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Service Repair Manual
Models
306E Mini Hydraulic
Excavator
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Product: MINI HYD EXCAVATOR
Model: 306E MINI HYD EXCAVATOR FHL
Configuration: 306E Mini Hydraulic Excavator FHL00001-UP (MACHINE) POWERED BY C2.6 Engine
Disassembly and Assembly
C2.6 and C3.3B Engines for Caterpillar Built Machines
Media Number -UENR0137-11 Publication Date -01/08/2015 Date Updated -12/07/2018
i05242928
Camshaft and Valve Lifters - Remove and Install - C2.6
SMCS - 1209-010; 1210-010
S/N - CE21-UP
S/N - F8C1-UP
S/N - FHL1-UP
S/N - H1Y1-UP
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A - Magnets 8
B 390-1149 Driver 1
Start By:
a. Remove the rocker shaft and pushrods.
b. Remove the flywheel housing.
c. Remove the oil pan. (Only necessary if valve lifters will be removed.)
Note: Refer to Specification UENR0995 "Engine Design" for non-specified engine Torque
Values.
NOTICE
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Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 1 g03190322
1. Ensure that Timing Marks (Y) on the idler gear and the camshaft gear are aligned. Refer to
illustration 1.
Illustration 2 g02798975
2. Use Tooling (A) to hold up the valve lifters (1) in order to remove the camshaft.
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Illustration 3 g03197939
NOTICE
Do not damage the lobes or the bearings when the camshaft is removed
or installed.
3. Remove bolts (3).
4. Carefully remove camshaft (2) from the cylinder block.
5. Remove Tooling (A). Use a suitable container to catch the valve lifters (1) as the valve
lifters (1) slide out the bottom of the cylinder block.
Illustration 4 g02880896
6. Remove the camshaft cover (4).
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Installation Procedure
1. Install camshaft (1) in the reverse order of removal.
Illustration 5 g02881018
a. Place camshaft cover (4) on Tooling (B).
Illustration 6 g02881076
b. Use Tooling (B) to install the camshaft cover (4).
c. Tighten bolts (3) to a torque of 24.0 ± 27.0 N·m (17.70 ± 19.91 lb ft).
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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Shutdown SIS
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Product: MINI HYD EXCAVATOR
Model: 306E MINI HYD EXCAVATOR FHL
Configuration: 306E Mini Hydraulic Excavator FHL00001-UP (MACHINE) POWERED BY C2.6 Engine
Disassembly and Assembly
C2.6 and C3.3B Engines for Caterpillar Built Machines
Media Number -UENR0137-11 Publication Date -01/08/2015 Date Updated -12/07/2018
i05242932
Camshaft Gear - Remove and Install
SMCS - 1210-010-GE
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-0510 Driver Group 1
B 8B-7551 Puller Assembly 1
C 8H-0663 Bearing Puller 1
Start By:
a. Remove the camshaft.
Note: Refer to Specification UENR0995 "Engine Design" for non-specified engine Torque
Values.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Dispose of all fluids according to local regulations and mandates.
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Illustration 1 g02796778
1. Use Tooling (A) in order to remove camshaft gear (1) from camshaft (2).
2. If necessary, apply heat to raise the temperature of the race (3) of the roller bearing to
remove.
Illustration 2 g02796779
3. Remove plate (5) from camshaft (2).
4. If necessary, remove the key (4) from the nose of camshaft (2).
Installation Procedure
1. Install camshaft gear (1) in the reverse order of removal.
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Illustration 3 g02807848
a. Use Tooling (B) and Tooling (C) in order to install camshaft gear (1) onto camshaft
(2).
b. Ensure that the camshaft gear and the key are clean and free from wear and damage.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Thu Jan 30 23:08:52 UTC+0800 2020
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Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 306E MINI HYD EXCAVATOR FHL
Configuration: 306E Mini Hydraulic Excavator FHL00001-UP (MACHINE) POWERED BY C2.6 Engine
Disassembly and Assembly
C2.6 and C3.3B Engines for Caterpillar Built Machines
Media Number -UENR0137-11 Publication Date -01/08/2015 Date Updated -12/07/2018
i05242933
Engine Oil Pan - Remove and Install
SMCS - 1302-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A - LOCTITE 38364 Flange Sealant 1
Note: Refer to Specification UENR0995 "Engine Design" for non-specified engine Torque
Values.
