This document provides instructions for removing and installing the front gear group on a Caterpillar C6.6 engine. The removal procedure involves using tools to lock the crankshaft, camshaft and fuel injection pump in position before removing gears. The installation procedure specifies cleaning and inspecting parts, aligning timing marks on gears, checking clearances and backlash, and locking components before tightening fasteners and returning the valve train to TDC. Proper positioning of gears is important to maintain fuel injection pump timing and avoid piston-to-valve interference.
Caterpillar cat 320 e excavator (prefix dfg) service repair manual (dfg00001 ...ufujjdjkskemme
The document provides instructions for removing and installing the front gear group on a Caterpillar 320E LN excavator engine. It lists the required tools and outlines 16 steps for removal, including locking the crankshaft, camshaft and fuel injection pump positions using timing pins. It then describes 11 steps for installation, including aligning timing marks on the gears, checking backlash and end play, and ensuring the valves are correctly positioned before operation. The purpose is to provide a procedure for removing and installing the front gear group while maintaining proper timing of engine components.
Caterpillar cat 320 e l excavator (prefix ree) service repair manual (ree0000...udfujjsejkkem
This document provides instructions for removing and installing the front gear group on a 320E L excavator with a C6.6 engine. The procedure includes using various tools to lock the crankshaft, camshaft, and fuel injection pump in position before removing gears. Alignment marks should be made on the gears. Cleaning and inspecting components is specified before installing the gears back in their original alignment. Various torque specifications are provided for tightening bolts.
Caterpillar cat 314 e lcr excavator (prefix dkd) service repair manual (dkd00...soeldksejdksem
This document provides instructions to remove and install the front gear group of a C4.4 engine. Key steps include:
1. Locking the crankshaft and camshaft positions using timing pins and tools before removing parts.
2. Marking gear alignments to ensure proper reinstallation.
3. Removing the camshaft gear, idler gear, and other front gears.
4. Cleaning and inspecting components before reinstalling gears in reverse order while maintaining proper timing.
Caterpillar cat 314 e cr excavator (prefix ecn) service repair manual (ecn000...jfdskekdmme
The document provides instructions for removing and installing the front gear group on a Caterpillar C4.4 engine. Key steps include:
1. Locking the crankshaft, camshaft, and fuel injection pump in position using timing pins to maintain proper timing.
2. Removing the idler gear and camshaft gear, taking note of alignment marks for reinstallation.
3. Cleaning and inspecting components, then reinstalling the gears in proper alignment, checking backlash and end play with gauges.
4. Locking components again and tightening fasteners to specification before removing locking pins and returning the valve mechanism to the safe position.
Caterpillar cat 320 e ln excavator (prefix dfg) service repair manual (dfg000...ufujjdjkskemme
The document provides instructions for removing and installing the front gear group on a 320E LN excavator. Key steps include using tools to lock the crankshaft, camshaft and fuel injection pump in position. Gears must be marked for alignment and cleaned before installation. Backlash is measured and bolts tightened to the specified torque.
Caterpillar cat 320 e l excavator (prefix dfg) service repair manual (dfg0000...fjsjekkdmme
The document provides instructions for removing and installing the front gear group on a 320E LN excavator. Key steps include using tools to lock the crankshaft, camshaft and fuel injection pump in position. Gears must be marked for alignment and cleaned before installation. Backlash is measured and bolts tightened to the specified torque.
Caterpillar cat 320 e l excavator (prefix dfg) service repair manual (dfg0000...fujskeksmemqa
The document provides instructions for removing and installing the front gear group on a 320E LN excavator. Key steps include using tools to lock the crankshaft, camshaft and fuel injection pump in position. Gears must be marked for alignment and cleaned before installation. Backlash is measured and bolts tightened to the specified torque.
