The document provides instructions for assembling and disassembling components of a 305E Mini Hydraulic Excavator, including:
1) Assembly procedures for installing and removing the main hydraulic pump, selector valve, and control manifold.
2) Disassembly steps for the control manifold, which involve removing springs, plungers, seals and other parts.
3) Diagrams illustrate the parts and steps in the procedures. Safety warnings are provided to prevent injury.
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Comprehensive program for Agricultural Finance, the Automotive Sector, and Empowerment . We will define the full scope and provide a detailed two-week plan for identifying strategic partners in each area within Limpopo, including target areas.:
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Ever been troubled by the blinking sign and didn’t know what to do?
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Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
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2. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 305E MINI HYD EXCAVATOR XFA
Configuration: 305E Mini Hydraulic Excavator XFA00001-UP (MACHINE) POWERED BY C2.4 Engine
Disassembly and Assembly
303E CR, 303.5E, 304E, 305.5E and 305E Mini Hydraulic Excavators Machine
Systems
Media Number -UENR0148-04 Publication Date -01/10/2016 Date Updated -25/10/2016
i04778181
Main Hydraulic Pump - Assemble
SMCS - 5070-016
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-0510 Driver Gp 1
B 1P-1858 Retaining Ring Pliers 1
Illustration 1 g01222569
1. Install bearing (50).
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5. Improper assembly of parts that are spring loaded can cause bodily
injury.
To prevent possible injury, follow the established assembly procedure
and wear protective equipment.
4. Install retainer (44), spring (47), spring (46), and pin (45).
Illustration 5 g01222563
5. Install port plate (42) and shim (43).
Illustration 6 g01222560
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6. Illustration 7 g01222562
Improper assembly of parts that are spring loaded can cause bodily
injury.
To prevent possible injury, follow the established assembly procedure
and wear protective equipment.
6. Install washer (41), spring (40), and washer (39) into barrel (36).
7. Use Tooling (A) and Tooling (B) in order to install retaining ring (38).
Illustration 8 g01222491
8. Install pins (37).
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7. Illustration 9 g01222489
9. Install barrel (36), bearing (35), retainer (34), and pistons (33).
Illustration 10 g01222488
10. Install swashplate (32) and O-ring seal (31) into housing (30).
Illustration 11 g01222487
11. Install gasket (27), shaft (28), and shim (29).
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8. Illustration 12 g01222486
12. Install bearing (26), bearings (24), screws (25), and O-ring seal (23).
Illustration 13 g01222484
13. Install lip seal (22).
14. Use Tooling (A) in order to install retaining ring (21).
Illustration 14 g01222482
15. Install cover (20) and bolts (19).
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11. Illustration 21 g01222469
Improper assembly of parts that are spring loaded can cause bodily
injury.
To prevent possible injury, follow the established assembly procedure
and wear protective equipment.
22. Install spool (4), retainer (5), retainer (6), spring (7), O-ring seal (9), and plug (8).
Illustration 22 g01222466
23. Install plug (3), valve (2), and bolts (1).
End By:
a. Install the hydraulic pump.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Wed Feb 5 14:13:57 UTC+0800 2020
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12. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 305E MINI HYD EXCAVATOR XFA
Configuration: 305E Mini Hydraulic Excavator XFA00001-UP (MACHINE) POWERED BY C2.4 Engine
Disassembly and Assembly
303E CR, 303.5E, 304E, 305.5E and 305E Mini Hydraulic Excavators Machine
Systems
Media Number -UENR0148-04 Publication Date -01/10/2016 Date Updated -25/10/2016
i04778174
Main Hydraulic Pump - Install
SMCS - 5070-012
Installation Procedure
Illustration 1 g01222142
1. Attach a suitable lifting device to main hydraulic pump (5). The weight of main hydraulic
pump (5) is approximately 45 kg (100 lb). Install main hydraulic pump (5) and bolts (7).
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13. Illustration 2 g01222114
2. Install hose (6). Connect hose assemblies (1), (2), (3), and (4) to main hydraulic pump (5).
3. Check the level of the hydraulic oil tank. Refer to Operation and Maintenance Manual,
"Hydraulic Oil Level - Check".
End By:
a. Install the counterweight.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Wed Feb 5 14:14:53 UTC+0800 2020
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14. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 305E MINI HYD EXCAVATOR XFA
Configuration: 305E Mini Hydraulic Excavator XFA00001-UP (MACHINE) POWERED BY C2.4 Engine
Disassembly and Assembly
303E CR, 303.5E, 304E, 305.5E and 305E Mini Hydraulic Excavators Machine
Systems
Media Number -UENR0148-04 Publication Date -01/10/2016 Date Updated -25/10/2016
i04734310
Selector Valve (Alternate Pattern Control) - Remove
SMCS - 5065-011
Removal Procedure
Start By:
a. Release the system pressure.
