The document provides instructions for removing and installing the flywheel and crankshaft pulley on a Caterpillar C6.4 engine. It describes the required tools and gives step-by-step procedures for removing components like the flywheel, flywheel housing, and crankshaft rear seal. Instructions are provided for cleaning and preparing components, as well as torquing bolts to the specified values. The document aims to guide maintenance technicians in properly servicing these engine components.
The document provides instructions for removing and installing the flywheel housing on a Caterpillar 320D excavator. Key steps include:
1. Using lifting equipment, remove the flywheel housing bolts and remove the housing.
2. Use tools to remove the oil seal from the housing.
3. Clean the mating surfaces, install a new gasket on the cylinder block, and re-install the housing using new bolts.
The document provides instructions for removing and installing a flywheel housing on a Caterpillar 320D excavator. Key steps include using lifting equipment to remove the housing, which weighs approximately 29 kg. Tools are used to remove the oil seal from the housing and install a new one. When installing, a new gasket must be used and the housing bolted back into place. The flywheel and electric starting motor must be removed and installed as part of the process.
Caterpillar Cat 320D L Excavator (Prefix JFZ) Service Repair Manual (JFZ00001...xiapokang564341
The document provides instructions for removing and installing the flywheel housing on a Caterpillar 320D excavator. Key steps include:
1. Using lifting equipment, remove the flywheel housing bolts and remove the housing.
2. Use tools to remove the oil seal from the housing.
3. Clean the mating surfaces, install a new gasket on the cylinder block, and re-install the housing using new bolts.
Caterpillar Cat 320D L Excavator (Prefix JFZ) Service Repair Manual (JFZ00001...sijipang18046
The document provides instructions for removing and installing a flywheel housing on a Caterpillar 320D excavator. Key steps include using lifting equipment to remove the housing, which weighs approximately 29 kg. Tools are used to remove the oil seal from the housing and install a new one. When installing, a new gasket must be used and the housing bolted back into place. The flywheel and electric starting motor must be removed and installed as part of the process.
The document provides instructions for removing and installing a flywheel housing on a Caterpillar 320D excavator engine. It describes using lifting tools to remove the housing which weighs approximately 29 kg. The procedure involves removing bolts and washers, removing the oil seal with a driver group tool, cleaning the gasket surface, and installing a new gasket. Bolts and washers are then reinstalled to secure the housing on the cylinder block.
Caterpillar Cat 320D L Excavator (Prefix JFZ) Service Repair Manual (JFZ00001...hvy7sbkw8e
The document provides instructions for removing and installing the flywheel housing on a Caterpillar 320D excavator. Key steps include:
1. Using lifting equipment, remove the flywheel housing bolts and remove the housing.
2. Use tools to remove the oil seal from the housing.
3. Clean the mating surfaces, install a new gasket on the cylinder block, and re-install the housing using new bolts.
Caterpillar cat 320 d l excavator (prefix phx) service repair manual (phx0000...fjjkefkksem
The document provides instructions for removing and installing a flywheel on a Caterpillar 320D L excavator. It describes using tooling and lifting devices to remove the flywheel and install a replacement. Specific steps include removing mounting bolts and brackets, drilling holes in the rear crankshaft seal before removing it, and checking that the flywheel housing dowels are not damaged during removal and installation. Torques and tools required are listed in tables at the start.
Caterpillar Cat 329D2 and 329D2L Excavator (Prefix RGA) Service Repair Manual...gongfuao7509
The document provides instructions for disassembling and assembling a swing motor and swing drive. Key steps include:
1. Cleaning all parts thoroughly before assembly and applying a light film of hydraulic oil.
2. Using retaining ring pliers to install a retaining ring and assembling plates, pistons, a barrel and other components into the motor housing in the specified order.
3. Attaching lifting brackets and safely lifting the heavy swing motor or drive components during removal and installation procedures.
The document provides instructions for removing and installing the flywheel housing on a Caterpillar 320D excavator. Key steps include:
1. Using lifting equipment, remove the flywheel housing bolts and remove the housing.
2. Use tools to remove the oil seal from the housing.
3. Clean the mating surfaces, install a new gasket on the cylinder block, and re-install the housing using new bolts.
The document provides instructions for removing and installing a flywheel housing on a Caterpillar 320D excavator. Key steps include using lifting equipment to remove the housing, which weighs approximately 29 kg. Tools are used to remove the oil seal from the housing and install a new one. When installing, a new gasket must be used and the housing bolted back into place. The flywheel and electric starting motor must be removed and installed as part of the process.
