This document provides instructions for disassembling and assembling the gear pump (pilot) and main hydraulic pump on a Caterpillar 320D2 excavator. The summary includes steps to disassemble the gear pump by removing housing bolts, seals, gears, and plates. It also describes removing the main hydraulic pump by disconnecting hoses and harnesses, removing mounting bolts, and lifting out the pump along with attached auxiliary pumps and pilots.
The document provides instructions for disassembling and assembling various components of a 320D2 excavator, including the gear pump (pilot), main hydraulic pump, and other machine systems. Specifically, it details removing and disassembling the gear pump by removing housing bolts, seals, balls, and gears. It also describes removing the main hydraulic pump by disconnecting hoses and harnesses, removing mounting bolts, and separating the pump, adapter, auxiliary pump, and pilot pump components.
The document provides instructions for disassembling and assembling various components of a 320D2 excavator, including the gear pump (pilot), main hydraulic pump, and other machine systems. Specifically, it details removing and disassembling the gear pump by removing housing bolts, seals, balls, and gears. It also describes removing the main hydraulic pump by disconnecting hoses and harnesses, removing mounting bolts, and lifting out the pump along with attached auxiliary pump, pilot pump, and adapter. Detailed illustrations accompany each step.
The document provides instructions for disassembling and assembling various components of a 320D2 excavator, including the gear pump (pilot), main hydraulic pump, and other machine systems. Specifically, it details removing and disassembling the main hydraulic pump by disconnecting hoses and harnesses, removing mounting hardware, and disassembling the pump, auxiliary pump, pilot pump, and other internal components. Diagrams and part numbers are included to illustrate the disassembly process.
The document provides instructions for disassembling and assembling various components of a 320D2 excavator, including the gear pump (pilot), main hydraulic pump, and other machine systems. Specifically, it details removing and disassembling the gear pump by removing housing bolts, seals, balls, and gears. It also describes removing the main hydraulic pump by disconnecting hoses and harnesses, removing mounting bolts, and lifting out the pump along with attached auxiliary pump, pilot pump, and adapter. Detailed illustrations accompany each step.
Caterpillar Cat 320D2L Excavator (Prefix XCC) Service Repair Manual (XCC00001...shenjiao97221
This document provides instructions for disassembling and assembling the gear pump (pilot) of a 320D2 excavator. It describes removing the gear pump housing, O-rings, retaining rings, seals, balls, gears, and plates. The assembly instructions describe installing these components in reverse order. The document also provides procedures for removing and installing the main hydraulic pump on the 320D2 excavator by disconnecting hoses and bolts, and lifting out the pump.
Caterpillar Cat 320D2L Excavator (Prefix XCC) Service Repair Manual (XCC00001...xie25190
This document provides instructions for disassembling and assembling the gear pump (pilot) of a 320D2 excavator. It describes removing the gear pump housing, seals, gears, and other internal components. The summary also includes installing these components in reverse order. Tools required include retaining ring pliers. Serial numbers listed apply to the procedures.
Caterpillar Cat 320D2L Excavator (Prefix XCC) Service Repair Manual (XCC00001...bcakvdrx0
This document provides instructions for disassembling and assembling the gear pump (pilot) of a 320D2 excavator. It describes removing the gear pump housing, seals, gears, and other internal components. The summary also includes installing these components in reverse order. Tools required include retaining ring pliers. Serial numbers listed apply to the procedures.
Caterpillar Cat 320D2L Excavator (Prefix XCC) Service Repair Manual (XCC00001...jiduanbu
This document provides instructions for disassembling and assembling the gear pump (pilot) of a 320D2 excavator. It describes removing the gear pump housing, seals, gears, and other internal components. The summary also includes installing these components in reverse order. Tools required include retaining ring pliers. Serial numbers listed apply to the procedures.
The document provides instructions for disassembling and assembling various components of a 320D2 excavator, including the gear pump (pilot), main hydraulic pump, and other machine systems. Specifically, it details removing and disassembling the gear pump by removing housing bolts, seals, balls, and gears. It also describes removing the main hydraulic pump by disconnecting hoses and harnesses, removing mounting bolts, and separating the pump, adapter, auxiliary pump, and pilot pump components.
The document provides instructions for disassembling and assembling various components of a 320D2 excavator, including the gear pump (pilot), main hydraulic pump, and other machine systems. Specifically, it details removing and disassembling the gear pump by removing housing bolts, seals, balls, and gears. It also describes removing the main hydraulic pump by disconnecting hoses and harnesses, removing mounting bolts, and lifting out the pump along with attached auxiliary pump, pilot pump, and adapter. Detailed illustrations accompany each step.
