembly process describes 23 steps and includes precautions to ensure correct installation of components like the cam plate, piston shoe assemblies, and seals. Special tools may be required and clean hydraulic oil should be applied to sliding surfaces during reassembly.
This document provides instructions for removing and installing various engine components on a Caterpillar 330 L excavator, including:
1. The cylinder head removal procedure involves removing fuel injection lines, exhaust manifold, rocker shaft and pushrods, and bolts holding the head to the cylinder block.
2. Installing the cylinder head requires cleaning surfaces, installing gaskets and bolts, adjusting valves, and reinstalling other removed components.
3. Removal of the spacer plate requires removing seals and installing a new gasket, while installation requires cleaning and installing the plate with new seals.
Caterpillar cat 323 d2 l excavator (prefix tdt) service repair manual (tdt000...fusjejkdkmse
This document provides instructions for disassembling and assembling the travel motor on a 323D2 L excavator. The disassembly process includes 27 steps to remove components like the head, brake piston, barrel assembly, and shaft. The assembly section lists 13 steps like installing seals, the shaft assembly, cam plate, and reassembling the barrel assembly components in their original positions and orientations. Precise alignment marks and tooling are required to properly reinstall parts in the travel motor.
Caterpillar cat 320 d lrr excavator (prefix hjc) service repair manual (hjc00...fjkskedmme
The document provides instructions for removing and installing valve guides and valve seat inserts on a Caterpillar C6.4 engine. It describes the required tools and multi-step procedures for removal and installation, which include removing other engine components, using specialty tools to remove the guides and seats, cleaning parts, and ensuring proper installation height or alignment. Safety notices are provided to keep parts clean and contain fluids properly during the process.
Caterpillar cat 325 c l excavator (prefix csj) service repair manual (csj0000...fjsjjekdkme
This document provides instructions for disassembling and assembling the travel motor of a 325C excavator. The disassembly procedure involves 27 steps to remove components like the head, check valves, fittings, seals, brake piston, friction plates, barrel assembly, and shaft assembly. The assembly procedure describes 21 steps and includes applying seals and lubricants to reinstall the components in reverse order of disassembly. Special care must be taken with alignment marks and component positions during reassembly.
Caterpillar cat 323 e l excavator (prefix rap) service repair manual (rap0000...fjskefkemms
The document provides instructions for servicing the final drive of excavator models 323E L, 323E LN, and 323E SA. It includes steps to disassemble and remove the final drive components, such as the carrier assembly, ring gears, planetary gears, and seals. It also provides instructions for assembling the final drive, including pressing bearings into place, determining the correct shim thickness, installing seals and pins, and reassembling the carrier assembly. Tools required include lifting devices, presses, seal installers, and other specialized tools. Proper torque values and procedures are specified for reinstalling components.
Caterpillar cat 320 d ln excavator (prefix wbn) service repair manual (wbn000...fkjsekksmem
This document provides the procedure for removing and installing inlet and exhaust valve springs on a Caterpillar 320D LN excavator with a C6.4 engine. It describes using special tools to compress the valve springs and rotate the crankshaft to position the piston for safe removal and installation of the springs. Proper cleaning and inspection of parts is emphasized to prevent damage and wear. The process involves removing keepers and other components to access the springs which must be replaced in matched pairs per cylinder.
Caterpillar cat 329 e l excavator (prefix rld) service repair manual (rld0000...fikkskmmdm
This document provides instructions for disassembling and assembling a travel motor. It lists the required tools and gives step-by-step instructions to remove components like the head, brake piston, rotating assembly, seals and bearings. The assembly section then lists the components and provides the reverse steps to reinstall components and ensure proper alignment using tools and lubricants.
Caterpillar cat 323 d excavator (prefix zmf) service repair manual (zmf00001 ...fjskksmem
The document provides instructions for removing and installing various engine components on a Caterpillar 323D excavator. It describes in detail how to remove and install the crankshaft pulley, crankshaft front seal, and idler gear of the front gear group. The procedures involve using various tools to remove fasteners and other parts, taking care to keep components clean and ensure proper alignment of gears.
The document provides assembly instructions for installing a swing gear and bearing on an excavator. It lists required tools and parts. The procedure involves cleaning the swing gear and bearing, applying lubricant and sealant, lifting it into position using links, and securing it with bolts torqued to specification. Inner and outer dust seals are installed in seal grooves before completing reassembly of the undercarriage frame.
Caterpillar cat 390 f excavator (prefix hng) service repair manual (hng00001 ...fjskefksemer
This document provides instructions for removing and installing the front gear group of a C18 engine. The removal procedure involves removing 14 bolts, plates, gears and seals. Special care must be taken to mark gear orientations and not turn the crankshaft during removal. The installation procedure describes cleaning components, applying thread lock compound, installing 14 gears, plates and seals in the correct order and orientation, and adjusting backlash between gears. Proper removal and installation is important to avoid engine damage.
Caterpillar cat 312 c excavator (prefix bwh) service repair manual (bwh00001 ...fjskkksmemm
The document provides instructions for removing and installing a crankshaft pulley on a 312C excavator. The removal procedure involves using a puller tool to remove the pulley from the crankshaft. For installation, the pulley is pressed onto the crankshaft and secured with bolts that are tightened to the specified torque.
