This document provides instructions for removing and installing the bucket linkage on a 322C L or 322C LN hydraulic excavator. It describes:
1. Removing the bucket pin, O-rings, and sliding the linkage assembly out of the bucket.
2. Removing additional pins, links, and bearings from the assembly.
3. Installing new bearings and seals into links and pins with the proper dimensions and orientations.
4. Reinstalling the linkage assembly back into the bucket and securing with pins, bolts, and nuts while applying grease at appropriate points.
Caterpillar cat 322 c ln hydraulic excavator (prefix mar) service repair manu...ujdfjjkskkmmde
This document provides instructions for removing and installing the bucket linkage on a 322C L or 322C LN hydraulic excavator. The removal process involves removing pins, bolts, and shims connecting the bucket, power link, and idler links. Bearings and seals are also removed from these components. Installation involves applying grease, inserting new bearings and seals, and reconnecting the linkage components with pins, bolts, and specified torque values. Tools required include lifting devices, hammers, punches and bearing pullers.
This document provides disassembly instructions for a travel motor on 336D2, 336D2 L, and 336D2 GC excavators. The procedure involves 27 steps to disassemble the various components of the travel motor, including removing the head assembly, piston assemblies, barrel assembly, springs, seals, and other internal parts. Tools and safety precautions are listed. Alignment marks and noting component locations are emphasized to aid reassembly.
Caterpillar cat 323 f ln excavator (prefix yec) service repair manual (yec000...fjjskekdmme
This service repair manual provides instructions for assembling the final drive of a 323F LN Excavator. It outlines 37 steps requiring various tools to install bearings, seals, gears, pins, and other components in the proper order. Proper preloading of bearings is important. Gaskets and seals must be clean and lubricated before installation. Weights of individual components are provided to assist with assembly. Upon completion, the final drive is installed on the excavator.
Caterpillar cat 330 d l mobile hydraulic excavator (prefix h3d) service repai...hhjsekmdmm
This document provides instructions for removing and installing the rear gear group and crankshaft rear seal on a 330D L excavator. The removal procedure involves using various tools to remove bolts, gears, bushings, bearings, and covers. Precautions are listed to keep parts clean and prevent damage. The installation procedure specifies how to position gears, bearings, seals and other components, applying threadlock and noting torque specifications. Dimensions and angles are provided to ensure proper installation of bearings.
Caterpillar cat 336 d l excavator (prefix kdj) service repair manual (kdj0000...fjskekdmjekm
The document provides instructions for disassembling and assembling a piston pump (hydraulic fan) from a Caterpillar 336D L excavator. It lists 22 steps for disassembly, removing various components like housing, springs, seals and bearings. The assembly section lists 30 steps to install these components in reverse order, noting that cleanliness is important and worn parts should be replaced. Tools include drivers, pliers, pullers and indicators to install components properly.
Caterpillar cat 336 e lh excavator (prefix ssl) service repair manual (ssl000...fjskekdmjekm
The document provides instructions for disassembling and assembling components of a 336E excavator final drive and travel motor. It describes in detail how to remove and install the travel motor and final drive unit. The disassembly process involves removing components like the cover, sun gear, planetary gear assembly, and retaining rings. Precautions are provided regarding weight of components. The assembly process specifies applying thread locking compound and tightening bolts to the specified torques.
Caterpillar cat 319 d l excavator (prefix rjp) service repair manual (rjp0000...fjkskedmme
The document provides instructions for disassembling and assembling a final drive on a 319D L and 319D LN excavator. The disassembly procedure involves removing 33 individual parts from the final drive including the cover, carrier assembly, ring gears, and main housing. The assembly procedure instructs installing 31 of the parts back into the final drive in reverse order and provides details on properly preloading the bearings and determining the correct shim thickness.
Caterpillar cat 330 f excavator (prefix hbt) service repair manual (hbt00001 ...fjskekdmjekm
This document provides instructions for removing and installing a front cover on a 330F excavator engine. The key steps are:
1. Remove the crankshaft pulley, fan if equipped, and front seal from the front cover.
2. Remove bolts from the front cover and housing, then remove the cover and gasket.
3. Clean the cover, housing, and install a new gasket. Use guide studs to position the cover and hand tighten bolts.
4. Align the cover and tighten the bolts. Install a new front seal. Reinstall the pulley, fan if equipped.
Caterpillar cat 322 c ln hydraulic excavator (prefix mar) service repair manu...ujdfjjkskkmmde
This document provides instructions for removing and installing the bucket linkage on a 322C L or 322C LN hydraulic excavator. The removal process involves removing pins, bolts, and shims connecting the bucket, power link, and idler links. Bearings and seals are also removed from these components. Installation involves applying grease, inserting new bearings and seals, and reconnecting the linkage components with pins, bolts, and specified torque values. Tools required include lifting devices, hammers, punches and bearing pullers.
This document provides disassembly instructions for a travel motor on 336D2, 336D2 L, and 336D2 GC excavators. The procedure involves 27 steps to disassemble the various components of the travel motor, including removing the head assembly, piston assemblies, barrel assembly, springs, seals, and other internal parts. Tools and safety precautions are listed. Alignment marks and noting component locations are emphasized to aid reassembly.
Caterpillar cat 323 f ln excavator (prefix yec) service repair manual (yec000...fjjskekdmme
This service repair manual provides instructions for assembling the final drive of a 323F LN Excavator. It outlines 37 steps requiring various tools to install bearings, seals, gears, pins, and other components in the proper order. Proper preloading of bearings is important. Gaskets and seals must be clean and lubricated before installation. Weights of individual components are provided to assist with assembly. Upon completion, the final drive is installed on the excavator.
Caterpillar cat 330 d l mobile hydraulic excavator (prefix h3d) service repai...hhjsekmdmm
This document provides instructions for removing and installing the rear gear group and crankshaft rear seal on a 330D L excavator. The removal procedure involves using various tools to remove bolts, gears, bushings, bearings, and covers. Precautions are listed to keep parts clean and prevent damage. The installation procedure specifies how to position gears, bearings, seals and other components, applying threadlock and noting torque specifications. Dimensions and angles are provided to ensure proper installation of bearings.
