The document provides instructions for installing and assembling auxiliary control valves on an excavator model 320C. It describes 38 steps for installing control valves F1 and F4, including connecting hoses and electrical connections, installing mounting bolts, and filling hydraulic oil. It also describes 12 steps for assembling the F2 auxiliary control valve, including installing O-rings, springs, fittings and plugs on the spool, solenoid valve and housing. The final step instructs to install the F2 control valve by referring to another section of the manual.
Hitachi EX1800-2 Excavator operator’s manual Serial No. 0277 and up 1.pdfzoat27912076
The document encourages the reader to click a link for more information after thanking them for reading. It provides a brief message asking the reader to click a link without providing many details about the topic or content of the additional information available through the link.
Cummins Onan BGE Generator Set Service Repair Manual 1.pdfzoat27912076
The document promotes clicking a link to obtain more information. In a concise manner, it expresses gratitude for reading and prompts the reader to click on a link for additional details. The summary captures the key points of thanking the reader and directing them to click a link in 3 sentences.
Crown TSP6000 Series Turret Order Picker Parts Catalogue Manual.pdfzoat27912076
This document is a parts manual for the TSP6000 series truck. It contains 12 sections covering the various systems and components of the truck. Section 1 covers the power unit parts, including the power unit itself for different battery compartment sizes, hinges, screws, and a cover. The summary provides a high-level overview of the document's purpose and structure in 3 sentences.
Caterpillar Cat 320E L 320EL EXCAVATOR (Prefix KLT) Service Repair Manual (KL...zoat27912076
This document provides removal and installation procedures for components of the heating and air conditioning system on a 320E and 320E L excavator model. The procedures include removing the refrigerant from the system safely, disconnecting hoses and removing components like the air conditioner group, evaporator, and control module. Detailed illustrations are provided to identify the specific components and steps to disassemble and reassemble the system. Safety precautions are outlined to prevent injury from the refrigerant.
This document provides removal and installation instructions for various components of an excavator air conditioning system. It includes:
1) Detailed step-by-step instructions to remove components like the air conditioner group, actuator motors, control module, and refrigerant receiver-dryer. Each step includes illustrations.
2) Safety warnings to take precautions when working with refrigerant due to the risk of injury from contact or inhalation.
3) Specifications for replacement parts like seals and O-rings.
The document provides technicians with the information needed to safely service different air conditioning parts through concise disassembly and reassembly procedures.
Caterpillar Cat 320D2L Excavator (Prefix XCC) Service Repair Manual (XCC00001...zoat27912076
This document provides instructions for disassembling and assembling the gear pump (pilot) and main hydraulic pump on a Caterpillar 320D2 excavator. The summary includes steps to disassemble the gear pump by removing housing bolts, seals, gears, and plates. It also describes removing the main hydraulic pump by disconnecting hoses and harnesses, removing mounting bolts, and lifting out the pump along with attached auxiliary pumps and pilots.
Hitachi EX1800-2 Excavator operator’s manual Serial No. 0277 and up 1.pdfzoat27912076
The document encourages the reader to click a link for more information after thanking them for reading. It provides a brief message asking the reader to click a link without providing many details about the topic or content of the additional information available through the link.
Cummins Onan BGE Generator Set Service Repair Manual 1.pdfzoat27912076
The document promotes clicking a link to obtain more information. In a concise manner, it expresses gratitude for reading and prompts the reader to click on a link for additional details. The summary captures the key points of thanking the reader and directing them to click a link in 3 sentences.
Crown TSP6000 Series Turret Order Picker Parts Catalogue Manual.pdfzoat27912076
This document is a parts manual for the TSP6000 series truck. It contains 12 sections covering the various systems and components of the truck. Section 1 covers the power unit parts, including the power unit itself for different battery compartment sizes, hinges, screws, and a cover. The summary provides a high-level overview of the document's purpose and structure in 3 sentences.
Caterpillar Cat 320E L 320EL EXCAVATOR (Prefix KLT) Service Repair Manual (KL...zoat27912076
This document provides removal and installation procedures for components of the heating and air conditioning system on a 320E and 320E L excavator model. The procedures include removing the refrigerant from the system safely, disconnecting hoses and removing components like the air conditioner group, evaporator, and control module. Detailed illustrations are provided to identify the specific components and steps to disassemble and reassemble the system. Safety precautions are outlined to prevent injury from the refrigerant.
