This document provides instructions for disassembling and assembling the pilot valve (joystick) of a 322C excavator. The disassembly procedure involves removing 20 parts from the pilot valve including plates, seals, springs, and spool assemblies. The assembly procedure instructs installing these 20 parts in reverse order and includes notes on cleaning, lubrication, and torque specifications. The goal is to remove and then rebuild the pilot valve while maintaining cleanliness.
The document provides instructions for disassembling and assembling the pilot valve (joystick) of a 322C excavator. It describes in detail how to disassemble the 20 components of the pilot valve, including removing plates, springs, seals, spools and plugs. The assembly section then lists 21 steps to reassemble the pilot valve, replacing all O-rings and seals, and ensuring correct installation of springs, spools and other components. Cleanliness is emphasized throughout the process.
The document provides instructions for disassembling and assembling the pilot valve of a 322C excavator. It describes:
1) Removing 20 individual parts of the pilot valve including plates, seals, springs, and spools.
2) Cleaning each part thoroughly before assembly to prevent dirt from entering.
3) Reassembling the 20 parts in the reverse order, replacing all O-rings and seals with new ones, and adjusting dimensions and torques to specifications.
The document provides instructions for disassembling and assembling the pilot valve (joystick) of a 322C excavator. It describes in detail how to disassemble the 20 components of the pilot valve, including removing plates, nuts, springs, seals, spools and more. The assembly section then lists 21 steps to reassemble all components in reverse order, noting to clean all parts thoroughly and replace all O-rings, gaskets and seals.
Caterpillar Cat 322C L 322CL Excavator (Prefix DAA) Service Repair Manual (DA...jfkksemmdmd
The document provides instructions for disassembling and assembling the pilot valve (joystick) of a 322C excavator. It describes in detail how to disassemble the 20 components of the pilot valve, including removing plates, springs, seals, spools and plugs. The assembly section then lists 21 steps to reassemble the pilot valve, replacing all O-rings and seals, and ensuring correct installation of springs, spools and other components. Cleanliness is emphasized throughout the process.
Caterpillar Cat 322C L Excavator (Prefix DAA) Service Repair Manual Instant D...udjkskdmmd
The document provides instructions for disassembling and assembling the pilot valve (joystick) of a 322C excavator. It describes in detail how to disassemble the 20 components of the pilot valve, including removing plates, seals, springs, and spool assemblies. The assembly section then lists 21 steps to reassemble the pilot valve, replacing all O-rings and seals and ensuring correct installation of springs, spools, and other components. The goal is to properly disassemble and reassemble the pilot valve while maintaining cleanliness to prevent issues.
The document provides instructions for disassembling and assembling the pilot valve (joystick) of a 322C excavator. It describes in detail how to disassemble the 20 components of the pilot valve, including removing plates, springs, seals, spools and plugs. The assembly section then lists 21 steps to reassemble the pilot valve, replacing all O-rings and seals, and ensuring correct installation of springs, spools and other components. Cleanliness is emphasized throughout the process.
The document provides instructions for disassembling and assembling the pilot valve of a 322C excavator. It describes:
1) Removing 20 different components of the pilot valve including plates, springs, seals, and spools.
2) Cleaning and inspecting all parts before assembly.
3) Assembling the 20 components in the reverse order, ensuring correct orientation and torque specifications.
4) The process involves carefully removing and replacing multiple O-rings, springs, and spools to properly reassemble the pilot valve.
The document provides instructions for disassembling and assembling the pilot valve (joystick) of a 322C excavator. It describes in detail how to disassemble the 20 components of the pilot valve, including removing plates, springs, seals, spools and plugs. The assembly section then lists 21 steps to reassemble the pilot valve, replacing all O-rings and seals and ensuring correct installation of springs, spools and other components. The goal is to properly disassemble and reassemble the pilot valve while maintaining cleanliness to prevent issues.
The document provides instructions for disassembling and assembling the pilot valve (joystick) of a 322C excavator. It describes in detail how to disassemble the 20 components of the pilot valve, including removing plates, springs, seals, spools and plugs. The assembly section then lists 21 steps to reassemble the pilot valve, replacing all O-rings and seals, and ensuring correct installation of springs, spools and other components. Cleanliness is emphasized throughout the process.
The document provides instructions for disassembling and assembling the pilot valve of a 322C excavator. It describes:
1) Removing 20 individual parts of the pilot valve including plates, seals, springs, and spools.
2) Cleaning each part thoroughly before assembly to prevent dirt from entering.
3) Reassembling the 20 parts in the reverse order, replacing all O-rings and seals with new ones, and adjusting dimensions and torques to specifications.
The document provides instructions for disassembling and assembling the pilot valve (joystick) of a 322C excavator. It describes in detail how to disassemble the 20 components of the pilot valve, including removing plates, nuts, springs, seals, spools and more. The assembly section then lists 21 steps to reassemble all components in reverse order, noting to clean all parts thoroughly and replace all O-rings, gaskets and seals.
Caterpillar Cat 322C L 322CL Excavator (Prefix DAA) Service Repair Manual (DA...jfkksemmdmd
The document provides instructions for disassembling and assembling the pilot valve (joystick) of a 322C excavator. It describes in detail how to disassemble the 20 components of the pilot valve, including removing plates, springs, seals, spools and plugs. The assembly section then lists 21 steps to reassemble the pilot valve, replacing all O-rings and seals, and ensuring correct installation of springs, spools and other components. Cleanliness is emphasized throughout the process.