Caterpillar cat 336 d l excavator (prefix kdj) service repair manual (kdj0000...fjskekdmjekm
The document provides instructions for disassembling and assembling a piston pump (hydraulic fan) from a Caterpillar 336D L excavator. It lists 22 steps for disassembly, removing various components like housing, springs, seals and bearings. The assembly section lists 30 steps to install these components in reverse order, noting that cleanliness is important and worn parts should be replaced. Tools include drivers, pliers, pullers and indicators to install components properly.
Caterpillar cat 336 e lh excavator (prefix ssl) service repair manual (ssl000...fjskekdmjekm
The document provides instructions for disassembling and assembling components of a 336E excavator final drive and travel motor. It describes in detail how to remove and install the travel motor and final drive unit. The disassembly process involves removing components like the cover, sun gear, planetary gear assembly, and retaining rings. Precautions are provided regarding weight of components. The assembly process specifies applying thread locking compound and tightening bolts to the specified torques.
Caterpillar cat 319 d l excavator (prefix rjp) service repair manual (rjp0000...fjkskedmme
The document provides instructions for disassembling and assembling a final drive on a 319D L and 319D LN excavator. The disassembly procedure involves removing 33 individual parts from the final drive including the cover, carrier assembly, ring gears, and main housing. The assembly procedure instructs installing 31 of the parts back into the final drive in reverse order and provides details on properly preloading the bearings and determining the correct shim thickness.
Caterpillar cat 330 f excavator (prefix hbt) service repair manual (hbt00001 ...fjskekdmjekm
This document provides instructions for removing and installing a front cover on a 330F excavator engine. The key steps are:
1. Remove the crankshaft pulley, fan if equipped, and front seal from the front cover.
2. Remove bolts from the front cover and housing, then remove the cover and gasket.
3. Clean the cover, housing, and install a new gasket. Use guide studs to position the cover and hand tighten bolts.
4. Align the cover and tighten the bolts. Install a new front seal. Reinstall the pulley, fan if equipped.
Caterpillar cat 320 d l excavator (prefix dhk) service repair manual (dhk0000...fkjsekksmem
This document provides instructions for removing and installing the boom cylinder on a 320D and 320D L excavator. It outlines the required tools and safety precautions. The removal process involves releasing hydraulic pressure, removing attachment points, and lifting the cylinder out of place. Reinstallation is the reverse of removal. Torque specifications are provided for correct assembly.
Caterpillar cat 320 d lrr excavator (prefix eby) service repair manual (eby00...fjkskedmme
This document provides instructions for removing and installing various components of an excavator engine, including:
1. Removing and installing the flywheel housing, which requires using lifting straps and removing bolts.
2. Removing and installing the crankshaft pulley, which requires using a puller and tightening a nut.
3. Removing the crankshaft front seal using a slide hammer puller and installing a new seal with an installer tool.
Caterpillar cat 326 d2 l excavator (prefix rec) service repair manual (rec000...fikkskmmdm
This document provides instructions to disassemble a final drive on an excavator. It outlines 33 steps to fully disassemble the final drive. Key steps include removing the cover, carrier assembly, planetary gears, and separating the main housing from the motor housing. Various tools are required including link brackets, eyebolts, retaining ring pliers, and a transmission repair stand to support components. Cleanliness is important to prevent dirt from entering during reassembly.
Caterpillar cat 330 d excavator (prefix jjm) service repair manual (jjm00001 ...jfdskekdmme
This document provides instructions for disassembling and assembling the travel motor on a 330D excavator. It lists the required tools and presents step-by-step procedures to remove and install various components of the travel motor like the head, brake piston, plates, seals, and bearings. Cleanliness is emphasized during disassembly and assembly to prevent contamination. All O-rings and gaskets must be replaced.
Caterpillar cat 330 d l excavator (prefix r2d) service repair manual (r2d0000...hhjsekmdmm
1. The document provides removal and installation instructions for the rear gear group, flywheel, and crankshaft rear seal of a 330D L excavator powered by a C9 engine.
2. Detailed step-by-step instructions are given, including the required tools and torque specifications. Illustrations are provided to supplement the text instructions.
3. Proper cleaning, inspection, and use of locking compounds are emphasized to ensure correct installation and prevent premature wear of components.
Caterpillar cat 330 c l excavator (prefix jab) service repair manual (jab0000...hhjsekmdmm
1) The document provides step-by-step instructions for disassembling and assembling the travel motor of a 330C and 330C L excavator.
2) It lists 28 steps for disassembly, including removing the head, brake piston, plates and discs, seals, and other components.
3) It then lists 28 steps for assembly, placing components back in reverse order and noting proper installation of seals, springs, and other parts.
Caterpillar cat 330 c l excavator (prefix cap) service repair manual (cap0000...jfdskekdmme
This document provides instructions for disassembling and assembling the final drive component of a 330C excavator model. It lists over 30 detailed steps for disassembly, removing parts like gears, bearings, seals, and housings. Similarly, it lists over 20 detailed steps for assembly, including applying compounds, installing seals and bearings, and pressing components together using various tools. The goal is to disassemble the entire final drive assembly into individual parts and then reassemble all parts back into the final drive assembly. Cleanliness is emphasized throughout to prevent damage during assembly.
This document provides instructions for removing and installing various engine components on a Caterpillar 336 Excavator. It details procedures for removing and installing the lifters, camshaft, camshaft gear, camshaft bearings, and engine oil pan. The document includes lists of required tools and multiple illustrations to support the step-by-step instructions provided.
Caterpillar cat 329 d l excavator (prefix ebm) service repair manual (ebm0000...fkjsekksmem
This document provides instructions for removing and installing various engine components on a Caterpillar 329D L and 329D LN excavator, including:
- Removing and installing the engine oil pan, which involves draining the oil, removing bolts and the pan, cleaning surfaces, applying sealant, and reinstalling with new bolts and gasket.
- Removing and installing piston cooling jets by removing and installing bolts to secure the jets in each cylinder.
- Procedures for removing pistons and connecting rods that include identifying parts, removing caps and bearings, and pushing components from the engine.
Caterpillar cat 345 b series ii excavator (prefix ald) service repair manual ...fjsekdmmeed
This document provides instructions for removing and installing a lifter group on a 3176C engine. The removal process involves taking out bolts and separating the lifter assembly into sections to remove individual components like brackets, lifters and injector lifters. The installation is the reverse of removal, requiring cleaning of parts and reinstallation in the proper order and orientation. Precautions are provided to contain fluids and dispose of them according to regulations.