Caterpillar cat 320 e excavator (prefix dfg) service repair manual (dfg00001 ...fjsjekkdmme
The document provides instructions for removing and installing the front gear group on a Caterpillar 320E LN excavator engine. It lists the required tools and outlines 16 steps for removal, including locking the crankshaft, camshaft and fuel injection pump positions using timing pins. It then describes 11 steps for installation, including aligning timing marks on the gears, checking backlash and end play, and ensuring the valve mechanism is correctly positioned. The purpose is to provide a procedure for removing and reinstalling the front gear group while maintaining proper timing of engine components.
Caterpillar cat 320 e excavator (prefix dfg) service repair manual (dfg00001 ...ufujjdjkskemme
The document provides instructions for removing and installing the front gear group on a Caterpillar 320E LN excavator engine. It lists the required tools and outlines 16 steps for removal, including locking the crankshaft, camshaft and fuel injection pump positions using timing pins. It then describes 11 steps for installation, including aligning timing marks on the gears, checking backlash and end play, and ensuring the valves are correctly positioned before operation. The purpose is to provide a procedure for removing and installing the front gear group while maintaining proper timing of engine components.
Caterpillar cat 320 e l excavator (prefix ree) service repair manual (ree0000...udfujjsejkkem
This document provides instructions for removing and installing the front gear group on a 320E L excavator with a C6.6 engine. The procedure includes using various tools to lock the crankshaft, camshaft, and fuel injection pump in position before removing gears. Alignment marks should be made on the gears. Cleaning and inspecting components is specified before installing the gears back in their original alignment. Various torque specifications are provided for tightening bolts.
Caterpillar cat 314 e lcr excavator (prefix dkd) service repair manual (dkd00...soeldksejdksem
This document provides instructions to remove and install the front gear group of a C4.4 engine. Key steps include:
1. Locking the crankshaft and camshaft positions using timing pins and tools before removing parts.
2. Marking gear alignments to ensure proper reinstallation.
3. Removing the camshaft gear, idler gear, and other front gears.
4. Cleaning and inspecting components before reinstalling gears in reverse order while maintaining proper timing.
Caterpillar cat 314 e cr excavator (prefix ecn) service repair manual (ecn000...jfdskekdmme
The document provides instructions for removing and installing the front gear group on a Caterpillar C4.4 engine. Key steps include:
1. Locking the crankshaft, camshaft, and fuel injection pump in position using timing pins to maintain proper timing.
2. Removing the idler gear and camshaft gear, taking note of alignment marks for reinstallation.
3. Cleaning and inspecting components, then reinstalling the gears in proper alignment, checking backlash and end play with gauges.
4. Locking components again and tightening fasteners to specification before removing locking pins and returning the valve mechanism to the safe position.
Caterpillar cat 320 e ln excavator (prefix dfg) service repair manual (dfg000...ufujjdjkskemme
The document provides instructions for removing and installing the front gear group on a 320E LN excavator. Key steps include using tools to lock the crankshaft, camshaft and fuel injection pump in position. Gears must be marked for alignment and cleaned before installation. Backlash is measured and bolts tightened to the specified torque.
Caterpillar cat 320 e l excavator (prefix dfg) service repair manual (dfg0000...fjsjekkdmme
The document provides instructions for removing and installing the front gear group on a 320E LN excavator. Key steps include using tools to lock the crankshaft, camshaft and fuel injection pump in position. Gears must be marked for alignment and cleaned before installation. Backlash is measured and bolts tightened to the specified torque.
Caterpillar cat 320 e l excavator (prefix dfg) service repair manual (dfg0000...fujskeksmemqa
The document provides instructions for removing and installing the front gear group on a 320E LN excavator. Key steps include using tools to lock the crankshaft, camshaft and fuel injection pump in position. Gears must be marked for alignment and cleaned before installation. Backlash is measured and bolts tightened to the specified torque.
Caterpillar cat 320 e excavator (prefix dfg) service repair manual (dfg00001 ...fjsjekkdmme
The document provides instructions for removing and installing the front gear group on a Caterpillar 320E LN excavator engine. It lists the required tools and outlines 16 steps for removal, including locking the crankshaft, camshaft and fuel injection pump positions using timing pins. It then describes 11 steps for installation, including aligning timing marks on the gears, checking backlash and end play, and ensuring the valve mechanism is correctly positioned. The purpose is to provide a procedure for removing and reinstalling the front gear group while maintaining proper timing of engine components.