Caterpillar Cat 320D L Excavator (Prefix JFZ) Service Repair Manual (JFZ00001...xiapokang564341
The document provides instructions for removing and installing the flywheel housing on a Caterpillar 320D excavator. Key steps include:
1. Using lifting equipment, remove the flywheel housing bolts and remove the housing.
2. Use tools to remove the oil seal from the housing.
3. Clean the mating surfaces, install a new gasket on the cylinder block, and re-install the housing using new bolts.
Caterpillar Cat 320D L Excavator (Prefix JFZ) Service Repair Manual (JFZ00001...sijipang18046
The document provides instructions for removing and installing a flywheel housing on a Caterpillar 320D excavator. Key steps include using lifting equipment to remove the housing, which weighs approximately 29 kg. Tools are used to remove the oil seal from the housing and install a new one. When installing, a new gasket must be used and the housing bolted back into place. The flywheel and electric starting motor must be removed and installed as part of the process.
The document provides instructions for removing and installing a flywheel housing on a Caterpillar 320D excavator engine. It describes using lifting tools to remove the housing which weighs approximately 29 kg. The procedure involves removing bolts and washers, removing the oil seal with a driver group tool, cleaning the gasket surface, and installing a new gasket. Bolts and washers are then reinstalled to secure the housing on the cylinder block.
Caterpillar Cat 320D L Excavator (Prefix JFZ) Service Repair Manual (JFZ00001...hvy7sbkw8e
The document provides instructions for removing and installing the flywheel housing on a Caterpillar 320D excavator. Key steps include:
1. Using lifting equipment, remove the flywheel housing bolts and remove the housing.
2. Use tools to remove the oil seal from the housing.
3. Clean the mating surfaces, install a new gasket on the cylinder block, and re-install the housing using new bolts.
Caterpillar cat 320 d l excavator (prefix phx) service repair manual (phx0000...fjjkefkksem
The document provides instructions for removing and installing a flywheel on a Caterpillar 320D L excavator. It describes using tooling and lifting devices to remove the flywheel and install a replacement. Specific steps include removing mounting bolts and brackets, drilling holes in the rear crankshaft seal before removing it, and checking that the flywheel housing dowels are not damaged during removal and installation. Torques and tools required are listed in tables at the start.
Caterpillar Cat 329D2 and 329D2L Excavator (Prefix RGA) Service Repair Manual...gongfuao7509
The document provides instructions for disassembling and assembling a swing motor and swing drive. Key steps include:
1. Cleaning all parts thoroughly before assembly and applying a light film of hydraulic oil.
2. Using retaining ring pliers to install a retaining ring and assembling plates, pistons, a barrel and other components into the motor housing in the specified order.
3. Attaching lifting brackets and safely lifting the heavy swing motor or drive components during removal and installation procedures.
Caterpillar Cat 329D and 329D L Excavator (Prefix DTZ) Service Repair Manual ...gongfuao7509
This document provides instructions for removing and installing the water temperature regulator on a Caterpillar C7 engine. It describes:
1. Draining the engine coolant below the level of the water temperature regulator.
2. Disconnecting the hose from the regulator cover and removing mounting bolts.
3. Installing the new regulator by reversing the removal steps, filling the cooling system, and tightening all connections to the specified torques.
Cleanliness is important to prevent contamination, and safety precautions are described for working with hot coolant and steam.
Caterpillar Cat 326F L Excavator (Prefix WGL) Service Repair Manual Instant D...gongfuao7509
This document provides instructions to disassemble a travel motor. It begins by having the technician remove the travel motor and attach it to assembly tools. It then lists 28 steps to fully disassemble the travel motor by removing components like caps, springs, seals, plates and housing assemblies. Safety notices are included throughout to warn of potential injury from released spring forces.
Caterpillar Cat 324E L Excavator (Prefix PNW) Service Repair Manual Instant D...gongfuao7509
This document provides instructions for disassembling and assembling the travel motor of a 324E L Excavator. It lists the required tools and parts and provides 28 steps to disassemble the travel motor by removing components like the head, O-rings, springs, brake piston, plates, and bearings. It then lists 19 steps to assemble the travel motor by reinstalling these components in the reverse order, noting proper lubrication and alignment of parts.
This document provides instructions for removing and installing various engine components on a Caterpillar 324D LN excavator. It includes procedures for removing and installing the front cover, front housing, camshaft idler gear, valve mechanism cover, valve mechanism cover base, rocker shaft and pushrods. The document provides illustrations and specifies required tools for each procedure. Safety notices are included to keep parts clean and contain fluids.