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The document provides instructions for disassembling and assembling the pilot valve (joystick) of a 322C excavator. It describes in detail how to disassemble the 20 components of the pilot valve, including removing plates, seals, springs, and spool assemblies. The assembly section then lists 21 steps to reassemble the pilot valve, replacing all O-rings and seals and ensuring correct installation of springs, spools, and other components. The goal is to properly disassemble and reassemble the pilot valve while maintaining cleanliness to prevent issues.
The document provides instructions for disassembling and assembling the pilot valve (joystick) of a 322C excavator. It describes in detail how to disassemble the 20 components of the pilot valve, including removing plates, springs, seals, spools and plugs. The assembly section then lists 21 steps to reassemble the pilot valve, replacing all O-rings and seals, and ensuring correct installation of springs, spools and other components. Cleanliness is emphasized throughout the process.
The document provides instructions for disassembling and assembling the pilot valve of a 322C excavator. It describes:
1) Removing 20 different components of the pilot valve including plates, springs, seals, and spools.
2) Cleaning and inspecting all parts before assembly.
3) Assembling the 20 components in the reverse order, ensuring correct orientation and torque specifications.
4) The process involves carefully removing and replacing multiple O-rings, springs, and spools to properly reassemble the pilot valve.
The document provides instructions for disassembling and assembling the pilot valve (joystick) of a 322C excavator. It describes in detail how to disassemble the 20 components of the pilot valve, including removing plates, springs, seals, spools and plugs. The assembly section then lists 21 steps to reassemble the pilot valve, replacing all O-rings and seals and ensuring correct installation of springs, spools and other components. The goal is to properly disassemble and reassemble the pilot valve while maintaining cleanliness to prevent issues.
The document provides instructions for disassembling and assembling the pilot valve (joystick) of a 322C excavator. It describes in detail how to disassemble the 20 components of the pilot valve, including removing plates, springs, seals, spools and plugs. The assembly section then lists 21 steps to reassemble the pilot valve, replacing all O-rings and seals and ensuring correct installation of springs, spools and other components. The goal is to properly disassemble and reassemble the pilot valve while maintaining cleanliness to prevent issues.
Caterpillar Cat 322C and 322C L 322CL Excavator (Prefix DAA) Service Repair M...yan77xunhao
The document provides instructions for disassembling and assembling the pilot valve of a 322C excavator. It describes:
1) Removing 20 individual parts of the pilot valve including plates, seals, springs, and spools.
2) Cleaning each part thoroughly before assembly to prevent dirt from entering.
3) Reassembling the 20 parts in the reverse order, ensuring correct placement of O-rings, springs, and spools.
4) Adjusting a plate to the recorded measurement and tightening components to the specified torques.
The document provides instructions for disassembling and assembling the pilot valve (joystick) of a 322C excavator. It describes in detail how to disassemble the 20 components of the pilot valve, including removing plates, springs, seals, spools and plugs. The assembly section then lists 21 steps to reassemble the pilot valve, replacing all O-rings and seals and ensuring correct installation of springs, spools and other components. The goal is to properly disassemble and reassemble the pilot valve while maintaining cleanliness to prevent issues.
The document provides instructions for disassembling and assembling the pilot valve of a 322C excavator. It describes:
1) Removing 20 individual parts of the pilot valve including plates, seals, springs, and spools.
2) Cleaning each part thoroughly before assembly to prevent dirt from entering.
3) Reassembling the 20 parts in the reverse order, replacing all O-rings and seals with new ones, and adjusting dimensions and torques to specifications.
Caterpillar cat 322 c l 322cl excavator (prefix daa) service repair manual (d...uufdjjdjfjkkskm
The document provides instructions for disassembling and assembling the pilot valve (joystick) of a 322C excavator. It consists of 20 steps for disassembly and 23 steps for assembly. Key parts of the pilot valve that are disassembled include the spool assembly, springs, seals, rods and plugs. Cleanliness is emphasized during both disassembly and assembly. O-rings and seals are replaced during assembly.
Caterpillar cat 322 c excavator (prefix daa) service repair manual (daa00001 ...ujfdjjskkemme
The document provides instructions for disassembling and assembling the pilot valve (joystick) of a 322C excavator. It consists of 20 steps for disassembly and 23 steps for assembly. Key parts of the pilot valve that are disassembled include the spool assembly, springs, seals, plugs and various plates. Cleanliness is emphasized throughout the process. The assembly section provides detailed instructions on installing replacement parts and adjusting components to proper dimensions.
Caterpillar cat 322 c excavator (prefix daa) service repair manual (daa00001 ...fujsefkxswksemm
The document provides instructions for disassembling and assembling the pilot valve (joystick) of a 322C excavator. It consists of 20 steps for disassembly and 23 steps for assembly. Key parts of the pilot valve that are disassembled include the spool assembly, springs, seals, rods and plugs. Cleanliness is emphasized during both disassembly and assembly. O-rings and seals are replaced during assembly.
Caterpillar cat 322 c l 322cl excavator (prefix daa) service repair manual (d...ujfjjkskkemmd
The document provides instructions for disassembling and assembling the pilot valve (joystick) of a 322C excavator. It consists of 20 steps for disassembly and 23 steps for assembly. Key parts of the pilot valve that are disassembled include the spool assembly, springs, seals, plugs and various plates. Cleanliness is emphasized throughout the process. The assembly section provides detailed instructions on installing replacement parts and adjusting components to the proper dimensions.