Caterpillar cat 320 e ln excavator (prefix dfg) service repair manual (dfg000...fujskeksmemqa
The document provides instructions for removing and installing the front gear group on a 320E LN excavator. Key steps include using tools to lock the crankshaft, camshaft and fuel injection pump in position. Gears must be marked for alignment and cleaned before installation. Backlash is measured and bolts tightened to the specified torque.
Caterpillar cat 320 e ln excavator (prefix dfg) service repair manual (dfg000...fjsjekkdmme
The document provides instructions for removing and installing the front gear group on a Caterpillar 320E LN excavator engine. It lists the required tools and outlines 16 steps for removal, including locking the crankshaft, camshaft and fuel injection pump positions using timing pins. It then describes 11 steps for installation, including aligning timing marks on the gears, checking backlash and end play, and ensuring the valves are correctly positioned before tightening rocker arm inserts. Proper cleaning and lubrication of parts is emphasized throughout.
Caterpillar cat 320 e l excavator (prefix dfg) service repair manual (dfg0000...ufujjdjkskemme
The document provides instructions for removing and installing the front gear group on a Caterpillar 320E LN excavator engine. It lists the required tools and outlines 16 steps for removal, including locking the crankshaft, camshaft and fuel injection pump positions using timing pins. It then describes 11 steps for installation, including aligning timing marks on the gears, checking backlash and end play, and ensuring the valves are correctly positioned before tightening rocker arm inserts. Proper cleaning and lubrication of parts is emphasized throughout.
Caterpillar cat 320 e excavator (prefix dfg) service repair manual (dfg00001 ...fujskeksmemqa
The document provides instructions for removing and installing the front gear group on a Caterpillar 320E LN excavator engine. It lists the required tools and outlines 16 steps for removal, including locking the crankshaft, camshaft and fuel injection pump positions using timing pins. It then describes 11 steps for installation, including aligning timing marks on the gears, checking backlash and end play, and ensuring the valves are correctly positioned before tightening rocker arm inserts. Proper cleaning and lubrication of parts is emphasized throughout.
Caterpillar cat 320 e l excavator (prefix ree) service repair manual (ree0000...kfdjkskdmm
This document provides instructions for removing and installing the front gear group on a Caterpillar C6.6 engine. It outlines the required tools and safety precautions. The procedure involves locking the crankshaft, camshaft and fuel injection pump in position using specific tools. Components like the camshaft gear and idler gear are then removed and inspected before being reinstalled in the correct alignment. Tightening torques and backlash measurements are specified to ensure proper installation.
Caterpillar cat 320 e l excavator (prefix ree) service repair manual (ree0000...fujskefksmem
This document provides instructions for removing and installing the front gear group on a Caterpillar C6.6 engine. It outlines the required tools and gives step-by-step procedures for locking the crankshaft, camshaft, and fuel injection pump in position before removing gears. Identification marks should be made on removed gears to ensure proper alignment upon installation. Clearances must be checked and gears lubricated after installation is complete. The instructions are intended to properly position engine components and avoid interference while maintaining fuel injection pump timing.
Still wagner efv 200 forklift service repair manualfujsjfjskekemmem
This document is a workshop manual for electric forklift trucks. It provides specifications and instructions for maintenance and repair of the vehicles. The manual is divided into sections covering various vehicle systems and components. It outlines how the manual should be updated when components are modified and new sheets are added.
This document provides specifications and troubleshooting information for servicing the STIHL MS 440 chainsaw. It details specifications for the engine, fuel system, ignition system, and other components. The document then covers troubleshooting for various systems like the clutch, rewind starter, chain lubrication, ignition system, and carburetor. Subsequent sections provide instructions for servicing components such as the cylinder, piston, crankcase, ignition system, rewind starter, fuel system, and other parts.
