This document provides instructions for removing and installing a governor from Caterpillar 3114, 3116, and 3126 engines. The removal procedure involves disconnecting linkages, tubes, and electrical connections from the governor before removing mounting bolts. Seals are also removed from the governor and engine housing. Installation is the reverse of removal, including applying new seals and torques bolts to the specified value. Proper tools are required to remove and install the governor.
Caterpillar Cat 320 L EXCAVATOR (Prefix 9WG) Service Repair Manual (9WG00723 ...fusjekkdmdmd2w
This document provides instructions for removing and installing components of the fuel transfer pump and governor for Caterpillar 320 excavators. The removal and installation procedures are described in detail over multiple pages with accompanying illustrations. Tools required are also listed. Safety and contamination prevention notes are included.
This document provides instructions for removing and installing a fuel transfer pump and governor on 320, 320L, 320N, and 320S excavator models powered by a 3116 engine. The removal procedure involves removing covers, seals, springs, fittings and other components of the fuel transfer pump. The installation procedure specifies cleaning and lubricating parts before reinstalling components in reverse order. Similarly, removing the governor requires disconnecting lines and cables before removing mounting bolts, while installation is the reverse of removal.
Caterpillar Cat 320 S EXCAVATOR (Prefix 9WG) Service Repair Manual (9WG00723 ...fusjekkdmdmd2w
This document provides instructions for removing and installing components of the fuel transfer pump and governor for Caterpillar 320 excavators. The removal and installation procedures are described in detail over multiple pages with illustrations and required tools listed. Safety and contamination prevention notes are also provided throughout.
Caterpillar Cat 320 N EXCAVATOR (Prefix 9WG) Service Repair Manual (9WG00723 ...fusjekkdmdmd2w
This document provides instructions for removing and installing a fuel transfer pump and governor on Caterpillar 320, 320L, 320N, and 320S excavators powered by a 3116 engine. The removal procedure involves removing covers, seals, springs, fittings and other components of the fuel transfer pump. The installation procedure specifies cleaning and lubricating parts before reinstalling components in reverse order. Similarly, removing the governor requires disconnecting lines and cables before removing mounting bolts, while installation is the reverse of removal.
Caterpillar Cat 320 L EXCAVATOR (Prefix 9WG) Service Repair Manual (9WG00723 ...fusjekdkmd8ddjd
This document provides instructions for removing and installing a fuel transfer pump and governor on 320, 320L, 320N, and 320S excavator models powered by a 3116 engine. The removal procedure involves removing covers, seals, springs, fittings and other components of the fuel transfer pump. The installation procedure specifies cleaning and lubricating components before reinstalling them in reverse order. Similarly, removing the governor requires disconnecting lines and cables before removing mounting bolts, while installation is the reverse of removal.
Caterpillar Cat 320 S EXCAVATOR (Prefix 9WG) Service Repair Manual (9WG00723 ...f8ujkskdmdm
This document provides instructions for removing and installing a fuel transfer pump and governor on 320, 320L, 320N, and 320S excavator models powered by a 3116 engine. The removal procedure involves removing covers, seals, springs, fittings and other components of the fuel transfer pump. The installation procedure specifies cleaning and lubricating parts before reinstalling components in reverse order. Similarly, removing the governor requires disconnecting lines and cables before removing mounting bolts, while installation specifies installing new seals and reconnecting lines.
Caterpillar Cat 320 N EXCAVATOR (Prefix 9WG) Service Repair Manual (9WG00723 ...fusjekdkmd8ddjd
This document provides instructions for removing and installing a fuel transfer pump and governor on 320, 320L, 320N, and 320S excavator models powered by a 3116 engine. The removal procedure involves removing covers, seals, springs, fittings and other components of the fuel transfer pump. The installation procedure specifies cleaning and lubricating components before reinstalling them in reverse order. Similarly, removing the governor requires disconnecting lines and cables before removing mounting bolts, while installation is the reverse of removal.
Caterpillar Cat 320 S EXCAVATOR (Prefix 9WG) Service Repair Manual (9WG00723 ...fusjekdkmd8ddjd
This document provides instructions for removing and installing components of the fuel transfer pump and governor for Caterpillar 320 excavators. The removal and installation procedures are described in detail over multiple pages with illustrations and required tools listed. Safety and contamination prevention notes are also provided throughout.
Caterpillar Cat 320 L EXCAVATOR (Prefix 9WG) Service Repair Manual (9WG00723 ...fusjekkdmdmd2w
This document provides instructions for removing and installing components of the fuel transfer pump and governor for Caterpillar 320 excavators. The removal and installation procedures are described in detail over multiple pages with accompanying illustrations. Tools required are also listed. Safety and contamination prevention notes are included.
This document provides instructions for removing and installing a fuel transfer pump and governor on 320, 320L, 320N, and 320S excavator models powered by a 3116 engine. The removal procedure involves removing covers, seals, springs, fittings and other components of the fuel transfer pump. The installation procedure specifies cleaning and lubricating parts before reinstalling components in reverse order. Similarly, removing the governor requires disconnecting lines and cables before removing mounting bolts, while installation is the reverse of removal.
