This document provides instructions for removing and installing a fuel injection pump on a Caterpillar 320D2 excavator engine. Key steps include:
1. Removing the fuel injection lines and locking the crankshaft and camshaft before removing the fuel injection pump bolts.
2. Installing a new O-ring seal on the pump before reinstalling it and tightening the bolts to the specified torque.
3. Reinstalling the fuel injection lines and brackets, and checking that the number one piston is at top dead center on the compression stroke.
The document provides instructions for installing a fuel injection pump on a Caterpillar C7.1 engine. Key steps include:
1. Installing a new O-ring seal on the fuel injection pump and new sealing washers on installation bolts.
2. Carefully installing the fuel injection pump and tightening the bolts to the specified torque.
3. Installing a mounting bracket and tightening its bolt and the fuel pump mounting bolt/nut to the specified torques.
4. Ensuring the engine is at the correct timing position before installing other components like fuel lines and the fuel pump gear.
The document provides instructions for removing and installing a fuel injection pump on a 320D2 excavator. Key steps include:
1. Using turning tools to lock the crankshaft and camshaft in position before removing or installing the pump.
2. Cleaning the pump and area before removal to prevent contamination.
3. Removing bolts, washers, tubes, and harness connections to separate the pump from the engine.
4. Inspecting components and installing new seals and washers before reinstalling the pump in reverse order.
1) The document provides instructions for removing and installing various fuel system components on a C18 Industrial Engine, including the fuel priming pump, fuel filter base, fuel transfer pump, and electronic unit injectors.
2) The procedures describe disconnecting hoses and electrical connections, removing mounting bolts and identifying parts to ensure proper reinstallation.
3) Safety notices emphasize the importance of cleanliness and containing fluids to prevent contamination and environmental damage.
Caterpillar cat 420 f backhoe loader (prefix ltg) service repair manual (ltg0...ufjjsjekkmdme
This document provides instructions for removing and installing the front gear group of a Caterpillar C4.4 engine. It describes:
1) Required tools including a crankshaft turning tool, timing pins, and indicator tools.
2) Removal procedures which include locking the crankshaft and camshaft positions, loosening rocker arms, and removing gears in a specific order while maintaining timing marks for alignment.
3) Installation procedures which include cleaning and inspecting components, installing gears in reverse order while aligning timing marks and measuring backlash, and adjusting valves at the end.
This document provides instructions for removing and installing a cylinder head on a C18 industrial engine. It includes:
1) Detailed steps for removing the cylinder head such as disconnecting hoses, sensors, and removing bolts.
2) Instructions for installing seals, gaskets and the cylinder head, applying anti-seize compound to bolts, and tightening the bolts in a specific sequence.
3) Notes about cleaning parts and using new gaskets when installing the cylinder head.
1. The document provides instructions for removing and installing inlet and exhaust valve seat inserts from an excavator engine.
2. It describes the required tools and gives illustrated step-by-step instructions for removing inserts using a valve seat extractor tool and installing new inserts.
3. Technicians are advised to keep parts clean and refer to other documents for specifications on reusable parts.
Caterpillar cat 301.6 mini hydraulic excavator (prefix my6) service repair ma...fjsjekdmmeme
The document provides instructions for disassembling and assembling a blade cylinder for a 301.6 Mini Hydraulic Excavator. The disassembly procedure involves removing seals and other components from both ends of the cylinder. The assembly procedure describes installing the components in reverse order and applying the appropriate torque to fasteners. Separate sections also describe removing and installing the excavator's blade and bucket.
Caterpillar cat 345 c excavator (prefix spc) service repair manual (spc00001 ...fjsekdmmeed
The document provides instructions for disassembling and assembling a travel motor. It begins with disassembly steps including removing the head, pins, plates, seals, brake piston, separator plates, disks, and rotating group components. Assembly steps are then listed in reverse order and include installing seals, spacers, piston assemblies, springs and other components back into the travel motor housing. Precautions are given such as cleaning parts and applying lubricant before assembly.
The document provides instructions for installing a fuel injection pump on a Caterpillar C7.1 engine. Key steps include:
1. Installing a new O-ring seal on the fuel injection pump and new sealing washers on installation bolts.
2. Carefully installing the fuel injection pump and tightening the bolts to the specified torque.
3. Installing a mounting bracket and tightening its bolt and the fuel pump mounting bolt/nut to the specified torques.
4. Ensuring the engine is at the correct timing position before installing other components like fuel lines and the fuel pump gear.