This document provides specifications and troubleshooting information for the STIHL MS 200 and MS 200 T chainsaws. It covers the engine, fuel system, ignition system, clutch, chain brake, and other components. The document includes exploded diagrams and detailed instructions for repairs and replacements. Tightening torques are specified for all fasteners.
This document provides specifications and troubleshooting information for STIHL power tool models FS 40, FS 50, FS 56, FC 56, and KM 56. It includes specifications for the engine, fuel system, ignition system, and tightening torques. Troubleshooting sections cover issues that may occur with the clutch, rewind starter, ignition system, carburetor, and engine. The document also provides information on removing and installing various components and systems.
This document provides service information for STIHL models FS 45, 46, 55, FC 55, HL 45, and KM 55 powerheads. It covers specifications, safety precautions, troubleshooting, and repair procedures for engine components such as the rewind starter, throttle control, fuel system, and drive tube. Detailed instructions are given for removing, installing, and servicing parts, along with required tools and torque specifications.
Kohler courage sv470 vertical crankshaft engine service repair manualfujsjfjskekemmem
This document provides specifications and maintenance instructions for Kohler SV470-SV620 engines. It includes sections on safety, maintenance, specifications, tools and aids, troubleshooting, and disassembly/reassembly. The maintenance schedule recommends procedures such as changing the oil every 100 hours and adjusting the valves every 200 hours. The specifications section lists engine dimensions, identification numbers, displacement, oil capacity, and torque specifications for fasteners.
This service manual provides information for servicing Kohler SV710-SV840 series engines. It contains sections on safety, maintenance, specifications, tools, troubleshooting, and repair/replacement of engine systems. The maintenance section outlines routine maintenance tasks such as oil and filter changes and component inspections. The specifications section lists physical dimensions, torque specifications, and other technical details. Dismantling and reassembly procedures are provided for repairing engine components and systems.
This service manual provides information for servicing Kohler SV710-SV840 series engines. It contains sections on safety, maintenance, specifications, tools, troubleshooting, and repair/replacement of engine systems. The maintenance section outlines routine maintenance tasks such as oil and filter changes and component inspections. The specifications section lists physical dimensions, torque specifications, and other technical details. Dismantling and reassembly procedures are provided for repairing engine components and systems.
Kohler command cv22 vertical crankshaft engine service repair manualfujsjfjskekemmem
This document is a service manual for a vertical crankshaft engine. It contains 12 sections covering safety information, specifications, troubleshooting, maintenance and repair procedures for the engine's various systems. Section 1 provides important safety warnings and precautions for working on the engine. It identifies rotating parts, hot parts, accidental starts and other hazards. The engine identification numbers and their meanings are also explained in Section 1.
Kohler command cv17 vertical crankshaft engine service repair manualfujsjfjskekemmem
This document is a service manual for a vertical crankshaft engine. It contains 12 sections covering safety information, specifications, troubleshooting, maintenance and repair procedures for the engine's various systems. Section 1 provides important safety warnings and precautions for working on the engine. It identifies rotating parts, hot parts, accidental starts and other hazards. The engine identification numbers and their meanings are also explained in Section 1.
Kohler command ch13 horizontal crankshaft service repair manualfujsjfjskekemmem
This document is a service manual for horizontal crankshaft engines. It contains 11 sections covering safety, tools, troubleshooting, various engine systems, disassembly, inspection, reassembly, and identification numbers. Section 1 discusses safety precautions and identifies potential hazards including rotating parts, hot parts, accidental starts, exhaust gases, batteries, spring tension, flammable fuels and solvents, and electrical shock. It also provides information on engine identification numbers, oil recommendations including type and viscosity, and fuel recommendations including type, storage, and unleaded gasoline.