Caterpillar Cat 320 S EXCAVATOR (Prefix 9WG) Service Repair Manual (9WG00723 ...fusjekkdmdmd2w
This document provides instructions for removing and installing components of the fuel transfer pump and governor for Caterpillar 320 excavators. The removal and installation procedures are described in detail over multiple pages with illustrations and required tools listed. Safety and contamination prevention notes are also provided throughout.
Caterpillar Cat 320 N EXCAVATOR (Prefix 9WG) Service Repair Manual (9WG00723 ...fusjekkdmdmd2w
This document provides instructions for removing and installing a fuel transfer pump and governor on Caterpillar 320, 320L, 320N, and 320S excavators powered by a 3116 engine. The removal procedure involves removing covers, seals, springs, fittings and other components of the fuel transfer pump. The installation procedure specifies cleaning and lubricating parts before reinstalling components in reverse order. Similarly, removing the governor requires disconnecting lines and cables before removing mounting bolts, while installation is the reverse of removal.
Caterpillar Cat 320 L EXCAVATOR (Prefix 9WG) Service Repair Manual (9WG00723 ...fusjekdkmd8ddjd
This document provides instructions for removing and installing a fuel transfer pump and governor on 320, 320L, 320N, and 320S excavator models powered by a 3116 engine. The removal procedure involves removing covers, seals, springs, fittings and other components of the fuel transfer pump. The installation procedure specifies cleaning and lubricating components before reinstalling them in reverse order. Similarly, removing the governor requires disconnecting lines and cables before removing mounting bolts, while installation is the reverse of removal.
Caterpillar Cat 320 S EXCAVATOR (Prefix 9WG) Service Repair Manual (9WG00723 ...f8ujkskdmdm
This document provides instructions for removing and installing a fuel transfer pump and governor on 320, 320L, 320N, and 320S excavator models powered by a 3116 engine. The removal procedure involves removing covers, seals, springs, fittings and other components of the fuel transfer pump. The installation procedure specifies cleaning and lubricating parts before reinstalling components in reverse order. Similarly, removing the governor requires disconnecting lines and cables before removing mounting bolts, while installation specifies installing new seals and reconnecting lines.
Caterpillar Cat 320 N EXCAVATOR (Prefix 9WG) Service Repair Manual (9WG00723 ...fusjekdkmd8ddjd
This document provides instructions for removing and installing a fuel transfer pump and governor on 320, 320L, 320N, and 320S excavator models powered by a 3116 engine. The removal procedure involves removing covers, seals, springs, fittings and other components of the fuel transfer pump. The installation procedure specifies cleaning and lubricating components before reinstalling them in reverse order. Similarly, removing the governor requires disconnecting lines and cables before removing mounting bolts, while installation is the reverse of removal.
Caterpillar Cat 320 S EXCAVATOR (Prefix 9WG) Service Repair Manual (9WG00723 ...fusjekdkmd8ddjd
This document provides instructions for removing and installing components of the fuel transfer pump and governor for Caterpillar 320 excavators. The removal and installation procedures are described in detail over multiple pages with illustrations and required tools listed. Safety and contamination prevention notes are also provided throughout.
Caterpillar Cat 320 N EXCAVATOR (Prefix 9WG) Service Repair Manual (9WG00723 ...f8ujkskdmdm
This document provides instructions for removing and installing a fuel transfer pump and governor on 320, 320L, 320N, and 320S excavator models powered by a 3116 engine. The removal procedure involves removing covers, seals, springs, fittings and other components of the fuel transfer pump. The installation procedure specifies cleaning and lubricating parts before reinstalling components in reverse order. Similarly, removing the governor requires disconnecting lines and cables before removing mounting bolts, while installation specifies installing new seals and reconnecting lines.
This document provides instructions for removing and installing a fuel transfer pump and governor on Caterpillar 320, 320L, 320N, and 320S excavators powered by a 3116 engine. The removal procedure involves removing covers, seals, springs, fittings and other components of the fuel transfer pump. The installation procedure specifies cleaning and lubricating parts before reinstalling components in reverse order. Similarly, removing the governor requires disconnecting lines and cables before removing mounting bolts, while installation is the reverse of removal.
This document provides instructions for removing and installing a fuel transfer pump and governor on 320, 320L, 320N, and 320S excavator models powered by a 3116 engine. The removal procedure involves removing covers, seals, springs, fittings and other components of the fuel transfer pump. The installation procedure specifies cleaning and lubricating components before reinstalling them in reverse order. Similarly, removing the governor requires disconnecting lines and cables and removing mounting bolts, seals and other parts. Installation is the reverse of removal.