The document provides instructions for disassembling and assembling various components of a 320D2 excavator, including the gear pump (pilot), main hydraulic pump, and other machine systems. Specifically, it details removing and disassembling the main hydraulic pump by disconnecting hoses and harnesses, removing mounting hardware, and disassembling the pump, auxiliary pump, pilot pump, and other internal components. Diagrams and part numbers are included to illustrate the disassembly process.
The document provides instructions for disassembling and assembling various components of a 320D2 excavator, including the gear pump (pilot), main hydraulic pump, and other machine systems. Specifically, it details removing and disassembling the gear pump by removing housing bolts, seals, balls, and gears. It also describes removing the main hydraulic pump by disconnecting hoses and harnesses, removing mounting bolts, and lifting out the pump along with attached auxiliary pump, pilot pump, and adapter. Detailed illustrations accompany each step.
Caterpillar Cat 320D2L Excavator (Prefix XCC) Service Repair Manual (XCC00001...shenjiao97221
This document provides instructions for disassembling and assembling the gear pump (pilot) of a 320D2 excavator. It describes removing the gear pump housing, O-rings, retaining rings, seals, balls, gears, and plates. The assembly instructions describe installing these components in reverse order. The document also provides procedures for removing and installing the main hydraulic pump on the 320D2 excavator by disconnecting hoses and bolts, and lifting out the pump.
Caterpillar Cat 320D2L Excavator (Prefix XCC) Service Repair Manual (XCC00001...xie25190
This document provides instructions for disassembling and assembling the gear pump (pilot) of a 320D2 excavator. It describes removing the gear pump housing, seals, gears, and other internal components. The summary also includes installing these components in reverse order. Tools required include retaining ring pliers. Serial numbers listed apply to the procedures.
Caterpillar Cat 320D2L Excavator (Prefix XCC) Service Repair Manual (XCC00001...bcakvdrx0
This document provides instructions for disassembling and assembling the gear pump (pilot) of a 320D2 excavator. It describes removing the gear pump housing, seals, gears, and other internal components. The summary also includes installing these components in reverse order. Tools required include retaining ring pliers. Serial numbers listed apply to the procedures.
Caterpillar Cat 320D2L Excavator (Prefix XCC) Service Repair Manual (XCC00001...jiduanbu
This document provides instructions for disassembling and assembling the gear pump (pilot) of a 320D2 excavator. It describes removing the gear pump housing, seals, gears, and other internal components. The summary also includes installing these components in reverse order. Tools required include retaining ring pliers. Serial numbers listed apply to the procedures.
Caterpillar Cat 320D2L Excavator (Prefix XCC) Service Repair Manual (XCC00001...iphg8793466
This document provides instructions for disassembling and assembling the gear pump (pilot) of a 320D2 excavator. It describes removing the gear pump housing, seals, gears, and other internal components. The summary also includes installing these components in reverse order. Tools required include retaining ring pliers. Serial numbers listed apply to the procedures.
This document provides instructions for removing and installing the water pump, crankshaft vibration damper and pulley, crankshaft front seal, and oil pan on a Caterpillar 320D2 excavator engine. The procedures include lists of required tools, illustrations showing the component locations and part numbers, and step-by-step instructions for removal and installation of each component. Safety notices are included to keep all parts clean from contaminants.
This document provides instructions for removing and installing the water pump, crankshaft vibration damper and pulley, crankshaft front seal, and oil pan on a Caterpillar 320D2 excavator engine. The removal procedures describe draining fluids, removing bolts and guards, and separating parts. The installation procedures describe cleaning surfaces, applying sealant, installing gaskets and bolts in the specified sequence and torque, and refilling fluids. Illustrations and exploded diagrams are provided to support the text instructions.
This document provides instructions for removing and installing the water pump, crankshaft vibration damper and pulley, crankshaft front seal, and oil pan on a Caterpillar 320D2 excavator. The removal and installation procedures are described in steps with accompanying illustrations and include details such as required tools and torque specifications for fasteners. Safety notices are also provided to keep parts clean and free of contaminants.
This document provides instructions for removing and installing the water pump, crankshaft vibration damper and pulley, crankshaft front seal, and oil pan on a Caterpillar 320D2 excavator. The removal and installation procedures are described in steps with accompanying illustrations and include details such as required tools and torque specifications for fasteners. Safety notices are also provided to keep parts clean and free of contaminants.