Kohler command ch11 horizontal crankshaft service repair manualfujsjfjskekemmem
This document is a service manual for horizontal crankshaft engines. It contains 11 sections covering safety, tools, troubleshooting, various engine systems, disassembly, inspection, reassembly, and identification numbers. Section 1 discusses safety precautions and identifies potential hazards including rotating parts, hot parts, accidental starts, exhaust gases, batteries, spring tension, flammable fuels and solvents, and electrical shock. It also provides information on engine identification numbers, oil recommendations including type and viscosity, and fuel recommendations including type, storage, and unleaded gasoline.
Kawasaki kbl48 a trimmer brushcutter service repair manualfujsjfjskekemmem
This document provides information for servicing trimmer and brushcutter engines produced by Kawasaki Heavy Industries, including model numbers and manuals. It lists abbreviations commonly found in service manuals and contains sections on emission control systems, forewords, and general information on proper servicing techniques. Safety and proper procedure are emphasized.
Kawasaki kbh34 a trimmer brushcutter service repair manualfujsjfjskekemmem
This document provides specifications for various Kawasaki trimmer and brushcutter models. It includes information on engine type, displacement, carburetor, ignition system, starter, clutch, fuel tank capacity, drive shaft assembly, rotation direction, lubrication, and weight for each model. Abbreviations commonly used in service manuals are also defined. The document instructs readers to read the owner's manual for safety, operating, and maintenance information.
Kawasaki fs730 v 4 stroke air-cooled v-twin gasoline engine service repair ma...fujsjfjskekemmem
This document provides instructions for using a service manual to locate repair information for 4-stroke air-cooled V-twin gasoline engines. It includes a quick reference guide and table of contents to navigate the manual. Proper service requires following safety procedures, using correct tools and procedures, and maintaining accurate maintenance records.
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At ASP Cranes, we understand the importance of reliable and efficient crane operations in various industries, from construction and manufacturing to logistics and infrastructure development. That's why we strive to deliver top-notch solutions that enhance productivity, safety, and cost-effectiveness for our clients.
Our services include:
Crane Rental: Whether you need a crawler crane for heavy lifting or a hydraulic crane for versatile operations, we have a diverse fleet of well-maintained cranes available for rent. Our rental options are flexible and can be customized to suit your project requirements.
Crane Sales: Looking to invest in a crane for your business? We offer a wide selection of new and used cranes from leading manufacturers, ensuring you find the perfect equipment to match your needs and budget.
Crane Maintenance and Repair: To ensure optimal performance and safety, regular maintenance and timely repairs are essential for cranes. Our team of skilled technicians provides comprehensive maintenance and repair services to keep your equipment running smoothly and minimize downtime.
Crane Operator Training: Proper training is crucial for safe and efficient crane operation. We offer specialized training programs conducted by certified instructors to equip operators with the skills and knowledge they need to handle cranes effectively.
Custom Solutions: We understand that every project is unique, which is why we offer custom crane solutions tailored to your specific requirements. Whether you need modifications, attachments, or specialized equipment, we can design and implement solutions that meet your needs.
At ASP Cranes, customer satisfaction is our top priority. We are dedicated to delivering reliable, cost-effective, and innovative crane solutions that exceed expectations. Contact us today to learn more about our services and how we can support your project in Raipur, Chhattisgarh, and beyond. Let ASP Cranes be your trusted partner for all your crane needs!
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2. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320E LRR EXCAVATOR MEW
Configuration: 320E RR & 320E LRR Excavators MEW00001-UP (MACHINE) POWERED BY C6.6 Engine
Disassembly and Assembly
C6.6 Engines for Caterpillar Built Machines
Media Number -KENR9249-07 Publication Date -01/09/2015 Date Updated -19/06/2017
i03914529
Gear Group (Front) - Remove and Install
SMCS - 1206-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A(1)
9U-6198 Crankshaft Turning Tool 1
A(2)
5P-7306 Housing 1
5P-7305 Engine Turning Tool 1
B 230-6284 Timing Pin (Camshaft) 1
C 364-9107 Fuel Injection Pump Timing Pin 1
D 136-4632 Timing Pin (Crankshaft) 1
E - T40 Torx Socket 1
(1)
The Crankshaft Turning Tool is used on the front pulley.