Caterpillar Cat 320 L EXCAVATOR (Prefix 9WG) Service Repair Manual (9WG00723 ...f8ujkskdmdm
This document provides instructions for removing and installing a fuel transfer pump and governor on 320, 320L, 320N, and 320S excavator models powered by a 3116 engine. The removal procedure involves removing covers, seals, springs, fittings and other components of the fuel transfer pump. The installation procedure specifies cleaning and lubricating components before reinstalling them in reverse order. Similarly, removing the governor requires disconnecting lines and cables and removing mounting bolts, seals and other parts. Installation is the reverse of removal.
Caterpillar Cat 320 S EXCAVATOR (Prefix 9WG) Service Repair Manual (9WG00723 ...udza7545918
This document provides instructions for removing and installing components of the fuel transfer pump and governor for Caterpillar 320 excavators. The removal and installation procedures are described in detail over multiple pages with illustrations and required tools listed. Safety and contamination prevention notes are also provided throughout.
Caterpillar Cat 320 N EXCAVATOR (Prefix 9WG) Service Repair Manual (9WG00723 ...udza7545918
This document provides instructions for removing and installing components of the fuel transfer pump and governor for Caterpillar 320 excavators. The removal and installation procedures are described in detail over multiple pages with illustrations and required tools listed. Safety and contamination prevention notes are also provided throughout.
This document provides instructions for removing and installing components of the fuel transfer pump and governor for Caterpillar 320 excavators. The removal and installation procedures are described in detail over multiple pages with illustrations and required tools listed. Safety and contamination prevention notes are also provided throughout.
Caterpillar Cat 320 L EXCAVATOR (Prefix 9WG) Service Repair Manual (9WG00723 ...udza7545918
This document provides instructions for removing and installing a fuel transfer pump and governor on Caterpillar 320, 320L, 320N, and 320S excavators powered by a 3116 engine. The removal procedure involves removing covers, seals, springs, fittings and other components of the fuel transfer pump. The installation procedure specifies cleaning and lubricating parts before reinstalling components in reverse order. Similarly, removing the governor requires disconnecting lines and cables before removing mounting bolts, while installation is the reverse of removal.
This document provides instructions for removing and installing components of the fuel transfer pump and governor for Caterpillar 320 excavators. The removal and installation procedures are described in detail over multiple pages with illustrations and required tools listed. Safety and contamination prevention notes are also provided throughout.
Caterpillar Cat 320D2L Excavator (Prefix XCC) Service Repair Manual (XCC00001...iphg8793466
This document provides instructions for disassembling and assembling the gear pump (pilot) of a 320D2 excavator. It describes removing the gear pump housing, seals, gears, and other internal components. The summary also includes installing these components in reverse order. Tools required include retaining ring pliers. Serial numbers listed apply to the procedures.
Caterpillar Cat 320D2L Excavator (Prefix DNS) Service Repair Manual (DNS00001...iphg8793466
This document provides instructions for removing and installing a flywheel on a Caterpillar 320D2 L excavator engine. Key steps include:
1. Removing bolts to detach the flywheel housing and lift it off with a hoist.
2. Installing guide studs and lifting the new flywheel housing into place before reinstalling bolts.
3. Attaching the flywheel using bolts and a torque wrench, with precautions like locking the flywheel to prevent rotation.
The summary covers the high level process and purpose of the document, which is to guide safely removing and replacing the flywheel housing according to manufacturer instructions.
Caterpillar Cat 320D2 L Excavator (Prefix WBF) Service Repair Manual (WBF0000...iphg8793466
The document provides instructions for removing and installing a flywheel housing on a Caterpillar 320D2 L excavator. The removal procedure involves using guide studs and a lifting device to support the flywheel housing while removing bolts. Once removed, the dust seal can also be replaced if needed. When installing, the rear crankshaft seal should first be checked for leaks and replaced if needed. The flywheel housing and mating surfaces must be clean before installation. Bolts are then used to secure the housing to the cylinder block.
The document provides instructions for removing and installing a flywheel and crankshaft rear seal on a Caterpillar 320D2 excavator engine. The flywheel removal procedure includes removing bolts and installing guide studs to lift the flywheel off. The crankshaft rear seal is part of a sealed assembly that must be completely replaced if removed. Installation includes aligning and pressing the new seal onto the crankshaft flange.
The document provides instructions for removing and installing a flywheel housing on a Caterpillar 320D2 L excavator. The removal procedure involves using guide studs and a lifting device to support the flywheel housing while removing bolts. Once removed, the dust seal can also be replaced if needed. When installing, the crankshaft rear seal should first be inspected for leaks and replaced if needed. Dowels are installed in the cylinder block if required before positioning the flywheel housing using guide studs and bolts.
This document provides instructions for installing a fuel injection pump gear on a 320D2 excavator. The steps include:
1. Ensuring the number one piston is at top dead center and locking the crankshaft and camshaft positions.
2. Installing the fuel pump gear on the fuel injection pump shaft and checking timing marks are aligned.
3. Installing a washer, nut and tightening to specified torques to secure the gear.
4. Unlocking the fuel injection pump and installing plugs and seals.
Caterpillar Cat 320C U Excavator (Prefix CLM) Service Repair Manual (CLM00001...iphg8793466
This document provides instructions for removing the flow divider valve from an excavator. It begins by noting the required tools and references instructions for previously removing the main control valve. The removal procedure involves detaching two hose assemblies and a sensor from the flow divider valve. Seven bolts are then removed to lift the flow divider valve off the main control unit. Cleanliness is emphasized to prevent contaminating the hydraulic system.