1. Refer to Operation and Maintenance Manual, "Engine Oil and Filter - Change" for the
proper draining and filling procedures.
Illustration 1 g02797578
2. Remove bolts (2) and remove oil pan (1).
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Illustration 2 g02797579
3. Remove Tooling (A) from oil pan (1) and cylinder block (3) surfaces.
Installation Procedure
1. Install oil pan (1) in the reverse order of removal.
a. Apply Tooling (A) to cylinder block (3) surface.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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Thu Jan 30 23:09:49 UTC+0800 2020
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Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 306E MINI HYD EXCAVATOR FHL
Configuration: 306E Mini Hydraulic Excavator FHL00001-UP (MACHINE) POWERED BY C2.6 Engine
Disassembly and Assembly
C2.6 and C3.3B Engines for Caterpillar Built Machines
Media Number -UENR0137-11 Publication Date -01/08/2015 Date Updated -12/07/2018
i05242938
Pistons and Connecting Rods - Remove and Install
SMCS - 1225-010
Removal Procedure
Start By:
a. Remove cylinder head.
b. Remove engine oil pan.
Note: Refer to Specification UENR0995 "Engine Design" for non-specified engine Torque
Values.
1. Rotate the crankshaft until the crank pin is at the bottom center position.
Illustration 1 g02797660
2. Remove bolts (2) and remove connecting rod cap (1).
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Illustration 2 g02797658
3. Carefully push piston (3) and the connecting rod from cylinder block (4) bore.
4. The connecting rod and the connecting rod cap should have an etched Number (X) on the
side. The number on the connecting rod and the connecting rod cap must match. Ensure that
the connecting rod and the connecting rod cap are marked for the correct location. If
necessary, make a temporary mark on the connecting rod and the connecting rod cap in
order to identify the cylinder number.
Illustration 3 g02797689
5. Remove piston (3) and connecting rod (5).
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1U-6684 Piston Ring Compressor 1
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Illustration 4 g02797689
1. Inspect piston (3) and connecting rod assembly (5).
2. Apply clean engine oil to the cylinder bore, to the piston rings, to the outer surface of the
piston and to the bearing shells.
Note: Install the bearing shells for the connecting rods dry when clearance checks are
performed. Refer to Disassembly and Assembly, "Bearing Clearance - Check" for the
correct procedure. Apply clean engine oil to the bearing shells for the connecting rods
during final assembly.
Note: Ensure that the piston and the connecting rod assembly are installed in the correct
cylinder.
Illustration 5 g02797721
3. Install Tooling (A) onto piston (3).
Note: Ensure that Tooling (A) is installed correctly and that piston (3) can easily slide from
the tool.
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Illustration 6 g02797658
4. Carefully push piston (3) and the connecting rod assembly into cylinder block (4) bore and
onto the crankshaft pin.
Illustration 7 g02797660
5. Install connecting rod cap (1) onto the connecting rod .
Note: Ensure that etched Number (X) on connecting rod cap (1) matches etched Number
(X) on the connecting rod. Ensure the correct orientation of the connecting rod cap. The
locating tab for the upper bearing shell and the lower bearing shell should be on the same
side.
Note: Do not reuse the old connecting rod bolts in order to secure the connecting rod cap.
6. For the C3.3B apply clean engine oil to bolt threads and install new bolts (2) to the
connecting rod. Tighten bolts (2) to a torque of 69 to 73 N·m (51 to 54 lb ft).
7. For the C2.6 apply clean engine oil to bolt threads and install new bolts (2) to the
connecting rod. Tighten bolts (2) to a torque of 45 ± 49 N·m (33 ± 36 lb ft).
8. Ensure that the installed connecting rod assembly has side play. Rotate the crankshaft in
order to ensure that there is no binding.