Caterpillar cat 336 f l excavator (prefix dkf) service repair manual (dkf0000...fjsjekdmmeme
This document provides instructions for disassembling and assembling a travel motor for 336F L and 336F LN excavators powered by a C9.3 engine. The disassembly procedure involves removing 27 individual parts from the travel motor in a specific sequence using various tools. The assembly procedure instructs assembling the travel motor in the reverse order and notes to lubricate parts and install components in their original positions and orientations. Safety precautions are provided throughout regarding releasing spring forces and installing spring loaded parts.
Caterpillar cat 322 c ln hydraulic excavator (prefix mar) service repair manu...fujsefkksemm
This document provides instructions for removing and installing the bucket linkage on a 322C L or 322C LN hydraulic excavator. The removal process involves removing pins, bolts, and seals connecting the bucket to the power link and idler links. Bearings and seals are then removed from the power link and stick. Installation involves applying grease, lowering bearing temperatures, and inserting bearings and seals into the proper positions with specified dimensions. The linkage components are then reinstalled in reverse order.
Caterpillar cat 322 c ln hydraulic excavator (prefix mar) service repair manu...fjjsefkksemme
This document provides instructions for removing and installing bearings and seals in the bucket linkage of a 322C excavator. It describes:
1. Removing the lip seals from the power link and stick and removing the sleeve bearings using pulling tools.
2. Cleaning the bores before installing new sleeve bearings at specific depths using a driver, then installing new lip seals.
3. Applying molybdenum grease to the bearings and seals upon completion.
Caterpillar cat 322 c l hydraulic excavator (prefix mar) service repair manua...udfjjjskekdme
This document provides instructions for removing and installing the bucket linkage on a 322C L or 322C LN hydraulic excavator. The removal process involves removing pins, bolts, and seals connecting the bucket to the power link and idler links. Bearings and seals are then removed from the power link and stick. Installation involves applying grease, installing new bearings and seals, and reconnecting the linkage with pins, bolts, and specified torque values. Tools and torque specifications are provided.
Caterpillar cat 322 c l hydraulic excavator (prefix mar) service repair manua...fjjsefkksemme
This document provides instructions for removing and installing the bucket linkage on a 322C L or 322C LN hydraulic excavator. The removal process involves removing pins, bolts, and shims connecting the bucket, power link, and idler links. Bearings and seals are also removed from these components. Installation involves applying grease, inserting new bearings and seals, and reconnecting the linkage components with pins, bolts, and specified torque values. Tools required include lifting devices, hammers, punches and bearing pullers.
Caterpillar cat 322 c l hydraulic excavator (prefix mar) service repair manua...uudujjfjskkkdm
This document provides instructions for removing and installing the bucket linkage on a 322C L or 322C LN hydraulic excavator. The removal process involves removing pins, bolts, and shims connecting the bucket, power link, and idler links. Bearings and seals are also removed from these components. Installation involves applying grease, inserting new bearings and seals, and reconnecting the linkage components with pins, bolts, and specified torque values. Tools required include lifting devices, hammers, punches and bearing pullers.
Caterpillar cat 322 c l hydraulic excavator (prefix mar) service repair manua...fujsjexswfksekmfm
This document provides instructions for removing and installing the bucket linkage on a 322C L or 322C LN hydraulic excavator. The removal process involves removing pins, bolts, and seals connecting the bucket to the power link, idler links, and stick. Tools and specific dimensions are provided. The installation process reverses the removal steps and includes applying grease to bearings and seals before reconnecting the linkage components with pins, bolts, and seals.
Caterpillar cat 322 c ln hydraulic excavator (prefix mar) service repair manu...ujfdjjkjskkemm
This document provides instructions for removing and installing the bucket linkage on a 322C L or 322C LN hydraulic excavator. The removal process involves removing pins, bolts, and seals connecting the bucket to the power link and idler links. Bearings and seals are then removed from the power link and stick. Installation involves applying grease, installing new bearings and seals, and reconnecting the linkage with pins, bolts, and specified torque values. Tools and part numbers are provided.
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This document is a service manual that provides information on general service, specifications, and troubleshooting for a Yamaha 20C outboard motor. It includes sections on safety procedures, identification numbers, maintenance schedules, inspections to perform at delivery and during periodic service, specifications for parts and systems, and troubleshooting guides. Special tools needed for service tasks are also listed.
This document provides a service manual for various parts of a lift truck, including:
1) The frame, which consists of a main frame and other weldments that support components like the counterweight, overhead guard, hood, and seat.
2) The overhead guard, which fastens to the main frame and cowl to protect the operator from falling objects.
3) Covers for components like the instrument panel and control valve.
It describes the purpose and construction of these parts and provides diagrams to illustrate their assembly. Procedures for removing parts like the traction motor are also included.
Yale b875 glp060 vx lift truck service repair manualfjskekmsemmwe
This document is a service manual that contains sections on repairing various components of a forklift. It provides:
1) A table of contents listing the document sections by part number, section number, revision date.
2) A description of the forklift frame that includes the hydraulic tank, fuel tank, counterweight, overhead guard, hood, and covers. Safety procedures are provided for when putting the forklift on blocks for maintenance.
3) Instructions for removing the hood, seat, and side covers to access components like the engine and transmission.
Yale (d875) glpo060 vx lift truck service repair manualfjskekmsemmwe
The document provides instructions for removing an operator cab from a forklift. Key steps include:
1. Tilting the steering column, sliding the seat forward, opening rear doors/windows, and disconnecting the battery.
2. Disconnecting air filter hoses, radiator hoses, heater hoses, electrical connections, and removing doors.
3. Removing fasteners securing various cab components like the dash, kick panel, and seal plate.
4. Disconnecting remaining electrical and removing panels/covers to access mounting hardware.
5. Using lifting equipment connected through the cab door openings, carefully lifting the cab off the forklift frame.
Caterpillar cat 320 d l excavator (prefix dhk) service repair manual (dhk0000...fkjsekksmem
This document provides instructions for removing and installing the boom cylinder on a 320D and 320D L excavator. It outlines the required tools and safety precautions. The removal process involves releasing hydraulic pressure, removing attachment points, and lifting the cylinder out of place. Reinstallation is the reverse of removal. Torque specifications are provided for correct assembly.