The document provides instructions for removing and installing a fuel injection pump on a 320D2 excavator. Key steps include:
1. Using turning tools to lock the crankshaft and camshaft in position before removing or installing the pump.
2. Cleaning the pump and area before removal to prevent contamination.
3. Removing bolts, washers, tubes, and harness connections to separate the pump from the engine.
4. Inspecting components and installing new seals and washers before reinstalling the pump in reverse order.
1) The document provides instructions for removing and installing various fuel system components on a C18 Industrial Engine, including the fuel priming pump, fuel filter base, fuel transfer pump, and electronic unit injectors.
2) The procedures describe disconnecting hoses and electrical connections, removing mounting bolts and identifying parts to ensure proper reinstallation.
3) Safety notices emphasize the importance of cleanliness and containing fluids to prevent contamination and environmental damage.
Caterpillar cat 420 f backhoe loader (prefix ltg) service repair manual (ltg0...ufjjsjekkmdme
This document provides instructions for removing and installing the front gear group of a Caterpillar C4.4 engine. It describes:
1) Required tools including a crankshaft turning tool, timing pins, and indicator tools.
2) Removal procedures which include locking the crankshaft and camshaft positions, loosening rocker arms, and removing gears in a specific order while maintaining timing marks for alignment.
3) Installation procedures which include cleaning and inspecting components, installing gears in reverse order while aligning timing marks and measuring backlash, and adjusting valves at the end.
This document provides instructions for removing and installing a cylinder head on a C18 industrial engine. It includes:
1) Detailed steps for removing the cylinder head such as disconnecting hoses, sensors, and removing bolts.
2) Instructions for installing seals, gaskets and the cylinder head, applying anti-seize compound to bolts, and tightening the bolts in a specific sequence.
3) Notes about cleaning parts and using new gaskets when installing the cylinder head.
1. The document provides instructions for removing and installing inlet and exhaust valve seat inserts from an excavator engine.
2. It describes the required tools and gives illustrated step-by-step instructions for removing inserts using a valve seat extractor tool and installing new inserts.
3. Technicians are advised to keep parts clean and refer to other documents for specifications on reusable parts.
Caterpillar cat 301.6 mini hydraulic excavator (prefix my6) service repair ma...fjsjekdmmeme
The document provides instructions for disassembling and assembling a blade cylinder for a 301.6 Mini Hydraulic Excavator. The disassembly procedure involves removing seals and other components from both ends of the cylinder. The assembly procedure describes installing the components in reverse order and applying the appropriate torque to fasteners. Separate sections also describe removing and installing the excavator's blade and bucket.
Caterpillar cat 345 c excavator (prefix spc) service repair manual (spc00001 ...fjsekdmmeed
The document provides instructions for disassembling and assembling a travel motor. It begins with disassembly steps including removing the head, pins, plates, seals, brake piston, separator plates, disks, and rotating group components. Assembly steps are then listed in reverse order and include installing seals, spacers, piston assemblies, springs and other components back into the travel motor housing. Precautions are given such as cleaning parts and applying lubricant before assembly.
Caterpillar cat 320 d2 l excavator (prefix zbm) service repair manual (zbm000...fisekksemm
1) The document provides the procedure for removing and installing a fuel injection pump on a Caterpillar 320D2 excavator.
2) It describes using various tools to lock the crankshaft and camshaft, then removing bolts and tubes to take off the pump.
3) Reinstallation involves cleaning components, installing seals and bolts, and reconnecting fuel lines and harness assemblies. Proper torque values are specified.
Caterpillar cat 320 d2 l excavator (prefix zbm) service repair manual (zbm000...fujsjefjkskeksmem
The document provides the removal and installation procedures for a fuel injection pump on a Caterpillar 320D2 excavator. Key steps include:
1. Locking the crankshaft and camshaft, removing bolts and washers, and carefully removing the fuel injection pump.
2. Inspecting the front housing bore, installing a new O-ring seal and washers, and carefully installing the fuel injection pump.
3. Reinstalling brackets, lines, and ensuring proper timing by locking the crankshaft and camshaft before installing the fuel pump gear.
The document provides instructions for removing and installing a fuel injection pump on a Caterpillar 320D2 excavator. Key steps include:
1. Locking the crankshaft and camshaft, removing bolts and washers, and carefully removing the pump.
2. Inspecting the housing bore, installing a new O-ring and washers, and carefully reinstalling the pump.
3. Reinstalling brackets, lines, and ensuring proper timing by locking the crankshaft and camshaft before testing injection timing.