This document provides instructions for removing and installing the water pump, crankshaft vibration damper and pulley, crankshaft front seal, and oil pan on a Caterpillar 320D2 excavator. The removal and installation procedures are described in steps with accompanying illustrations and include details such as required tools and torque specifications for fasteners. Safety notices are also provided to keep parts clean and free of contaminants.
This document provides instructions for removing and installing the water pump, crankshaft vibration damper and pulley, crankshaft front seal, and oil pan on a Caterpillar 320D2 excavator engine. The procedures include lists of required tools, illustrations showing the component locations and part numbers, and step-by-step instructions for removal and installation of each component. Safety notices are included to keep all parts clean from contaminants.
This document provides instructions for removing and installing the water pump, crankshaft vibration damper and pulley, crankshaft front seal, and oil pan on a Caterpillar 320D2 excavator engine. The procedures include lists of required tools, illustrations showing the component locations and part numbers, and step-by-step instructions for removal and installation of each component. Safety notices are included to keep all parts clean and free of contaminants.
This document provides instructions for removing and installing the water pump, crankshaft vibration damper and pulley, crankshaft front seal, and oil pan on a Caterpillar 320D2 excavator. The removal and installation procedures are described in steps with accompanying illustrations and include details such as required tools and torque specifications for fasteners. Safety notices are also provided to keep parts clean and free of contaminants.
This document provides instructions for removing and installing the water pump, crankshaft vibration damper and pulley, crankshaft front seal, and oil pan on a Caterpillar 320D2 excavator engine. The procedures include lists of required tools, illustrations showing the component locations and part numbers, and step-by-step instructions for removal and installation of each component. Safety notices are included to keep all parts clean from contaminants.
This document provides instructions for removing and installing the water pump, crankshaft vibration damper and pulley, crankshaft front seal, and oil pan on a Caterpillar 320D2 excavator engine. The procedures include lists of required tools, illustrations showing the component locations and part numbers, and step-by-step instructions for removal and installation of each component. Safety notices are included to keep all parts clean from contaminants.
This document provides removal and installation instructions for servicing components of a 320D2 excavator engine. It includes procedures for removing and installing the water pump, crankshaft vibration damper and pulley, crankshaft front seal, and oil pan. The document lists the required tools and parts, presents illustrations of each component, and provides a step-by-step process for disassembly and reassembly. Safety notices are included to keep parts clean and prevent damage.
This document provides instructions for removing and installing the water pump, crankshaft vibration damper and pulley, crankshaft front seal, and oil pan on a 320D2 excavator. The removal and installation procedures are described in steps with accompanying illustrations and include details such as required tools and torque specifications. Proper cleaning and installation of new seals and gaskets are emphasized to prevent contamination.
Caterpillar Cat 315B L Excavator (Prefix 5SW) Service Repair Manual Instant D...f8seodkdmdmed3
This document provides instructions for disassembling and assembling the travel motor of a 315B L excavator. The disassembly process involves 23 steps to remove components such as the head, brake piston, barrel assembly, shoe retainer, and shaft. The assembly process reverses the disassembly steps and includes cleaning and lubricating components before installing them back into the travel motor housing. Precise positioning and identification marks are needed to ensure components are reinstalled in their original locations.
The document provides instructions for removing and installing several fuel system components on a 225 EXCAVATOR powered by a 3304 engine, including:
- Removing and installing the fuel priming pump
- Removing and installing the fuel filter base
- Removing the fuel transfer pump
- Disassembling and assembling the fuel transfer pump
The instructions include safety notices and illustrations showing the component locations and part names. Technicians are directed to clean parts with diesel fuel and replace any worn or damaged seals during installation.
Caterpillar Cat 308E2CR Mini Hydraulic Excavator (Prefix FJX) Service Repair ...f8seodkdmdmed3
The document provides instructions for removing and installing a diesel particulate filter on a Caterpillar 308E2 CR Mini Hydraulic Excavator powered by a C3.3B engine. It describes removing temperature sensors, tube assemblies, and brackets to detach the filter. Instructions are given to clean the filter or install a new one, and then reassemble the components in reverse order, applying anti-seize and torquing bolts to the specified values.
Caterpillar Cat 308E2SR Mini Hydraulic Excavator (Prefix SR8) Service Repair ...f8seodkdmdmed3
This document provides instructions for removing and installing various components of a Caterpillar 308E2SR Mini Hydraulic Excavator powered by a C3.3B engine, including the electronic unit injector, turbocharger, exhaust gas recirculation valve, pressure sensor, and fumes disposal filter. The procedures include lists of required tools and step-by-step instructions detailing how to remove, clean, and install each part while maintaining proper orientation and torque specifications.