9. Repeat Step 1 through Step 8 in order to install the remaining pistons and connecting rods.
End By:
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a. Install engine oil pan.
b. Install cylinder head.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Thu Jan 30 23:10:45 UTC+0800 2020
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Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 306E MINI HYD EXCAVATOR FHL
Configuration: 306E Mini Hydraulic Excavator FHL00001-UP (MACHINE) POWERED BY C2.6 Engine
Disassembly and Assembly
C2.6 and C3.3B Engines for Caterpillar Built Machines
Media Number -UENR0137-11 Publication Date -01/08/2015 Date Updated -12/07/2018
i05845101
Pistons and Connecting Rods - Disassemble
SMCS - 1225-015
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1U-6683 Ring Expander 1
B
393-2568 Bearing Removal Tool 1
443-9447 Support Plate 1
Start By:
a. Remove pistons and the connecting rods.
Note: Make a temporary mark on the components of the piston and connecting rod assembly.
Marking the components will ensure that the components of each piston and connecting rod
assembly can be reinstalled in the original cylinder. Mark the underside of the piston on the front
pin boss. Do not interchange components.
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Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
Illustration 1 g02723365
Illustration 2 g02723368
1. Position the piston and connecting rod in a soft jaw vise. Use Tooling (A) to remove three
rings (2) from piston (1).
Illustration 3 g02723373
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Illustration 4 g02723375
2. Remove retaining ring (4) and remove piston wrist pin (3) from piston (1).
Note: Note the position of the forged Mark (X). The forged mark is for the purposes of
correct orientation of the connecting rod assembly and piston assembly.
3. If necessary, remove bolts (7) and connecting rod bearings (6) from connecting rod (5) and
connecting rod cap (8). Inspect connecting rod bushing (9).
Illustration 5 g03696304
4. Place the piston on a suitable surface with the crown upward. Use Tooling (B) in order to
remove connecting rod bushing (9) from connecting rod (5).
5. Inspect the connecting rod for wear and damage. If necessary, replace connecting rod (5) or
replace the connecting rod bushing (9).
Note: If the connecting rod or the bush for the piston pin are replaced, refer to
Specifications, "Connecting Rods" for the correct procedure.
6. Repeat Step 1 through Step 5 in order to disassemble the remaining pistons and connecting
rods.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Thu Jan 30 23:11:42 UTC+0800 2020
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Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 306E MINI HYD EXCAVATOR FHL
Configuration: 306E Mini Hydraulic Excavator FHL00001-UP (MACHINE) POWERED BY C2.6 Engine
Disassembly and Assembly
C2.6 and C3.3B Engines for Caterpillar Built Machines
Media Number -UENR0137-11 Publication Date -01/08/2015 Date Updated -12/07/2018
i05845120
Pistons and Connecting Rods - Assemble
SMCS - 1225-016
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1U-6683 Ring Expander 1
B
393-2568 Bearing Removal Tool 1
443-9447 Support Plate 1
Note: Refer to Specification UENR0995 "Engine Design" for non-specified engine Torque
Values.
Note: The C3.3B has three different piston heights that very 0.05 mm (0.002 inch) from each.
Refer to the following Table 2 to ensure that the same piston height is replaced. If the same piston
height is replaced, then the same head gasket thickness can be used. If a different piston height is
used, then check the piston height to determine the proper head gasket thickness. Refer to
"Cylinder Head - Remove and Install" for the correct head gasket.
Table 2
Code Stamped on
Standard Piston
Standard Replacement
Piston
0.50 mm Oversized
Piston
Code Stamped on
Oversized Piston
1J751-2111 387-9833 393-2885 1J751-2190
1J751-2112 387-9834 393-2886 1J751-2191
1J751-2113 387-9835 393-2887 1J751-2192
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1. Ensure that all components are clean and free from wear and damage. If necessary, replace
any components that are worn or damaged.
Illustration 1 g03696355
2. Inspect the connecting rod for wear and damage. If necessary, replace connecting rod (5) or
replace connecting rod bushing (9) .
Note: If connecting rod (5) or the bushing (9) for connecting rod pin are replaced, refer to
Specifications, "Connecting Rods" for the correct procedure.
3. Place the piston on a suitable surface with the crown upward. Use Tooling (B) in order to
install connecting rod bushing (9) into connecting rod (5) .