Caterpillar cat 320 d lrr excavator (prefix eby) service repair manual (eby00...fjkskedmme
This document provides instructions for removing and installing various components of an excavator engine, including:
1. Removing and installing the flywheel housing, which requires using lifting straps and removing bolts.
2. Removing and installing the crankshaft pulley, which requires using a puller and tightening a nut.
3. Removing the crankshaft front seal using a slide hammer puller and installing a new seal with an installer tool.
Caterpillar cat 326 d2 l excavator (prefix rec) service repair manual (rec000...fikkskmmdm
This document provides instructions to disassemble a final drive on an excavator. It outlines 33 steps to fully disassemble the final drive. Key steps include removing the cover, carrier assembly, planetary gears, and separating the main housing from the motor housing. Various tools are required including link brackets, eyebolts, retaining ring pliers, and a transmission repair stand to support components. Cleanliness is important to prevent dirt from entering during reassembly.
Caterpillar cat 330 d excavator (prefix jjm) service repair manual (jjm00001 ...jfdskekdmme
This document provides instructions for disassembling and assembling the travel motor on a 330D excavator. It lists the required tools and presents step-by-step procedures to remove and install various components of the travel motor like the head, brake piston, plates, seals, and bearings. Cleanliness is emphasized during disassembly and assembly to prevent contamination. All O-rings and gaskets must be replaced.
Caterpillar cat 330 d l excavator (prefix r2d) service repair manual (r2d0000...hhjsekmdmm
1. The document provides removal and installation instructions for the rear gear group, flywheel, and crankshaft rear seal of a 330D L excavator powered by a C9 engine.
2. Detailed step-by-step instructions are given, including the required tools and torque specifications. Illustrations are provided to supplement the text instructions.
3. Proper cleaning, inspection, and use of locking compounds are emphasized to ensure correct installation and prevent premature wear of components.
Caterpillar cat 330 c l excavator (prefix jab) service repair manual (jab0000...hhjsekmdmm
1) The document provides step-by-step instructions for disassembling and assembling the travel motor of a 330C and 330C L excavator.
2) It lists 28 steps for disassembly, including removing the head, brake piston, plates and discs, seals, and other components.
3) It then lists 28 steps for assembly, placing components back in reverse order and noting proper installation of seals, springs, and other parts.
Caterpillar cat 330 c l excavator (prefix cap) service repair manual (cap0000...jfdskekdmme
This document provides instructions for disassembling and assembling the final drive component of a 330C excavator model. It lists over 30 detailed steps for disassembly, removing parts like gears, bearings, seals, and housings. Similarly, it lists over 20 detailed steps for assembly, including applying compounds, installing seals and bearings, and pressing components together using various tools. The goal is to disassemble the entire final drive assembly into individual parts and then reassemble all parts back into the final drive assembly. Cleanliness is emphasized throughout to prevent damage during assembly.
This document provides instructions for removing and installing various engine components on a Caterpillar 336 Excavator. It details procedures for removing and installing the lifters, camshaft, camshaft gear, camshaft bearings, and engine oil pan. The document includes lists of required tools and multiple illustrations to support the step-by-step instructions provided.
Caterpillar cat 329 d l excavator (prefix ebm) service repair manual (ebm0000...fkjsekksmem
This document provides instructions for removing and installing various engine components on a Caterpillar 329D L and 329D LN excavator, including:
- Removing and installing the engine oil pan, which involves draining the oil, removing bolts and the pan, cleaning surfaces, applying sealant, and reinstalling with new bolts and gasket.
- Removing and installing piston cooling jets by removing and installing bolts to secure the jets in each cylinder.
- Procedures for removing pistons and connecting rods that include identifying parts, removing caps and bearings, and pushing components from the engine.
Caterpillar cat 345 b series ii excavator (prefix ald) service repair manual ...fjsekdmmeed
This document provides instructions for removing and installing a lifter group on a 3176C engine. The removal process involves taking out bolts and separating the lifter assembly into sections to remove individual components like brackets, lifters and injector lifters. The installation is the reverse of removal, requiring cleaning of parts and reinstallation in the proper order and orientation. Precautions are provided to contain fluids and dispose of them according to regulations.
Caterpillar cat 336 f l excavator (prefix dkf) service repair manual (dkf0000...fjsjekdmmeme
This document provides instructions for disassembling and assembling a travel motor for 336F L and 336F LN excavators powered by a C9.3 engine. The disassembly procedure involves removing 27 individual parts from the travel motor in a specific sequence using various tools. The assembly procedure instructs assembling the travel motor in the reverse order and notes to lubricate parts and install components in their original positions and orientations. Safety precautions are provided throughout regarding releasing spring forces and installing spring loaded parts.
Caterpillar cat 322 c ln hydraulic excavator (prefix mar) service repair manu...fujsefkksemm
This document provides instructions for removing and installing the bucket linkage on a 322C L or 322C LN hydraulic excavator. The removal process involves removing pins, bolts, and seals connecting the bucket to the power link and idler links. Bearings and seals are then removed from the power link and stick. Installation involves applying grease, lowering bearing temperatures, and inserting bearings and seals into the proper positions with specified dimensions. The linkage components are then reinstalled in reverse order.
Caterpillar cat 322 c ln hydraulic excavator (prefix mar) service repair manu...fjjsefkksemme
This document provides instructions for removing and installing bearings and seals in the bucket linkage of a 322C excavator. It describes:
1. Removing the lip seals from the power link and stick and removing the sleeve bearings using pulling tools.
2. Cleaning the bores before installing new sleeve bearings at specific depths using a driver, then installing new lip seals.
3. Applying molybdenum grease to the bearings and seals upon completion.
Caterpillar cat 322 c l hydraulic excavator (prefix mar) service repair manua...udfjjjskekdme
This document provides instructions for removing and installing the bucket linkage on a 322C L or 322C LN hydraulic excavator. The removal process involves removing pins, bolts, and seals connecting the bucket to the power link and idler links. Bearings and seals are then removed from the power link and stick. Installation involves applying grease, installing new bearings and seals, and reconnecting the linkage with pins, bolts, and specified torque values. Tools and torque specifications are provided.