Caterpillar Cat 315F L and 315F LCR Excavator (Prefix TDY) Service Repair Man...f8seodkdmdmed3
This document provides instructions for disassembling various components of an excavator final drive and travel motor system. It outlines 17 specific disassembly steps, including draining fluids, removing covers, valves, springs, seals, and other parts. Special safety notices are included to warn of potential hazards like released spring forces or pressurized hydraulic systems. Detailed illustrations accompany each step to show how to position the components and which fasteners, seals, and other pieces to remove.
Caterpillar Cat 308E2 Mini Hydraulic Excavator (Prefix F8C) Service Repair Ma...f8seodkdmdmed3
This document provides instructions for removing and installing a flywheel housing on a mini hydraulic excavator. The key steps are:
1. Remove the flywheel and rear crankshaft seal.
2. Install guide studs and lifting brackets to remove the flywheel housing bolts.
3. Lift the flywheel housing off using the lifting device.
4. Inspect and replace any worn bearings or seals.
5. Reinstall by reversing the removal steps, applying liquid gasket to the crankcase seam.
Caterpillar Cat 308D Mini Hydraulic Excavator (Prefix FYC) Service Repair Man...f8seodkdmdmed3
The document provides instructions to remove and install the support (swing boom) on a 308D Mini Hydraulic Excavator. The removal procedure involves using tools to remove 14 bolts and pins to separate the support assembly from the machine. The installation procedure specifies using tools to reinstall the support assembly components in the reverse order of removal and applying grease to surfaces before reinstallation.
This document provides disassembly instructions for the final drive, travel motor, and counterbalance valve of a 311F LRR excavator. It lists the required tools and outlines 16 steps to disassemble the components, including draining fluids, removing covers, plates, seals, springs, and pistons. Safety notices are included to warn of potential injuries from parts propelled by springs or pressurized hydraulic fluids.
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Caterpillar Cat 320D2L Excavator (Prefix XCC) Service Repair Manual (XCC00001...iphg8793466
This document provides instructions for disassembling and assembling the gear pump (pilot) of a 320D2 excavator. It describes removing the gear pump housing, seals, gears, and other internal components. The summary also includes installing these components in reverse order. Tools required include retaining ring pliers. Serial numbers listed apply to the procedures.
This document provides instructions for removing and installing the water pump, crankshaft vibration damper and pulley, crankshaft front seal, and oil pan on a Caterpillar 320D2 excavator engine. The procedures include lists of required tools, illustrations showing the component locations and part numbers, and step-by-step instructions for removal and installation of each component. Safety notices are included to keep all parts clean from contaminants.
This document provides instructions for removing and installing the water pump, crankshaft vibration damper and pulley, crankshaft front seal, and oil pan on a Caterpillar 320D2 excavator engine. The removal procedures describe draining fluids, removing bolts and guards, and separating parts. The installation procedures describe cleaning surfaces, applying sealant, installing gaskets and bolts in the specified sequence and torque, and refilling fluids. Illustrations and exploded diagrams are provided to support the text instructions.
This document provides instructions for removing and installing the water pump, crankshaft vibration damper and pulley, crankshaft front seal, and oil pan on a Caterpillar 320D2 excavator. The removal and installation procedures are described in steps with accompanying illustrations and include details such as required tools and torque specifications for fasteners. Safety notices are also provided to keep parts clean and free of contaminants.
This document provides instructions for removing and installing the water pump, crankshaft vibration damper and pulley, crankshaft front seal, and oil pan on a Caterpillar 320D2 excavator. The removal and installation procedures are described in steps with accompanying illustrations and include details such as required tools and torque specifications for fasteners. Safety notices are also provided to keep parts clean and free of contaminants.
This document provides instructions for removing and installing the water pump, crankshaft vibration damper and pulley, crankshaft front seal, and oil pan on a Caterpillar 320D2 excavator. The removal and installation procedures are described in steps with accompanying illustrations and include details such as required tools and torque specifications for fasteners. Safety notices are also provided to keep parts clean and free of contaminants.
This document provides instructions for removing and installing the water pump, crankshaft vibration damper and pulley, crankshaft front seal, and oil pan on a Caterpillar 320D2 excavator engine. The procedures include lists of required tools, illustrations showing the component locations and part numbers, and step-by-step instructions for removal and installation of each component. Safety notices are included to keep all parts clean from contaminants.