Caterpillar cat 322 c excavator (prefix daa) service repair manual (daa00001 ...fujsefkksemm
This document provides instructions for disassembling and assembling the pilot valve (joystick) of a 322C excavator. It describes removing 20 individual parts in 20 steps, taking measurements, and cleaning parts. Reassembly involves installing 20 parts in 23 steps, applying thread lock, adjusting dimensions, and torquing fasteners to the specified values. The overall process is to fully disassemble the pilot valve into its individual components and then reassemble the pilot valve for installation on the excavator.
Caterpillar cat 322 c l 322cl excavator (prefix daa) service repair manual (d...fujsjefskekm
The document provides instructions for disassembling and assembling the pilot valve (joystick) of a 322C excavator. It consists of 20 steps for disassembly and 23 steps for assembly. Key parts of the pilot valve that are disassembled include the spool assembly, springs, seals, rods and plugs. Cleanliness is emphasized during both disassembly and assembly. O-rings and seals are replaced during assembly.
Caterpillar cat 322 c l 322cl excavator (prefix daa) service repair manual (d...fujsefkxswksemm
This document provides instructions for disassembling and assembling the pilot valve (joystick) of a 322C excavator. It describes removing 20 individual parts in 20 steps, taking measurements, and cleaning parts. Reassembly involves installing 20 parts in 23 steps, applying thread lock, adjusting dimensions, and torquing fasteners. The overall process is to fully disassemble the pilot valve into individual parts and then reassemble the pilot valve using new seals and following specific steps, measurements and torque specifications.
Caterpillar cat 322 c excavator (prefix daa) service repair manual (daa00001 ...udfjsjkkksme
The document provides instructions for disassembling and assembling the pilot valve (joystick) of a 322C excavator. It consists of 20 steps for disassembly and 23 steps for assembly. Key parts of the pilot valve that are disassembled include the spool assembly, springs, seals, plugs and various plates. Cleanliness is emphasized throughout the process. The assembly section provides detailed instructions on installing replacement parts and adjusting components to proper dimensions.
Caterpillar cat 322 c excavator (prefix daa) service repair manual (daa00001 ...fjskefksemer
The document provides instructions for disassembling and assembling the pilot valve (joystick) of a 322C excavator. It describes removing 20 individual parts in 20 steps, taking measurements, and cleaning parts. Reassembly involves installing 20 parts in 23 steps, applying thread lock, adjusting components to measured distances, and torquing fasteners. The overall process involves carefully disassembling, cleaning, and reassembling the pilot valve according to the detailed multi-step procedures.
Caterpillar cat 322 c l 322cl excavator (prefix daa) service repair manual (d...fujsekfkksemm
The document provides instructions for disassembling and assembling the pilot valve (joystick) of a 322C excavator. It consists of 20 steps for disassembly and 23 steps for assembly. Key parts of the pilot valve that are disassembled include the spool assembly, springs, seals, rods and plugs. Cleanliness is emphasized during both disassembly and assembly to prevent dirt from entering the mechanism. O-rings and seals are replaced during assembly.
This document provides instructions for removing and installing a fuel injection pump on a Caterpillar 320D L excavator with a C6.4 engine. The removal procedure involves disconnecting fuel lines and harness assemblies, removing mounting bolts and nuts, and removing identification marks. The installation procedure specifies cleaning parts and installing new seals and washers before reconnecting lines and tightening fasteners to the specified torques while aligning identification marks. Special tools and safety precautions are also noted.
1. The document provides removal and installation instructions for a fuel injection pump on a 320DL excavator with a C6.4 engine.
2. The procedure describes disconnecting fuel lines and harness assemblies, removing mounting hardware, and using identification marks to ensure proper installation orientation.
3. Cleanliness is emphasized and special tools are required to disconnect the high pressure fuel lines before the pump can be removed from the engine.
This document provides instructions for removing and installing a fuel injection pump on a Caterpillar 320D L excavator with a C6.4 engine. The removal procedure involves disconnecting fuel lines and harness assemblies, removing mounting bolts and nuts, and removing identification marks. The installation procedure specifies cleaning parts and installing new seals and washers before reconnecting lines and tightening fasteners to the specified torques while aligning identification marks. Special tools and safety precautions are also noted.
The document provides instructions for removing and installing a fuel injection pump on a 320DL excavator with a C6.4 engine. It describes:
1) Removing components like hoses, tubes, brackets and gears to access the fuel injection pump.
2) Using identification marks and tooling to properly align gears during removal and installation.
3) Cleaning components thoroughly before installation to prevent contamination.
4) Installing the fuel injection pump by reversing the removal steps and ensuring proper torque of fasteners.
This document provides instructions for removing fuel injection nozzles from a 428C BACKHOE LOADER model. It describes:
- Removing the fuel injection lines first
- Loosening the threaded nut on the nozzle and removing it from the cylinder block along with the seat washer
- Keeping all parts clean to prevent contamination
It also cautions to contain fluids and dispose of them properly according to regulations.
This document provides instructions for removing and installing fuel injection nozzles and inlet and exhaust valve springs on a Caterpillar 3054 engine. The fuel injection nozzle removal procedure involves removing fuel lines, loosening a threaded nut, and removing the nozzle and seat washer. Installation involves cleaning parts, installing a new seat washer, applying anti-seize compound, and tightening the nut. The valve spring procedure requires using a special tool to compress springs, removing keepers and retainers, and ensuring the piston is at top-dead-center during removal and installation. Proper cleaning and torque specifications are emphasized throughout.