Caterpillar cat 320 d2 l excavator (prefix zbm) service repair manual (zbm000...fjsekksemfmm
The document provides instructions for installing a fuel injection pump on a Caterpillar C7.1 engine. Key steps include:
1. Installing a new O-ring seal on the fuel injection pump and new sealing washers on installation bolts.
2. Carefully installing the fuel injection pump and tightening the bolts to the specified torque.
3. Installing a mounting bracket and tightening its bolt and the fuel pump mounting bolt/nut to the specified torques.
4. Ensuring the engine is at the correct timing position before installing other components like fuel lines and the fuel pump gear.
The document provides instructions for installing a fuel injection pump on a Caterpillar C7.1 engine. Key steps include:
1. Installing a new O-ring seal on the fuel injection pump and new sealing washers on installation bolts.
2. Carefully installing the fuel injection pump and tightening the bolts to the specified torque.
3. Installing a mounting bracket and tightening its bolt and the fuel pump mounting bolt/nut to the specified torques.
4. Ensuring the engine is at the correct timing position before installing other components like fuel lines and the fuel pump gear.
The document provides instructions for removing and installing a fuel injection pump on a 320D2 excavator. Key steps include:
1. Using turning tools to lock the crankshaft and camshaft in position and remove the fuel pump gear.
2. Cleaning the fuel pump area and catching any spilled fuel before disconnecting fuel lines and harness connections.
3. Removing bolts and seals to take off the fuel pump.
4. Installing new seals, bolts and lines when reinstalling the fuel pump and ensuring proper timing of the pump.
The document provides instructions for removing and installing a fuel injection pump on a Caterpillar 320D2 excavator engine. Key steps include:
1. Using turning tools to lock the crankshaft and camshaft in position before removing/installing the fuel injection pump.
2. Removing bolts, washers, tubes, and O-rings from the pump before removing it from the engine housing.
3. Installing new O-rings and washers before bolting the pump back into the housing and connecting fuel lines and tubes.
4. Locking the crankshaft and camshaft back into position, removing tools, and priming the fuel system after installing the
The document provides instructions for removing and installing a fuel injection pump on a Caterpillar 320D2 excavator engine. Key steps include:
1. Using turning tools to lock the crankshaft and camshaft in position before removing/installing the fuel injection pump.
2. Removing bolts, washers, tubes, and O-rings from the pump before removing it from the engine housing.
3. Installing new O-rings and washers before bolting the pump back into the housing and connecting fuel lines and tubes.
4. Locking the crankshaft and camshaft back into position, bleeding air from the fuel system, and replacing covers.
The document provides instructions for removing and installing a fuel injection pump on a 320D2 excavator. Key steps include:
1. Using turning tools to lock the crankshaft and camshaft in position and remove the fuel pump gear.
2. Cleaning the fuel pump area and catching any spilled fuel before disconnecting fuel lines and harness connections.
3. Removing bolts and seals to take off the fuel pump.
4. Installing new seals, bolts and lines when reinstalling the fuel pump and ensuring proper timing by locking the crankshaft and camshaft.
The document provides instructions for removing and installing a fuel injection pump on a Caterpillar 320D2 excavator engine. Key steps include:
1. Using turning tools to lock the crankshaft and camshaft in position before removing/installing the fuel injection pump.
2. Removing bolts, washers, tubes, and O-rings from the pump before removing it from the front housing.
3. Installing new O-rings and washers before bolting the pump back onto the front housing while ensuring proper timing.
4. Reconnecting fuel lines and electrical components once the pump is secured in place.
New holland tn55 d tractor service repair manualfujsjejfkskekm
This document provides a service manual for TN55D-TN75S tractors. It includes sections on the engine, clutch, transmissions, and other components. Each section provides specifications, diagrams, troubleshooting guides, removal and installation instructions, and procedures for inspection and repair.
New holland t6030 power command tractor service repair manualfujsjejfkskekm
The document is a service manual that provides technical specifications, functional descriptions, diagrams, and repair procedures for the primary hydraulic power system on various tractor models. It includes information on the variable displacement hydraulic pump, charge pump, compensator, filters, and pressure testing procedures. The hydraulic pump section covers specifications, operation, removal, overhaul, assembly, installation, and testing. The manual provides the information needed to maintain, diagnose, and repair the primary hydraulic system.