This document provides instructions for removing and installing the water pump, crankshaft vibration damper and pulley, crankshaft front seal, and oil pan on a Caterpillar 320D2 excavator engine. The procedures include lists of required tools, illustrations showing the component locations and part numbers, and step-by-step instructions for removal and installation of each component. Safety notices are included to keep all parts clean and free of contaminants.
This document provides instructions for removing and installing the water pump, crankshaft vibration damper and pulley, crankshaft front seal, and oil pan on a Caterpillar 320D2 excavator. The removal and installation procedures are described in steps with accompanying illustrations and include details such as required tools and torque specifications for fasteners. Safety notices are also provided to keep parts clean and free of contaminants.
This document provides instructions for removing and installing the water pump, crankshaft vibration damper and pulley, crankshaft front seal, and oil pan on a Caterpillar 320D2 excavator engine. The procedures include lists of required tools, illustrations showing the component locations and part numbers, and step-by-step instructions for removal and installation of each component. Safety notices are included to keep all parts clean from contaminants.
This document provides instructions for removing and installing the water pump, crankshaft vibration damper and pulley, crankshaft front seal, and oil pan on a Caterpillar 320D2 excavator engine. The procedures include lists of required tools, illustrations showing the component locations and part numbers, and step-by-step instructions for removal and installation of each component. Safety notices are included to keep all parts clean from contaminants.
This document provides removal and installation instructions for servicing components of a 320D2 excavator engine. It includes procedures for removing and installing the water pump, crankshaft vibration damper and pulley, crankshaft front seal, and oil pan. The document lists the required tools and parts, presents illustrations of each component, and provides a step-by-step process for disassembly and reassembly. Safety notices are included to keep parts clean and prevent damage.
This document provides instructions for removing and installing the water pump, crankshaft vibration damper and pulley, crankshaft front seal, and oil pan on a 320D2 excavator. The removal and installation procedures are described in steps with accompanying illustrations and include details such as required tools and torque specifications. Proper cleaning and installation of new seals and gaskets are emphasized to prevent contamination.
Caterpillar Cat 315B L Excavator (Prefix 5SW) Service Repair Manual Instant D...f8seodkdmdmed3
This document provides instructions for disassembling and assembling the travel motor of a 315B L excavator. The disassembly process involves 23 steps to remove components such as the head, brake piston, barrel assembly, shoe retainer, and shaft. The assembly process reverses the disassembly steps and includes cleaning and lubricating components before installing them back into the travel motor housing. Precise positioning and identification marks are needed to ensure components are reinstalled in their original locations.
The document provides instructions for removing and installing several fuel system components on a 225 EXCAVATOR powered by a 3304 engine, including:
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This document provides instructions for removing and installing various components of a Caterpillar 308E2SR Mini Hydraulic Excavator powered by a C3.3B engine, including the electronic unit injector, turbocharger, exhaust gas recirculation valve, pressure sensor, and fumes disposal filter. The procedures include lists of required tools and step-by-step instructions detailing how to remove, clean, and install each part while maintaining proper orientation and torque specifications.
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Caterpillar Cat 308E2 Mini Hydraulic Excavator (Prefix F8C) Service Repair Ma...f8seodkdmdmed3
This document provides instructions for removing and installing a flywheel housing on a mini hydraulic excavator. The key steps are:
1. Remove the flywheel and rear crankshaft seal.
2. Install guide studs and lifting brackets to remove the flywheel housing bolts.
3. Lift the flywheel housing off using the lifting device.
4. Inspect and replace any worn bearings or seals.
5. Reinstall by reversing the removal steps, applying liquid gasket to the crankcase seam.
Caterpillar Cat 308D Mini Hydraulic Excavator (Prefix FYC) Service Repair Man...f8seodkdmdmed3
The document provides instructions to remove and install the support (swing boom) on a 308D Mini Hydraulic Excavator. The removal procedure involves using tools to remove 14 bolts and pins to separate the support assembly from the machine. The installation procedure specifies using tools to reinstall the support assembly components in the reverse order of removal and applying grease to surfaces before reinstallation.
This document provides disassembly instructions for the final drive, travel motor, and counterbalance valve of a 311F LRR excavator. It lists the required tools and outlines 16 steps to disassemble the components, including draining fluids, removing covers, plates, seals, springs, and pistons. Safety notices are included to warn of potential injuries from parts propelled by springs or pressurized hydraulic fluids.