Caterpillar Cat 324D FM LL EXCAVATOR (Prefix JLS) Service Repair Manual Insta...gongfuao7509
This document provides instructions for disassembling and assembling the final drive of a 324D FM LL EXCAVATOR. It outlines 21 steps for disassembly, which include removing plates, springs, pistons, gears, and other components. It also outlines 16 steps for assembly, which include installing bearings, seals, gears, and other components back into the final drive housing using various tools. The document includes illustrations to supplement the written instructions.
Caterpillar Cat 323F SA and 323F LN Excavator (Prefix FA2) Service Repair Man...gongfuao7509
This document provides instructions for disassembling and assembling the final drive of an excavator model 323F SA. It lists 30 steps to disassemble the final drive by removing components like the cover, carrier assembly, ring gears, and seals. It then lists 31 steps to reassemble the final drive by installing components like bearings, seals, gears, and shims in the reverse order of disassembly. Precise tools and procedures are required due to the heavy weight and precision fitting of components.
Caterpillar Cat 323D2 and 323D2 L Excavator (Prefix JEX) Service Repair Manua...gongfuao7509
The document provides instructions for disassembling the final drive of an excavator model 323D2. It involves 33 steps including removing the final drive cover, carrier assembly, ring gears, and other components. Various tools are required including a transmission repair stand, link brackets, forcing screws, and puller assembly. Cleanliness is important to prevent dirt from entering internal parts during disassembly.
Caterpillar Cat 322C FM EXCAVATOR (Prefix CAM) Service Repair Manual Instant ...gongfuao7509
The document provides instructions for removing the engine oil filter base from a 322C FM excavator with a 3126 engine. The procedure involves first removing the turbocharger. Then, using a strap wrench, loosen the oil filter base by turning it counterclockwise. Finally, clean the oil filter base mounting surface before installing the new oil filter base. The summary is provided in 3 sentences or less as requested.
Caterpillar Cat 322C FM EXCAVATOR (Prefix C3R) Service Repair Manual Instant ...gongfuao7509
1. The document provides instructions for removing and installing the unit injector hydraulic pump and turbocharger on a Caterpillar 3126B engine.
2. The unit injector hydraulic pump removal instructions include disconnecting lines and harness, removing mounting bolts, and inspecting seals. Installation is the reverse of removal.
3. Turbocharger removal requires removing bolts and nuts connecting it to the exhaust manifold and disconnecting oil lines. Disassembly separates the housing components. Assembly reconnects the parts and installation bolts the turbocharger back into place.
Caterpillar Cat 322C FM EXCAVATOR (Prefix BPH) Service Repair Manual Instant ...gongfuao7509
This document provides instructions for removing and installing a governor from a 322C FM excavator engine. The removal procedure involves disconnecting fuel and oil lines, removing retaining clips and bolts, and using special tools to remove the governor. The installation procedure outlines cleaning and lubricating parts, replacing seals, and using tools to install the governor along with associated lines, pins, and clips. Precautions are given to keep parts clean and ensure free movement of components.
Caterpillar Cat 322B L EXCAVATOR (Prefix 5CR) Service Repair Manual Instant D...gongfuao7509
This document provides instructions for removing and installing the bucket linkage group and bucket cylinder on a Caterpillar 322B L excavator. The procedures include removing pins and bolts to separate the various linkage and cylinder components, as well as instructions for installing replacement components and adjusting clearances using shims. Proper lubrication of pins, bolts and other components is emphasized during assembly.
Caterpillar Cat 322B L EXCAVATOR (Prefix 1YS) Service Repair Manual Instant D...gongfuao7509
This document provides instructions for removing and installing the governor and associated components on a Caterpillar 3116 engine. The removal process involves disconnecting linkages and tubes, removing mounting bolts and clips, and using specialized tools. The installation follows the removal steps in reverse, applying lubricant to seals and ensuring proper adjustment of linkages. Required tools include various pliers and pin tools to facilitate disconnecting and reconnecting components.
Caterpillar Cat 322 L EXCAVATOR (Prefix 9RL) Service Repair Manual Instant Do...gongfuao7509
This document provides instructions for removing and installing a governor from a Caterpillar Cat 322 L excavator powered by a 3116 engine. The removal procedure involves disconnecting tubes, removing clips and bolts, and using special tools. The installation procedure describes cleaning and lubricating parts, replacing seals, and using tools to install the governor components in reverse order of removal. Proper torque specifications and checks are listed to ensure correct installation.