This document provides instructions for servicing an alternator and engine on a 428C BACKHOE LOADER. It begins with assembly instructions for an alternator, including cleaning parts, connecting leads, and installing components like the rectifier, stator, and rotor. It then describes the design of Type 1 and Type 2 engine cylinders, including valve layout, specifications, and rotation directions. The document ends by outlining the removal process for a fuel filter base, such as disconnecting fuel lines and removing mounting bolts.
This document provides instructions for removing and installing fuel injection nozzles and fuel injection pumps on a Caterpillar 3054 engine. The instructions are in three parts:
1) Removing fuel injection nozzles by loosening the threaded nut, removing the nozzle and seat washer from the cylinder block.
2) Installing fuel injection nozzles by cleaning parts, installing a new seat washer, applying anti-seize compound, inserting the nozzle into position and tightening the nut.
3) Removing the fuel injection pump by removing lines, ensuring the engine is at top center, inserting a timing pin, removing bolts to free the gear, and removing the pump and o-ring.
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The document provides instructions for disassembling and assembling the pilot valve (joystick) of a 322C excavator. It describes in detail how to disassemble the 20 components of the pilot valve, including removing plates, springs, seals, spools and plugs. The assembly section then lists 21 steps to reassemble the pilot valve, replacing all O-rings and seals and ensuring correct installation of springs, spools and other components. The goal is to properly disassemble and reassemble the pilot valve while maintaining cleanliness to prevent issues.
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The document provides instructions for disassembling and assembling the pilot valve of a 322C excavator. It describes:
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3) Reassembling the 20 parts in the reverse order, ensuring correct placement of O-rings, springs, and spools.
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The document provides instructions for disassembling and assembling the pilot valve (joystick) of a 322C excavator. It describes in detail how to disassemble the 20 components of the pilot valve, including removing plates, springs, seals, spools and plugs. The assembly section then lists 21 steps to reassemble the pilot valve, replacing all O-rings and seals and ensuring correct installation of springs, spools and other components. The goal is to properly disassemble and reassemble the pilot valve while maintaining cleanliness to prevent issues.
The document provides instructions for disassembling and assembling the pilot valve of a 322C excavator. It describes:
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Caterpillar cat 322 c l 322cl excavator (prefix daa) service repair manual (d...uufdjjdjfjkkskm
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The document provides instructions for disassembling and assembling the pilot valve (joystick) of a 322C excavator. It consists of 20 steps for disassembly and 23 steps for assembly. Key parts of the pilot valve that are disassembled include the spool assembly, springs, seals, plugs and various plates. Cleanliness is emphasized throughout the process. The assembly section provides detailed instructions on installing replacement parts and adjusting components to proper dimensions.
Caterpillar cat 322 c excavator (prefix daa) service repair manual (daa00001 ...fujsefkxswksemm
The document provides instructions for disassembling and assembling the pilot valve (joystick) of a 322C excavator. It consists of 20 steps for disassembly and 23 steps for assembly. Key parts of the pilot valve that are disassembled include the spool assembly, springs, seals, rods and plugs. Cleanliness is emphasized during both disassembly and assembly. O-rings and seals are replaced during assembly.
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The document provides instructions for disassembling and assembling the pilot valve (joystick) of a 322C excavator. It consists of 20 steps for disassembly and 23 steps for assembly. Key parts of the pilot valve that are disassembled include the spool assembly, springs, seals, plugs and various plates. Cleanliness is emphasized throughout the process. The assembly section provides detailed instructions on installing replacement parts and adjusting components to the proper dimensions.
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This document provides instructions for disassembling and assembling the pilot valve (joystick) of a 322C excavator. It describes removing 20 individual parts in 20 steps, taking measurements, and cleaning parts. Reassembly involves installing 20 parts in 23 steps, applying thread lock, adjusting dimensions, and torquing fasteners to the specified values. The overall process is to fully disassemble the pilot valve into its individual components and then reassemble the pilot valve for installation on the excavator.
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The document provides instructions for disassembling and assembling the pilot valve (joystick) of a 322C excavator. It consists of 20 steps for disassembly and 23 steps for assembly. Key parts of the pilot valve that are disassembled include the spool assembly, springs, seals, rods and plugs. Cleanliness is emphasized during both disassembly and assembly. O-rings and seals are replaced during assembly.
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This document provides instructions for disassembling and assembling the pilot valve (joystick) of a 322C excavator. It describes removing 20 individual parts in 20 steps, taking measurements, and cleaning parts. Reassembly involves installing 20 parts in 23 steps, applying thread lock, adjusting dimensions, and torquing fasteners. The overall process is to fully disassemble the pilot valve into individual parts and then reassemble the pilot valve using new seals and following specific steps, measurements and torque specifications.
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The document provides instructions for disassembling and assembling the pilot valve (joystick) of a 322C excavator. It consists of 20 steps for disassembly and 23 steps for assembly. Key parts of the pilot valve that are disassembled include the spool assembly, springs, seals, plugs and various plates. Cleanliness is emphasized throughout the process. The assembly section provides detailed instructions on installing replacement parts and adjusting components to proper dimensions.
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2. The procedure describes disconnecting fuel lines and harness assemblies, removing mounting hardware, and using identification marks to ensure proper installation orientation.
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3) Cleaning components thoroughly before installation to prevent contamination.
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2. Installing bolts to connect the flywheel to the torque converter.
3. Installing engine mounting bolts and an access panel.
4. Connecting electrical and fluid lines like the starter motor harness, alternator, air conditioner, fans, tubes, and tanks.
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6. Filling the coolant and engine oil.