Caterpillar Cat 320C LU Excavator (Prefix CLM) Service Repair Manual (CLM0000...iphg8793466
This document provides instructions for disassembling the flow divider valve on a 320C excavator. The procedure includes removing fittings, pressure sensors, plugs, and o-rings from the valve housing. Cleanliness is emphasized to prevent contaminating the hydraulic system. Tools required include bolts for removing the valve housing. Proper cleaning of all parts is specified before reassembly to remove any contamination from the system.
Caterpillar Cat 320 S EXCAVATOR (Prefix 9WG) Service Repair Manual (9WG00723 ...iphg8793466
This document provides instructions for removing and installing a governor from Caterpillar 3114, 3116, and 3126 engines. The removal procedure involves disconnecting linkages, tubes, and electrical connections from the governor before removing mounting bolts. Seals are also removed from the governor and engine housing. Installation is the reverse of removal, including applying new seals and torques bolts to the specified value. Special tools are required. Governor adjustment requires a calibration bench.
Caterpillar Cat 320 N EXCAVATOR (Prefix 9WG) Service Repair Manual (9WG00723 ...iphg8793466
The document provides instructions for removing and installing a fuel transfer pump, fuel shutoff solenoid, and governor from Caterpillar 320 excavator models. It includes diagrams showing the components and multi-step procedures describing how to remove seals, springs, fittings and other parts, and how to inspect and reinstall them in the reverse order. Special tools may be required and safety precautions are noted.
This document provides instructions for removing and installing a governor from Caterpillar 3114, 3116, and 3126 engines. The removal procedure involves disconnecting linkages, tubes, and electrical connections from the governor before removing mounting bolts. Seals are also removed from the governor and engine housing. Installation is the reverse of removal, including applying new seals and torques bolts to the specified value. Special tools are required.
Caterpillar Cat 308E2CR Mini Hydraulic Excavator (Prefix FJX) Service Repair ...iphg8793466
The document provides instructions for removing and installing a diesel particulate filter from a 308E2 CR Mini Hydraulic Excavator FJX00001-UP powered by a C3.3B engine. It describes disconnecting sensors and tubes, removing mounting bolts, and separating filter components. Instructions are given to clean the filter and register new component serial numbers. The assembly procedure outlines installing components in reverse order and proper tightening torques.
Caterpillar Cat 308E2 Mini Hydraulic Excavator (Prefix F8C) Service Repair Ma...iphg8793466
This document provides instructions for removing and installing a flywheel on a Caterpillar 308E2 Mini Hydraulic Excavator engine. The procedure includes using tools to remove the flywheel bolts and lifting the flywheel off. Instructions are provided to inspect and potentially replace the flywheel and ring gear. Reinstallation involves aligning the ring gear, applying oil to bolts, and tightening to the specified torque.
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This document provides instructions for removing and installing a fuel transfer pump and governor on 320, 320L, 320N, and 320S excavator models powered by a 3116 engine. The removal procedure involves removing covers, seals, springs, fittings and other components of the fuel transfer pump. The installation procedure specifies cleaning and lubricating parts before reinstalling components in reverse order. Similarly, removing the governor requires disconnecting lines and cables before removing mounting bolts, while installation specifies installing new seals and reconnecting lines.
This document provides instructions for removing and installing a fuel transfer pump and governor on Caterpillar 320, 320L, 320N, and 320S excavators powered by a 3116 engine. The removal procedure involves removing covers, seals, springs, fittings and other components of the fuel transfer pump. The installation procedure specifies cleaning and lubricating parts before reinstalling components in reverse order. Similarly, removing the governor requires disconnecting lines and cables before removing mounting bolts, while installation is the reverse of removal.
This document provides instructions for removing and installing a fuel transfer pump and governor on 320, 320L, 320N, and 320S excavator models powered by a 3116 engine. The removal procedure involves removing covers, seals, springs, fittings and other components of the fuel transfer pump. The installation procedure specifies cleaning and lubricating components before reinstalling them in reverse order. Similarly, removing the governor requires disconnecting lines and cables and removing mounting bolts, seals and other parts. Installation is the reverse of removal.
Caterpillar Cat 320 L EXCAVATOR (Prefix 9WG) Service Repair Manual (9WG00723 ...f8ujkskdmdm
This document provides instructions for removing and installing a fuel transfer pump and governor on 320, 320L, 320N, and 320S excavator models powered by a 3116 engine. The removal procedure involves removing covers, seals, springs, fittings and other components of the fuel transfer pump. The installation procedure specifies cleaning and lubricating components before reinstalling them in reverse order. Similarly, removing the governor requires disconnecting lines and cables and removing mounting bolts, seals and other parts. Installation is the reverse of removal.