This document provides removal and installation instructions for various components of an excavator air conditioning system. It includes:
1) Detailed step-by-step instructions to remove components like the air conditioner group, actuator motors, control module, and refrigerant receiver-dryer. Each step includes illustrations.
2) Safety warnings to take precautions when working with refrigerant due to the risk of injury from contact or inhalation.
3) Specifications for replacement parts like seals and O-rings.
The document provides technicians with the information needed to safely service different air conditioning parts through concise disassembly and reassembly procedures.
Caterpillar Cat 320D2L Excavator (Prefix XCC) Service Repair Manual (XCC00001...zoat27912076
This document provides instructions for disassembling and assembling the gear pump (pilot) and main hydraulic pump on a Caterpillar 320D2 excavator. The summary includes steps to disassemble the gear pump by removing housing bolts, seals, gears, and plates. It also describes removing the main hydraulic pump by disconnecting hoses and harnesses, removing mounting bolts, and lifting out the pump along with attached auxiliary pumps and pilots.
Caterpillar Cat 320D2L Excavator (Prefix HDM) Service Repair Manual (HDM00001...zoat27912076
This document provides instructions for disassembling and assembling the travel motor of a 320D2L excavator. The disassembly process involves removing 27 components from the travel motor body and head. The assembly process reverses the disassembly steps and cautions that all components must be reinstalled in their original positions and orientations. Proper cleaning of components before and after disassembly and assembly is emphasized to prevent contamination of the hydraulic system.
Caterpillar Cat 320D2L Excavator (Prefix DNS) Service Repair Manual (DNS00001...zoat27912076
The document provides instructions for installing and removing a flywheel housing on a Caterpillar 320D2L excavator engine. It describes:
1) Removing bolts and installing guide studs to support the flywheel housing before lifting it off using a lifting device.
2) Inspecting the crankshaft rear seal for leaks and replacing if needed before installing the new or cleaned flywheel housing.
3) Cleaning the flywheel housing and cylinder block, installing dowels if needed, and bolting the housing back into place.
Caterpillar Cat 320D2 L Excavator (Prefix YBK) Service Repair Manual (YBK0000...zoat27912076
The document provides instructions for removing and installing the flywheel and crankshaft rear seal on a Caterpillar 320D2 excavator engine. The flywheel removal procedure involves removing bolts and installing guide studs to lift the flywheel off. The crankshaft rear seal is part of a sealed assembly that must be replaced if removed. Installation involves aligning and pressing the new seal onto the crankshaft flange.
Caterpillar Cat 320D2 L Excavator (Prefix WBF) Service Repair Manual (WBF0000...zoat27912076
The document provides instructions for removing and installing a flywheel and crankshaft rear seal on a Caterpillar C7.1 engine. To remove the flywheel, bolts must be removed and guide studs installed to support the flywheel as it is lifted off. The crankshaft rear seal is removed using a Torx socket to loosen screws. When installing the new seal, the sleeve protects the seal lip as it is pushed onto the crankshaft. Alignment tools are used to ensure proper positioning before tightening screws.
The document provides instructions for removing and installing a flywheel housing on a Caterpillar 320D2 excavator engine. Key steps include:
1. Removing bolts from the flywheel housing and installing guide studs before lifting the housing off with a suitable device.
2. Inspecting the crankshaft rear seal for leaks and replacing if needed before cleaning the cylinder block face.
3. Installing dowels if needed, placing the dust seal and flywheel housing over guide studs before reinstalling bolts and lifting devices.
The document provides instructions for removing and installing a flywheel, flywheel housing, and crankshaft rear seal on a Caterpillar 320D2 L excavator. The flywheel removal procedure involves removing bolts and installing guide studs to lift the flywheel off. For installation, bolts are tightened after aligning the flywheel. The housing removal requires bolts removal and lifting the housing off with guide studs. Installation involves cleaning, installing seals if needed, and bolting the housing back on. The rear seal involves removing screws and installing a new seal using an alignment tool.
- The document provides instructions for removing and installing inlet and exhaust valve springs on a 320D2 excavator engine.
- Key steps include using a valve spring compressor tool to compress the valve spring and remove the valve keepers and spring, ensuring the piston is at top dead center, and cleaning and inspecting parts before installation.
- Safety precautions are outlined such as wearing protective equipment when working with compressed springs and ensuring springs are compressed squarely during removal and installation.