This document provides instructions for removing and installing a flywheel, crankshaft rear seal, and crankshaft wear sleeve on a Caterpillar 3054C engine. The removal procedure involves using tools to guide and support the flywheel during removal. For the crankshaft rear seal, the housing assembly must be replaced if removed. Installation of the rear seal involves using a plastic sleeve and alignment tool. A puller tool is used to remove the crankshaft wear sleeve.
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The document provides instructions for removing and installing a hydraulic tank on a 420F backhoe loader. It describes:
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This document provides instructions for removing and installing components of the final drive planetary assembly on a 420E Backhoe Loader. The steps include draining oil from the final drive planetary, removing the planetary carrier assembly from the wheel flange, and disassembling the planetary gear assemblies by removing retaining rings, thrust washers, lock rings, bearings and gears. Reassembly involves installing the components in reverse order, with notes on positioning the taper of the bearings.
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1. Releasing hydraulic pressure and removing hoses and cylinders.
2. Removing mounting hardware, bars, blocks, and wear pads to separate the sliding frame, link assembly, and mount assembly from the machine.
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This document provides instructions for installing an engine on a 416F2 Backhoe Loader. It outlines 17 steps to correctly position and secure the engine, connect related components like the transmission, starter motor, alternator, and air conditioning compressor. It also describes filling the cooling and oil systems once installation is complete. The summary is installing the engine involves aligning and bolting it to the transmission, connecting electrical and fluid lines, and filling coolant and oil before reinstalling protective body panels.
The document provides instructions for servicing components of a Caterpillar 3054C engine. It includes procedures for removing and installing lifters, camshafts, camshaft bearings, engine oil pans, and piston cooling jets. The procedures note required tools and safety precautions, and contain illustrations to aid in disassembly and reassembly.
The document provides instructions for removing the cylinder head from a 416F Backhoe Loader engine. Key steps include draining coolant and oil, removing related components like the fuel injectors and exhaust manifold, and then loosening and removing bolts to lift the cylinder head off the cylinder block using a lifting device. The cylinder head gasket is also removed and discarded.
The document provides instructions for removing and installing various engine components on a 416E Backhoe Loader including:
- Crankshaft rear seal installation using alignment tools and setscrews
- Removing and installing the crankshaft wear sleeve with pullers and locators
- Removing and installing the flywheel housing which weighs 39kg using lifting equipment and setscrews
- Removing and installing the crankshaft pulley after removing the V-belts
This document provides instructions for removing and disassembling the pilot valve (loader) on a 416D Backhoe Loader. It outlines 32 steps to disassemble the valve including removing hydraulic lines, electrical connections, brackets, plates, coils, plungers and other components. It also provides assembly instructions and notes on cleanliness and replacing seals during assembly.
This document provides instructions for removing and installing the flywheel and crankshaft rear seal on a Caterpillar 416C Backhoe Loader powered by a 3054 engine. It describes the required tools and multi-step procedures, which include removing bolts, lifting components, cleaning parts, and tightening fasteners to the specified torques. The document contains illustrations supporting each step in the procedures.
This document provides instructions for removing and installing a flywheel housing on a Caterpillar 416C backhoe loader with a 3054 engine. It outlines the required tools and safety precautions. The removal procedure involves supporting the engine, removing mounting bolts, attaching a lifting device to the housing, and separating the housing from the cylinder block using bolts or light hammer taps. The installation procedure is the reverse of removal.
1) The document provides instructions for removing and installing the crankshaft rear seal, flywheel housing, and crankshaft pulley on a Caterpillar 3054 engine.
2) The removal procedures describe removing mounting bolts, seals, gaskets and housings. The installation procedures describe cleaning surfaces, installing seals, gaskets and housings, and tightening bolts to the specified torques.
3) Tools, torque specifications, and cautions about cleanliness and fluid containment are provided to correctly complete the repair procedures.
Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
What Could Be Behind Your Mercedes Sprinter's Power Loss on Uphill RoadsSprinter Gurus
Unlock the secrets behind your Mercedes Sprinter's uphill power loss with our comprehensive presentation. From fuel filter blockages to turbocharger troubles, we uncover the culprits and empower you to reclaim your vehicle's peak performance. Conquer every ascent with confidence and ensure a thrilling journey every time.
Expanding Access to Affordable At-Home EV Charging by Vanessa WarheitForth
Vanessa Warheit, Co-Founder of EV Charging for All, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
EV Charging at MFH Properties by Whitaker JamiesonForth
Whitaker Jamieson, Senior Specialist at Forth, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
At ASP Cranes, we understand the importance of reliable and efficient crane operations in various industries, from construction and manufacturing to logistics and infrastructure development. That's why we strive to deliver top-notch solutions that enhance productivity, safety, and cost-effectiveness for our clients.
Our services include:
Crane Rental: Whether you need a crawler crane for heavy lifting or a hydraulic crane for versatile operations, we have a diverse fleet of well-maintained cranes available for rent. Our rental options are flexible and can be customized to suit your project requirements.
Crane Sales: Looking to invest in a crane for your business? We offer a wide selection of new and used cranes from leading manufacturers, ensuring you find the perfect equipment to match your needs and budget.
Crane Maintenance and Repair: To ensure optimal performance and safety, regular maintenance and timely repairs are essential for cranes. Our team of skilled technicians provides comprehensive maintenance and repair services to keep your equipment running smoothly and minimize downtime.
Crane Operator Training: Proper training is crucial for safe and efficient crane operation. We offer specialized training programs conducted by certified instructors to equip operators with the skills and knowledge they need to handle cranes effectively.