(2)
This Tool is used in the aperture for the electric starting motor.
Start By:
a. Remove the front cover. Refer to Disassembly and Assembly, "Front Cover - Remove and
Install" for the correct procedure.
b. Remove the valve mechanism cover. Refer to Disassembly and Assembly, "Valve
Mechanism Cover - Remove and Install" for the correct procedure.
NOTICE
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3. Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Dispose of all fluids according to local regulations and mandates.
Note: Either Tooling (A) can be used. Use the Tooling that is most suitable. Care must be taken in
order to ensure that the fuel injection pump timing is not lost during the removal of the front gear
group. Carefully follow the procedure in order to remove the gear group.
Illustration 1 g01992076
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4. 1. Remove plug (2) from the cylinder block. Remove O-ring seal (1) from the plug.
2. Use Tooling (A) in order to rotate the crankshaft so that number one piston is at top dead
center on the compression stroke. Refer to System Operation, Testing and Adjusting,
"Finding Top Center Position for No.1 Piston" for the correct procedure.
3. Install Tooling (D) through Hole (W) in order to lock the crankshaft.
4. Remove Tooling (D).
5. Use Tooling (A) in order to rotate the crankshaft in a clockwise direction and position the
crankshaft at 60 degrees after top dead center. Refer to System Operation, Testing and
Adjusting, "Position the Valve Mechanism Before Maintenance Procedures" for the correct
procedure.
Illustration 2 g01992077
6. Use Tooling (E) in order to loosen threaded inserts (4) on all rocker arms (3). Unscrew
threaded inserts (4) on all rocker arms (3) until all valves are fully closed. Ensure that
guides (5) for the pushrods are left in position on threaded inserts (4).
Note: Ensure that ALL threaded inserts are fully unscrewed.
7. Use Tooling (A) in order to rotate the crankshaft so that number one piston is at top dead
center on the compression stroke. Refer to System Operation, Testing and Adjusting,
"Finding Top Center Position for No.1 Piston" for the correct procedure.
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5. 8. Use Tooling (C) in order to lock the fuel injection pump gear in the correct position. Refer
to Disassembly and Assembly, "Fuel Injection Pump - Remove" for the correct procedure.
Illustration 3 g01992075
9. Install Tooling (B) through Hole (X) in camshaft gear (6) into the front housing. Use
Tooling (B) in order to lock the camshaft in the correct position. Refer to System Operation,
Testing and Adjusting, "Finding Top Center Position for No.1 Piston" for the correct
procedure.
10. Install Tooling (D) into Hole (W) in the cylinder block. Use Tooling (D) in order to lock the
crankshaft in the correct position. Refer to System Operation, Testing and Adjusting,
"Finding Top Center Position for No.1 Piston" for the correct procedure.
Note: Do not use excessive force to install Tooling (D). Do not use Tooling (D) to hold the
crankshaft during repairs.
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6. Illustration 4 g01992078
11. Mark gear (6), gear (7), gear (8) and gear (9) in order to show alignment. Refer to
Illustration 4.
Note: Identification will ensure that the gears can be installed in the original alignment.
12. Remove Tooling (B), Tooling (C), and Tooling (D).
13. Remove camshaft gear (6). Refer to Disassembly and Assembly, "Camshaft Gear - Remove
and Install" for the correct procedure.
14. Remove idler gear (7). Refer to Disassembly and Assembly, "Idler Gear - Remove and
Install" for the correct procedure.
Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
A(1)
9U-6198 Crankshaft Turning Tool 1
A(2)
5P-7306 Housing 1
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7. 5P-7305 Engine Turning Tool 1
B 230-6284 Timing Pin (Camshaft) 1
C 364-9107 Fuel Injection Pump Timing Pin 1
D 136-4632 Timing Pin (Crankshaft) 1
E - T40 Torx Socket 1
F
9U-7324 Indicator Bracket 1
7H-1942 Dial Indicator 1
3S-3268 Indicator Contact Point 1
7H-1940 Universal Attachment 1
(1)
The Crankshaft Turning Tool is used on the front pulley.