Caterpillar cat 329 e excavator (prefix k2l) service repair manual (k2l00001 ...fikkskmmdm
This document provides instructions for disassembling and assembling the travel motor of a 329E Mobile Hydraulic Power Unit. It lists 28 steps for disassembly, removing components like the head, brake piston, rotating assembly, and seals. It then lists 23 steps for assembly, reinstalling those components in reverse order while noting proper lubrication and alignment of parts. Tools required are also listed.
The document provides instructions for removing and installing various engine components on a Caterpillar 330D2 excavator, including the engine oil pump, water pump, water temperature regulator, and flywheel. The procedures note required tools and safety precautions. Components must be clean and free of damage, with replacement of worn parts. Proper torque values are specified for reinstallation of components.
This document provides instructions for removing and installing inlet and exhaust valve springs on a Caterpillar 320D L excavator engine. Key steps include:
1. Using tooling to compress the valve spring and rotate the crankshaft to allow the piston to hold the valve open while the spring is removed.
2. Removing the valve keepers and spring retainer to access the valve spring.
3. Reversing the process to install new valve springs, making sure to complete installation on pairs of cylinders before moving to the next pair.
Caterpillar cat 323 d excavator (prefix sdc) service repair manual (sdc00001 ...soeldksejdksem
The document provides step-by-step instructions for disassembling and assembling a travel motor. It begins with disassembly instructions, listing 27 steps to remove components such as the head, brake piston, barrel assembly, and shaft assembly. It then provides assembly instructions in 26 steps, placing components back into the travel motor in reverse order, and noting to clean parts and apply lubricants. Precise positioning and alignment of parts is emphasized to prevent damage during reassembly.
Caterpillar cat 323 d2 l excavator (prefix tdt) service repair manual (tdt000...fjkskekxsdcmdmme
This document provides instructions for disassembling and assembling the travel motor of a 323D2 L excavator. The disassembly process includes 27 steps to remove components like the motor head, brake piston, barrel assembly, and shaft. The assembly section lists 24 steps to reinstall these components in reverse order, noting specific installation procedures and component orientations. Proper cleaning and lubrication of parts is emphasized throughout.
Caterpillar Cat 323D2 L Excavator (Prefix TDT) Service Repair Manual (TDT0000...f7fujksekmdm8u
The document provides instructions for disassembling and assembling the travel motor of a 323D2 L excavator. It lists 27 steps for disassembly, which include removing the head, brake piston, barrel assembly, and other components. It then lists 13 steps for assembly, which involve installing seals, the shaft assembly, cam plate, springs and other parts back into the travel motor body. Safety precautions are noted, such as containing fluids and applying sealant to surfaces.
Caterpillar Cat 323D2 L Excavator (Prefix TDT) Service Repair Manual (TDT0000...f8uesjdkdmdm
This document provides instructions for disassembling and assembling the travel motor of a 323D2 L excavator. The disassembly process includes 27 steps to remove components like the motor head, brake piston, barrel assembly, and shaft. The assembly process describes 25 steps and includes precautions to ensure correct installation of components like the cam plate, piston shoe assemblies, and brake piston. Special tools may be required and clean hydraulic oil should be applied to sealing surfaces during reassembly.
Caterpillar Cat 323D2 L Excavator (Prefix TDT) Service Repair Manual (TDT0000...ufjksemd8ujd
This document provides instructions for disassembling and assembling the travel motor of a 323D2 L excavator. The disassembly process includes 27 steps to remove components like the motor head, brake piston, barrel assembly, and shaft. The assembly section lists 24 steps to reinstall these components in the reverse order, noting proper orientation and cleaning of parts. Precautions are provided to avoid damaging components and ensure correct assembly.
Caterpillar Cat 323D2 L Excavator (Prefix TDT) Service Repair Manual (TDT0000...jdkskmdmdm
This document provides instructions for disassembling and assembling the travel motor of a 323D2 L excavator. The disassembly process includes 27 steps to remove components like the motor head, brake piston, barrel assembly, and shaft. The assembly process describes 25 steps and includes precautions to ensure correct installation of components like the cam plate, piston shoe assemblies, and brake piston. Special tools may be required and clean hydraulic oil should be applied to sealing surfaces during reassembly.
Caterpillar cat 330 c mh excavator (prefix d3c) service repair manual (d3c000...jfdskekdmme
1) The document provides disassembly and assembly instructions for a 330C excavator travel motor.
2) It describes 28 steps to disassemble the travel motor by removing components like the head, port plate, springs, brake piston, plates, and seals.
3) It then describes 13 steps for assembling the travel motor, including installing seals, bearings, springs, and securing components with bolts, pins, and retaining rings.
Caterpillar cat 323 d2 l excavator (prefix pjp) service repair manual (pjp000...fusjejkdkmse
This document provides instructions for disassembling and assembling the travel motor of a 323D2 L excavator. The disassembly process includes 27 steps to remove components like the head, barrel assembly, brake piston, and shaft. The assembly process describes 23 steps and includes precautions to ensure correct installation of components like the cam plate, piston shoe assemblies, and seals. Special tools may be required and clean hydraulic oil should be applied to sliding surfaces during reassembly.
This document provides instructions for removing and installing various engine components on a Caterpillar 330 L excavator, including:
1. The cylinder head removal procedure involves removing fuel injection lines, exhaust manifold, rocker shaft and pushrods, and bolts holding the head to the cylinder block.