Custom Solutions: We understand that every project is unique, which is why we offer custom crane solutions tailored to your specific requirements. Whether you need modifications, attachments, or specialized equipment, we can design and implement solutions that meet your needs.
At ASP Cranes, customer satisfaction is our top priority. We are dedicated to delivering reliable, cost-effective, and innovative crane solutions that exceed expectations. Contact us today to learn more about our services and how we can support your project in Raipur, Chhattisgarh, and beyond. Let ASP Cranes be your trusted partner for all your crane needs!
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
2. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 322C EXCAVATOR DAA
Configuration: 322C & 322C L Excavators DAA00001-UP (MACHINE) POWERED BY 3126 Engine
Disassembly and Assembly
322C Excavator Machine Systems
Media Number -RENR3843-07 Publication Date -01/02/2017 Date Updated -20/02/2017
i02566235
Pilot Valve (Joystick) - Disassemble
SMCS - 5059-015
Disassembly Procedure
Start By:
a. Remove the pilot valve. Refer to Disassembly and Assembly, "Pilot Valve (Joystick) -
Remove".
Note: Cleanliness is an important factor. Before the disassembly procedure, the exterior of the
component should be thoroughly cleaned. This will prevent dirt from entering the internal
mechanism.
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3. Illustration 1 g00741704
Spool assembly (17) is installed in port (1) and port (3) in the pilot valve.
Spool assembly (18) is installed in port (2) and port (4) in the pilot valve.
Spring seat (7) is installed in port (1) and port (3) in the pilot valve.
Spring seat (10) is installed in port (2) and port (4) in the pilot valve.
Illustration 2 g00914163
1. Remove rubber boot (4) from the pilot valve.
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5. Illustration 3 g01021450
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
2. Measure Distance (A) from the top of plate (12) to the top of plate (20). Record Dimension (a)
for assembly purposes.
3. Tighten nut (8) against plate (12). Remove plate (12), nut (8), and U-joint (14).
Note: If U-joint (14) or plate (12) is not being replaced, do not remove plate (12) from U-joint
(14).
4. Remove nut (8) from U-joint (14).
5. Remove plate (12) from U-joint (14).
6. Remove plate (20) from the pilot valve.
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6. Illustration 4 g00914179
Note: The spring seat and the spring may fall out of the rod while you remove the plug.
Note: Mark the seat and the spring for assembly purposes. Spring seat (7) is installed in port
(1) and port (3) in the pilot valve. Spring seat (10) is installed in port (2) and port (4) in the
pilot valve.
7. Remove plug (2) from the pilot valve.
8. Remove spring seat (7) or (10) and spring (6) from rod (5).
9. Remove rod (5) from plug (2).
10. Remove O-ring seal (3) from plug (2).
11. Remove seal (1) from plug (2).
Note: Spool assembly (17) is installed in Port (1) and Port (3) in the pilot valve. Spool
assembly (18) is installed in Port (2) and Port (4) in the pilot valve.
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7. 12. Remove the spool assembly from the pilot valve.
13. Use the following procedure to disassemble the spool assembly.
Note: Spool (22) is assembled in Port (1) and Port (3) in the pilot valve. Spool (23) is
assembled in Port (2) and Port (4) in the pilot valve.
a. Apply pressure to seat (11) by hand. Put the end of the spool in the slotted opening of
seat (11). Remove seat (11).
Note: Spring (13) is installed on spool (22). Spring (15) is installed on spool (23).
b. Remove spring (13) or spring (15) from the spool.
c. Remove washer (19) from the spool.
14. Remove spring (26) from the pilot valve.
15. Repeat Steps 7 through 14 in order to remove the other three spool assemblies.
Illustration 5 g00914124
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8. 16. Remove bolts (28) and washers (27).
17. Remove plate (25) from the pilot valve.
18. Remove spring pin (24) from plate (25).
19. Remove O-ring seal (21) from valve body (9).
20. Remove bushing (16) from valve body (9).
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
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9. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 322C EXCAVATOR DAA
Configuration: 322C & 322C L Excavators DAA00001-UP (MACHINE) POWERED BY 3126 Engine
Disassembly and Assembly
322C Excavator Machine Systems
Media Number -RENR3843-07 Publication Date -01/02/2017 Date Updated -20/02/2017
i02566243
Pilot Valve (Joystick) - Assemble
SMCS - 5059-016
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1U-6396 O-Ring Assembly Compound 1
B 9S-3263 Thread Lock Compound 1
Note: Cleanliness is an important factor. Before assembly, all parts should be thoroughly cleaned in
cleaning fluid. Allow the parts to air dry. Wiping cloths or rags should not be used to dry parts. Lint
may be deposited on the parts which may cause later trouble. Inspect all parts. If any parts are worn
or damaged, use new parts for replacement. All disassembly and all assembly procedures must be
performed on a clean work surface and in a clean hydraulic area. Keep cleaned parts covered and
protected at all times.
Note: O-rings, gaskets, and seals should always be replaced. A used O-ring seal may not have the
same sealing properties as a new O-ring seal. Use Tooling (A) during the assembly procedure.
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10. Illustration 1 g00741704
Spool assembly (17) is installed in port (1) and port (3) in the pilot valve.
Spool assembly (18) is installed in port (2) and port (4) in the pilot valve.
Spring seat (7) is installed in port (1) and port (3) in the pilot valve.
Spring seat (10) is installed in port (2) and port (4) in the pilot valve.
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11. Illustration 2 g00914124
1. Install bushing (16) in valve body (9).
2. Install new O-ring seal (21) on valve body (9).
3. Install spring pin (24) in plate (25).
Note: Make sure that spring pin (24) is installed in the correct location in the valve body.