This document provides instructions for servicing the air conditioning system on Caterpillar 322 and 322L excavators. It describes safety precautions when working with refrigerant due to risks of injury. The document outlines procedures for preparing the machine, removing and installing various AC system components like lines, the compressor, and preparing the system for disassembly and reassembly. Detailed steps are provided for correctly assembling refrigerant line fittings and other components.
Caterpillar Cat 320F L Excavator (Prefix YBM) Service Repair Manual Instant D...gongfuao7509
The document provides instructions for removing and installing a boom cylinder on an excavator. Key steps include:
1. Lowering the boom and releasing hydraulic pressure before removal.
2. Detaching hoses and removing bolts and pins to separate the cylinder from the excavator.
3. Lifting the cylinder, which weighs approximately 287kg, off the excavator using slings.
4. Reinstalling involves lifting the cylinder back into place with slings, reattaching with bolts and pins, and reconnecting hoses. Torque specifications are provided for all fasteners.
This document provides instructions for removing and installing a flywheel on a 320E LRR excavator with a C6.6 engine. The removal procedure involves using guide studs and lifting equipment to support the flywheel, then removing mounting bolts. The installation procedure specifies cleaning and inspecting components, positioning the flywheel with guide studs and lifting equipment, and tightening mounting bolts to the specified torque. Instructions are also provided for removing and installing a crankshaft rear seal.
This document provides instructions for removing and installing various engine components on a Caterpillar 320E LRR excavator, including:
1. Removing and installing the crankshaft front seal using specific tools.
2. Removing and installing the front cover, which requires removing bolts in a specific order and position.
3. Installing a new gasket and front seal when reinstalling the front cover.
The document contains detailed step-by-step instructions and illustrations for performing maintenance on the engine's crankshaft pulley, vibration damper, front seal, and front cover. Precautions are provided to keep parts clean and torque specifications are given.
This document provides instructions for disassembling and assembling the gear pump (pilot) and main hydraulic pump on a Caterpillar 320D2 excavator. The summary includes steps to disassemble the gear pump by removing housing bolts, seals, gears, and plates. It also describes removing the main hydraulic pump by disconnecting hoses and harnesses, removing mounting bolts, and lifting out the pump along with attached auxiliary pumps and pilots.
The document provides instructions for disassembling and assembling the travel motor of a 320D2L excavator. It describes 27 steps to disassemble the travel motor by removing components like the head, check valves, fittings, pistons, plates, seals and more. It then describes 25 steps to reassemble the travel motor, replacing components in the reverse order and ensuring proper alignment of parts like keys and cam plates. Special care must be taken to avoid damaging parts and keep components matched during assembly.
1. The document provides instructions for removing and installing a flywheel, crankshaft rear seal, flywheel housing, and vibration damper and pulley on a 320D2L excavator.
2. The flywheel installation procedure includes cleaning, heating and orienting the ring gear before pressing it onto the flywheel.
3. Crankshaft rear seal removal requires removing mounting screws, while installation requires aligning the seal with a plastic sleeve and tool before tightening screws.
4. Flywheel housing removal requires removing bolts and lifting the housing off, while installation requires cleaning, installing seals and bolts then checking alignment.
Caterpillar Cat 329D and 329D L Excavator (Prefix DTZ) Service Repair Manual ...gongfuao7509
This document provides instructions for removing and installing the water temperature regulator on a Caterpillar C7 engine. It describes:
1. Draining the engine coolant below the level of the water temperature regulator.
2. Disconnecting the hose from the regulator cover and removing mounting bolts.
3. Installing the new regulator by reversing the removal steps, filling the cooling system, and tightening all connections to the specified torques.
Cleanliness is important to prevent contamination, and safety precautions are described for working with hot coolant and steam.
Caterpillar Cat 326F L Excavator (Prefix WGL) Service Repair Manual Instant D...gongfuao7509
This document provides instructions to disassemble a travel motor. It begins by having the technician remove the travel motor and attach it to assembly tools. It then lists 28 steps to fully disassemble the travel motor by removing components like caps, springs, seals, plates and housing assemblies. Safety notices are included throughout to warn of potential injury from released spring forces.