2. Installing the cylinder head requires cleaning surfaces, installing gaskets and bolts, adjusting valves, and reinstalling other removed components.
3. Removal of the spacer plate requires removing seals and installing a new gasket, while installation requires cleaning and installing the plate with new seals.
Caterpillar cat 323 d2 l excavator (prefix tdt) service repair manual (tdt000...fusjejkdkmse
This document provides instructions for disassembling and assembling the travel motor on a 323D2 L excavator. The disassembly process includes 27 steps to remove components like the head, brake piston, barrel assembly, and shaft. The assembly section lists 13 steps like installing seals, the shaft assembly, cam plate, and reassembling the barrel assembly components in their original positions and orientations. Precise alignment marks and tooling are required to properly reinstall parts in the travel motor.
Caterpillar cat 320 d lrr excavator (prefix hjc) service repair manual (hjc00...fjkskedmme
The document provides instructions for removing and installing valve guides and valve seat inserts on a Caterpillar C6.4 engine. It describes the required tools and multi-step procedures for removal and installation, which include removing other engine components, using specialty tools to remove the guides and seats, cleaning parts, and ensuring proper installation height or alignment. Safety notices are provided to keep parts clean and contain fluids properly during the process.
Caterpillar cat 325 c l excavator (prefix csj) service repair manual (csj0000...fjsjjekdkme
This document provides instructions for disassembling and assembling the travel motor of a 325C excavator. The disassembly procedure involves 27 steps to remove components like the head, check valves, fittings, seals, brake piston, friction plates, barrel assembly, and shaft assembly. The assembly procedure describes 21 steps and includes applying seals and lubricants to reinstall the components in reverse order of disassembly. Special care must be taken with alignment marks and component positions during reassembly.
Caterpillar cat 323 e l excavator (prefix rap) service repair manual (rap0000...fjskefkemms
The document provides instructions for servicing the final drive of excavator models 323E L, 323E LN, and 323E SA. It includes steps to disassemble and remove the final drive components, such as the carrier assembly, ring gears, planetary gears, and seals. It also provides instructions for assembling the final drive, including pressing bearings into place, determining the correct shim thickness, installing seals and pins, and reassembling the carrier assembly. Tools required include lifting devices, presses, seal installers, and other specialized tools. Proper torque values and procedures are specified for reinstalling components.
Caterpillar cat 320 d ln excavator (prefix wbn) service repair manual (wbn000...fkjsekksmem
This document provides the procedure for removing and installing inlet and exhaust valve springs on a Caterpillar 320D LN excavator with a C6.4 engine. It describes using special tools to compress the valve springs and rotate the crankshaft to position the piston for safe removal and installation of the springs. Proper cleaning and inspection of parts is emphasized to prevent damage and wear. The process involves removing keepers and other components to access the springs which must be replaced in matched pairs per cylinder.
Caterpillar cat 329 e l excavator (prefix rld) service repair manual (rld0000...fikkskmmdm
This document provides instructions for disassembling and assembling a travel motor. It lists the required tools and gives step-by-step instructions to remove components like the head, brake piston, rotating assembly, seals and bearings. The assembly section then lists the components and provides the reverse steps to reinstall components and ensure proper alignment using tools and lubricants.
Caterpillar cat 323 d excavator (prefix zmf) service repair manual (zmf00001 ...fjskksmem
The document provides instructions for removing and installing various engine components on a Caterpillar 323D excavator. It describes in detail how to remove and install the crankshaft pulley, crankshaft front seal, and idler gear of the front gear group. The procedures involve using various tools to remove fasteners and other parts, taking care to keep components clean and ensure proper alignment of gears.
The document provides assembly instructions for installing a swing gear and bearing on an excavator. It lists required tools and parts. The procedure involves cleaning the swing gear and bearing, applying lubricant and sealant, lifting it into position using links, and securing it with bolts torqued to specification. Inner and outer dust seals are installed in seal grooves before completing reassembly of the undercarriage frame.
Caterpillar cat 390 f excavator (prefix hng) service repair manual (hng00001 ...fjskefksemer
This document provides instructions for removing and installing the front gear group of a C18 engine. The removal procedure involves removing 14 bolts, plates, gears and seals. Special care must be taken to mark gear orientations and not turn the crankshaft during removal. The installation procedure describes cleaning components, applying thread lock compound, installing 14 gears, plates and seals in the correct order and orientation, and adjusting backlash between gears. Proper removal and installation is important to avoid engine damage.
Caterpillar cat 312 c excavator (prefix bwh) service repair manual (bwh00001 ...fjskkksmemm
The document provides instructions for removing and installing a crankshaft pulley on a 312C excavator. The removal procedure involves using a puller tool to remove the pulley from the crankshaft. For installation, the pulley is pressed onto the crankshaft and secured with bolts that are tightened to the specified torque.
Caterpillar cat 329 e excavator (prefix k2l) service repair manual (k2l00001 ...fikkskmmdm
This document provides instructions for disassembling and assembling the travel motor of a 329E Mobile Hydraulic Power Unit. It lists 28 steps for disassembly, removing components like the head, brake piston, rotating assembly, and seals. It then lists 23 steps for assembly, reinstalling those components in reverse order while noting proper lubrication and alignment of parts. Tools required are also listed.
The document provides instructions for removing and installing various engine components on a Caterpillar 330D2 excavator, including the engine oil pump, water pump, water temperature regulator, and flywheel. The procedures note required tools and safety precautions. Components must be clean and free of damage, with replacement of worn parts. Proper torque values are specified for reinstallation of components.