Caterpillar Cat 320 S EXCAVATOR (Prefix 9WG) Service Repair Manual (9WG00723 ...udza7545918
This document provides instructions for removing and installing components of the fuel transfer pump and governor for Caterpillar 320 excavators. The removal and installation procedures are described in detail over multiple pages with illustrations and required tools listed. Safety and contamination prevention notes are also provided throughout.
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Caterpillar Cat 320 L EXCAVATOR (Prefix 9WG) Service Repair Manual (9WG00723 ...udza7545918
This document provides instructions for removing and installing a fuel transfer pump and governor on Caterpillar 320, 320L, 320N, and 320S excavators powered by a 3116 engine. The removal procedure involves removing covers, seals, springs, fittings and other components of the fuel transfer pump. The installation procedure specifies cleaning and lubricating parts before reinstalling components in reverse order. Similarly, removing the governor requires disconnecting lines and cables before removing mounting bolts, while installation is the reverse of removal.
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Caterpillar Cat 320D2L Excavator (Prefix XCC) Service Repair Manual (XCC00001...iphg8793466
This document provides instructions for disassembling and assembling the gear pump (pilot) of a 320D2 excavator. It describes removing the gear pump housing, seals, gears, and other internal components. The summary also includes installing these components in reverse order. Tools required include retaining ring pliers. Serial numbers listed apply to the procedures.
Caterpillar Cat 320D2L Excavator (Prefix DNS) Service Repair Manual (DNS00001...iphg8793466
This document provides instructions for removing and installing a flywheel on a Caterpillar 320D2 L excavator engine. Key steps include:
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The summary covers the high level process and purpose of the document, which is to guide safely removing and replacing the flywheel housing according to manufacturer instructions.
Caterpillar Cat 320D2 L Excavator (Prefix WBF) Service Repair Manual (WBF0000...iphg8793466
The document provides instructions for removing and installing a flywheel housing on a Caterpillar 320D2 L excavator. The removal procedure involves using guide studs and a lifting device to support the flywheel housing while removing bolts. Once removed, the dust seal can also be replaced if needed. When installing, the rear crankshaft seal should first be checked for leaks and replaced if needed. The flywheel housing and mating surfaces must be clean before installation. Bolts are then used to secure the housing to the cylinder block.
The document provides instructions for removing and installing a flywheel and crankshaft rear seal on a Caterpillar 320D2 excavator engine. The flywheel removal procedure includes removing bolts and installing guide studs to lift the flywheel off. The crankshaft rear seal is part of a sealed assembly that must be completely replaced if removed. Installation includes aligning and pressing the new seal onto the crankshaft flange.
The document provides instructions for removing and installing a flywheel housing on a Caterpillar 320D2 L excavator. The removal procedure involves using guide studs and a lifting device to support the flywheel housing while removing bolts. Once removed, the dust seal can also be replaced if needed. When installing, the crankshaft rear seal should first be inspected for leaks and replaced if needed. Dowels are installed in the cylinder block if required before positioning the flywheel housing using guide studs and bolts.
This document provides instructions for installing a fuel injection pump gear on a 320D2 excavator. The steps include:
1. Ensuring the number one piston is at top dead center and locking the crankshaft and camshaft positions.
2. Installing the fuel pump gear on the fuel injection pump shaft and checking timing marks are aligned.
3. Installing a washer, nut and tightening to specified torques to secure the gear.
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This document provides instructions for disassembling the flow divider valve on a 320C excavator. The procedure includes removing fittings, pressure sensors, plugs, and o-rings from the valve housing. Cleanliness is emphasized to prevent contaminating the hydraulic system. Tools required include bolts for removing the valve housing. Proper cleaning of all parts is specified before reassembly to remove any contamination from the system.
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This document provides instructions for removing and installing a governor from Caterpillar 3114, 3116, and 3126 engines. The removal procedure involves disconnecting linkages, tubes, and electrical connections from the governor before removing mounting bolts. Seals are also removed from the governor and engine housing. Installation is the reverse of removal, including applying new seals and torques bolts to the specified value. Special tools are required. Governor adjustment requires a calibration bench.
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The document provides instructions for removing and installing a fuel transfer pump, fuel shutoff solenoid, and governor from Caterpillar 320 excavator models. It includes diagrams showing the components and multi-step procedures describing how to remove seals, springs, fittings and other parts, and how to inspect and reinstall them in the reverse order. Special tools may be required and safety precautions are noted.
This document provides instructions for removing and installing a governor from Caterpillar 3114, 3116, and 3126 engines. The removal procedure involves disconnecting linkages, tubes, and electrical connections from the governor before removing mounting bolts. Seals are also removed from the governor and engine housing. Installation is the reverse of removal, including applying new seals and torques bolts to the specified value. Special tools are required.
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The document provides instructions for removing and installing various engine components of a 305E2 Mini Hydraulic Excavator, including the inlet manifold, inlet and exhaust valves, engine oil cooler, engine oil pump, water pump, and water temperature regulator. The procedures include removing mounting bolts, hoses, and other fasteners, cleaning components, and inspecting parts before reversing the removal steps for installation.