(2)
This Tool is used in the aperture for the electric starting motor.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Note: The fuel injection pump must remain locked until the procedure instructs you to unlock the
fuel injection pump.
1. Ensure that number one piston is at top dead center on the compression stroke. Refer to
System Operation, Testing and Adjusting, "Finding Top Center for No. 1 Piston" for the
correct procedure.
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8. Illustration 5 g02085993
2. If necessary, install Tooling (D) into Hole (W) in the cylinder block. Use Tooling (D) in
order to lock the crankshaft in the correct position. Refer to System Operation, Testing and
Adjusting, "Finding Top Center Position for No.1 Piston" for the correct procedure.
Note: Do not use excessive force to install Tooling (D). Do not use Tooling (D) to hold the
crankshaft during repairs.
3. Ensure that all of the components of the front gear group are clean and free from wear and
damage. If necessary, replace any components that are worn or damaged.
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9. Illustration 6 g01992079
4. Install camshaft gear (6). Loosely install bolt (11) and washer (10) for the camshaft gear.
Refer to Disassembly and Assembly, "Camshaft Gear - Remove and Install" for the correct
procedure.
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10. Illustration 7 g01993593
5. Install Tooling (B) through Hole (X) in camshaft gear (6) into the front housing.
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12. Illustration 9 g01992078
Alignment of timing marks
6. Install idler gear (7). Ensure that the timing marks on gear (6), gear (7), gear (8) and gear (9)
are in alignment. Refer to Disassembly and Assembly, "Idler Gear - Remove and Install".
Check the end play of the idler gear. Refer to Specifications, "Gear Group (Front)" and refer
to Disassembly and Assembly, "Idler Gear - Remove and Install" for the correct procedure.
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13. Illustration 10 g02086016
7. Ensure that the fuel injection pump is locked in the correct position. Refer to Disassembly
and Assembly, "Fuel Injection Pump - Install" for the correct procedure.
8. Remove Tooling (B) and Tooling (C).
Illustration 11 g02353396
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14. 9. When a 8.8 Graded bolt (11) is installed. Tighten the bolt to a torque of 95 N·m (70 lb ft).
When a 10.9 Graded bolt (11) is installed. Tighten the bolt to a torque of 120 N·m (89 lb ft).
10. Check the end play of the camshaft gear. Refer to Specifications, "Camshaft" for more
information.
Illustration 12 g02086053
11. Use Tooling (F) in order to measure the backlash for gear (6), gear (7), gear (8) and gear
(9). Refer to Specifications, "Gear Group (Front)" for more information.
12. Lubricate each gear with clean lubricating engine oil.
13. Remove Tooling (D).
NOTICE
Failure to ensure that the crankshaft is positioned at 60 degrees after
top dead center will result in interference between the pistons and the
valves. Interference between the pistons and the valves will result in
damage to the engine.
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15. 14. Use Tooling (A) in order to rotate the crankshaft in a clockwise direction and position the
crankshaft at 60 degrees after top dead center. Refer to System Operation, Testing and
Adjusting, "Position the Valve Mechanism Before Maintenance Procedures" for the correct
procedure.
Illustration 13 g01992077
15. Ensure that guides (5) for the pushrods are correctly positioned on threaded inserts (4). Use
Tooling (E) in order to tighten threaded inserts (4) on all rocker arms (3). Tighten the
threaded inserts to a torque of 30 N·m (265 lb in).
Note: When the threaded insert is tightened, the threaded insert must be seated correctly
into the cup for the pushrod.
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17. Illustration 14 g01992076
16. Install a new O-ring seal (1) to plug (2). Install the plug into Hole (W) in the cylinder block.
Tighten plug (2) to a torque of 21 N·m (186 lb in).