Illustration 2 g02723375
4. Check connecting rod bushing (9) . If necessary, install connecting rod bearings (6) into
connecting rod (5) and connecting rod cap (8) . Inspect bolts (7) or replace with new for
assembly later.
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Caterpillar Cat 306E Mini Hydraulic Excavator (Prefix FHL) Service Repair Manual (FHL00001 and up).pdf

  • 1. Service Repair Manual Models 306E Mini Hydraulic Excavator
  • 2. Shutdown SIS Previous Screen Product: MINI HYD EXCAVATOR Model: 306E MINI HYD EXCAVATOR FHL Configuration: 306E Mini Hydraulic Excavator FHL00001-UP (MACHINE) POWERED BY C2.6 Engine Disassembly and Assembly C2.6 and C3.3B Engines for Caterpillar Built Machines Media Number -UENR0137-11 Publication Date -01/08/2015 Date Updated -12/07/2018 i05242928 Camshaft and Valve Lifters - Remove and Install - C2.6 SMCS - 1209-010; 1210-010 S/N - CE21-UP S/N - F8C1-UP S/N - FHL1-UP S/N - H1Y1-UP Removal Procedure Table 1 Required Tools Tool Part Number Part Description Qty A - Magnets 8 B 390-1149 Driver 1 Start By: a. Remove the rocker shaft and pushrods. b. Remove the flywheel housing. c. Remove the oil pan. (Only necessary if valve lifters will be removed.) Note: Refer to Specification UENR0995 "Engine Design" for non-specified engine Torque Values. NOTICE 1/4 306E Mini Hydraulic Excavator FHL00001-UP (MACHINE) POWERED BY C2.6 En... 2020/1/30 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 3. Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. Illustration 1 g03190322 1. Ensure that Timing Marks (Y) on the idler gear and the camshaft gear are aligned. Refer to illustration 1. Illustration 2 g02798975 2. Use Tooling (A) to hold up the valve lifters (1) in order to remove the camshaft. 2/4 306E Mini Hydraulic Excavator FHL00001-UP (MACHINE) POWERED BY C2.6 En... 2020/1/30 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 4. Illustration 3 g03197939 NOTICE Do not damage the lobes or the bearings when the camshaft is removed or installed. 3. Remove bolts (3). 4. Carefully remove camshaft (2) from the cylinder block. 5. Remove Tooling (A). Use a suitable container to catch the valve lifters (1) as the valve lifters (1) slide out the bottom of the cylinder block. Illustration 4 g02880896 6. Remove the camshaft cover (4). 3/4 306E Mini Hydraulic Excavator FHL00001-UP (MACHINE) POWERED BY C2.6 En... 2020/1/30 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 5. Installation Procedure 1. Install camshaft (1) in the reverse order of removal. Illustration 5 g02881018 a. Place camshaft cover (4) on Tooling (B). Illustration 6 g02881076 b. Use Tooling (B) to install the camshaft cover (4). c. Tighten bolts (3) to a torque of 24.0 ± 27.0 N·m (17.70 ± 19.91 lb ft). Copyright 1993 - 2020 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees. Thu Jan 30 23:07:55 UTC+0800 2020 4/4 306E Mini Hydraulic Excavator FHL00001-UP (MACHINE) POWERED BY C2.6 En... 2020/1/30 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 6. Shutdown SIS Previous Screen Product: MINI HYD EXCAVATOR Model: 306E MINI HYD EXCAVATOR FHL Configuration: 306E Mini Hydraulic Excavator FHL00001-UP (MACHINE) POWERED BY C2.6 Engine Disassembly and Assembly C2.6 and C3.3B Engines for Caterpillar Built Machines Media Number -UENR0137-11 Publication Date -01/08/2015 Date Updated -12/07/2018 i05242932 Camshaft Gear - Remove and Install SMCS - 1210-010-GE Removal Procedure Table 1 Required Tools Tool Part Number Part Description Qty A 1P-0510 Driver Group 1 B 8B-7551 Puller Assembly 1 C 8H-0663 Bearing Puller 1 Start By: a. Remove the camshaft. Note: Refer to Specification UENR0995 "Engine Design" for non-specified engine Torque Values. NOTICE Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. Dispose of all fluids according to local regulations and mandates. 1/3 306E Mini Hydraulic Excavator FHL00001-UP (MACHINE) POWERED BY C2.6 En... 2020/1/30 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 7. Illustration 1 g02796778 1. Use Tooling (A) in order to remove camshaft gear (1) from camshaft (2). 