New holland t4020 supersteer tractor service repair manualfujsjejfkskekm
This document is a service manual for T4020, T4030, T4040, and T4050 tractor models. It contains sections for general guidelines, the engine, clutch, transmissions, drive lines, mechanical transmissions, power take-off, brakes, hydraulics, steering, axles and wheels, air conditioning, electrical systems, and the platform/bodywork. Each section provides specifications, diagrams, removal and installation instructions, and troubleshooting information for repair and maintenance of components.
New holland t8.435 smart trax continuously variable transmission (cvt) tracto...fujsjejfkskekm
This document is a service manual for CNH Industrial tractor models T8.320 through T8.435, including SmartTrax versions. The manual contains over 50 sections that provide maintenance and repair instructions for the engine, transmission, axles, hydraulics, electrical systems, cab climate control, and other components of the tractors. Each section includes detailed technical specifications and diagrams.
New holland t8.435 continuously variable transmission (cvt) tractor service r...fujsjejfkskekm
The document is a service manual that provides specifications and repair instructions for engines and other components of tractor models T8.320, T8.350, T8.380, T8.410, and T8.435. It contains sections on the engine and crankcase, cylinder heads, air/fuel systems, lubrication systems, cooling systems, and electrical systems. Repair procedures are listed by component and accompanied by part numbers and specifications.
New holland t8.350 powershift transmission (pst) tractor service repair manualfujsjejfkskekm
The document is a service manual that provides information on servicing and repairing various components of CNH Industrial T8 series tractors, including the T8.320, T8.350, T8.380, T8.410, T8.380 SmartTrax, and T8.410 SmartTrax models. It contains sections on the engine, transmission, axles, hydraulics, electrical systems, and other areas. The introductory section provides safety guidelines and identifies the engine as a 6-cylinder, turbocharged and aftercooled Fiat Powertrain Technologies Cursor 9 engine with common rail fuel injection and SCR emissions control.
New holland t8.350 continuously variable transmission (cvt) tractor service r...fujsjejfkskekm
This document is a service manual that provides instructions for servicing and repairing the engines and components of T8 tractor models. It contains over 200 sections organized by vehicle system, with each section providing removal and installation instructions, part numbers, specifications and diagrams. Safety information is provided at the beginning regarding personal protective equipment and safety procedures.
New holland t7.270 auto command tractor service repair manualfujsjejfkskekm
1. Drain fluids like coolant, oil, and transmission fluid.
2. Disconnect wiring harnesses and electrical connections.
3. Disconnect fuel, air, and exhaust lines.
4. Remove components attached to the engine like the cooling fan, intake manifold, and turbocharger.
5. Remove mounting brackets and bolts to separate the engine from the chassis.
New holland t7.260 power command tractor service repair manualfujsjejfkskekm
This document is a service manual for tractor models T7.220, T7.235, T7.250, T7.260, and T7.270. It contains information on engine systems, transmission, 4-wheel drive systems, front and rear axles, power take-off systems, brakes, hydraulic systems, hitches and couplings, frames, steering, wheels, cab climate control, and electrical systems. The manual is intended to assist service technicians in maintaining and repairing components of the tractors.
New holland t5.115 electro command tractor service repair manualfujsjejfkskekm
This service manual provides information for servicing the engine, transmission, axles, brakes, hydraulics and other systems for T5.95, T5.105 and T5.115 Electro Command tractors. It includes specifications, maintenance procedures, troubleshooting and repair instructions in sections dedicated to the different systems. Fluid types and capacities are also provided to aid in maintenance and repairs.
New holland t5.100 electro command tractor service repair manualfujsjejfkskekm
This service manual provides maintenance and repair information for T5.100, T5.110, and T5.120 Electro Command tractors. The manual contains over 100 sections organized by system, with each section covering a component or subsystem in 3-6 pages and including diagrams. Systems covered include the engine, transmission, hydraulics, electrical, steering, brakes, climate control and more.
New holland l160 skid steer service repair manualfujsjejfkskekm
This document provides the table of contents for the repair manual for L160 and L170 skid steers. It lists 15 sections that are included in the manual, such as the engine, rear drive axle, brakes, and electrical system. The document focuses on Section 10 for the engine, outlining chapters on general engine information, removal and disassembly, maintenance of engine components, reassembly, installation back into the skid steer frame, and operation of the cooling system. The repair manual contains detailed instructions and specifications to service and repair the engine and other systems.