This document provides instructions for removing and installing inlet and exhaust valve springs on a Caterpillar 320D L excavator engine. Key steps include:
1. Using tooling to compress the valve spring and rotate the crankshaft to allow the piston to hold the valve open while the spring is removed.
2. Removing the valve keepers and spring retainer to access the valve spring.
3. Reversing the process to install new valve springs, making sure to complete installation on pairs of cylinders before moving to the next pair.
Caterpillar cat 323 d excavator (prefix sdc) service repair manual (sdc00001 ...soeldksejdksem
The document provides step-by-step instructions for disassembling and assembling a travel motor. It begins with disassembly instructions, listing 27 steps to remove components such as the head, brake piston, barrel assembly, and shaft assembly. It then provides assembly instructions in 26 steps, placing components back into the travel motor in reverse order, and noting to clean parts and apply lubricants. Precise positioning and alignment of parts is emphasized to prevent damage during reassembly.
Caterpillar cat 323 d2 l excavator (prefix tdt) service repair manual (tdt000...fjkskekxsdcmdmme
This document provides instructions for disassembling and assembling the travel motor of a 323D2 L excavator. The disassembly process includes 27 steps to remove components like the motor head, brake piston, barrel assembly, and shaft. The assembly section lists 24 steps to reinstall these components in reverse order, noting specific installation procedures and component orientations. Proper cleaning and lubrication of parts is emphasized throughout.
Caterpillar Cat 323D2 L Excavator (Prefix TDT) Service Repair Manual (TDT0000...f7fujksekmdm8u
The document provides instructions for disassembling and assembling the travel motor of a 323D2 L excavator. It lists 27 steps for disassembly, which include removing the head, brake piston, barrel assembly, and other components. It then lists 13 steps for assembly, which involve installing seals, the shaft assembly, cam plate, springs and other parts back into the travel motor body. Safety precautions are noted, such as containing fluids and applying sealant to surfaces.
Caterpillar Cat 323D2 L Excavator (Prefix TDT) Service Repair Manual (TDT0000...f8uesjdkdmdm
This document provides instructions for disassembling and assembling the travel motor of a 323D2 L excavator. The disassembly process includes 27 steps to remove components like the motor head, brake piston, barrel assembly, and shaft. The assembly process describes 25 steps and includes precautions to ensure correct installation of components like the cam plate, piston shoe assemblies, and brake piston. Special tools may be required and clean hydraulic oil should be applied to sealing surfaces during reassembly.
Caterpillar Cat 323D2 L Excavator (Prefix TDT) Service Repair Manual (TDT0000...ufjksemd8ujd
This document provides instructions for disassembling and assembling the travel motor of a 323D2 L excavator. The disassembly process includes 27 steps to remove components like the motor head, brake piston, barrel assembly, and shaft. The assembly section lists 24 steps to reinstall these components in the reverse order, noting proper orientation and cleaning of parts. Precautions are provided to avoid damaging components and ensure correct assembly.
Caterpillar Cat 323D2 L Excavator (Prefix TDT) Service Repair Manual (TDT0000...jdkskmdmdm
This document provides instructions for disassembling and assembling the travel motor of a 323D2 L excavator. The disassembly process includes 27 steps to remove components like the motor head, brake piston, barrel assembly, and shaft. The assembly process describes 25 steps and includes precautions to ensure correct installation of components like the cam plate, piston shoe assemblies, and brake piston. Special tools may be required and clean hydraulic oil should be applied to sealing surfaces during reassembly.
Caterpillar Cat 323D2 L Excavator (Prefix TDT) Service Repair Manual (TDT0000...prmy389342
This document provides instructions for disassembling and assembling the travel motor of a 323D2 L excavator. The disassembly process includes 27 steps to remove components like the motor head, brake piston, barrel assembly, and shaft. The assembly process describes 25 steps and includes installing seals, plates, springs and reassembling components in reverse order using alignment marks and clean hydraulic oil. Special care must be taken with components like the cam plate to ensure correct alignment during reassembly.
Caterpillar Cat 323D2 L Excavator (Prefix TDT) Service Repair Manual (TDT0000...8ufjsekddm8u
The document provides instructions for disassembling and assembling the travel motor of a 323D2 L excavator. It lists 27 steps for disassembly, which include removing the head, brake piston, barrel assembly, and other components. It then lists 13 steps for assembly, which involve installing seals, the shaft assembly, cam plate, springs and other parts back into the travel motor body. Safety precautions are noted, such as containing fluids and applying pipe sealant to seal surfaces.
Caterpillar Cat 323D2 L Excavator (Prefix TDT) Service Repair Manual Instant ...fijsekkdmdm2w
This document provides instructions for disassembling and assembling the travel motor of a 323D2 L excavator. The disassembly process includes 27 steps to remove components like the motor head, brake piston, barrel assembly, and shaft. The assembly process describes 25 steps and includes installing seals, plates, springs and reassembling components in reverse order using alignment marks and clean hydraulic oil. Special care must be taken with components like the cam plate to ensure correct alignment during reassembly.