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The document provides instructions for assembling and disassembling components of a 305E Mini Hydraulic Excavator, including:
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2) Disassembly steps for the control manifold, which involve removing springs, plungers, seals and other parts.
3) Diagrams illustrate the parts and steps in the procedures. Safety warnings are provided to prevent injury.
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This document provides instructions for removing and installing a fuel injection pump on a 305E Mini Hydraulic Excavator. The removal procedure involves disconnecting fuel lines, removing mounting bolts and nuts, and carefully removing the pump. The installation procedure specifies cleaning components, installing mounting hardware with new gaskets and seals, and reconnecting fuel lines. Calibration of the fuel injection pump is required after installation.
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The document provides instructions for servicing components of a 305.5E Mini Hydraulic Excavator engine. It includes procedures for removing and installing the crankshaft rear seal, flywheel housing, crankshaft pulley, crankshaft front seal, and idler gear. The document outlines the required tools and safety precautions for each procedure and accompanies illustrations to aid in the work.
Caterpillar Cat 305.5 Mini Hydraulic Excavator (Prefix DCK) Service Repair Ma...iphg8793466
The document provides instructions for removing and disassembling the recoil spring from a 305.5 Mini Hydraulic Excavator. It describes using a special recoil spring bench tool and hydraulic power supply to safely compress the spring and remove the retaining nut. The recoil spring assembly is weighed, measured, and positioned precisely in the tool to relieve spring pressure before disassembly.
Caterpillar Cat 304E2CR Mini Hydraulic Excavator (Prefix KC4) Service Repair ...iphg8793466
This document provides instructions for servicing various components of a 304E2CR Mini Hydraulic Excavator KC4 engine. It includes procedures for removing and installing components like the crankshaft rear seal carrier, flywheel housing, crankshaft pulley, crankshaft front seal, idler gear, front housing, and valve mechanism cover. The document provides detailed illustrations and instructions for each procedure, including required tools and torque specifications for fasteners.
Caterpillar Cat 304E2CR Mini Hydraulic Excavator (Prefix HC5) Service Repair ...iphg8793466
The document provides instructions for removing and installing various components of a Caterpillar 304E2CR mini hydraulic excavator engine, including:
1. Removing and installing the fuel manifold by removing bolts and disconnecting fuel injection lines.
2. Removing and installing fuel injection lines by disconnecting hoses and removing bolts, clamps and tubes.
3. Additional components covered include the fuel injection pump, electronic unit injectors, turbocharger, exhaust gas recirculation valve, and exhaust gas recirculation cooler. Safety precautions are provided throughout.
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Crane Operator Training: Proper training is crucial for safe and efficient crane operation. We offer specialized training programs conducted by certified instructors to equip operators with the skills and knowledge they need to handle cranes effectively.
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What Could Be Behind Your Mercedes Sprinter's Power Loss on Uphill RoadsSprinter Gurus
Unlock the secrets behind your Mercedes Sprinter's uphill power loss with our comprehensive presentation. From fuel filter blockages to turbocharger troubles, we uncover the culprits and empower you to reclaim your vehicle's peak performance. Conquer every ascent with confidence and ensure a thrilling journey every time.
Fleet management these days is next to impossible without connected vehicle solutions. Why? Well, fleet trackers and accompanying connected vehicle management solutions tend to offer quite a few hard-to-ignore benefits to fleet managers and businesses alike. Let’s check them out!
Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
2. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320-A N EXCAVATOR 9WG
Configuration: 320, 320 L, 320 N AND 320 S EXCAVATORS 9WG00723-UP (MACHINE) POWERED BY 3116 ENGINE
Disassembly and Assembly
446 and 446B Backhoe Loaders, Lexion 450 Combine, 3114 and 3116 Engines,
IT18F Integrated Toolcarrier, D6M Track-Type Tractor and 928F, 950F and 950G
Wheel Loaders
Media Number -SENR3611-18 Publication Date -01/05/2009 Date Updated -27/05/2009
i01928670
Fuel Transfer Pump - Remove
SMCS - 1256-011
Removal Procedure
Note: The governor and the fuel transfer pump have been removed from the engine for
photographic purposes only. This procedure may be done with the governor on the engine.
Illustration 1 g00623633
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3. Illustration 2 g00623671
Personal injury can result from parts and/or covers under spring
pressure.
Spring force will be released when covers are removed.
Be prepared to hold spring loaded covers as the bolts are loosened.
1. Hold cover (1) in place and remove bolts (2) in order to release the spring beneath cover (1).
Remove cover (1).
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5. Illustration 3 g00623686
2. Remove fitting (3) and the check valve from cover (1). Remove the filter screen (if
equipped) from fitting (3).
Illustration 4 g00623687
3. Remove spring (4) and piston (5).
4. Remove upper O-ring seal (6).
Illustration 5 g00623714
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6. 5. Remove sleeve assembly (7). Inspect the face of lifter (8) for excessive wear. Inspect the
surface of the camshaft that is inside of the governor for excessive wear or damage.