2. If necessary, apply heat to raise the temperature of the race (3) of the roller bearing to remove. Illustration 2 g02796779 3. Remove plate (5) from camshaft (2). 4. If necessary, remove the key (4) from the nose of camshaft (2). Installation Procedure 1. Install camshaft gear (1) in the reverse order of removal. 2/3 306E Mini Hydraulic Excavator FHL00001-UP (MACHINE) POWERED BY C2.6 En... 2020/1/30 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 8. Illustration 3 g02807848 a. Use Tooling (B) and Tooling (C) in order to install camshaft gear (1) onto camshaft (2). b. Ensure that the camshaft gear and the key are clean and free from wear and damage. Copyright 1993 - 2020 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees. Thu Jan 30 23:08:52 UTC+0800 2020 3/3 306E Mini Hydraulic Excavator FHL00001-UP (MACHINE) POWERED BY C2.6 En... 2020/1/30 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 9. Shutdown SIS Previous Screen Product: MINI HYD EXCAVATOR Model: 306E MINI HYD EXCAVATOR FHL Configuration: 306E Mini Hydraulic Excavator FHL00001-UP (MACHINE) POWERED BY C2.6 Engine Disassembly and Assembly C2.6 and C3.3B Engines for Caterpillar Built Machines Media Number -UENR0137-11 Publication Date -01/08/2015 Date Updated -12/07/2018 i05242933 Engine Oil Pan - Remove and Install SMCS - 1302-010 Removal Procedure Table 1 Required Tools Tool Part Number Part Description Qty A - LOCTITE 38364 Flange Sealant 1 Note: Refer to Specification UENR0995 "Engine Design" for non-specified engine Torque Values. 1. Refer to Operation and Maintenance Manual, "Engine Oil and Filter - Change" for the proper draining and filling procedures. Illustration 1 g02797578 2. Remove bolts (2) and remove oil pan (1). 1/2 306E Mini Hydraulic Excavator FHL00001-UP (MACHINE) POWERED BY C2.6 En... 2020/1/30 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 10. Illustration 2 g02797579 3. Remove Tooling (A) from oil pan (1) and cylinder block (3) surfaces. Installation Procedure 1. Install oil pan (1) in the reverse order of removal. a. Apply Tooling (A) to cylinder block (3) surface. Copyright 1993 - 2020 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees. Thu Jan 30 23:09:49 UTC+0800 2020 2/2 306E Mini Hydraulic Excavator FHL00001-UP (MACHINE) POWERED BY C2.6 En... 2020/1/30 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 11. Shutdown SIS Previous Screen Product: MINI HYD EXCAVATOR Model: 306E MINI HYD EXCAVATOR FHL Configuration: 306E Mini Hydraulic Excavator FHL00001-UP (MACHINE) POWERED BY C2.6 Engine Disassembly and Assembly C2.6 and C3.3B Engines for Caterpillar Built Machines Media Number -UENR0137-11 Publication Date -01/08/2015 Date Updated -12/07/2018 i05242938 Pistons and Connecting Rods - Remove and Install SMCS - 1225-010 Removal Procedure Start By: a. Remove cylinder head. b. Remove engine oil pan. Note: Refer to Specification UENR0995 "Engine Design" for non-specified engine Torque Values. 1. Rotate the crankshaft until the crank pin is at the bottom center position. Illustration 1 g02797660 2. Remove bolts (2) and remove connecting rod cap (1). 1/5 306E Mini Hydraulic Excavator FHL00001-UP (MACHINE) POWERED BY C2.6 En... 2020/1/30 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 12. Illustration 2 g02797658 3. Carefully push piston (3) and the connecting rod from cylinder block (4) bore. 4. The connecting rod and the connecting rod cap should have an etched Number (X) on the side. The number on the connecting rod and the connecting rod cap must match. Ensure that the connecting rod and the connecting rod cap are marked for the correct location. If necessary, make a temporary mark on the connecting rod and the connecting rod cap in order to identify the cylinder number. Illustration 3 g02797689 5. Remove piston (3) and connecting rod (5). Installation Procedure Table 1 Required Tools Tool Part Number Part Description Qty A 1U-6684 Piston Ring Compressor 1 2/5 306E Mini Hydraulic Excavator FHL00001-UP (MACHINE) POWERED BY C2.6 En... 2020/1/30 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 13. Illustration 4 g02797689 1. Inspect piston (3) and connecting rod assembly (5). 