4. Install plate (25) on the pilot valve.
5. Install washers (27) and bolts (28). Tighten bolts (28) to a torque of 21 ± 2 N·m (16 ± 1 lb ft).
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12. Illustration 3 g00914179
Note: Three different springs are available for the pilot valve. See Table 2.
6. Install spring (26) in the pilot valve.
Table 2
Spring
165-9461(1)
190-7750(2)
190-7751(3)
(1)
Standard spring
(2)
This spring reduces the operating torque by seventy percent.
(3)
This spring reduces the operating torque by eighty percent.
7. Use the following procedure to assemble spool assemblies (17) and (18).
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13. Note: Spool (22) is assembled in Port (1) and Port (3) in the pilot valve. Spool (23) is
assembled in Port (2) and Port (4) in the pilot valve.
a. Install washer (19) on the spool.
Note: Spring (13) is installed on spool (22). Spring (15) is installed on spool (23).
b. Install spring (13) or spring (15) on the spool.
c. Put the end of the spool in the slotted opening of seat (11). Install seat (11).
Note: Spool assembly (17) is installed in Port (1) and Port (3) in the pilot valve. Spool
assembly (18) is installed in Port (2) and Port (4) in the pilot valve.
8. Install spool assembly (18) in the pilot valve.
9. Install new seal (1) in plug (2).
10. Install new O-ring seal (3) on plug (2).
11. Install rod (5) in plug (2).
Note: Spring seat (7) is installed in Port (1) and Port (3) in the pilot valve. Spring seat (10) is
installed in Port (2) and Port (4) in the pilot valve.
12. Install spring (6) and the correct spring seat in rod (5).
Note: Make sure that spring seat (7) or (10) and the spring do not fall out of the rod while you
install the plug.
13. Install plug (2) in the pilot valve.
14. Repeat Steps 6 through 13 in order to install the other three spool assemblies.
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14. Illustration 4 g00914163
15. Install plate (20) on the pilot valve.
16. Apply Tooling (B) on the threads on the upper half of U-joint (14).
17. Install plate (12) on U-joint (14).
18. Install nut (8) on U-joint (14).
19. Tighten nut (8) against plate (12).
20. Install plate (12), nut (8), and U-joint (14). Tighten U-joint (14) to a torque of 47 ± 3 N·m
(35 ± 2 lb ft).
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15. Illustration 5 g01021450
21. Adjust plate (12) to dimension (A) that was recorded in the disassembly procedure.
22. Tighten nut (8) against plate (12). Tighten nut (8) to a torque of 69 ± 5 N·m (51 ± 4 lb ft).
23. Install rubber boot (4) on the pilot valve.
End By:
a. Install the pilot valve. Refer to Disassembly and Assembly, "Pilot Valve (Joystick) - Install".
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
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16. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 322C EXCAVATOR DAA
Configuration: 322C & 322C L Excavators DAA00001-UP (MACHINE) POWERED BY 3126 Engine
Disassembly and Assembly
322C Excavator Machine Systems
Media Number -RENR3843-07 Publication Date -01/02/2017 Date Updated -20/02/2017
i01968124
Pilot Valve (Joystick) - Install
SMCS - 5059-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A FT-2674 Vacuum Cap 1
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat®
products.
Dispose of all fluids according to local regulations and mandates.
Note: Cleanliness is an important factor. Before assembly, all parts should be thoroughly cleaned
in cleaning fluid. Allow the parts to air dry. Wiping cloths or rags should not be used to dry parts.
Lint may be deposited on the parts which may cause later trouble. Inspect all parts. If any parts are
worn or damaged, use new parts for replacement.
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17. Illustration 1 g00690963
1. Remove the cap from the hydraulic tank. Attach Tooling (A) to the hydraulic tank.
Note: Hook up the air to Tooling (A) in order to create a vacuum in the hydraulic system.
This will minimize the leakage from the hose assemblies.
Illustration 2 g00706668
2. Place pilot valve (8), as shown.
3. Connect hose assemblies (10) to pilot valve (8).
4. Remove Tooling (A).
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18. Illustration 3 g00706661
5. Place pilot valve (8) in position, as shown. Install bolts (9) to pilot valve (8).
Illustration 4 g00739116
6. Connect harness assemblies (7) to the joystick.
Illustration 5 g00739111
7. Place cover (6) over the joystick, as shown.
8. Connect harness assemblies (5).
9. Install high efficiency filters in place of the pilot filter, the filter for the case drain, and the
return filter.
Note: High efficiency filters should not be run for more than 250 hours before you change
back to the standard filters.
10. Fill the hydraulic oil tank with clean hydraulic oil to the correct level. Refer to Operation
and Maintenance Manual, "Lubricant Viscosities" for the proper oil viscosity and refer to
Operation and Maintenance Manual, "Hydraulic System Oil Level - Check" for the correct
filling procedures.
11. Install the cap to the hydraulic tank.
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19. 12. Start the engine, and check the operation of the joystick. Also, check for leaks. Stop the
engine.
13. Place cover (6) on the console if the joystick operated properly and no leaks were present.
Illustration 6 g00739106
14. Install armrest (3). Install screws (4).
Illustration 7 g00739101
15. Install screws (2) to the rear of the console.
Illustration 8 g00739085
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20. 16. Install screws (1). Install the cover over screws (1).
17. Obtain a hydraulic oil sample from the main S·O·S port. Refer to Operation and
Maintenance Manual, "Sampling Interval and Location of Sampling Valve" for the correct
location.