Note: Put identification marks on all lines, on all hoses, on all wires, and on all tubes for
installation purposes. Plug all lines, hoses, and tubes in order to prevent fluid loss and to keep
contaminants from entering the system.
Illustration 1 g02157297
1. Remove bolts (1) and (2). Remove guard (3).
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15. Illustration 2 g02833857
2. Disconnect hose assemblies (4). Disconnect harness assemblies (6). Remove bolts (7) and
remove selector valve (5).
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Wed Feb 5 14:15:50 UTC+0800 2020
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16. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 305E MINI HYD EXCAVATOR XFA
Configuration: 305E Mini Hydraulic Excavator XFA00001-UP (MACHINE) POWERED BY C2.4 Engine
Disassembly and Assembly
303E CR, 303.5E, 304E, 305.5E and 305E Mini Hydraulic Excavators Machine
Systems
Media Number -UENR0148-04 Publication Date -01/10/2016 Date Updated -25/10/2016
i04734409
Selector Valve (Alternate Pattern Control) - Install
SMCS - 5065-012
Installation Procedure
Illustration 1 g02833857
1. Position selector valve (5) and install bolts (7). Install harness assemblies (6) and hose
assemblies (4).
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17. Illustration 2 g02157297
2. Position guard (3) and install bolts (1) and (2).
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Wed Feb 5 14:16:47 UTC+0800 2020
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18. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 305E MINI HYD EXCAVATOR XFA
Configuration: 305E Mini Hydraulic Excavator XFA00001-UP (MACHINE) POWERED BY C2.4 Engine
Disassembly and Assembly
303E CR, 303.5E, 304E, 305.5E and 305E Mini Hydraulic Excavators Machine
Systems
Media Number -UENR0148-04 Publication Date -01/10/2016 Date Updated -25/10/2016
i04734450
Control Manifold (Pilot Oil) - Remove - Hydraulic Lockout,
Swing Brake and Travel
SMCS - 5264-011
Removal Procedure
Start By:
a. Remove the accumulator for the hydraulic pilot oil.
Illustration 1 g02833918
1. Disconnect hose assemblies (1). Disconnect harness assemblies (2) and (3).
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19. Illustration 2 g01225196
2. Disconnect hose assembly (4). Remove bolts (6) and remove valve (5).
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Wed Feb 5 14:17:44 UTC+0800 2020
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20. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 305E MINI HYD EXCAVATOR XFA
Configuration: 305E Mini Hydraulic Excavator XFA00001-UP (MACHINE) POWERED BY C2.4 Engine
Disassembly and Assembly
303E CR, 303.5E, 304E, 305.5E and 305E Mini Hydraulic Excavators Machine
Systems
Media Number -UENR0148-04 Publication Date -01/10/2016 Date Updated -25/10/2016
i04778177
Control Manifold (Pilot Oil) - Disassemble - Hydraulic
Lockout, Swing Brake and Travel
SMCS - 5264-015
Disassembly Procedure
Start By:
a. Remove the control manifold.
Illustration 1 g01227377
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
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21. Follow the recommended procedure and use all recommended tooling to
release the spring force.
1. Remove bolts (3) and solenoids (1). Remove bolts (4) and cover (2).
Illustration 2 g01227389
2. Remove O-ring seals (5) and plungers (6).
Illustration 3 g01227392
3. Remove spring (8) and O-ring seal (7).
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22. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
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please download the PDF
document first and then
click on it.
23. Illustration 4 g01227393
4. Remove plunger (9) and shims (10).
Illustration 5 g01227394
5. Remove plugs (11) and the O-ring seals.
Illustration 6 g01227396
6. Remove springs (13) and spools (12).
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Wed Feb 5 14:18:40 UTC+0800 2020
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24. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 305E MINI HYD EXCAVATOR XFA
Configuration: 305E Mini Hydraulic Excavator XFA00001-UP (MACHINE) POWERED BY C2.4 Engine
Disassembly and Assembly
303E CR, 303.5E, 304E, 305.5E and 305E Mini Hydraulic Excavators Machine
Systems
Media Number -UENR0148-04 Publication Date -01/10/2016 Date Updated -25/10/2016
i04778185
Control Manifold (Pilot Oil) - Assemble - Hydraulic Lockout,
Swing Brake and Travel
SMCS - 5264-016
Assembly Procedure
Illustration 1 g01227396
1. Install spools (12) and springs (13).
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