2. Apply clean engine oil to the cylinder bore, to the piston rings, to the outer surface of the piston and to the bearing shells. Note: Install the bearing shells for the connecting rods dry when clearance checks are performed. Refer to Disassembly and Assembly, "Bearing Clearance - Check" for the correct procedure. Apply clean engine oil to the bearing shells for the connecting rods during final assembly. Note: Ensure that the piston and the connecting rod assembly are installed in the correct cylinder. Illustration 5 g02797721 3. Install Tooling (A) onto piston (3). Note: Ensure that Tooling (A) is installed correctly and that piston (3) can easily slide from the tool. 3/5 306E Mini Hydraulic Excavator FHL00001-UP (MACHINE) POWERED BY C2.6 En... 2020/1/30 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 14. Illustration 6 g02797658 4. Carefully push piston (3) and the connecting rod assembly into cylinder block (4) bore and onto the crankshaft pin. Illustration 7 g02797660 5. Install connecting rod cap (1) onto the connecting rod . Note: Ensure that etched Number (X) on connecting rod cap (1) matches etched Number (X) on the connecting rod. Ensure the correct orientation of the connecting rod cap. The locating tab for the upper bearing shell and the lower bearing shell should be on the same side. Note: Do not reuse the old connecting rod bolts in order to secure the connecting rod cap. 6. For the C3.3B apply clean engine oil to bolt threads and install new bolts (2) to the connecting rod. Tighten bolts (2) to a torque of 69 to 73 N·m (51 to 54 lb ft). 7. For the C2.6 apply clean engine oil to bolt threads and install new bolts (2) to the connecting rod. Tighten bolts (2) to a torque of 45 ± 49 N·m (33 ± 36 lb ft). 8. Ensure that the installed connecting rod assembly has side play. Rotate the crankshaft in order to ensure that there is no binding. 9. Repeat Step 1 through Step 8 in order to install the remaining pistons and connecting rods. End By: 4/5 306E Mini Hydraulic Excavator FHL00001-UP (MACHINE) POWERED BY C2.6 En... 2020/1/30 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 15. a. Install engine oil pan. b. Install cylinder head. Copyright 1993 - 2020 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees. Thu Jan 30 23:10:45 UTC+0800 2020 5/5 306E Mini Hydraulic Excavator FHL00001-UP (MACHINE) POWERED BY C2.6 En... 2020/1/30 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 16. Shutdown SIS Previous Screen Product: MINI HYD EXCAVATOR Model: 306E MINI HYD EXCAVATOR FHL Configuration: 306E Mini Hydraulic Excavator FHL00001-UP (MACHINE) POWERED BY C2.6 Engine Disassembly and Assembly C2.6 and C3.3B Engines for Caterpillar Built Machines Media Number -UENR0137-11 Publication Date -01/08/2015 Date Updated -12/07/2018 i05845101 Pistons and Connecting Rods - Disassemble SMCS - 1225-015 Disassembly Procedure Table 1 Required Tools Tool Part Number Part Description Qty A 1U-6683 Ring Expander 1 B 393-2568 Bearing Removal Tool 1 443-9447 Support Plate 1 Start By: a. Remove pistons and the connecting rods. Note: Make a temporary mark on the components of the piston and connecting rod assembly. Marking the components will ensure that the components of each piston and connecting rod assembly can be reinstalled in the original cylinder. Mark the underside of the piston on the front pin boss. Do not interchange components. 1/3 306E Mini Hydraulic Excavator FHL00001-UP (MACHINE) POWERED BY C2.6 En... 2020/1/30 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 17. Thank you very much for your reading. Please Click Here. Then Get COMPLETE MANUAL. NO WAITING NOTE: If there is no response to click on the link above, please download the PDF document first and then click on it.