18. If the S·O·S sample exceeds ISO 18/15, flush the hydraulic system. Refer to Contamination
Control Guidelines, SEBF8436, "Hydraulic System Flushing Procedure for 320C Hydraulic
Excavators" for further information.
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sun Sep 15 18:40:22 UTC+0800 2019
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21. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 322C EXCAVATOR DAA
Configuration: 322C & 322C L Excavators DAA00001-UP (MACHINE) POWERED BY 3126 Engine
Disassembly and Assembly
322C Excavator Machine Systems
Media Number -RENR3843-07 Publication Date -01/02/2017 Date Updated -20/02/2017
i02344294
Control Manifold (Pilot Oil) - Remove
SMCS - 5059-011-M9
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A FT-2674 Vacuum Cap 1
Start By:
A. Release the hydraulic system pressure. Refer to Disassembly and Assembly, "Hydraulic
System Pressure - Release".
NOTICE
Keep all parts clean from contaminants.
Contamination of the hydraulic system with foreign material will
reduce the service life of the hydraulic system components.
To prevent contaminants from entering the hydraulic system, always
plug or cap the lines, fittings, or hoses as they are disconnected. Cover
any disassembled components and clean them properly before
assembly.
Clean the hydraulic system properly after any major component
exchange or especially after a component failure, to remove any
contamination.
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22. NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
Products Guide" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
Personal injury can result from hydraulic oil pressure and hot oil.
Hydraulic oil pressure can remain in the hydraulic system after the
engine has been stopped. Serious injury can be caused if this pressure is
not released before any service is done on the hydraulic system.
Make sure all of the work tools have been lowered to the ground, and
the oil is cool before removing any components or lines. Remove the oil
filler cap only when the engine is stopped, and the filler cap is cool
enough to touch with your bare hand.
Illustration 1 g00704703
1. Remove bolts (2) in order to remove access cover (1) that is under the main control valve.
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23. Illustration 2 g00690963
2. Remove the cap from the hydraulic tank. Install Tooling (A) onto the hydraulic tank. Attach
an air supply hose to Tooling (A) . Apply 276 to 414 kPa (40 to 60 psi) of air. This
procedure will pull vacuum on the hydraulic system.
Note: A small amount of oil will drain from all of the hose assemblies when the hose
assemblies are disconnected from the pilot manifold. Make sure that you contain the
hydraulic oil.
3. Put identification marks on all of the hose assemblies that are connected to the pilot
manifold for installation purposes.
Illustration 3 g00913460
4. Disconnect harness assemblies (3) from control manifold (8) .
5. Disconnect hose assemblies (4) .
Note: Leave the top hose assembly connected. You will be able to remove the top hose
assembly, when the mount bolts are removed.
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24. Illustration 4 g00694257
6. Remove cable straps (5) and bolts (6) .
Illustration 5 g00694258
7. Disconnect hose assembly (7) and remove control manifold (8) .
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
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25. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 322C EXCAVATOR DAA
Configuration: 322C & 322C L Excavators DAA00001-UP (MACHINE) POWERED BY 3126 Engine
Disassembly and Assembly
322C Excavator Machine Systems
Media Number -RENR3843-07 Publication Date -01/02/2017 Date Updated -20/02/2017
i02349022
Control Manifold (Pilot Oil) - Remove - NFC Limit Valve
SMCS - 5059-011-M9
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A FT-2674 Vacuum Cap 1
Start By:
a. Release the hydraulic system pressure. Refer to Disassembly and Assembly, "Hydraulic
System Pressure - Release".
NOTICE
Keep all parts clean from contaminants.
Contamination of the hydraulic system with foreign material will
reduce the service life of the hydraulic system components.
To prevent contaminants from entering the hydraulic system, always
plug or cap the lines, fittings, or hoses as they are disconnected. Cover
any disassembled components and clean them properly before
assembly.
Clean the hydraulic system properly after any major component
exchange or especially after a component failure, to remove any
contamination.
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27. NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat®
products.
Dispose of all fluids according to local regulations and mandates.
At operating temperature, the hydraulic oil is hot and under pressure.
Hot oils can cause burns.
To prevent possible personal injury, release the pressure in the work
tool hydraulic circuit (boom, stick, bucket, and swing), travel circuits,
and the hydraulic oil tank at the filler cap before any hydraulic lines or
components are disconnected or removed.
Remove the filler cap only when the engine is stopped and the filler cap
is cool enough to touch.
Illustration 1 g00884277
1. Open access door (1) on the right side of the machine.
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28. Illustration 2 g00690963
2. Remove the cap from the hydraulic tank. Install Tooling (A) onto the hydraulic tank. Attach
an air supply hose to Tooling (A). Apply 276 to 414 kPa (40 to 60 psi) of air. This
procedure will pull vacuum on the hydraulic system.
Note: A small amount of oil will drain from all of the hose assemblies when the hose
assemblies are disconnected from the pilot valve. Make sure that you contain the hydraulic
oil.
3. Put identification marks on all of the hose assemblies and on all of the tube assemblies that
are connected to the pilot valve for installation purposes.
Illustration 3 g00690992
4. Disconnect harness assembly (2) and hose assemblies (3).
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29. Illustration 4 g00690957
5. Remove bolts (4) in order to remove access cover (5) that is under the main hydraulic pump.
Illustration 5 g00691042
6. Disconnect hose assemblies (6).
Illustration 6 g00691014
7. Remove bolts (7) in order to remove control manifold (8).
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Sun Sep 15 18:42:16 UTC+0800 2019
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