Caterpillar cat 322 c l hydraulic excavator (prefix mar) service repair manua...fjjsefkksemme
This document provides instructions for removing and installing the bucket linkage on a 322C L or 322C LN hydraulic excavator. The removal process involves removing pins, bolts, and shims connecting the bucket, power link, and idler links. Bearings and seals are also removed from these components. Installation involves applying grease, inserting new bearings and seals, and reconnecting the linkage components with pins, bolts, and specified torque values. Tools required include lifting devices, hammers, punches and bearing pullers.
Caterpillar cat 322 c l hydraulic excavator (prefix mar) service repair manua...uudujjfjskkkdm
This document provides instructions for removing and installing the bucket linkage on a 322C L or 322C LN hydraulic excavator. The removal process involves removing pins, bolts, and shims connecting the bucket, power link, and idler links. Bearings and seals are also removed from these components. Installation involves applying grease, inserting new bearings and seals, and reconnecting the linkage components with pins, bolts, and specified torque values. Tools required include lifting devices, hammers, punches and bearing pullers.
Caterpillar cat 322 c l hydraulic excavator (prefix mar) service repair manua...fujsjexswfksekmfm
This document provides instructions for removing and installing the bucket linkage on a 322C L or 322C LN hydraulic excavator. The removal process involves removing pins, bolts, and seals connecting the bucket to the power link, idler links, and stick. Tools and specific dimensions are provided. The installation process reverses the removal steps and includes applying grease to bearings and seals before reconnecting the linkage components with pins, bolts, and seals.
Caterpillar cat 322 c ln hydraulic excavator (prefix mar) service repair manu...ujfdjjkjskkemm
This document provides instructions for removing and installing the bucket linkage on a 322C L or 322C LN hydraulic excavator. The removal process involves removing pins, bolts, and seals connecting the bucket to the power link and idler links. Bearings and seals are then removed from the power link and stick. Installation involves applying grease, installing new bearings and seals, and reconnecting the linkage with pins, bolts, and specified torque values. Tools and part numbers are provided.
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Yamaha 20 c outboard service repair manualfjskekmsemmwe
This document is a service manual that provides information on general service, specifications, and troubleshooting for a Yamaha 20C outboard motor. It includes sections on safety procedures, identification numbers, maintenance schedules, inspections to perform at delivery and during periodic service, specifications for parts and systems, and troubleshooting guides. Special tools needed for service tasks are also listed.
This document provides a service manual for various parts of a lift truck, including:
1) The frame, which consists of a main frame and other weldments that support components like the counterweight, overhead guard, hood, and seat.
2) The overhead guard, which fastens to the main frame and cowl to protect the operator from falling objects.
3) Covers for components like the instrument panel and control valve.
It describes the purpose and construction of these parts and provides diagrams to illustrate their assembly. Procedures for removing parts like the traction motor are also included.
Yale b875 glp060 vx lift truck service repair manualfjskekmsemmwe
This document is a service manual that contains sections on repairing various components of a forklift. It provides:
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2) A description of the forklift frame that includes the hydraulic tank, fuel tank, counterweight, overhead guard, hood, and covers. Safety procedures are provided for when putting the forklift on blocks for maintenance.
3) Instructions for removing the hood, seat, and side covers to access components like the engine and transmission.
Yale (d875) glpo060 vx lift truck service repair manualfjskekmsemmwe
The document provides instructions for removing an operator cab from a forklift. Key steps include:
1. Tilting the steering column, sliding the seat forward, opening rear doors/windows, and disconnecting the battery.
2. Disconnecting air filter hoses, radiator hoses, heater hoses, electrical connections, and removing doors.
3. Removing fasteners securing various cab components like the dash, kick panel, and seal plate.
4. Disconnecting remaining electrical and removing panels/covers to access mounting hardware.
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Yale (d849) mr25 lift truck service repair manualfjskekmsemmwe
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Yale (c875) gp60 vx lift truck service repair manualfjskekmsemmwe
The document provides instructions for removing an operator cab from various lift truck models. Key steps include:
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2. Disconnecting the air filter hose, radiator cap, and heater hoses from the engine.
3. For models with air conditioning, extracting refrigerant from the system and disconnecting AC lines.
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Yale (b910) glc050 vx lift truck service repair manualfjskekmsemmwe
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2. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 322C EXCAVATOR MAR
Configuration: 322C L, 322C LN Hydraulic Excavators MAR00001-UP (MACHINE) POWERED BY 3126 Engine
Disassembly and Assembly
322C Excavator Machine Systems
Media Number -RENR3843-07 Publication Date -01/02/2017 Date Updated -20/02/2017
i01944542
Bucket Linkage - Remove
SMCS - 6513-011
Removal Procedure
Note: Refer to Specifications in order to identify the bucket families.
Illustration 1 g00697085
1. Start the engine. Park the machine on a hard, level surface. Position the stick and the bucket,
as shown. Shut off the engine.
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3. Illustration 2 g00622353
2. Remove nuts (2) and retaining bolt (3) from bucket pin (1).
Note: Machines that do not have bolt (3) have a pin and retaining rings. Remove the
retaining rings and the pin from machines that do not have bolt (3).
Illustration 3 g00625142
3. Slide O-ring seals (4) off the pin joints between the bucket and the power link and onto the
flanges of the bucket, as shown.
When the pin assembly is removed, the linkage assembly may swing out
of the bucket. To prevent possible personal injury, do not stand in front
of the linkage assembly when the pin assembly is being removed.
4. Drive bucket pin (1) out of the bucket.
5. Remove O-ring seals (4) from the flanges on the bucket. Refer to illustration 2.
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4. Illustration 4 g00687519
6. Extend the bucket cylinder until idler link (7) is resting on the bucket. Shut off the engine.
7. Fasten a suitable lifting device to power link (5), as shown. Raise the power link until the
power link is in a horizontal position, as shown.
8. Remove nuts (8) and retaining bolt (9) from pin (6).
Note: Machines that do not have bolt (9) have a pin and retaining rings. Remove the
retaining rings and the pin from machines that do not have bolt (9).
Illustration 5 g01012145
9. Use a hammer and a punch in order to remove pin (6) from idler links (7), power link (5),
and the rod end of the bucket cylinder.
Note: Machines are equipped with shims between the power link and the idler links.
10. Remove power link (5). The weight of the power links will vary from approximately 60 kg
(132 lb) to approximately 130 kg (287 lb).