Caterpillar Cat 305E Mini Hydraulic Excavator (Prefix XFA) Service Repair Man...f8seodkdmdmed3
The document provides instructions for installing and removing parts of the main hydraulic pump, selector valve, and control manifold on a 305E Mini Hydraulic Excavator. It lists the required tools and parts and includes illustrations and step-by-step instructions for assembly and disassembly. Key steps include installing bearings and seals, connecting hoses and harnesses, and removing manifolds and valves by disconnecting connections and removing bolts. Safety warnings are provided to prevent injury when handling spring loaded parts.
Caterpillar Cat 307D Mini Hydraulic Excavator (Prefix DSG) Service Repair Man...f8seodkdmdmed3
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Caterpillar Cat 306E2 Mini Hydraulic Excavator (Prefix E2W) Service Repair Ma...f8seodkdmdmed3
The document provides instructions for removing and installing the governor, camshaft, and fuel injection pump on a Caterpillar 306E2 Mini Hydraulic Excavator. It describes removing the bolts and brackets holding the camshaft in place, and pressing out bearings to disassemble it. Reassembly involves pressing in new bearings and installing retaining rings and brackets. The fuel injection pump removal involves disconnecting fuel lines and electrical connections, then removing mounting bolts.
Caterpillar Cat 305E2CR Mini Hydraulic Excavator (Prefix R5C) Service Repair ...f8seodkdmdmed3
This document provides instructions for removing and installing various engine components on a Caterpillar 305E2CR Mini Hydraulic Excavator including:
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- Inspecting the flywheel and ring gear for wear and replacing if needed
- Removing the crankshaft rear seal carrier cover and lip seal
- Removing the flywheel housing by removing mounting bolts
- Removing the crankshaft pulley using sockets and a puller
- Removing the crankshaft front seal, key and sleeve from the crankshaft
- Removing the idler gear after aligning timing marks using a special tool
The instructions include safety notices and
Caterpillar Cat 304E2CR Mini Hydraulic Excavator (Prefix KC4) Service Repair ...f8seodkdmdmed3
This document provides instructions for removing and installing various engine components on a Caterpillar 304E2CR Mini Hydraulic Excavator KC400001-UP powered by a C2.4 engine. The components include the crankshaft rear seal carrier, flywheel housing, crankshaft pulley, crankshaft front seal, idler gear, and front housing. The procedures provide detailed illustrations and specify any required tools and torque specifications.
Caterpillar Cat 305.5E Mini Hydraulic Excavator (Prefix FSC) Service Repair M...f8seodkdmdmed3
The document provides step-by-step instructions for disassembling the final drive and travel motor of a 305.5E Mini Hydraulic Excavator. It lists 38 steps to remove components like gears, bearings, pistons, seals, and plates using various tools. Dismantling involves removing plugs, bolts, rings, and other fasteners while taking precautions for parts under spring pressure. The goal is to fully separate the final drive and travel motor assemblies for inspection or repair.
Caterpillar Cat 305.5E Mini Hydraulic Excavator (Prefix MX5) Service Repair M...f8seodkdmdmed3
The document provides instructions for servicing components of a 305.5E Mini Hydraulic Excavator engine. It includes procedures for removing and installing the crankshaft rear seal, flywheel housing, crankshaft pulley, crankshaft front seal, and idler gear. The document contains illustrations and specifies required tools for each procedure. Safety notices are provided to keep parts clean and contain fluids during repair.
Caterpillar Cat 306E Mini Hydraulic Excavator (Prefix FHL) Service Repair Man...f8seodkdmdmed3
This document provides instructions for removing and installing various engine components on a 306E Mini Hydraulic Excavator including:
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Caterpillar Cat 305.5E Mini Hydraulic Excavator (Prefix FKY) Service Repair M...f8seodkdmdmed3
The document provides instructions for removing and installing various track components on a 305.5E Mini Hydraulic Excavator, including the front idler, recoil spring, hydraulic track adjusters, and installing the track. The procedures describe using lifting devices and tools to remove heavy components like the idler assembly. Detailed illustrations show the component parts and steps to compress springs, remove nuts and seals, and reinstall components in the correct order. Safety warnings are included to wear protective equipment when working with tensioned springs.
This document provides instructions for removing and installing various engine components on a 246 Skid Steer Loader, including the turbocharger, exhaust manifold, inlet manifold, and inlet and exhaust valve springs. The removal and installation procedures describe loosening bolts and hoses, plugging openings to prevent contamination, cleaning surfaces, and replacing gaskets. Tools required are listed for each procedure.