Caterpillar Cat 323D2 L Excavator (Prefix TDT) Service Repair Manual Instant ...zan2736ban
The document provides instructions for disassembling and assembling the travel motor of a 323D2 L excavator. It describes 27 steps to disassemble the travel motor by removing components like the head, brake piston, barrel assembly, shoe retainer, and shaft assembly. It then lists 13 steps for assembling the travel motor, including installing seals, keys, cam plate and other components in the reverse order of disassembly. Safety precautions are provided to contain fluids and properly handle components.
Caterpillar cat 323 d2 l excavator (prefix tdt) service repair manual (tdt000...idkdkddmd
The document provides instructions for disassembling and assembling the travel motor of a 323D2 L excavator. It lists 27 steps for disassembly, which include removing the head, brake piston, barrel assembly, and other components. It then lists 13 steps for assembly, which involve installing seals, the shaft assembly, cam plate, springs and other parts back into the travel motor body. Safety precautions are noted, such as containing fluids and applying sealant to surfaces.
Caterpillar Cat 323D2 L Excavator (Prefix TDT) Service Repair Manual Instant ...fujkskemdmdm4r
This document provides instructions for disassembling and assembling the travel motor of a 323D2 L excavator. The disassembly process includes 27 steps to remove components like the motor head, brake piston, barrel assembly, and shaft. The assembly process describes 25 steps and includes installing seals, plates, springs and reassembling components in reverse order using alignment marks and clean hydraulic oil. Special care must be taken with components like the cam plate to ensure correct alignment during assembly.
Caterpillar Cat 323D2 L Excavator (Prefix TDT) Service Repair Manual (TDT0000...km7seydwuhdw
This document provides instructions for disassembling and assembling the travel motor of a 323D2 L excavator. The disassembly process includes 27 steps to remove components like the motor head, brake piston, barrel assembly, and shaft. The assembly process describes 25 steps and includes installing seals, plates, springs and reassembling components in reverse order using alignment marks and clean hydraulic oil. Special care must be taken with components like the cam plate to ensure correct alignment during reassembly.
Caterpillar Cat 323D2 L Excavator (Prefix TDT) Service Repair Manual Instant ...fskekkdmdmdm3e
This document provides instructions for disassembling and assembling the travel motor of a 323D2 L excavator. The disassembly process includes 27 steps to remove components like the motor head, brake piston, barrel assembly, and shaft. The assembly process describes 25 steps and includes installing seals, plates, springs and reassembling components in reverse order using alignment marks and clean hydraulic oil. Special care must be taken with components like the cam plate to ensure correct alignment during reassembly.
Caterpillar cat 323 d2 l excavator (prefix ycr) service repair manual (ycr000...fjkskekxsdcmdmme
This document provides instructions for disassembling and assembling the travel motor of a 323D2 L excavator. The disassembly process includes 27 steps to remove components like the motor head, check valves, fittings, piston guide, brake piston, barrel assembly and more. The assembly section lists 24 steps to reinstall these components in reverse order, noting proper orientation and cleaning of parts. Precautions are provided to avoid damage and ensure correct installation of components like the cam plate and piston shoe assemblies.
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2. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 323D L EXCAVATOR SDC
Configuration: 323D & 323D L Excavator SDC00001-UP (MACHINE) POWERED BY 3066 Engine
Disassembly and Assembly
323D Excavator Machine Systems
Media Number -RENR7500-07 Publication Date -01/02/2012 Date Updated -14/02/2012
i01219550
Travel Motor - Disassemble
SMCS - 4351-015
Disassembly Procedure
Start By:
a. Remove the travel motor.
Reference: Refer to Disassembly and Assembly, "Travel Motor - Remove" in this manual.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Dealer Service
Tool Catalog" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
1. Thoroughly clean the outside of the travel motor prior to disassembly.
2. Fasten the travel motor to a suitable holding fixture in a vertical position. The weight of the
travel motor is 60 kg (132 lb).
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3. 3. Put an alignment mark across the head and the body of the travel motor for assembly
purposes. The head must be reinstalled in the head's original position on the body of the
travel motor.
Illustration 1 g00510326
Note: During the removal of head (2) from the body of the travel motor, be careful not to
scratch or damage the mating surfaces of the components.
4. Remove socket head bolts (1).
5. Remove head (2) from the body of the travel motor.
Illustration 2 g00510341
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4. Illustration 3 g00510349
6. Turn over head (2).
7. Remove O-ring seal (6), shims (5), port plate (4), and bearing (3) from the head.
8. Remove the two check valve assemblies from the head.
Note: There is a retainer under spring (9). This retainer is a press fit in head (2). Do not
remove the retainer.
9. Insert a dowel rod with a small diameter into hole (X). Tap the dowel rod with a plastic
hammer in order to remove spring (9), poppet (8) and seat (7) from the head.
Illustration 4 g00510351
10. Remove three fittings (10) and plugs (11) from the head. Remove the O-ring seal from each
fitting.
Illustration 5 g00510352
11. Remove three O-ring seals (12) and washer set (13) from the body of the travel motor.
12. Place a shop towel over brake piston (14). Retain brake piston (14) by hand, and apply
approximately 525 kPa (75 psi) of shop air pressure to brake release port (Y). Make sure
that the shop air pressure is free of water. Brake piston (14) will move up the piston guide,
and out of the piston guide. Remove brake piston (14) from the body of the travel motor.
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5. Illustration 6 g00510353
13. Remove O-ring seal (15) from the brake piston. Remove backup ring (16) from the brake
piston.