11. Remove the shims on the outside of power link (5).
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5. Illustration 6 g00888143
12. Fasten a suitable lifting device to left hand idler link (7), as shown.
13. Remove two nuts (12) and retaining bolt (11) from pin (10).
14. Use a hammer and a punch to drive pin (10) into the stick. Drive the pin until the idler link
is free.
15. Remove the idler link from the left side.
16. Refasten the hoist to the right hand idler link.
17. Remove pin (10) and the right hand idler link.
18. The weight of pin (10) and the idler link on the right side will vary from 30 kg (66 lb) to
45 kg (100 lb).
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
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6. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 322C EXCAVATOR MAR
Configuration: 322C L, 322C LN Hydraulic Excavators MAR00001-UP (MACHINE) POWERED BY 3126 Engine
Disassembly and Assembly
322C Excavator Machine Systems
Media Number -RENR3843-07 Publication Date -01/02/2017 Date Updated -20/02/2017
i01944387
Bucket Linkage Bearings and Seals - Remove
SMCS - 6513-011-BD; 6513-011-SA
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A
3S-6224 Electric Hydraulic Pump (115 Volt)(1)
1
8T-0820 Hydraulic Pressure Gauge 1
3B-7722 Pipe Bushing 2
1P-2376 Quick Connect Coupler 2
1P-2377 Dust Plug 2
6D-7726 Hose Assembly 2
6V-3175 Double Acting Cylinder 1
4C-9634 Puller Stud 1
9U-6832 Nut 1
4K-0684 Hard Washer 1
5P-8625 Receiving Sleeve 1
9U-5337 Bearing Puller Adapter 1
B 3S-6224 Electric Hydraulic Pump (115 Volt)(1)
1
8T-0820 Hydraulic Pressure Gauge 1
3B-7722 Pipe Bushing 2
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7. 1P-2376 Quick Connect Coupler 2
1P-2377 Dust Plug 2
6D-7726 Hose Assembly 2
6V-3175 Double Acting Cylinder 1
4C-9634 Puller Stud 1
9U-6832 Nut 1
4K-0684 Hard Washer 1
5P-8625 Receiving Sleeve 1
9U-5336 Bearing Puller Adapter 1
(1)
8S-8033 Electric Hydraulic Pump (230 Volt) is available.
Start By:
a. Remove the bucket control linkage. Refer to Disassembly and Assembly, "Bucket Linkage -
Remove".
Illustration 1 g00698265
1. Remove lip seals (1) from the power link (2).
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8. Illustration 2 g00698294
2. Attach an suitable lifting device to Tooling (A), as shown.
3. Use Tooling (A) to remove sleeve bearing (3) from the open end of the power link.
4. Use Tooling (A) to remove the sleeve bearing from the opposite side of the power link.
5. Remove the sleeve bearings from the closed end of the power link by using a chisel or by
cutting.
Illustration 3 g00698407
6. Remove lip seals (4) from the bore for the idler link in the stick.
Illustration 4 g00698417
7. Attach an suitable lifting device to Tooling (B), as shown.
8. Use Tooling (B) to remove the sleeve bearing from the stick.
9. Use Tooling (B) to remove the sleeve bearing from the opposite side of the stick.
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
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9. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 322C EXCAVATOR MAR
Configuration: 322C L, 322C LN Hydraulic Excavators MAR00001-UP (MACHINE) POWERED BY 3126 Engine
Disassembly and Assembly
322C Excavator Machine Systems
Media Number -RENR3843-07 Publication Date -01/02/2017 Date Updated -20/02/2017
i01944394
Bucket Linkage Bearings and Seals - Install
SMCS - 6513-012-BD; 6513-012-SA
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-0510 Driver Gp 1
B 5P-0960 Molybdenum Grease -
Note: Refer to Specifications in order to identify the bucket families.
1. Make sure that the bores in the power link and the bore in the stick are thoroughly clean and
free of dirt and debris prior to the installation of the sleeve bearings.
Note: Make sure that the bearings are installed in the bore so that the identification numbers
of the bearings are facing outward.
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10. Illustration 1 g00698602
2. Lower the temperature of sleeve bearings (5) that will be installed in the closed end of
power link (2) to −40 °C (−40 °F).
3. Use Tooling (A) to install sleeve bearings (5) in the closed end of power link (2). Install the
sleeve bearings until Dimension (X) is achieved.
4. Use the following table to determine the correct Dimension (X).
Table 2
Table for Dimension (X)
Bucket Family Dimension (X)
B-Family 7.5 ± 0.8 mm (0.30 ± 0.03 inch)
C-Family 5.0 ± 0.3 mm (0.20 ± 0.01 inch)
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11. Illustration 2 g00698673
5. Lower the temperature of sleeve bearings (3) that will be installed in the open end of power
link (2) to −40 °C (−40 °F).
6. Use Tooling (A) to install two sleeve bearings (3) in the open end of power link (2). Install
the sleeve bearings until dimension (Y) is achieved.
7. Use the following table to determine the correct Dimension (Y).
Table 3
Table for Dimension (Y)
Bucket Family Dimension (Y)
B-Family 7.2 ± 0.8 mm (0.28 ± 0.03 inch)
C-Family 6.10 ± 0.30 mm (0.240 ± 0.012 inch)
Illustration 3 g00698265
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12. 8. Use Tooling (A) to install lip seals (1) in power link (2). Install the lip seals with the sealing
lip toward the outside of the bore. Install the lip seals below the outside surface of the power
link.
Illustration 4 g00698695
Illustration 5 g00698698
View A-A
9. Lower the temperature of two sleeve bearings (6) that will be installed in the stick to −40 °C
(−40 °F).
10. Use Tooling (A) to install sleeve bearings (6) in the stick. Install the sleeve bearings until
Dimension (Z) is achieved. Dimension (Z) must be 7.5 ± 0.8 mm (0.30 ± 0.03 inch).
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13. Illustration 6 g00698407
11. Install lip seals (4) in the stick. Install the lip seals with the sealing lip toward the outside of
the bore. Install the lip seals below the outside surface of the stick.
12. Apply a thin coat of Tooling (B) to all sleeve bearings.
13. Apply a thin coat of Tooling (B) to the sealing lip of all lip seals.
End By:
a. Install the bucket control linkage. Refer to Disassembly and Assembly, "Bucket Linkage -
Install".