6. Remove lower O-ring seal (9).
Illustration 6 g00623719
7. Remove fitting (10) and the check valve.
Note: For information on reusability of the components in the fuel transfer pump, refer to
Guideline For Reusable Parts And Salvage Operations, SEBF8434, "3100 Governor Inspection
and General Information for Mechanical Governor Groups Used in 3114, 3116, and 3126 Engines
Equipped with Mechanical Unit Injectors (MUI)".
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Thu Nov 21 17:32:40 UTC+0800 2019
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7. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320-A N EXCAVATOR 9WG
Configuration: 320, 320 L, 320 N AND 320 S EXCAVATORS 9WG00723-UP (MACHINE) POWERED BY 3116 ENGINE
Disassembly and Assembly
446 and 446B Backhoe Loaders, Lexion 450 Combine, 3114 and 3116 Engines,
IT18F Integrated Toolcarrier, D6M Track-Type Tractor and 928F, 950F and 950G
Wheel Loaders
Media Number -SENR3611-18 Publication Date -01/05/2009 Date Updated -27/05/2009
i01928343
Fuel Transfer Pump - Install
SMCS - 1256-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 8T-2998 Lubricant 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Note: For information on reusability of the components in the fuel transfer pump, refer to
Guideline For Reusable Parts And Salvage Operations, SEBF8434, "3100 Governor Inspection
and General Information for Mechanical Governor Groups Used in 3114, 3116, and 3126 Engines
Equipped with Mechanical Unit Injectors (MUI)".
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8. Illustration 1 g00623719
1. Lubricate fitting (10) and the bore with clean engine oil. Install the check valve and fitting
(10).
Illustration 2 g00623714
2. Inspect the condition of the O-ring seal. Replace the O-ring seal, if necessary. Install lower
O-ring seal (9).
3. Apply Tooling (A) on the face of lifter (8). Install sleeve assembly (7). Ensure that the flat
on the sleeve aligns with the flat in the bore of the housing.
Illustration 3 g00623687
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9. 4. Lubricate piston (5) with clean engine oil. Install piston (5) and spring (4).
Illustration 4 g00623686
5. Lubricate fitting (3) and the bore for the check valve with clean engine oil. Install the check
valve with the sealing face toward the fitting.
6. Install the O-ring seal and fitting (3).
Illustration 5 g00623671
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10. Illustration 6 g00623633
Improper assembly of parts that are spring loaded can cause bodily
injury.
To prevent possible injury, follow the established assembly procedure
and wear protective equipment.
7. Place cover (1) over spring (4). Install bolts (2) in order to compress spring (4).
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Thu Nov 21 17:33:36 UTC+0800 2019
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11. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320-A N EXCAVATOR 9WG
Configuration: 320, 320 L, 320 N AND 320 S EXCAVATORS 9WG00723-UP (MACHINE) POWERED BY 3116 ENGINE
Disassembly and Assembly
446 and 446B Backhoe Loaders, Lexion 450 Combine, 3114 and 3116 Engines,
IT18F Integrated Toolcarrier, D6M Track-Type Tractor and 928F, 950F and 950G
Wheel Loaders
Media Number -SENR3611-18 Publication Date -01/05/2009 Date Updated -27/05/2009
i01928366
Fuel Shutoff Solenoid - Remove and Install
SMCS - 1259-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 9U-5120 Spanner Wrench(1)
1
(1)
This tool is part of the 128-8822 Fuel System and Governor Tool Group.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
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12. Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
Illustration 1 g00585831
1. Disconnect the harness assembly (2) from fuel shutoff solenoid (1).
2. Use Tooling (A) to remove the fuel shutoff solenoid from the governor.
3. Remove the O-ring seal from the shutoff solenoid .
Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
A 9U-5120 Spanner Wrench(1)
1
(1)
This tool is part of the 128-8822 Fuel System and Governor Tool Group.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
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13. Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
Illustration 2 g00585831
1. Inspect the O-ring seal on the fuel shutoff solenoid. If the O-ring seal is worn or damaged,
use new parts for replacement.
2. Install the O-ring seal on the fuel shutoff solenoid.
3. Install the fuel shutoff solenoid in the governor. Use Tooling (A) and a suitable torque
wrench to tighten the fuel shutoff solenoid to the following torque 30 ± 5 N·m (22 ± 4 lb ft).
4. Connect the harness assembly to the fuel shutoff solenoid.
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Thu Nov 21 17:34:32 UTC+0800 2019
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14. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320-A N EXCAVATOR 9WG
Configuration: 320, 320 L, 320 N AND 320 S EXCAVATORS 9WG00723-UP (MACHINE) POWERED BY 3116 ENGINE
Disassembly and Assembly
446 and 446B Backhoe Loaders, Lexion 450 Combine, 3114 and 3116 Engines,
IT18F Integrated Toolcarrier, D6M Track-Type Tractor and 928F, 950F and 950G
Wheel Loaders
Media Number -SENR3611-18 Publication Date -01/05/2009 Date Updated -27/05/2009
i01928381
Governor - Remove
SMCS - 1264-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 136-4149 Governor Pliers(1)
1
(1)
This tool is part of the 128-8822 Fuel System and Governor Tool Group.