The document provides instructions for removing and installing a fuel injection pump gear on a Caterpillar 320D2 excavator engine. Key steps include:
1. Using tools to lock the crankshaft and camshaft in position.
2. Ensuring timing marks are aligned and gears mesh correctly before installing the fuel pump gear.
3. Tightening the nut on the fuel pump gear shaft and checking backlash is within specifications.
4. Unlocking the fuel injection pump and removing locking tools before starting the engine.
Caterpillar Cat 320D L Excavator (Prefix PHX) Service Repair Manual (PHX00001...zoat27912076
The document provides instructions for removing and installing a flywheel housing on a Caterpillar 320D L excavator. The removal process involves using a link bracket and lifting device to remove the flywheel housing after removing bolts and washers. A driver group is then used to remove the oil seal from the housing. The installation procedure is not described.
Caterpillar Cat 320D L Excavator (Prefix KLM) Service Repair Manual (KLM00001...zoat27912076
This document provides instructions for removing the crankshaft front seal from a Caterpillar C6.4 engine. The steps are:
1. Remove the crankshaft pulley using a combination puller tool.
2. Use a suitable chisel and hammer to remove the wear sleeve from the crankshaft pulley, if necessary.
3. Use a driver group tool to push the crankshaft front seal out of the engine block.
Caterpillar Cat 320D L Excavator (Prefix JFZ) Service Repair Manual (JFZ00001...zoat27912076
The document provides instructions for removing and installing the flywheel and flywheel housing on a Caterpillar 320D excavator engine. It describes using various tools to remove components like the muffler, flywheel, flywheel bolts, and flywheel housing bolts. Detailed illustrations show each step, like installing a lifting bracket and bolts to remove the flywheel. Precautions are provided to keep parts clean and contain fluids.
The document provides instructions for removing and installing a flywheel housing on a Caterpillar 320D L excavator. The removal procedure involves using a link bracket and lifting device to remove the flywheel housing after removing bolts and washers. A driver group is then used to remove the oil seal from the housing. The installation procedure is not described.
This document provides instructions for removing and installing the crankshaft front seal of a Caterpillar C6.4 engine.
The removal procedure instructs to drill holes in the existing seal and use a slide hammer puller to remove it. For installation, a front seal installer tool is used to carefully push the new seal onto the crankshaft flange. Proper cleaning of parts and use of retaining compound is emphasized.
The document provides instructions for removing and installing a flywheel housing on a 320D excavator. It describes removing bolts and washers to separate the housing from the cylinder block. It also includes removing the oil seal from the housing using a driver group tool. Reinstallation involves installing a new gasket and oil seal, then securing the housing with bolts and washers.
Caterpillar Cat 320C U Excavator (Prefix PAC) Service Repair Manual (PAC00001...zoat27912076
This document provides instructions for removing and installing various engine components on a Caterpillar 320C excavator, including:
1) Removing and installing the flywheel housing.
2) Removing and installing the crankshaft pulley.
3) Removing the crankshaft front seal.
4) Installing a new crankshaft front seal.
5) Removing just the idler gear from the front gear group.
The document contains detailed steps, illustrations, and safety notices for completing each procedure. Required tools are listed for each job.
Caterpillar Cat 320C U Excavator (Prefix CLM) Service Repair Manual (CLM00001...zoat27912076
This document provides instructions for removing the flow divider valve from an excavator. It begins by removing the main control valve. It then describes removing two hose assemblies, a sensor, and two more hose assemblies from the flow divider valve. Seven bolts holding the flow divider valve to the main control valve are then removed. A hoist and lifting strap are used to lift the 64 kg flow divider valve off of the main control valve.
Caterpillar Cat 320C S Excavator (Prefix BBL) Service Repair Manual (BBL00001...zoat27912076
The document provides instructions for installing and assembling auxiliary control valves F1, F2, and F4 on a 320C excavator. It describes 38 steps for installing the F1 and F4 valves, which include connecting hoses and electrical connections, installing mounting bolts, and filling hydraulic oil. It also describes 12 steps for assembling the F2 auxiliary control valve, including installing O-rings, springs, fittings and plugs on the spool, solenoid valve and housing. The final step instructs to install the F2 valve by referring to an earlier section describing installation of auxiliary control valves.
Caterpillar Cat 320C LU Excavator (Prefix CLM) Service Repair Manual (CLM0000...zoat27912076
This document provides instructions for removing the flow divider valve from an excavator. It begins by removing the main control valve. It then describes removing two hose assemblies, a sensor, and two more hose assemblies from the flow divider valve. Seven bolts holding the flow divider valve to the main control valve are then removed. A hoist and lifting strap are used to lift the 64 kg flow divider valve off of the main control valve.