14. Remove O-ring seal (17) from the brake piston. Remove backup ring (18) from the brake
piston.
Illustration 7 g00510356
15. Remove piston guide (19), five friction plates (20) and the four steel plates from the body of
the travel motor.
Illustration 8 g00510359
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6. 16. Remove O-ring seal (21) from the piston guide. Remove backup ring (22) from the piston
guide.
Illustration 9 g00510365
Note: Do not allow the components of barrel assembly (23) to come apart during the
removal from the travel motor. All of the components in the barrel assembly must be
reinstalled in the component's original location.
17. Use two large screwdrivers, as shown. Slowly remove barrel assembly (23) from the body
of the travel motor. Do not allow the components to fall apart.
Illustration 10 g00510502
Note: Shoe retainer (24) and piston shoe assemblies (25) are not serviced separately. Prior
to the removal of the shoe retainer and the piston shoe assemblies from barrel (26), put
identification marks on piston shoe assemblies (25) for assembly purposes. Identification
marks are used to identify the piston shoe assembly's location in shoe retainer (24) and
barrel (26). The piston shoe assemblies must be reinstalled in the piston shoe assembly's
original bores in the shoe retainer and the barrel.
18. Remove shoe retainer (24) and piston shoe assemblies (25) from barrel (26). Separate the
piston shoe assemblies from the shoe retainer.
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7. Illustration 11 g00510504
19. Remove guide (27), spacer (28) and springs (29) from the barrel.
Illustration 12 g00510547
20. Remove cam plate (30) from the body of the travel motor.
Illustration 13 g00510550
21. Remove two keys (31) and the two locating pins (not shown) from the body of the travel
motor.
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8. Illustration 14 g00510551
22. Remove O-ring seal (33) from the body of the travel motor.
23. Use a soft faced hammer to remove shaft assembly (34) from the body of the travel motor.
Remove the shaft assembly in the direction that is indicated by the arrow. Refer to
Illustration 14.
Illustration 15 g00510595
24. Remove retaining rings (35) from each side of bearing (36). Push shaft (34) out of bearing
(36) with a press.
Illustration 16 g00510598
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9. 25. Remove inner race (37) from shaft (34).
Illustration 17 g00510599
26. Remove lip seal (38) from the body of the travel motor.
Illustration 18 g00510605
27. Remove two stoppers (39) and the two pistons from the body of the travel motor.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sat Sep 5 00:52:58 UTC+0800 2020
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10. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 323D L EXCAVATOR SDC
Configuration: 323D & 323D L Excavator SDC00001-UP (MACHINE) POWERED BY 3066 Engine
Disassembly and Assembly
323D Excavator Machine Systems
Media Number -RENR7500-07 Publication Date -01/02/2012 Date Updated -14/02/2012
i01706705
Travel Motor - Assemble
SMCS - 4351-016
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-0510 Driver Gp 1
1. Make sure that all of the components of the travel motor are thoroughly clean and free of
dirt and debris prior to assembly.
Illustration 1 g00510595
2. Install retaining ring (35) in the groove on shaft (34).
3. Install bearing (36) on shaft (34) with a press. Install the bearing until the bearing contacts
the retaining ring.
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11. 4. Install the other retaining ring on the opposite side of bearing (36).
Illustration 2 g00510598
5. Install inner race (37) on the end of shaft (34) until the inner race is seated against the
shoulder on the shaft.
Illustration 3 g00651891
(a) Body
6. Apply a thin coat of 5P-3413 Pipe Sealant on Surfaces (Y) of the body of the travel motor.
7. Use Tooling (A) in order to install lip seal (38).
8. Install lip type seal (38) in the body of the travel motor. Install the lip seal so that the sealing
lip is facing in the direction that is shown. Make sure that the lip seal contacts the
counterbore in the body of the travel motor.
Note: Slowly rotate shaft assembly (34) during the installation in order to make sure that the
shaft assembly does not bind in the body of the travel motor.
9. Apply clean hydraulic oil on the lip of lip seal (38).
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12. 10. Use a press to install shaft assembly (34) in the body of the travel motor. Slowly rotate the
shaft during the installation in order to make sure that the shaft does not bind. Make sure
that the bearing on the shaft contacts the counterbore in the body of the travel motor.
Illustration 4 g00651960
NOTICE
The locating pin on each key is not centered. In order to prevent
damage to the barrel assembly during assembly of the travel motor, the
keys must be installed as shown. Also, the keys must be installed in the
key's original location in the body of the travel motor.
11. Install the two locating pins and two keys (31) in the body of the travel motor, as shown.
Illustration 5 g00510547
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13. 12. Install cam plate (30) in the body of the travel motor in the cam plate's original location.
Make sure that the two pistons and two keys (31) in the body of the travel motor engage
properly with the cam plate.
Illustration 6 g00510504
13. Install nine springs (29) in the barrel. Install spacer (28) and guide (27) on the barrel.
Illustration 7 g00878253
14. Install piston shoe assemblies (25) in the piston shoe assembly's original bores in shoe
retainer (24).
15. Apply clean hydraulic oil in the bores of the barrel and on piston shoe assemblies (25).
Install the piston shoe assemblies with the shoe retainer in the piston shoe assembly's
original bore in barrel (26).
NOTICE
Make sure that the cam plate is correctly engaged with the two pistons
in the body of the travel motor prior to installing the barrel assembly.