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S/N - WDJ1-UP
S/N - XAN1-UP
S/N - XBB1-UP
S/N - XCC1-UP
S/N - YEA1-UP
S/N - ZBD1-UP
S/N - ZCS1-UP
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-1857 Retaining Ring Pliers 1
Start By:
a. Remove the gear pump. Refer to Disassembly and Assembly, "Gear Pump (Pilot) -
Remove".
Illustration 1 g01202274
1. Remove bolts (1) and housing (2) from flange (3).
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4. Illustration 2 g01202276
2. Remove O-ring seal (4).
Illustration 3 g01202275
3. Use Tooling (A) in order to remove retaining ring (5).
4. Remove lip seal (6).
Illustration 4 g01202277
5. Remove plate (7) and seal (8).
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5. Illustration 5 g01202278
6. Remove balls (9) and gears (10).
Illustration 6 g01202279
7. Remove plate (11).
Illustration 7 g01202280
8. Remove seal (12).
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Wed Feb 12 16:16:25 UTC+0800 2020
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7. S/N - TMF1-UP
S/N - WDJ1-UP
S/N - XAN1-UP
S/N - XBB1-UP
S/N - XCC1-UP
S/N - YEA1-UP
S/N - ZBD1-UP
S/N - ZCS1-UP
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-1857 Retaining Ring Pliers 1
Illustration 1 g01202280
1. Install seal (12).
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8. Illustration 2 g01202279
2. Install plate (11).
Illustration 3 g01202278
3. Install balls (9) and gears (10).
Illustration 4 g01202277
4. Install seal (8) and plate (7).
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9. Illustration 5 g01202275
5. Install lip seal (6).
6. Use Tooling (A) in order to install retaining ring (5).
Illustration 6 g01202276
7. Install O-ring seal (4).
Illustration 7 g01202274
8. Install flange (3) onto housing (2).
9. Install bolts (1).
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10. End By:
a. Install the gear pump. Refer to Disassembly and Assembly, "Gear Pump (Pilot) - Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Wed Feb 12 16:17:28 UTC+0800 2020
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12. S/N - TMF1-UP
S/N - WDJ1-UP
S/N - XAN1-UP
S/N - XBB1-UP
S/N - XCC1-UP
S/N - YEA1-UP
S/N - ZBD1-UP
S/N - ZCS1-UP
Installation Procedure
Illustration 1 g01213458
1. Install O-ring seal (5). Install gear pump (3). Install bolts (2). Connect hose assemblies (1)
and (4).
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Wed Feb 12 16:18:30 UTC+0800 2020
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13. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320D2 EXCAVATOR XCC
Configuration: 320D2 L Excavator XCC00001-UP (MACHINE) POWERED BY C7.1 Engine
Disassembly and Assembly
320D2 Excavator Machine Systems
Media Number -UENR3252-09 Publication Date -01/07/2015 Date Updated -30/07/2018
i02427682
Main Hydraulic Pump - Remove
SMCS - 5070-011
S/N - DFM1-UP
S/N - DNP1-UP
S/N - EAL1-UP
S/N - EKT1-UP
S/N - ESG1-UP
S/N - FKK1-UP
S/N - GBA1-UP
S/N - HDM1-UP
S/N - JFM1-UP
S/N - KHR1-UP
S/N - LMA1-UP
S/N - NBT1-UP
S/N - RDZ1-UP
S/N - SDZ291-UP
S/N - STN1-UP
S/N - TGJ1-UP
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14. S/N - TMF1-UP
S/N - WDJ1-UP
S/N - XAN1-UP
S/N - XBB1-UP
S/N - XCC1-UP
S/N - YEA1-UP
S/N - ZBD1-UP
S/N - ZCS1-UP
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Bracket 1
B 1U-9200 Lever Puller Hoist 1
C 138-7573 Link Brackets 2
Start By:
a. Remove the muffler. Refer to Disassembly and Assembly, "Muffler - Remove".
b. Release the hydraulic system pressure. Refer to Disassembly and Assembly, "Hydraulic
System Pressure - Release".
1. Drain the hydraulic tank. Refer to Operations and Maintenance Manual, "Hydraulic System
Oil - Change".
Illustration 1 g01213554
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18. Illustration 11 g01215389
11. Remove bolts (26). Disconnect tube assembly (27).
Illustration 12 g01215450
12. Remove bolts (28) and reposition filter assembly (29). Remove bolts (30) and reposition
filter assembly (31).
Illustration 13 g01215556
13. Attach Tooling (A), (B), and (C) and a suitable lifting device to main hydraulic pump (32).
The weight of main hydraulic pump (32) is approximately 250 kg (550 lb). Remove bolts
(33) and main hydraulic pump (32).