More Related Content
Similar to Caterpillar cat 320 d2 excavator (prefix wby) service repair manual (wby00001 and up)
Caterpillar cat 320 d2 l excavator (prefix zbm) service repair manual (zbm000...fisekksemm
1) The document provides the procedure for removing and installing a fuel injection pump on a Caterpillar 320D2 excavator.
2) It describes using various tools to lock the crankshaft and camshaft, then removing bolts and tubes to take off the pump.
3) Reinstallation involves cleaning components, installing seals and bolts, and reconnecting fuel lines and harness assemblies. Proper torque values are specified.
Caterpillar cat 320 d2 l excavator (prefix zbm) service repair manual (zbm000...fujsjefjkskeksmem
The document provides the removal and installation procedures for a fuel injection pump on a Caterpillar 320D2 excavator. Key steps include:
1. Locking the crankshaft and camshaft, removing bolts and washers, and carefully removing the fuel injection pump.
2. Inspecting the front housing bore, installing a new O-ring seal and washers, and carefully installing the fuel injection pump.
3. Reinstalling brackets, lines, and ensuring proper timing by locking the crankshaft and camshaft before installing the fuel pump gear.
The document provides instructions for removing and installing a fuel injection pump on a Caterpillar 320D2 excavator. Key steps include:
1. Locking the crankshaft and camshaft, removing bolts and washers, and carefully removing the pump.
2. Inspecting the housing bore, installing a new O-ring and washers, and carefully reinstalling the pump.
3. Reinstalling brackets, lines, and ensuring proper timing by locking the crankshaft and camshaft before testing injection timing.
Caterpillar cat 320 d2 l excavator (prefix zbm) service repair manual (zbm000...fjsekksemfmm
The document provides instructions for installing a fuel injection pump on a Caterpillar C7.1 engine. Key steps include:
1. Installing a new O-ring seal on the fuel injection pump and new sealing washers on installation bolts.
2. Carefully installing the fuel injection pump and tightening the bolts to the specified torque.
3. Installing a mounting bracket and tightening its bolt and the fuel pump mounting bolt/nut to the specified torques.
4. Ensuring the engine is at the correct timing position before installing other components like fuel lines and the fuel pump gear.
The document provides instructions for installing a fuel injection pump on a Caterpillar C7.1 engine. Key steps include:
1. Installing a new O-ring seal on the fuel injection pump and new sealing washers on installation bolts.
2. Carefully installing the fuel injection pump and tightening the bolts to the specified torque.
3. Installing a mounting bracket and tightening its bolt and the fuel pump mounting bolt/nut to the specified torques.
4. Ensuring the engine is at the correct timing position before installing other components like fuel lines and the fuel pump gear.
The document provides instructions for removing and installing a fuel injection pump on a 320D2 excavator. Key steps include:
1. Using turning tools to lock the crankshaft and camshaft in position and remove the fuel pump gear.
2. Cleaning the fuel pump area and catching any spilled fuel before disconnecting fuel lines and harness connections.
3. Removing bolts and seals to take off the fuel pump.
4. Installing new seals, bolts and lines when reinstalling the fuel pump and ensuring proper timing of the pump.
The document provides instructions for removing and installing a fuel injection pump on a Caterpillar 320D2 excavator engine. Key steps include:
1. Using turning tools to lock the crankshaft and camshaft in position before removing/installing the fuel injection pump.
2. Removing bolts, washers, tubes, and O-rings from the pump before removing it from the engine housing.
3. Installing new O-rings and washers before bolting the pump back into the housing and connecting fuel lines and tubes.
4. Locking the crankshaft and camshaft back into position, removing tools, and priming the fuel system after installing the
The document provides instructions for removing and installing a fuel injection pump on a Caterpillar 320D2 excavator engine. Key steps include:
1. Using turning tools to lock the crankshaft and camshaft in position before removing/installing the fuel injection pump.
2. Removing bolts, washers, tubes, and O-rings from the pump before removing it from the engine housing.
3. Installing new O-rings and washers before bolting the pump back into the housing and connecting fuel lines and tubes.
4. Locking the crankshaft and camshaft back into position, bleeding air from the fuel system, and replacing covers.
The document provides instructions for removing and installing a fuel injection pump on a 320D2 excavator. Key steps include:
1. Using turning tools to lock the crankshaft and camshaft in position and remove the fuel pump gear.
2. Cleaning the fuel pump area and catching any spilled fuel before disconnecting fuel lines and harness connections.
3. Removing bolts and seals to take off the fuel pump.
4. Installing new seals, bolts and lines when reinstalling the fuel pump and ensuring proper timing by locking the crankshaft and camshaft.