  • 18. Illustration 1 g02723365 Illustration 2 g02723368 1. Position the piston and connecting rod in a soft jaw vise. Use Tooling (A) to remove three rings (2) from piston (1). Illustration 3 g02723373 2/3 306E Mini Hydraulic Excavator FHL00001-UP (MACHINE) POWERED BY C2.6 En... 2020/1/30 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 19. Illustration 4 g02723375 2. Remove retaining ring (4) and remove piston wrist pin (3) from piston (1). Note: Note the position of the forged Mark (X). The forged mark is for the purposes of correct orientation of the connecting rod assembly and piston assembly. 3. If necessary, remove bolts (7) and connecting rod bearings (6) from connecting rod (5) and connecting rod cap (8). Inspect connecting rod bushing (9). Illustration 5 g03696304 4. Place the piston on a suitable surface with the crown upward. Use Tooling (B) in order to remove connecting rod bushing (9) from connecting rod (5). 5. Inspect the connecting rod for wear and damage. If necessary, replace connecting rod (5) or replace the connecting rod bushing (9). Note: If the connecting rod or the bush for the piston pin are replaced, refer to Specifications, "Connecting Rods" for the correct procedure. 6. Repeat Step 1 through Step 5 in order to disassemble the remaining pistons and connecting rods. Copyright 1993 - 2020 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees. Thu Jan 30 23:11:42 UTC+0800 2020 3/3 306E Mini Hydraulic Excavator FHL00001-UP (MACHINE) POWERED BY C2.6 En... 2020/1/30 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 20. Shutdown SIS Previous Screen Product: MINI HYD EXCAVATOR Model: 306E MINI HYD EXCAVATOR FHL Configuration: 306E Mini Hydraulic Excavator FHL00001-UP (MACHINE) POWERED BY C2.6 Engine Disassembly and Assembly C2.6 and C3.3B Engines for Caterpillar Built Machines Media Number -UENR0137-11 Publication Date -01/08/2015 Date Updated -12/07/2018 i05845120 Pistons and Connecting Rods - Assemble SMCS - 1225-016 Assembly Procedure Table 1 Required Tools Tool Part Number Part Description Qty A 1U-6683 Ring Expander 1 B 393-2568 Bearing Removal Tool 1 443-9447 Support Plate 1 Note: Refer to Specification UENR0995 "Engine Design" for non-specified engine Torque Values. Note: The C3.3B has three different piston heights that very 0.05 mm (0.002 inch) from each. Refer to the following Table 2 to ensure that the same piston height is replaced. If the same piston height is replaced, then the same head gasket thickness can be used. If a different piston height is used, then check the piston height to determine the proper head gasket thickness. Refer to "Cylinder Head - Remove and Install" for the correct head gasket. Table 2 Code Stamped on Standard Piston Standard Replacement Piston 0.50 mm Oversized Piston Code Stamped on Oversized Piston 1J751-2111 387-9833 393-2885 1J751-2190 1J751-2112 387-9834 393-2886 1J751-2191 1J751-2113 387-9835 393-2887 1J751-2192 1/5 306E Mini Hydraulic Excavator FHL00001-UP (MACHINE) POWERED BY C2.6 En... 2020/1/30 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 21. 1. Ensure that all components are clean and free from wear and damage. If necessary, replace any components that are worn or damaged. Illustration 1 g03696355 2. Inspect the connecting rod for wear and damage. If necessary, replace connecting rod (5) or replace connecting rod bushing (9) . Note: If connecting rod (5) or the bushing (9) for connecting rod pin are replaced, refer to Specifications, "Connecting Rods" for the correct procedure. 3. Place the piston on a suitable surface with the crown upward. Use Tooling (B) in order to install connecting rod bushing (9) into connecting rod (5) . Illustration 2 g02723375 4. Check connecting rod bushing (9) . If necessary, install connecting rod bearings (6) into connecting rod (5) and connecting rod cap (8) . Inspect bolts (7) or replace with new for assembly later. 2/5 306E Mini Hydraulic Excavator FHL00001-UP (MACHINE) POWERED BY C2.6 En... 2020/1/30 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...