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19. Illustration 14 g01215580
14. Remove bolt (34) and gear (35).
Illustration 15 g01215665
15. Remove bolts (36) and auxiliary pump (37).
Illustration 16 g01215672
16. Remove Coupling (39) and O-ring seal (40). Remove bolts (38) and adapter (41).
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20. Illustration 17 g01215724
17. Remove bolts (42) and pilot pump (43).
Illustration 18 g01215928
18. Remove O-ring seal (44).
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Wed Feb 12 16:19:33 UTC+0800 2020
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21. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320D2 EXCAVATOR XCC
Configuration: 320D2 L Excavator XCC00001-UP (MACHINE) POWERED BY C7.1 Engine
Disassembly and Assembly
320D2 Excavator Machine Systems
Media Number -UENR3252-09 Publication Date -01/07/2015 Date Updated -30/07/2018
i05916114
Main Hydraulic Pump - Disassemble
SMCS - 5070-015
S/N - DFM1-UP
S/N - DNP1-UP
S/N - EAL1-UP
S/N - EKT1-UP
S/N - ESG1-UP
S/N - FKK1-UP
S/N - GBA1-UP
S/N - HDM1-UP
S/N - JFM1-UP
S/N - KHR1-UP
S/N - LMA1-UP
S/N - NBT1-UP
S/N - RDZ1-UP
S/N - SDZ291-UP
S/N - STN1-UP
S/N - TGJ1-UP
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22. S/N - TMF1-UP
S/N - WDJ1-UP
S/N - XAN1-UP
S/N - XBB1-UP
S/N - XCC1-UP
S/N - YEA1-UP
S/N - ZBD1-UP
S/N - ZCS1-UP
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 5F-7465 Puller Group 1
B 1P-2420 Transmission Repair Stand 1
C 138-7575 Link Bracket 3
D 1P-0510 Driver Group 1
E 1P-1859 Retaining Ring Pliers 1
F 9S-9152 Bearing Puller 1
G 8B-7551 Bearing Puller 1
Start By:
A. Remove the main hydraulic pump. Refer to Disassembly and Assembly, "Main Hydraulic
Pump - Remove" for the machine that is being serviced.
NOTICE
Keep all parts clean from contaminants.
Contamination of the hydraulic system with foreign material will
reduce the service life of the hydraulic system components.
To prevent contaminants from entering the hydraulic system, always
plug or cap the lines, fittings, or hoses as they are disconnected. Cover
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23. any disassembled components and clean them properly before
assembly.
Clean the hydraulic system properly after any major component
exchange or especially after a component failure, to remove any
contamination.
Note: Cleanliness is an important factor. Before the disassembly procedure, clean the exterior of
the component . Cleaning will prevent dirt from entering the internal mechanism.
Note: Only the right pump control is equipped with the proportional reducing valve. The left
pump control starts with Step 4.
Illustration 1 g01200312
1. Remove bolts (2) , pump control (1) , and fitting (3) .
Illustration 2 g01202630
Right Pump Only
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24. 2. Remove bolts (4) . Remove proportional reducing valve (5) from pump control (1) .
Illustration 3 g01202631
Right Pump Only
3. Remove O-ring seal (9) , O-ring seal (8) , O-ring seal (7) , and O-ring seal (6) from the
proportional reducing valve.
Illustration 4 g00706166
4. Remove nut (10) from the pump control.
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25. Illustration 5 g00882598
5. Measure the length of screw (13) for installation purposes. Remove screw (13) . Remove
bolts (11) . Remove cover (12) from the pump control.
Illustration 6 g00706177
6. Remove stopper (14) from the pump control.
Illustration 7 g00706179
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26. 7. Remove O-ring seal (15) and backup ring (16) from the stopper.
8. Repeat Step 4 through Step 7 for the other side of the pump control.
Illustration 8 g00706239
9. Place the pump control in a soft jawed vise. Support pin assembly (17) . Remove piston (18)
from the pump control. Remove pin assembly (17) from the pump control.
Illustration 9 g00706243
10. Remove dowel pin (19) from the pin.
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27. Suggest:
If the above button click is invalid.
Please download this document
first, and then click the above link
to download the complete manual.
Thank you so much for reading
28. Illustration 10 g00706249
11. Remove bolts (20) . Remove cover assembly (21) from the pump control.
Illustration 11 g00882599
Personal injury can result from parts and/or covers under spring
pressure.
Spring force will be released when covers are removed.
Be prepared to hold spring loaded covers as the bolts are loosened.
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