The document provides instructions for removing and installing a fuel injection pump on a Caterpillar 320D2 excavator engine. Key steps include:
1. Using turning tools to lock the crankshaft and camshaft in position before removing/installing the fuel injection pump.
2. Removing bolts, washers, tubes, and O-rings from the pump before removing it from the front housing.
3. Installing new O-rings and washers before bolting the pump back onto the front housing while ensuring proper timing.
4. Reconnecting fuel lines and electrical components once the pump is secured in place.
Similar to Caterpillar cat 320 d2 excavator (prefix wby) service repair manual (wby00001 and up) (10)
New holland tn55 d tractor service repair manualfujsjejfkskekm
This document provides a service manual for TN55D-TN75S tractors. It includes sections on the engine, clutch, transmissions, and other components. Each section provides specifications, diagrams, troubleshooting guides, removal and installation instructions, and procedures for inspection and repair.
New holland t6030 power command tractor service repair manualfujsjejfkskekm
The document is a service manual that provides technical specifications, functional descriptions, diagrams, and repair procedures for the primary hydraulic power system on various tractor models. It includes information on the variable displacement hydraulic pump, charge pump, compensator, filters, and pressure testing procedures. The hydraulic pump section covers specifications, operation, removal, overhaul, assembly, installation, and testing. The manual provides the information needed to maintain, diagnose, and repair the primary hydraulic system.
New holland t4020 supersteer tractor service repair manualfujsjejfkskekm
This document is a service manual for T4020, T4030, T4040, and T4050 tractor models. It contains sections for general guidelines, the engine, clutch, transmissions, drive lines, mechanical transmissions, power take-off, brakes, hydraulics, steering, axles and wheels, air conditioning, electrical systems, and the platform/bodywork. Each section provides specifications, diagrams, removal and installation instructions, and troubleshooting information for repair and maintenance of components.
New holland t8.435 smart trax continuously variable transmission (cvt) tracto...fujsjejfkskekm
This document is a service manual for CNH Industrial tractor models T8.320 through T8.435, including SmartTrax versions. The manual contains over 50 sections that provide maintenance and repair instructions for the engine, transmission, axles, hydraulics, electrical systems, cab climate control, and other components of the tractors. Each section includes detailed technical specifications and diagrams.
New holland t8.435 continuously variable transmission (cvt) tractor service r...fujsjejfkskekm
The document is a service manual that provides specifications and repair instructions for engines and other components of tractor models T8.320, T8.350, T8.380, T8.410, and T8.435. It contains sections on the engine and crankcase, cylinder heads, air/fuel systems, lubrication systems, cooling systems, and electrical systems. Repair procedures are listed by component and accompanied by part numbers and specifications.
New holland t8.350 powershift transmission (pst) tractor service repair manualfujsjejfkskekm
The document is a service manual that provides information on servicing and repairing various components of CNH Industrial T8 series tractors, including the T8.320, T8.350, T8.380, T8.410, T8.380 SmartTrax, and T8.410 SmartTrax models. It contains sections on the engine, transmission, axles, hydraulics, electrical systems, and other areas. The introductory section provides safety guidelines and identifies the engine as a 6-cylinder, turbocharged and aftercooled Fiat Powertrain Technologies Cursor 9 engine with common rail fuel injection and SCR emissions control.
New holland t8.350 continuously variable transmission (cvt) tractor service r...fujsjejfkskekm
This document is a service manual that provides instructions for servicing and repairing the engines and components of T8 tractor models. It contains over 200 sections organized by vehicle system, with each section providing removal and installation instructions, part numbers, specifications and diagrams. Safety information is provided at the beginning regarding personal protective equipment and safety procedures.