Caterpillar Cat 324E L Excavator (Prefix PNW) Service Repair Manual Instant D...gongfuao7509
This document provides instructions for disassembling and assembling the travel motor of a 324E L Excavator. It lists the required tools and parts and provides 28 steps to disassemble the travel motor by removing components like the head, O-rings, springs, brake piston, plates, and bearings. It then lists 19 steps to assemble the travel motor by reinstalling these components in the reverse order, noting proper lubrication and alignment of parts.
This document provides instructions for removing and installing various engine components on a Caterpillar 324D LN excavator. It includes procedures for removing and installing the front cover, front housing, camshaft idler gear, valve mechanism cover, valve mechanism cover base, rocker shaft and pushrods. The document provides illustrations and specifies required tools for each procedure. Safety notices are included to keep parts clean and contain fluids.
Caterpillar Cat 324D FM LL EXCAVATOR (Prefix JLS) Service Repair Manual Insta...gongfuao7509
This document provides instructions for disassembling and assembling the final drive of a 324D FM LL EXCAVATOR. It outlines 21 steps for disassembly, which include removing plates, springs, pistons, gears, and other components. It also outlines 16 steps for assembly, which include installing bearings, seals, gears, and other components back into the final drive housing using various tools. The document includes illustrations to supplement the written instructions.
Caterpillar Cat 323F SA and 323F LN Excavator (Prefix FA2) Service Repair Man...gongfuao7509
This document provides instructions for disassembling and assembling the final drive of an excavator model 323F SA. It lists 30 steps to disassemble the final drive by removing components like the cover, carrier assembly, ring gears, and seals. It then lists 31 steps to reassemble the final drive by installing components like bearings, seals, gears, and shims in the reverse order of disassembly. Precise tools and procedures are required due to the heavy weight and precision fitting of components.
Caterpillar Cat 323D2 and 323D2 L Excavator (Prefix JEX) Service Repair Manua...gongfuao7509
The document provides instructions for disassembling the final drive of an excavator model 323D2. It involves 33 steps including removing the final drive cover, carrier assembly, ring gears, and other components. Various tools are required including a transmission repair stand, link brackets, forcing screws, and puller assembly. Cleanliness is important to prevent dirt from entering internal parts during disassembly.
Caterpillar Cat 322C FM EXCAVATOR (Prefix CAM) Service Repair Manual Instant ...gongfuao7509
The document provides instructions for removing the engine oil filter base from a 322C FM excavator with a 3126 engine. The procedure involves first removing the turbocharger. Then, using a strap wrench, loosen the oil filter base by turning it counterclockwise. Finally, clean the oil filter base mounting surface before installing the new oil filter base. The summary is provided in 3 sentences or less as requested.
Caterpillar Cat 322C FM EXCAVATOR (Prefix C3R) Service Repair Manual Instant ...gongfuao7509
1. The document provides instructions for removing and installing the unit injector hydraulic pump and turbocharger on a Caterpillar 3126B engine.
2. The unit injector hydraulic pump removal instructions include disconnecting lines and harness, removing mounting bolts, and inspecting seals. Installation is the reverse of removal.
3. Turbocharger removal requires removing bolts and nuts connecting it to the exhaust manifold and disconnecting oil lines. Disassembly separates the housing components. Assembly reconnects the parts and installation bolts the turbocharger back into place.
Caterpillar Cat 322C FM EXCAVATOR (Prefix BPH) Service Repair Manual Instant ...gongfuao7509
This document provides instructions for removing and installing a governor from a 322C FM excavator engine. The removal procedure involves disconnecting fuel and oil lines, removing retaining clips and bolts, and using special tools to remove the governor. The installation procedure outlines cleaning and lubricating parts, replacing seals, and using tools to install the governor along with associated lines, pins, and clips. Precautions are given to keep parts clean and ensure free movement of components.
Caterpillar Cat 322B L EXCAVATOR (Prefix 5CR) Service Repair Manual Instant D...gongfuao7509
This document provides instructions for removing and installing the bucket linkage group and bucket cylinder on a Caterpillar 322B L excavator. The procedures include removing pins and bolts to separate the various linkage and cylinder components, as well as instructions for installing replacement components and adjusting clearances using shims. Proper lubrication of pins, bolts and other components is emphasized during assembly.
Caterpillar Cat 322B L EXCAVATOR (Prefix 1YS) Service Repair Manual Instant D...gongfuao7509
This document provides instructions for removing and installing the governor and associated components on a Caterpillar 3116 engine. The removal process involves disconnecting linkages and tubes, removing mounting bolts and clips, and using specialized tools. The installation follows the removal steps in reverse, applying lubricant to seals and ensuring proper adjustment of linkages. Required tools include various pliers and pin tools to facilitate disconnecting and reconnecting components.