Caterpillar Cat 320C LU 320CLU Excavator (Prefix PAC) Service Repair Manual (...zoat27912076
This document provides instructions for removing and installing various engine components on a Caterpillar 320C excavator, including:
1) Removing and installing the flywheel housing.
2) Removing and installing the crankshaft pulley.
3) Removing the crankshaft front seal.
4) Installing a new crankshaft front seal.
5) Removing just the idler gear from the front gear group.
The document contains detailed steps, illustrations, and safety notices for completing each procedure. Required tools are listed for each job.
This document provides instructions for removing and installing fuel system components on a 320C excavator with a 3066 engine. It describes removing and installing the fuel filter base, fuel injection lines, and fuel injection nozzles. The procedures include disconnecting fuel lines, removing mounting hardware, and ensuring openings are plugged to prevent contamination. Tools required are also listed.
Caterpillar Cat 320D2L Excavator (Prefix HDM) Service Repair Manual (HDM00001...zoat27912076
This document provides instructions for disassembling and assembling the travel motor of a 320D2L excavator. The disassembly process involves removing 27 components from the travel motor body and head. The assembly process reverses the disassembly steps and cautions that all components must be reinstalled in their original positions and orientations. Proper cleaning of components before and after disassembly and assembly is emphasized to prevent contamination of the hydraulic system.
Caterpillar Cat 320D2L Excavator (Prefix DNS) Service Repair Manual (DNS00001...zoat27912076
The document provides instructions for installing and removing a flywheel housing on a Caterpillar 320D2L excavator engine. It describes:
1) Removing bolts and installing guide studs to support the flywheel housing before lifting it off using a lifting device.
2) Inspecting the crankshaft rear seal for leaks and replacing if needed before installing the new or cleaned flywheel housing.
3) Cleaning the flywheel housing and cylinder block, installing dowels if needed, and bolting the housing back into place.
Caterpillar Cat 320D2 L Excavator (Prefix YBK) Service Repair Manual (YBK0000...zoat27912076
The document provides instructions for removing and installing the flywheel and crankshaft rear seal on a Caterpillar 320D2 excavator engine. The flywheel removal procedure involves removing bolts and installing guide studs to lift the flywheel off. The crankshaft rear seal is part of a sealed assembly that must be replaced if removed. Installation involves aligning and pressing the new seal onto the crankshaft flange.
Caterpillar Cat 320D2 L Excavator (Prefix WBF) Service Repair Manual (WBF0000...zoat27912076
The document provides instructions for removing and installing a flywheel and crankshaft rear seal on a Caterpillar C7.1 engine. To remove the flywheel, bolts must be removed and guide studs installed to support the flywheel as it is lifted off. The crankshaft rear seal is removed using a Torx socket to loosen screws. When installing the new seal, the sleeve protects the seal lip as it is pushed onto the crankshaft. Alignment tools are used to ensure proper positioning before tightening screws.
The document provides instructions for removing and installing a flywheel housing on a Caterpillar 320D2 excavator engine. Key steps include:
1. Removing bolts from the flywheel housing and installing guide studs before lifting the housing off with a suitable device.
2. Inspecting the crankshaft rear seal for leaks and replacing if needed before cleaning the cylinder block face.
3. Installing dowels if needed, placing the dust seal and flywheel housing over guide studs before reinstalling bolts and lifting devices.
The document provides instructions for removing and installing a flywheel, flywheel housing, and crankshaft rear seal on a Caterpillar 320D2 L excavator. The flywheel removal procedure involves removing bolts and installing guide studs to lift the flywheel off. For installation, bolts are tightened after aligning the flywheel. The housing removal requires bolts removal and lifting the housing off with guide studs. Installation involves cleaning, installing seals if needed, and bolting the housing back on. The rear seal involves removing screws and installing a new seal using an alignment tool.
- The document provides instructions for removing and installing inlet and exhaust valve springs on a 320D2 excavator engine.
- Key steps include using a valve spring compressor tool to compress the valve spring and remove the valve keepers and spring, ensuring the piston is at top dead center, and cleaning and inspecting parts before installation.
- Safety precautions are outlined such as wearing protective equipment when working with compressed springs and ensuring springs are compressed squarely during removal and installation.