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
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14. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 322C EXCAVATOR MAR
Configuration: 322C L, 322C LN Hydraulic Excavators MAR00001-UP (MACHINE) POWERED BY 3126 Engine
Disassembly and Assembly
322C Excavator Machine Systems
Media Number -RENR3843-07 Publication Date -01/02/2017 Date Updated -20/02/2017
i01944651
Bucket Linkage - Install
SMCS - 6513-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 5P-0960 Molybdenum Grease
Note: Make sure that the pin bore in the stick, the bores in the bucket, and the bores in the
link assembly are thoroughly clean and free of dirt and debris prior to the installation of the
bucket control linkage.
1. Apply Tooling (A) on the sleeve bearings and on the lip type seals in the stick and in the
bores of the bucket control linkage. Apply Tooling (A) in the bores in the bucket.
Illustration 1 g00888160
2. Apply Tooling (A) to pin (10).
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15. 3. Fasten an suitable lifting device to the right hand idler link. Place the right hand idler link in
position on the stick. Install pin (10) in the right hand idler link and the stick. The weight of
pin (10) and the right hand idler link will vary from approximately 30 kg (66 lb) to
approximately 45 kg (100 lb).
4. Install left hand idler link (7).
5. Install bolt (11) in the left hand idler link and in pin (10), as shown.
6. Install nuts (12).
Illustration 2 g00356648
7. Tighten nuts (12), as shown. Tighten the outside nut until the nut is 0.5 mm (0.02 inch)
beyond the end of the retaining bolt. Tighten the inside nut against the outside nut to a
torque of 240 ± 40 N·m (177 ± 30 lb ft).
Note: Make sure that the grease fitting on the rod end of the bucket cylinder is facing away
from the stick.
Note: Make sure that the grease fittings on the power link are facing away from the bucket.
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16. Illustration 3 g00687519
8. Fasten a suitable lifting device to power link (5), as shown. The weight of the power link
will vary from 60 kg (132 lb) to 130 kg (287 lb). Position the power link so that pin (6) can
be installed into the idler links, the power link, and the rod end of the bucket cylinder.
9. Install a shim between each idler link and the power link. Apply Tooling (A) to pin (6).
Install pin (6).
10. Install bolt (9) in the left hand idler link and in pin (6), as shown.
Note: Machines that do not have bolt (9) have a pin and retaining rings. Install the pin and
the retaining rings in machines that do not have bolt (9).
11. Install two nuts (8).
Illustration 4 g00356648
12. Tighten nuts (8), as shown. Tighten the outside nut until the nut is 0.5 mm (0.02 inch)
beyond the end of the retaining bolt. Tighten the inside nut against the outside nut to a
torque of 460 ± 60 N·m (340 ± 44 lb ft).
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17. Illustration 5 g00622404
Typical example
13. Remove the wood block from the bucket cylinder.
Illustration 6 g00625142
14. Position new O-ring seals (4) on the bucket, as shown.
15. Retract the bucket cylinder until the bore in the power link aligns with the bores in the
bucket.
Illustration 7 g00622353
16. Apply Tooling (A) to pin (1). Install pin (1) in the bucket and the power link.
17. Install bolt (3), as shown.
Note: Machines that do not have bolt (3) have a pin and retaining rings. Install the pin and
the retaining rings in machines that do not have bolt (3).
18. Install nuts (2).
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18. Illustration 8 g00356648
19. Tighten nuts (2), as shown. Tighten the outside nut until the nut is 0.5 mm (0.02 inch)
beyond the end of the retaining bolt. Tighten the inside nut against the outside nut to a
torque of 240 ± 40 N·m (177 ± 30 lb ft).
Illustration 9 g00698046
20. Position O-ring seals (4) over the joint between the bucket and the power link, as shown.
21. Lubricate the pins.
Reference: Refer to Operation and Maintenance Manual, "Boom, Stick and Bucket Linkage
- Lubricate" for the correct lubrication procedure.
Copyright 1993 - 2019 Caterpillar Inc.
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19. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 322C EXCAVATOR MAR
Configuration: 322C L, 322C LN Hydraulic Excavators MAR00001-UP (MACHINE) POWERED BY 3126 Engine
Disassembly and Assembly
322C Excavator Machine Systems
Media Number -RENR3843-07 Publication Date -01/02/2017 Date Updated -20/02/2017
i02544012
Bucket Cylinder - Remove and Install
SMCS - 5457-010
Removal Procedure
Cylinders equipped with lock valves can remain pressurized for very
long periods of time, even with the hoses removed.
Failure to relieve pressure before removing a lock valve or
disassembling a cylinder can result in personal injury or death.
Ensure all pressure is relieved before removing a lock valve or
disassembling a cylinder.
Note: Cleanliness is an important factor. Before the disassembly procedure, the exterior of the component
should be thoroughly cleaned. This will help to prevent dirt from entering the internal mechanism.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Dealer Service
Tool Catalog" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
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20. At operating temperature, the hydraulic oil is hot and under pressure.
Hot oils can cause burns.
To prevent possible personal injury, release the pressure in the work
tool hydraulic circuit (boom, stick, bucket, and swing), travel circuits,
and the hydraulic oil tank at the filler cap before any hydraulic lines or
components are disconnected or removed.
Remove the filler cap only when the engine is stopped and the filler cap
is cool enough to touch.
Note: Put identification marks on all lines, on all hoses, on all wires, and on all tubes for installation
purposes. Plug all lines, hoses, and tubes. This helps to prevent fluid loss and this helps to keep
contaminants from entering the system.
1. Release the hydraulic system pressure. Refer to Disassembly and Assembly, "System Pressure -
Release".
Illustration 1 g00555749
2. Fasten a suitable lifting device to the rod end of the bucket cylinder, as shown. Put suitable blocking
(3) under the link assemblies as a support.
3. Remove the nuts and retaining bolt (1) . Remove pin (2) .
4. Note the location and the quantity of the shims between the power link and the idler link. Remove
the shims.
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21. Illustration 2 g00477372
5. Raise bucket cylinder (4) until bucket cylinder (4) is level. Fasten a suitable lifting device to the head
end of bucket cylinder (4) , as shown. Disconnect hose assemblies (5) .
Illustration 3 g00477379
6. Remove retaining bolt (6) , pin assembly (7) , and the spacer. Remove the bucket cylinder. The
weight of the bucket cylinder is approximately 150 kg (330 lb).