Caterpillar Cat 322 L EXCAVATOR (Prefix 9RL) Service Repair Manual Instant Do...gongfuao7509
This document provides instructions for removing and installing a governor from a Caterpillar Cat 322 L excavator powered by a 3116 engine. The removal procedure involves disconnecting tubes, removing clips and bolts, and using special tools. The installation procedure describes cleaning and lubricating parts, replacing seals, and using tools to install the governor components in reverse order of removal. Proper torque specifications and checks are listed to ensure correct installation.
This document provides instructions for servicing the air conditioning system on Caterpillar 322 and 322L excavators. It describes safety precautions when working with refrigerant due to risks of injury. The document outlines procedures for preparing the machine, removing and installing various AC system components like lines, the compressor, and preparing the system for disassembly and reassembly. Detailed steps are provided for correctly assembling refrigerant line fittings and other components.
Caterpillar Cat 320F L Excavator (Prefix YBM) Service Repair Manual Instant D...gongfuao7509
The document provides instructions for removing and installing a boom cylinder on an excavator. Key steps include:
1. Lowering the boom and releasing hydraulic pressure before removal.
2. Detaching hoses and removing bolts and pins to separate the cylinder from the excavator.
3. Lifting the cylinder, which weighs approximately 287kg, off the excavator using slings.
4. Reinstalling involves lifting the cylinder back into place with slings, reattaching with bolts and pins, and reconnecting hoses. Torque specifications are provided for all fasteners.
This document provides instructions for removing and installing a flywheel on a 320E LRR excavator with a C6.6 engine. The removal procedure involves using guide studs and lifting equipment to support the flywheel, then removing mounting bolts. The installation procedure specifies cleaning and inspecting components, positioning the flywheel with guide studs and lifting equipment, and tightening mounting bolts to the specified torque. Instructions are also provided for removing and installing a crankshaft rear seal.
This document provides instructions for removing and installing various engine components on a Caterpillar 320E LRR excavator, including:
1. Removing and installing the crankshaft front seal using specific tools.
2. Removing and installing the front cover, which requires removing bolts in a specific order and position.
3. Installing a new gasket and front seal when reinstalling the front cover.
The document contains detailed step-by-step instructions and illustrations for performing maintenance on the engine's crankshaft pulley, vibration damper, front seal, and front cover. Precautions are provided to keep parts clean and torque specifications are given.
This document provides instructions for disassembling and assembling the gear pump (pilot) and main hydraulic pump on a Caterpillar 320D2 excavator. The summary includes steps to disassemble the gear pump by removing housing bolts, seals, gears, and plates. It also describes removing the main hydraulic pump by disconnecting hoses and harnesses, removing mounting bolts, and lifting out the pump along with attached auxiliary pumps and pilots.
The document provides instructions for disassembling and assembling the travel motor of a 320D2L excavator. It describes 27 steps to disassemble the travel motor by removing components like the head, check valves, fittings, pistons, plates, seals and more. It then describes 25 steps to reassemble the travel motor, replacing components in the reverse order and ensuring proper alignment of parts like keys and cam plates. Special care must be taken to avoid damaging parts and keep components matched during assembly.
1. The document provides instructions for removing and installing a flywheel, crankshaft rear seal, flywheel housing, and vibration damper and pulley on a 320D2L excavator.
2. The flywheel installation procedure includes cleaning, heating and orienting the ring gear before pressing it onto the flywheel.
3. Crankshaft rear seal removal requires removing mounting screws, while installation requires aligning the seal with a plastic sleeve and tool before tightening screws.
4. Flywheel housing removal requires removing bolts and lifting the housing off, while installation requires cleaning, installing seals and bolts then checking alignment.
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2. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320D EXCAVATOR JFZ
Configuration: 320D & 320D L Excavators JFZ00001-UP (MACHINE) POWERED BY C6.4 Engine
Disassembly and Assembly
C6.4 Engine for Caterpillar Built Machines
Media Number -KENR8106-09 Publication Date -01/10/2017 Date Updated -18/10/2017
i02743771
Flywheel - Remove
SMCS - 1156-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Bracket 1
B Forcing bolts M16 - 2 by 120 mm 2
Start By:
a. Remove the crankshaft position sensor. Refer to Disassembly and Assembly, "Crankshaft
Position Sensor - Remove and Install".
b. Remove the muffler. Refer to Disassembly and Assembly, "Muffler - Remove and Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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3. Illustration 1 g01374966
1. Remove muffler brackets (1).
Illustration 2 g01374968
Illustration 3 g01374970
2. Remove bolts (2).
3. Install Tooling (A) and a suitable lifting device onto flywheel (3).
4. Use Tooling (B) in order to remove flywheel (3) out of the housing. The weight of flywheel
(3) is approximately 50 kg (110 lb).