The document provides instructions for removing and installing a fuel injection pump gear on a Caterpillar 320D2 excavator engine. Key steps include:
1. Using tools to lock the crankshaft and camshaft in position.
2. Ensuring timing marks are aligned and gears mesh correctly before installing the fuel pump gear.
3. Tightening the nut on the fuel pump gear shaft and checking backlash is within specifications.
4. Unlocking the fuel injection pump and removing locking tools before starting the engine.
Caterpillar Cat 320D L Excavator (Prefix PHX) Service Repair Manual (PHX00001...zoat27912076
The document provides instructions for removing and installing a flywheel housing on a Caterpillar 320D L excavator. The removal process involves using a link bracket and lifting device to remove the flywheel housing after removing bolts and washers. A driver group is then used to remove the oil seal from the housing. The installation procedure is not described.
Caterpillar Cat 320D L Excavator (Prefix KLM) Service Repair Manual (KLM00001...zoat27912076
This document provides instructions for removing the crankshaft front seal from a Caterpillar C6.4 engine. The steps are:
1. Remove the crankshaft pulley using a combination puller tool.
2. Use a suitable chisel and hammer to remove the wear sleeve from the crankshaft pulley, if necessary.
3. Use a driver group tool to push the crankshaft front seal out of the engine block.
Caterpillar Cat 320D L Excavator (Prefix JFZ) Service Repair Manual (JFZ00001...zoat27912076
The document provides instructions for removing and installing the flywheel and flywheel housing on a Caterpillar 320D excavator engine. It describes using various tools to remove components like the muffler, flywheel, flywheel bolts, and flywheel housing bolts. Detailed illustrations show each step, like installing a lifting bracket and bolts to remove the flywheel. Precautions are provided to keep parts clean and contain fluids.
The document provides instructions for removing and installing a flywheel housing on a Caterpillar 320D L excavator. The removal procedure involves using a link bracket and lifting device to remove the flywheel housing after removing bolts and washers. A driver group is then used to remove the oil seal from the housing. The installation procedure is not described.
This document provides instructions for removing and installing the crankshaft front seal of a Caterpillar C6.4 engine.
The removal procedure instructs to drill holes in the existing seal and use a slide hammer puller to remove it. For installation, a front seal installer tool is used to carefully push the new seal onto the crankshaft flange. Proper cleaning of parts and use of retaining compound is emphasized.
The document provides instructions for removing and installing a flywheel housing on a 320D excavator. It describes removing bolts and washers to separate the housing from the cylinder block. It also includes removing the oil seal from the housing using a driver group tool. Reinstallation involves installing a new gasket and oil seal, then securing the housing with bolts and washers.
Caterpillar Cat 320C U Excavator (Prefix PAC) Service Repair Manual (PAC00001...zoat27912076
This document provides instructions for removing and installing various engine components on a Caterpillar 320C excavator, including:
1) Removing and installing the flywheel housing.
2) Removing and installing the crankshaft pulley.
3) Removing the crankshaft front seal.
4) Installing a new crankshaft front seal.
5) Removing just the idler gear from the front gear group.
The document contains detailed steps, illustrations, and safety notices for completing each procedure. Required tools are listed for each job.
Caterpillar Cat 320C U Excavator (Prefix CLM) Service Repair Manual (CLM00001...zoat27912076
This document provides instructions for removing the flow divider valve from an excavator. It begins by removing the main control valve. It then describes removing two hose assemblies, a sensor, and two more hose assemblies from the flow divider valve. Seven bolts holding the flow divider valve to the main control valve are then removed. A hoist and lifting strap are used to lift the 64 kg flow divider valve off of the main control valve.
Caterpillar Cat 320C S Excavator (Prefix BBL) Service Repair Manual (BBL00001...zoat27912076
The document provides instructions for installing and assembling auxiliary control valves F1, F2, and F4 on a 320C excavator. It describes 38 steps for installing the F1 and F4 valves, which include connecting hoses and electrical connections, installing mounting bolts, and filling hydraulic oil. It also describes 12 steps for assembling the F2 auxiliary control valve, including installing O-rings, springs, fittings and plugs on the spool, solenoid valve and housing. The final step instructs to install the F2 valve by referring to an earlier section describing installation of auxiliary control valves.
Caterpillar Cat 320C LU Excavator (Prefix CLM) Service Repair Manual (CLM0000...zoat27912076
This document provides instructions for removing the flow divider valve from an excavator. It begins by removing the main control valve. It then describes removing two hose assemblies, a sensor, and two more hose assemblies from the flow divider valve. Seven bolts holding the flow divider valve to the main control valve are then removed. A hoist and lifting strap are used to lift the 64 kg flow divider valve off of the main control valve.