When the body of the travel motor is tilted to allow the installation of
the barrel assembly, the cam plate can slide off of the two pistons. The
remaining parts of the travel motor can be assembled with the cam
plate in the incorrect position.
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14. Extensive damage will result from the incorrect installation of the cam
plate. Follow the exact installation procedure to prevent damage.
16. Apply clean hydraulic oil on the sliding surfaces of the cam plate, on the piston shoe
assemblies and on the splined shaft of the travel motor.
Illustration 8 g00485953
17. Route a piece of strong string through an opening for the cam plate tension adjusters. Route
the string over the sliding surface of cam plate (30) and through the opposite opening for the
cam plate tension adjusters. Hold the string taut in order to keep cam plate (30) correctly
engaged with keys (31). Keep the string taut and position the body of the travel motor on the
body's side. Do not release the tension on the string at this time. Install barrel assembly (23)
as a unit on the shaft. Pull the string out of the body of the travel motor. It may be necessary
to pull the barrel assembly and the piston shoe assemblies away from the cam plate slightly
in order to release the string.
Illustration 9 g00651967
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15. 18. Install O-ring seal (21) and backup ring (22) on piston guide (19), as shown.
Illustration 10 g00510356
19. Place the body of the travel motor in a vertical position.
20. Apply clean hydraulic oil on five friction plates (20) and the four steel plates. Install the
plates in alternating order in the body of the travel motor. Start with a friction plate and end
with a friction plate.
21. Install piston guide (19) in the body of the travel motor until the piston guide contacts the
counterbore in the body of the travel motor.
Illustration 11 g00878297
Note: Make sure that brake piston (14) is thoroughly clean and free of dirt and debris.
22. Install O-ring seal (16). Install backup ring (15).
23. Install O-ring seal (17). Install backup ring (18).
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16. 24. Apply a thin coat of hydraulic oil on the surfaces of piston (14) which contact the body of
the travel motor. Install piston (14) in the body of the travel motor by hand. It may be
necessary to use a soft faced hammer to seat the piston correctly.
Illustration 12 g00878299
Illustration 13 g00878239
25. Install washer set (12) in piston (14), as shown.
26. Install O-ring seals (13) in the body of the travel motor, as shown.
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17. Illustration 14 g00510605
27. Install the two pistons and two stoppers (39) in the housing of the travel motor. Tighten the
stoppers to a torque of 140 ± 14 N·m (105 ± 10 lb ft).
Illustration 15 g00510351
28. Install the O-ring seals on fittings (10). Apply 5P-3413 Pipe Sealant on the threads of
fittings (10). Install the fittings in the head, as shown.
29. Install plugs (11) in the head. Tighten each plug to a torque of 15 ± 2 N·m (11 ± 1 lb ft).
Illustration 16 g00510349
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18. Illustration 17 g00510341
30. Apply a thin coat of 9S-3263 Thread Lock Compound on the threads of the two check
valves. Install the check valves in the head.
31. Install seat (7), poppet (8) and spring (9) in the head at Location (X).
32. Install O-ring seal (6) in the head, as shown.
33. Install bearing (3) in the head until the bearing contacts the counterbore in the cover.
34. Apply 1U-6396 O-Ring Assembly Compound on port plate (4). Install the port plate in the
port plate's original position on the motor cover.
35. Use a shim or shims (5) so that the following requirements are met.
Note: During the following checks, turn the travel motor output shaft in a clockwise
direction.
a. The travel motor output shaft does not rotate with an applied torque of 440 N·m
(325 lb ft) or more with the parking brake release port open.
b. The travel motor output shaft rotates with an applied torque of 29 N·m (21 lb ft) or
less when the parking brake release port is pressurized to 780 kPa (115 psi) with both
the inlet port and the outlet port open to the hydraulic oil tank.
Note: It may be necessary to remove head (2) several times in order to determine the correct
thickness of shim or shims (5) that are used to adjust the rolling torque of the travel motor
output shaft.
36. Apply a thin layer of 5P-0960 Molybdenum Grease on shim or shims (5). Install the shim or
shims on the head. The grease will hold the shim or shims in place during the installation of
the head. Install the head on the body of the travel motor.
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19. Illustration 18 g00510326
37. Place head (2) in the head's original position on the travel motor. Install socket head bolts
(1) that secure the head. Tighten the socket head bolts to a torque of 175 ± 18 N·m
(130 ± 13 lb ft).
NOTICE
To prevent possible damage to the travel motor, fill the unit with oil at
least to the fill port before operating the machine. Refer to the
Operation and Maintenance Manual for the correct oil specification.
End By:
a. Install the travel motor. Refer to Disassembly and Assembly, "Travel Motor - Install" in this
manual.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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20. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 323D L EXCAVATOR SDC
Configuration: 323D & 323D L Excavator SDC00001-UP (MACHINE) POWERED BY 3066 Engine
Disassembly and Assembly
323D Excavator Machine Systems
Media Number -RENR7500-07 Publication Date -01/02/2012 Date Updated -14/02/2012
i03524320
Travel Motor - Install
SMCS - 4351-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 9U-7692 Threaded Rod M16 by 381mm 2
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Dealer Service
Tool Catalog" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
1. Thoroughly clean the mating surfaces of the travel motor and the final drive.
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21. Illustration 1 g00651795
2. Install a new O-ring seal (5) . Apply clean hydraulic oil on O-ring seal (5) .
Illustration 2 g00707267
3. Attach a suitable lifting device to travel motor (4) , as shown. The weight of travel motor (4)
is approximately 57 kg (125 lb).