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4. 5. Perform the following procedure in order to remove the flywheel ring gear.
Illustration 4 g01374977
Typical Example
a. Place flywheel (3) and ring gear (4) on suitable cribbing.
Note: Mark the orientation of ring gear (4) on flywheel (3) for assembly purposes.
Always wear protective gloves when handling parts that have been
heated.
b. Raise the temperature of ring gear (4) uniformly.
c. Remove the ring gear (4) by tapping ring gear (4) all the way around flywheel (3).
d. Reposition flywheel (3) in order to remove ring gear (4).
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Fri Nov 29 21:59:29 UTC+0800 2019
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5. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320D EXCAVATOR JFZ
Configuration: 320D & 320D L Excavators JFZ00001-UP (MACHINE) POWERED BY C6.4 Engine
Disassembly and Assembly
C6.4 Engine for Caterpillar Built Machines
Media Number -KENR8106-09 Publication Date -01/10/2017 Date Updated -18/10/2017
i02744399
Flywheel - Install
SMCS - 1156-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Bracket 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Always wear protective gloves when handling parts that have been
heated.
1. Perform the following procedure, if the ring gear was removed from the flywheel:
a. Raise the temperature of the ring gear 149 °C (300 °F).
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6. b. Use a suitable press in order to install the ring gear onto the flywheel.
Note: Prior to the installation of the flywheel, refer to Specifications, "Flywheel" for
information on checking the flywheel assembly for flatness.
Illustration 1 g01374993
2. Install Tooling (A) and a suitable lifting device onto flywheel (3).
3. Install flywheel (3). The weight of flywheel (3) is approximately 50 kg (110 lb).
Illustration 2 g01374968
4. Install bolts (2) in order to secure flywheel (3) onto the crankshaft. Tighten bolts (2) to a
torque of 83 ± 5 N·m (61 ± 4 lb ft).
5. Remove Tooling (A) from flywheel (3).
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7. Illustration 3 g01374966
6. Install muffler brackets (1).
7. Check the flywheel runout. Refer to Testing and Adjusting, "Flywheel Housing - Inspect"
for more information on flywheel runout.
End By:
a. Install the muffler. Refer to Disassembly and Assembly, "Muffler - Remove and Install".
b. Install the crankshaft position sensor. Refer to Disassembly and Assembly, "Crankshaft
Position Sensor - Remove and Install".
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Fri Nov 29 22:00:25 UTC+0800 2019
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8. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320D EXCAVATOR JFZ
Configuration: 320D & 320D L Excavators JFZ00001-UP (MACHINE) POWERED BY C6.4 Engine
Disassembly and Assembly
C6.4 Engine for Caterpillar Built Machines
Media Number -KENR8106-09 Publication Date -01/10/2017 Date Updated -18/10/2017
i01135944
Crankshaft Rear Seal - Remove
SMCS - 1161-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1U-7600 Slide Hammer Puller 1
B
5P-7312 Seal Distorter 1
5P-7338 Distorter Ring 2
Start By:
a. Remove the flywheel. Refer to Disassembly and Assembly, "Flywheel - Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
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9. of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
Illustration 1 g00604840
Note: If the oil seal shows a sign of oil leaks, remove the wear sleeve and the oil seal.
1. Drill three evenly spaced 3 mm (0.12 inch) holes in crankshaft rear seal (1).
2. Use Tool (A) to remove the crankshaft rear seal.
Illustration 2 g00604844
3. Use Tool (B) to remove the wear sleeve (2) (not shown) from the rear of the crankshaft.
Note: When you are removing the wear sleeve, take extreme care not to damage the
crankshaft.
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10. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320D EXCAVATOR JFZ
Configuration: 320D & 320D L Excavators JFZ00001-UP (MACHINE) POWERED BY C6.4 Engine
Disassembly and Assembly
C6.4 Engine for Caterpillar Built Machines
Media Number -KENR8106-09 Publication Date -01/10/2017 Date Updated -18/10/2017
i01615317
Crankshaft Rear Seal - Install
SMCS - 1161-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A
9U-6169 Installer 1
9U-6171 Locator 1
9U-6172 Bolt 2
5P-8247 Hard Washer 1
6V-3303 Bolt 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. To install a new wear sleeve that is complete with a seal, use 169-5464 Quick Cure Primer
to clean the outer diameter of the crankshaft and the inside diameter of the wear sleeve.