Caterpillar Cat 320C LU 320CLU Excavator (Prefix PAC) Service Repair Manual (...zoat27912076
This document provides instructions for removing and installing various engine components on a Caterpillar 320C excavator, including:
1) Removing and installing the flywheel housing.
2) Removing and installing the crankshaft pulley.
3) Removing the crankshaft front seal.
4) Installing a new crankshaft front seal.
5) Removing just the idler gear from the front gear group.
The document contains detailed steps, illustrations, and safety notices for completing each procedure. Required tools are listed for each job.
This document provides instructions for removing and installing fuel system components on a 320C excavator with a 3066 engine. It describes removing and installing the fuel filter base, fuel injection lines, and fuel injection nozzles. The procedures include disconnecting fuel lines, removing mounting hardware, and ensuring openings are plugged to prevent contamination. Tools required are also listed.
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2. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320C EXCAVATOR BBL
Configuration: 320C, 320C L, 320C LN, 320C S Excavators BBL00001-UP (MACHINE) POWERED BY 3066 Engine
Disassembly and Assembly
320C Excavator Machine Systems
Media Number -RENR3826-16 Publication Date -01/11/2014 Date Updated -30/03/2016
i01525672
Control Valve (Auxiliary) - Install - F1 and F4 Auxiliary
Control Valves
SMCS - 5051-012-AX
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
(A) FT-2674 Vacuum Cap 1
(B) 138-7573 Link Bracket 1
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat®
products.
Dispose of all fluids according to local regulations and mandates.
1. Install two hose assemblies on the bottom of the (F4) auxiliary control valve.
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3. Illustration 1 g00704077
2. Fasten F1 and F4 auxiliary control valves together with the existing mount bolts. Fasten the
control valves at the top with a washer and nut (28), as shown.
3. Install the F1 and F4 auxiliary control valves.
4. Lower the F1 and F4 auxiliary control valves in order to connect the hoses and electrical
connections on the bottom of the auxiliary control valves.
Illustration 2 g00690963
5. Remove the cap to the hydraulic tank. Attach Tooling (A) to the hydraulic tank.
Note: Hook up the air to Tooling (A) in order to create a vacuum in the hydraulic system.
This will minimize the leakage to the hose assemblies.
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4. Illustration 3 g00703894
6. Connect two pilot lines (30) to the bottom of each control valve.
Illustration 4 g00703965
7. Connect one electrical connector (29) to each control valve.
Illustration 5 g00703950
8. Align the auxiliary control valves with the main control valve. Install the bottom two mount
bolts (27).
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5. 9. Remove nut (28) and the washer from the top two mount bolts that pass through control
valves (F1) and (F4).
10. Install the top two mount bolts.
11. Tighten the four mount bolts (27) to a torque of 240 ± 40 N·m (177 ± 30 lb ft).
12. Connect one electrical connector (26) to each control valve.
Illustration 6 g00703893
13. Remove 7X-2547 Bolt (25).
14. Remove Tooling (B) and the hoist. Install the original bolt (25).
Illustration 7 g00703941
15. Install bolts (23) in order to connect tube (24) to the (F1) control valve.
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6. Illustration 8 g00703888
16. Install bolts (21) in order to connect tube (22) to the (F4) control valve.
Illustration 9 g00703729
17. Install bolts (19) in order to connect tube (20) to the (F4) control valve.
18. Connect hose assembly (18) to the (F4) control valve.
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7. Illustration 10 g00703717
19. Connect hose assembly (17) to the (F1) control valve.
20. Connect two hose assemblies (16) to both control valves.
Illustration 11 g00703706
21. Connect three hose assemblies (15) to the (F1) control valve.
Illustration 12 g00703705
22. Install panels (14) and support (12).
23. Install the washers and bolts (13) that hold the panels and support together.
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8. Illustration 13 g00703703
24. Install air filter (10).
25. Install the washers and bolts (9) in order to hold the air filter and the support to the machine.
Illustration 14 g00703690
Illustration 15 g00703702
26. Install hose (6) and install two hose clamps (7).
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9. Illustration 16 g00703704
27. Connect two electrical connectors (11) to the air filter. Install a new tie strap.
Illustration 17 g00792422
28. Close side door (8).
Illustration 18 g00703510
(F1) Auxiliary control valve
(F4) Auxiliary control valve
29. Install five pilot lines (5).
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10. 30. Remove Tooling (A).