Illustration 3 g00944825
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22. 4. Carefully install travel motor (4) on Tooling (A) . Slide travel motor (4) into the final drive.
5. Install bolt (2A) that secures travel motor (4) to the final drive.
6. Remove Tooling (A) .
Illustration 4 g00707275
Typical example
7. Install bolts (2) .
8. Connect hose assemblies (3) and (1) .
9. Fill the final drive with oil. Refer to Operation and Maintenance Manual, "Lubricant
Viscosities" for the proper oil viscosity. Refer to Operation and Maintenance Manual, "Final
Drive Oil Level - Check" for the correct filling procedure.
10. Install high efficiency filters in place of the pilot filter, the case drain filter, and the return
filter.
Note: High efficiency filters should not be run for more than 250 hours before you change
back to the standard filters.
11. Obtain a hydraulic oil sample from the main S·O·S port. Refer to Operation and
Maintenance Manual, "Sampling Interval and Location of Sampling Valve" for the correct
location.
12. If the S·O·S sample exceeds ISO 18/15, flush the hydraulic system. Refer to Contamination
Control Guideline, SEBF8447 for further information.
End By: Install the counterbalance valve. Refer to Disassembly and Assembly, "Counterbalance
Valve (Travel) - Install".
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23. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 323D L EXCAVATOR SDC
Configuration: 323D & 323D L Excavator SDC00001-UP (MACHINE) POWERED BY 3066 Engine
Disassembly and Assembly
323D Excavator Machine Systems
Media Number -RENR7500-07 Publication Date -01/02/2012 Date Updated -14/02/2012
i05453056
Final Drive - Remove
SMCS - 4050-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A
8S-7611 Handle As 2
8S-7615 Pin As 2
283-1495 Stand Assembly 2
B 439-3939 Link Bracket As 2
C
154-6184 Forcing Bolt (M 20) 2
154-6185(1)
Forcing Bolt (M 24) 2
(1)
For Use on 329 and 330 sales models
Start By:
a. Separate the track assembly.
b. Remove the travel motor.
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24. Illustration 1 g00489826
Typical Example
Note: Adjust the height of Tooling (A) so that there is sufficient clearance between the
sprocket and the track for the removal of the final drive.
1. Lift the side of the machine in order to install Tooling (A) under the frame, as shown.
Illustration 2 g00712767
2. Fasten Tooling (B) and a suitable lifting device to final drive (1), as shown. Put a slight
lifting tension on the final drive.
Illustration 3 g00712737
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25. Note: Mark the orientation of bolt holes (2) for the travel motor for installation purposes.
3. Remove bolts (3) and the washers from the final drive.
Illustration 4 g00712749
4. Use Tooling (C) in order to remove the final drive from the frame.
5. Carefully remove final drive (1). The weight of final drive (1) and the sprocket is
approximately 312 kg (688 lb).
6. Remove Tooling (C) from the frame.
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26. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
27. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 323D L EXCAVATOR SDC
Configuration: 323D & 323D L Excavator SDC00001-UP (MACHINE) POWERED BY 3066 Engine
Disassembly and Assembly
323D Excavator Machine Systems
Media Number -RENR7500-07 Publication Date -01/02/2012 Date Updated -14/02/2012
i05453130
Final Drive - Disassemble
SMCS - 4050-015
S/N - BYM1-UP
S/N - CWG1-UP
S/N - CYD1-UP
S/N - DCJ1-UP
S/N - DKW1-UP
S/N - GTF1-UP
S/N - JLG1-UP
S/N - LFL1-UP
S/N - NDE1-UP
S/N - NES1-UP
S/N - PBE1-UP
S/N - PBM1-UP
S/N - RAC1-UP
S/N - SDC1-UP
S/N - SED1-UP
S/N - WGC1-UP
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28. S/N - WNE1-UP
S/N - YSD1-UP
S/N - ZMF1-UP
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-2420 Transmission Repair Stand 1
B 439-3938 Link Bracket 2
C 154-6181 Forcing Bolt 1
D 439-3940 Link Bracket 2
E
5F-7366 Forcing Bolt 1
1P-5546 Crossblock 1
1U-9889 Crossblock 1
1P-0520 Driver Group 1
6V-7888 Puller Leg 2
1H-3112 Puller Assembly 1
1P-5551 Adjustable Screw Assembly 1
F - Loctite 5127 1
Start By:
a. Remove the final drive.
Note: Cleanliness is an important factor. Before the disassembly procedure, thoroughly
clean the exterior of the component. This action will prevent dirt from entering the internal
mechanism.
1. Put an alignment mark across the sections of the final drive for assembly purposes. The
parts must be reinstalled in the original locations.
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29. Illustration 1 g00708089
2. Fasten the final drive to Tooling (A), as shown. The combined weight of the final drive and
final drive sprocket is approximately 312 kg (688 lb).
3. Remove bolts (1) and the washers that hold the cover in position.
Illustration 2 g00708090
4. Remove the setscrews from cover (2), and fasten Tooling (B) and a suitable lifting device to
cover (2), as shown. The weight of cover (2) is approximately 32 kg (70 lb). Remove cover
(2).
Illustration 3 g00708091
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