Start By:
a. Remove the fuel shutoff solenoid. Refer to Disassembly and Assembly, "Fuel Shutoff
Solenoid - Remove and Install".
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
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15. Illustration 1 g00613041
1. Disconnect the governor control cable.
2. Remove oil tube assembly (1). Remove tube assembly (2) and tube assembly for fuel ratio
control (3), if equipped. Plug and cap all connections.
Illustration 2 g00613071
3. Remove clip (4).
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16. Illustration 3 g00655975
4. Use Tooling (A) to slide tube assembly (5) into the cylinder head.
Illustration 4 g00613149
5. Remove the clip and use Tooling (A) to remove the clevis pin (6).
Note: Clevis pin (6) must stay with the governor in order to be adjusted.
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17. Illustration 5 g00613563
6. Remove bolts (7) and the washers that hold the governor in position.
Illustration 6 g00673182
7. Remove the governor from the engine.
Illustration 7 g00673180
8. Remove O-ring seal (3) on the governor.
Illustration 8 g00672742
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18. 9. Remove the O-ring seal and tube assembly (5) from the cylinder head.
Illustration 9 g00672733
10. Remove O-ring seal (2) on the tube assembly (5).
Illustration 10 g00673178
11. Remove O-ring seal (1) from the cylinder head.
Note: For more information on the governor, refer to Service Manual, SENR6454, "3114, 3116, &
3126 Engine Governors". The Service Manual, SENR6454 requires the use of a 1U-7326
Governor Calibration Bench. For information on reusability of components in the governor, refer
to Guideline For Reusable Parts And Salvage Operations, SEBF8434, "3100 Governor Inspection
and General Information for Mechanical Governor Groups Used in 3114, 3116, and 3126 Engines
Equipped with Mechanical Unit Injectors (MUI)".
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Thu Nov 21 17:35:28 UTC+0800 2019
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19. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320-A N EXCAVATOR 9WG
Configuration: 320, 320 L, 320 N AND 320 S EXCAVATORS 9WG00723-UP (MACHINE) POWERED BY 3116 ENGINE
Disassembly and Assembly
446 and 446B Backhoe Loaders, Lexion 450 Combine, 3114 and 3116 Engines,
IT18F Integrated Toolcarrier, D6M Track-Type Tractor and 928F, 950F and 950G
Wheel Loaders
Media Number -SENR3611-18 Publication Date -01/05/2009 Date Updated -27/05/2009
i01928419
Governor - Install
SMCS - 1264-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 136-4149 Governor Pliers(1)
1
B
128-8827 Pin(1)
1
1U-7523 Pin Pilot(1)
1
(1)
This tool is part of the 128-8822 Governor Tool Group.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Note: For more information on the governor, refer to Service Manual, SENR6454, "3114, 3116, &
3126 Engine Governors". The Service Manual, SENR6454 requires the use of a 1U-7326
Governor Calibration Bench. For information on reusability of components in the governor, refer
to Guideline For Reusable Parts And Salvage Operations, SEBF8434, "3100 Governor Inspection
and General Information for Mechanical Governor Groups Used in 3114, 3116, and 3126 Engines
Equipped with Mechanical Unit Injectors (MUI)".
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20. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
21. Illustration 1 g00673178
1. Apply lubricant to the new O-ring seal (1). Install new O-ring seal (1) in the cylinder head.
Illustration 2 g00672733
2. Apply lubricant to the new O-ring seal (2). Install new O-ring seal (2) on the tube assembly
(5).
Illustration 3 g00672742
3. Install the O-ring seal and tube assembly (5) in the cylinder head.
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22. Illustration 4 g00673180
4. Apply lubricant to the new O-ring seal (3). Install new O-ring seal (3) on the governor.
Illustration 5 g00673182
5. Place the governor in position on the engine.
Illustration 6 g00613563
6. Install the washers and bolts (7) that hold the governor in place.
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23. Illustration 7 g00672755
7. Install clevis pin (6) in Tooling (B).
Illustration 8 g00672752
8. Use Tooling (B) to install clevis pin (6) and the clip.
9. Check the fuel setting adjustment. Refer to Testing and Adjusting, SENR5118.
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24. Illustration 9 g00655975
10. Use Tooling (A) to slide tube assembly (5) into the governor.
Illustration 10 g00613071
11. Install clip (4).
Illustration 11 g00613041
12. Install oil tube assembly (1). Install tube assembly (2) and tube assembly for fuel ratio
control (3), if equipped. Plug and cap all connections.
13. Install the governor control cable.
End By:
a. Install the fuel shutoff solenoid. Refer to Disassembly and Assembly, "Fuel Shutoff
Solenoid - Remove and Install".
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Thu Nov 21 17:36:23 UTC+0800 2019
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