17. The engine should not be operated for a period 30 minutes after the threaded inserts on all
the rocker arms have been tightened. This period will allow the force from the valve springs
to purge off excessive engine oil from the hydraulic lifters.
End By:
a. Install the front cover. Refer to Disassembly and Assembly, "Front Cover - Remove and
Install" for the correct procedure.
b. Install the valve mechanism cover. Refer to Disassembly and Assembly, "Valve Mechanism
Cover - Remove and Install" for the correct procedure.
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Thu Nov 14 12:12:20 UTC+0800 2019
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18. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320E LRR EXCAVATOR MEW
Configuration: 320E RR & 320E LRR Excavators MEW00001-UP (MACHINE) POWERED BY C6.6 Engine
Disassembly and Assembly
C6.6 Engines for Caterpillar Built Machines
Media Number -KENR9249-07 Publication Date -01/09/2015 Date Updated -19/06/2017
i03914550
Gear Group (Front) - Remove and Install - Heavy Duty Gear
Group (Front)
SMCS - 1206-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A(1)
9U-6198 Crankshaft Turning Tool 1
A(2)
5P-7306 Housing 1
5P-7305 Engine Turning Tool 1
B 230-6284 Timing Pin (Camshaft) 1
C 364-9107 Fuel Injection Pump Timing Pin 1
D 136-4632 Timing Pin (Crankshaft) 1
(1)
The Crankshaft Turning Tool is used on the front pulley.
(2)
This Tool is used in the aperture for the electric starting motor.
Start By:
a. Remove the front cover. Refer to Disassembly and Assembly, "Front Cover - Remove and
Install" for the correct procedure.
b. Remove the valve mechanism cover. Refer to Disassembly and Assembly, "Valve
Mechanism Cover - Remove and Install" for the correct procedure.
NOTICE
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19. Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Dispose of all fluids according to local regulations and mandates.
Note: Either Tooling (A) can be used. Use the Tooling that is most suitable. Care must be taken in
order to ensure that the fuel injection pump timing is not lost during the removal of the front gear
group. Carefully follow the procedure in order to remove the gear group.
1. If the air compressor is equipped with a hydraulic pump, remove the hydraulic pump. Refer
to Original Equipment Manufactures (OEM) for the correct procedure.
2. If the engine is equipped, with an air compressor remove the air compressor. Refer to
Disassembly and Assembly, "Air Compressor - Remove" for the correct procedure.
3. If the engine is equipped with only a hydraulic pump, remove the hydraulic pump. Refer to
the OEM for the correct procedure.
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20. Illustration 1 g02048654
4. Remove plug (2) from the cylinder block. Remove O-ring seal (1) from the plug.
5. Use Tooling (A) in order to rotate the crankshaft so that number one piston is at top dead
center on the compression stroke. Refer to System Operation, Testing and Adjusting,
"Finding Top Center Position for No.1 Piston" for the correct procedure. Install Tooling (D)
through Hole (W) in order to lock the crankshaft.
Note: Do not use excessive force to install Tooling (D). Do not use Tooling (D) to hold the
crankshaft during repairs.
6. Remove Tooling (D).
7. Use Tooling (A) in order to rotate the crankshaft in a clockwise direction and position the
crankshaft at 60 degrees after top dead center. Refer to System Operation, Testing and
Adjusting, "Position the Valve Mechanism Before Maintenance Procedures" for the correct
procedure.
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21. Illustration 2 g02048655
8. Loosen threaded inserts (4) on all rocker arms (3). Unscrew threaded inserts (4) on all
rocker arms (3) until all valves are fully closed. Ensure that guides (5) for the pushrods are
left in position on threaded inserts (4).
Note: Ensure that ALL threaded inserts are fully unscrewed.
9. Use Tooling (A) in order to rotate the crankshaft so that number one piston is at top dead
center on the compression stroke. Refer to System Operation, Testing and Adjusting,
"Finding Top Center Position for No.1 Piston" for the correct procedure. Install Tooling (D)
through Hole (W) in order to lock the crankshaft. Refer to Illustration 1.
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