Apply 4C-9507 Retaining Compound to the faces of all the mating parts.
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11. Illustration 1 g00604874
2. Install a new wear sleeve that is complete with a seal (1) (not shown) with Tool (A), as
follows:
Illustration 2 g00604875
a. Install 9U-6171 Locator (3) onto the crankshaft with 9U-6172 Bolt (4).
b. Put the new wear sleeve that is complete with a seal in 9U-6169 Installer (2).
c. Put 6V-3303 Bolt (6) through 5P-8247 Hard Washer (5) and 9U-6169 Installer (2)
and thread into 9U-6171 Locator (3).
d. Push the wear sleeve that is complete with a seal onto the crankshaft until 9U-6169
Installer (2) bottoms out.
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12. Illustration 3 g00604874
e. Remove Tool (A) and check crankshaft rear seal (1) (not shown) for correct
installation.
End By:
a. Install the flywheel. Refer to Disassembly and Assembly, "Flywheel - Install".
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Fri Nov 29 22:02:17 UTC+0800 2019
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13. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320D EXCAVATOR JFZ
Configuration: 320D & 320D L Excavators JFZ00001-UP (MACHINE) POWERED BY C6.4 Engine
Disassembly and Assembly
C6.4 Engine for Caterpillar Built Machines
Media Number -KENR8106-09 Publication Date -01/10/2017 Date Updated -18/10/2017
i02742697
Flywheel Housing - Remove and Install
SMCS - 1157-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Bracket 1
B 1P-0510 Driver Group 1
Start By:
a. Remove the electric starting motor. Refer to Disassembly and Assembly, "Electric Starting
Motor- Remove and Install".
b. Remove the flywheel and ring gear. Refer to Disassembly and Assembly, "Flywheel -
Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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14. Illustration 1 g01374571
1. Install Tooling (A), and a suitable lifting device onto flywheel housing (3).
2. Remove bolts (2) and the washers that secure flywheel housing (3) to the cylinder block.
3. Remove flywheel housing (3). The weight of flywheel (3) is approximately 29 kg (65 lb).
4. Remove gasket (1) (not shown).
Illustration 2 g01374572
5. Use Tooling (B) in order to remove the oil seal (4) (not shown).
Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Bracket 1
B 1P-0510 Driver Group 1
NOTICE
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15. Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 3 g01374614
1. Use Tooling (B) in order to install the oil seal (4) (not shown).
Illustration 4 g01374571
2. Check the condition of two dowels (not shown). If dowels are damaged, use new parts for
replacement.
3. Clean old gasket (1) (not shown) from the mating surfaces of the cylinder block and the
flywheel housing. Install a new gasket on the cylinder block.
4. Place flywheel housing (3) in position on the cylinder block.
5. Install the washers and bolts (2) in order to secure flywheel housing (3) to the cylinder
block.
6. Remove Tooling (A).
End By:
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16. a. Install the flywheel. Refer to Disassembly and Assembly, "Flywheel - Install".
b. Install the electric starting motor. Refer to Disassembly and Assembly, "Electric Starting
Motor- Remove and Install".
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Fri Nov 29 22:03:13 UTC+0800 2019
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17. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320D EXCAVATOR JFZ
Configuration: 320D & 320D L Excavators JFZ00001-UP (MACHINE) POWERED BY C6.4 Engine
Disassembly and Assembly
C6.4 Engine for Caterpillar Built Machines
Media Number -KENR8106-09 Publication Date -01/10/2017 Date Updated -18/10/2017
i06790404
Crankshaft Pulley - Remove and Install
SMCS - 1205-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-2321 Combination Puller 1
B 6V-9120 Socket(1)
1
(1)
Tooling (B) is a 46 mm socket.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Remove the belt. Refer to Operation and Maintenance Manual, "Belt -
Inspect/Adjust/Replace".
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18. Suggest:
If the above button click is invalid.
Please download this document
first, and then click the above link
to download the complete manual.
Thank you so much for reading
19. Illustration 1 g00604778
2. Use Tooling (B) in order to remove nut (1) and washer (2) from the threaded end of the
crankshaft.
Illustration 2 g00604784
3. Use Tooling (A) in order to remove crankshaft pulley (3) from the engine.
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