31. Install high efficiency filters in place of the pilot filter, case drain filter, and the return filter.
Note: High efficiency filters should not be run for more than 250 hours before you change
back to the standard filters.
32. Fill the hydraulic oil tank and the swing drive with clean hydraulic oil to the correct level.
Reference: Refer to Operation and Maintenance Manual, "Lubricant Viscosities" for the
proper oil viscosity.
Reference: Refer to Operation and Maintenance Manual, "Hydraulic System Oil Level -
Check" for the correct filling procedures.
33. Install the cap to the hydraulic tank.
34. Start the engine, and check the operation of the auxiliary attachments. Also, check for leaks.
Stop the engine.
35. Obtain a hydraulic oil sample from the main S·O·S port.
Reference: Refer to Operation and Maintenance Manual, "Sampling Interval and Location
of Sampling Valve" for the correct location.
36. If the S·O·S sample exceeds ISO 18/15, flush the hydraulic system.
Reference: Refer to Contamination Control Guidelines, SEBF8436, "Hydraulic System
Flushing Procedure for 322C Hydraulic Excavators" for further information.
Illustration 19 g00703691
37. Install four bolts (4) and the washers in order to hold cover (3).
38. Install four bolts (2) and the washers in order to hold cover (1).
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Thu Oct 10 22:08:01 UTC+0800 2019
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11. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320C EXCAVATOR BBL
Configuration: 320C, 320C L, 320C LN, 320C S Excavators BBL00001-UP (MACHINE) POWERED BY 3066 Engine
Disassembly and Assembly
320C Excavator Machine Systems
Media Number -RENR3826-16 Publication Date -01/11/2014 Date Updated -30/03/2016
i01974016
Control Valve (Auxiliary) - Assemble - F2 Auxiliary Control
Valve
SMCS - 5051-016-AX
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1U-6396 O-Ring Assembly Compound
B 155-0695 Thread Lock Compound
Note: Cleanliness is an important factor. Before assembly, all parts should be thoroughly cleaned
in cleaning fluid. Allow the parts to air dry. Wiping cloths or rags should not be used to dry parts.
Lint may be deposited on the parts which may cause later trouble. Inspect all parts. If any parts are
worn or damaged, use new parts for replacement. All disassembly and all assembly procedures
must be performed on a clean work surface and in a clean hydraulic area. Keep cleaned parts
covered and protected at all times.
Note: O-ring seals, gaskets, and seals should always be replaced. A used O-ring seal may not have
the same sealing properties as a new O-ring. Use Tooling (A) during the assembly procedure.
Note: Apply a light film of hydraulic oil to all components before assembly.
Spool, Load Hold Check Valve, and Line Relief Valves
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12. Illustration 1 g00713437
Improper assembly of parts that are spring loaded can cause bodily
injury.
To prevent possible injury, follow the established assembly procedure
and wear protective equipment.
1. Install spring (57). Apply Tooling (B) to bolt (56). Install bolt (56). Tighten bolt (56) to
50 + 10 − 0 N·m (37 + 7 − 0 lb ft).
Illustration 2 g00713427
2. Install O-ring seals and backup rings in the line relief valves (42) and (44). Install O-ring
seals (49), (50), (52), (53), and (54). Install backup rings (51) and (55).
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13. Illustration 3 g00713419
Improper assembly of parts that are spring loaded can cause bodily
injury.
To prevent possible injury, follow the established assembly procedure
and wear protective equipment.
3. Assemble the load hold check valve. Install O-ring seal (47), spring (46), and check valve
(45) in plug (48).
Illustration 4 g00713411
4. Install O-ring seals (37), (38), (39), and (40) in the valve housing. Install spool (41). Install
line relief valves (42) and (44). Tighten line relief valves (42) and (44) to 95 ± 14 N·m
(70 ± 10 lb ft). Install load hold check valve (43). Tighten load hold check valve (43) to
200 ± 25 N·m (148 ± 18 lb ft).
Solenoid Valve and Housing
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14. Illustration 5 g00713324
1. Install O-ring seal (33) on plug (30). Install O-ring seal (34) on fitting (29). Install O-ring
seal (35) on plug (31). Install O-ring seal (36) on fitting (32).
Illustration 6 g00713323
2. Install fittings (29) and (32). Install plugs (30) and (31).
Illustration 7 g00713322
3. Install O-ring seal (24), (25), (26), and (27) on solenoid valve (22). Install O-ring seal (28)
on fitting (23).