7. Note the location and the quantity of shims on both sides of the bucket cylinder at the stick pin.
Remove the shims.
Disassembly and Assembly Information
Table 1
Required Tools
Tool Part Number Part Description Qty
A
127-4904 Hydraulic Cylinder Repair Stand Gp 1
1P-0520 Driver Gp 1
9U-7868 Spanner Wrench 1
127-8064 Adapter Plate Gp 1
195-4609 Seal Pick 1
B 4C-4032 Bearing Mount Compound 1
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22. C 5P-0960 Grease Cartridge 1
Cylinders equipped with lock valves can remain pressurized for very
long periods of time, even with the hoses removed.
Failure to relieve pressure before removing a lock valve or
disassembling a cylinder can result in personal injury or death.
Ensure all pressure is relieved before removing a lock valve or
disassembling a cylinder.
Illustration 4 g01174095
Note: Apply a light film of hydraulic oil to all components before assembly.
1. Apply Tooling (B) to seal (1) prior to assembly.
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23. 2. Apply clean hydraulic oil on the lip of seal (1) , seal (2) , and seal (3) .
3. Apply Tooling (C) to the threads of head (5) .
4. Lubricate the threads of rod assembly (7) with Tooling (C) .
5. Tighten locknut (8) to a torque of 7600 ± 380 N·m (5605 ± 280 lb ft).
6. Install ball (10) and setscrew (9) in locknut (8) . Tighten setscrew (9) to a torque of 57 ± 10 N·m (42
± 7 lb ft).
7. Lubricate the outside of piston (6) with Tooling (C) .
8. Tighten bolts (4) to a torque of 267 ± 40 N·m (197 ± 30 lb ft).
Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
D 5P-0960 Grease Cartridge 1
Note: Cleanliness is an important factor. Before assembly, all parts should be thoroughly cleaned in
cleaning fluid. Allow the parts to air dry. Wiping cloths or rags should not be used to dry parts. Lint may
be deposited on the parts which may cause later trouble. Inspect all parts. If any parts are worn or damaged,
use new parts for replacement.
Illustration 5 g00477379
1. Fasten a suitable lifting device to bucket cylinder (4) . The weight of bucket cylinder (4) is
approximately 150 kg (330 lb). Place bucket cylinder (4) in position in the stick. Lower the head end
of bucket cylinder (4) into the brackets on top of the stick. Make sure that the pin bores in the stick
are in alignment with the pin bores in the bucket cylinder. Make sure that the grease fittings in the
head end and in the rod end of bucket cylinder (4) are facing away from the stick.
2. Install the shims on both sides of the bucket cylinder at the bore for pin assembly (7) .
3. Install pin assembly (7) .
4. Install retaining bolt (6) . Tighten retaining bolt (6) to a torque of 460 ± 60 N·m (340 ± 44 lb ft).
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24. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
25. Illustration 6 g00477372
5. Install O-ring seals in the ends of hose assemblies (5) . Connect hose assemblies (5) to bucket
cylinder (4) .
Illustration 7 g00555749
6. Lower the bucket cylinder between the link assemblies. Install the shims on both sides of the power
link between the power link and the idler links.
7. Apply a thin coat of Tooling (D) on pin (2) . Make sure that the bore in the bucket cylinder rod is in
alignment with the bores in the link assemblies. Install pin (2) . Install retaining bolt (1) and the two
nuts.
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26. Illustration 8 g00478086
8. Tighten the nuts on retaining bolt (1) . Tighten the outside nut until the nut is 0.5 mm (0.02 inch)
beyond the end of the retaining bolt, as shown. Tighten the inside nut against the outside nut to a
torque of 460 ± 60 N·m (340 ± 44 lb ft).
9. Fill the hydraulic oil tank with oil to the correct level. Refer to Operation and Maintenance Manual,
"Refill Capacities".
10. Start the engine, and run the engine at a low idle speed. Raise the bucket from the ground. Extend
and retract the bucket cylinder approximately ten times in order to remove the air from the hydraulic
system.
11. Recheck the oil level in the hydraulic oil tank. If necessary, refill the hydraulic oil tank to the correct
level.
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Fri Sep 13 23:23:04 UTC+0800 2019
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27. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 322C EXCAVATOR MAR
Configuration: 322C L, 322C LN Hydraulic Excavators MAR00001-UP (MACHINE) POWERED BY 3126 Engine
Disassembly and Assembly
322C Excavator Machine Systems
Media Number -RENR3843-07 Publication Date -01/02/2017 Date Updated -20/02/2017
i01862522
Drift Reduction Valve (Stick) - Remove
SMCS - 5143-011-JJ
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A FT-2674 Vacuum Cap 1
Start By:
a. Release the hydraulic system pressure. Refer to Disassembly and Assembly, "Hydraulic
System Pressure - Release" .
NOTICE
Keep all parts clean from contaminants.
Contamination of the hydraulic system with foreign material will
reduce the service life of the hydraulic system components.
To prevent contaminants from entering the hydraulic system, always
plug or cap the lines, fittings, or hoses as they are disconnected. Cover
any disassembled components and clean them properly before
assembly.
Clean the hydraulic system properly after any major component
exchange or especially after a component failure, to remove any
contamination.
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28. NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat®
products.
Dispose of all fluids according to local regulations and mandates.
Note: A hydraulic oil sample should be obtained before any maintenance is performed in order to
establish the system contaminant level. Refer to Fluid Analysis Laboratory Guide, SEBF3116,
"Obtaining an Oil Sample for S·O·S Analysis". Refer to Operation and Maintenance Manual,
"Sampling Interval and Location of Sampling Valve" for the correct location.
Illustration 1 g00690963
1. Remove the cap from the hydraulic tank. Attach Tooling (A) to the hydraulic tank.
Note: Hook up the air to Tooling (A) in order to create a vacuum in the hydraulic system.
This will minimize the leakage from the hose assemblies.
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29. Illustration 2 g00694424
2. Remove bolts (1) and the washers in order to remove cover (2).
Illustration 3 g00706043
3. Remove socket head bolts (3) and the split flanges in order to disconnect hose assembly (4)
from the stick drift reduction valve.
4. Remove bolts (6), the washers, and the split flanges in order to disconnect hose assembly
(7) from the stick drift reduction valve.
5. Disconnect hose assemblies (5).
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