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15. Illustration 8 g00713321
4. Install fitting (23). Install solenoid valve (22) in the housing. Install two bolts (21).
Illustration 9 g00713320
5. Install O-ring seal (20) in the valve housing.
Illustration 10 g00713319
6. Install valve (19). Install two bolts (18).
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16. Illustration 11 g00713318
7. Install O-ring seal (15) on fitting (12). Install O-ring seal (16) on fitting (14). Install O-ring
seal (17) on plug (13).
Illustration 12 g00713317
8. Install fitting (12), plug (13), and fitting (14).
Illustration 13 g00713316
9. Install O-ring seal (7) on fitting (6). Install O-ring seal (8), (9), (10), and (11) on solenoid
valve (5).
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17. Illustration 14 g00713315
10. Install fitting (6). Install solenoid valve (5) in the housing. Install two bolts (4).
Illustration 15 g00713314
11. Install O-ring seal (3) in the valve housing.
Illustration 16 g00713277
12. Install valve (1). Install two bolts (2).
End By:
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18. a. Install the F2 auxiliary control valve. Refer to Disassembly and Assembly, "Control Valve
(Auxiliary) - Install" for the machine that is being serviced.
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Thu Oct 10 22:07:00 UTC+0800 2019
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19. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
20. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320C EXCAVATOR BBL
Configuration: 320C, 320C L, 320C LN, 320C S Excavators BBL00001-UP (MACHINE) POWERED BY 3066 Engine
Disassembly and Assembly
320C Excavator Machine Systems
Media Number -RENR3826-16 Publication Date -01/11/2014 Date Updated -30/03/2016
i01974012
Control Valve (Auxiliary) - Assemble - F4 Auxiliary Control
Valve
SMCS - 5051-016-AX
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1U-6396 O-Ring Assembly Compound
B 155-0695 Thread Lock Compound
Note: Cleanliness is an important factor. Before assembly, all parts should be thoroughly cleaned
in cleaning fluid. Allow the parts to air dry. Wiping cloths or rags should not be used to dry parts.
Lint may be deposited on the parts which may cause later trouble. Inspect all parts. If any parts are
worn or damaged, use new parts for replacement. All disassembly and all assembly procedures
must be performed on a clean work surface and in a clean hydraulic area. Keep cleaned parts
covered and protected at all times.
Note: O-ring seals, gaskets, and seals should always be replaced. A used O-ring seal may not have
the same sealing properties as a new O-ring. Use Tooling (A) during the assembly procedure.
Note: Apply a light film of hydraulic oil to all components before assembly.
Spool and Load Hold Check Valve
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21. Illustration 1 g00705302
1. Install spring (73). Apply Tooling (B) to bolt (72). Install bolt (72). Tighten bolt (72) to
50 + 10 − 0 N·m (37 + 7 − 0 lb ft).
Illustration 2 g00705294
2. Install O-ring seal (70) and (71) on fitting (63).
Illustration 3 g00705452
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22. Improper assembly of parts that are spring loaded can cause bodily
injury.
To prevent possible injury, follow the established assembly procedure
and wear protective equipment.
3. Assemble the load hold check valve. Install O-ring seal (68), spring (67), and check valve
(66) in plug (69).
Illustration 4 g00705280
4. Install O-ring seal (64) and (65) on fitting (61).
Illustration 5 g00705262
5. Install O-ring seals (56), (57), (58), and (59) in the valve housing. Install spool (60). Install
fittings (61) and (63). Tighten fittings (61) and (63) to 95 ± 14 N·m (70 ± 10 lb ft). Install
load hold check valve (62). Tighten load hold check valve (62) to 200 ± 25 N·m
(148 ± 18 lb ft).
Solenoid Valve and Housing
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23. Illustration 6 g00705245
1. Install O-ring seal (52) on plug (49). Install O-ring seal (53) on fitting (48). Install O-ring
seal (54) on plug (50). Install O-ring seal (55) on fitting (51).
Illustration 7 g00705243
2. Install fittings (48) and (51). Install plugs (49) and (50).
Illustration 8 g00705234
3. Install O-ring seal (43), (44), (45), and (46) on solenoid valve (41). Install O-ring seal (47)
on fitting (42).
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24. Illustration 9 g00705226
4. Install fitting (42). Install solenoid valve (41) in the housing. Install two bolts (40).
Illustration 10 g00705223
5. Install O-ring seal (39) in the valve housing.
Illustration 11 g00705216
6. Install valve (38). Install two bolts (37).
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