New holland t7.270 auto command tractor service repair manualfujsjejfkskekm
1. Drain fluids like coolant, oil, and transmission fluid.
2. Disconnect wiring harnesses and electrical connections.
3. Disconnect fuel, air, and exhaust lines.
4. Remove components attached to the engine like the cooling fan, intake manifold, and turbocharger.
5. Remove mounting brackets and bolts to separate the engine from the chassis.
New holland t7.260 power command tractor service repair manualfujsjejfkskekm
This document is a service manual for tractor models T7.220, T7.235, T7.250, T7.260, and T7.270. It contains information on engine systems, transmission, 4-wheel drive systems, front and rear axles, power take-off systems, brakes, hydraulic systems, hitches and couplings, frames, steering, wheels, cab climate control, and electrical systems. The manual is intended to assist service technicians in maintaining and repairing components of the tractors.
New holland t5.115 electro command tractor service repair manualfujsjejfkskekm
This service manual provides information for servicing the engine, transmission, axles, brakes, hydraulics and other systems for T5.95, T5.105 and T5.115 Electro Command tractors. It includes specifications, maintenance procedures, troubleshooting and repair instructions in sections dedicated to the different systems. Fluid types and capacities are also provided to aid in maintenance and repairs.
New holland t5.100 electro command tractor service repair manualfujsjejfkskekm
This service manual provides maintenance and repair information for T5.100, T5.110, and T5.120 Electro Command tractors. The manual contains over 100 sections organized by system, with each section covering a component or subsystem in 3-6 pages and including diagrams. Systems covered include the engine, transmission, hydraulics, electrical, steering, brakes, climate control and more.
New holland l160 skid steer service repair manualfujsjejfkskekm
This document provides the table of contents for the repair manual for L160 and L170 skid steers. It lists 15 sections that are included in the manual, such as the engine, rear drive axle, brakes, and electrical system. The document focuses on Section 10 for the engine, outlining chapters on general engine information, removal and disassembly, maintenance of engine components, reassembly, installation back into the skid steer frame, and operation of the cooling system. The repair manual contains detailed instructions and specifications to service and repair the engine and other systems.
Hyster g004 (s100 ft) forklift service repair manualfujsjejfkskekm
This document provides repair procedures for manual and electronic main control valves used in hydraulic lift trucks. There are two main types of control valves - manual and electro-hydraulic. The electro-hydraulic valve uses electronics and hydraulics to control lift, tilt, and auxiliary functions. It also has an emergency manual lowering valve. The document describes removing the control valve which involves disconnecting wiring harnesses, hydraulic hoses, and removing mounting bolts while taking precautions to prevent contamination.
Hyster d007 (h210 xl) forklift service repair manualfujsjejfkskekm
This document provides repair procedures for differentials used on H165XL, H190XL, and H210XL lift trucks. It describes the components of the differential, including the housing, ring and pinion gear set, and differential assembly. The procedures cover removing, disassembling, and reassembling the differential. Key steps include removing the differential from the axle housing, checking clearances between the ring and pinion gears, adjusting the pinion bearings' preload using shims and spacers, and ensuring the correct shim thickness is used based on the pinion and ring gear part numbers and cone variations.
Takeuchi tl250 track loader parts catalogue manual (serial no. 225000001 and up)fujsjejfkskekm
This document provides parts lists and diagrams for components of a TL250 excavator with serial numbers 225000001-225999999. It includes sections for track rollers, idlers, adjusters, travel motors, belts, frames, and arm stoppers. The parts are identified by item number, part number, description, quantity, and other specifications. The document appears to be from the maintenance manual for this excavator model, to assist with repairs and ordering replacement parts.
Takeuchi tl250 track loader operator manual serial no. 225000665 and upfujsjejfkskekm
1) The document provides safety instructions and guidelines for operating heavy equipment.
2) It emphasizes the importance of wearing proper protective equipment, being aware of fire hazards, maintaining safety equipment, and following all safety rules and regulations.
3) It details what to do in case of a fire, including contacting emergency services, only fighting small contained fires if trained to use an extinguisher, and evacuating if the fire spreads.
This manual provides instructions for servicing a machine. It describes procedures for disassembly, assembly, inspection, maintenance, and troubleshooting. Engineers should refer to this manual during work to improve service. The manual structure consists of sections covering safety, service data, functions, disassembly/assembly, troubleshooting, and the engine. Safety precautions include wearing protective equipment, installing safety devices, securing the work area, and stopping the engine before maintenance.
Takeuchi tl240 track loader parts catalogue manual (serial no. 224000001 and up)fujsjejfkskekm
This document provides parts information for a track loader. It includes exploded diagrams and lists of parts for components such as the track rollers, idlers, travel motor, frame, and operation levers. The parts are identified by number, description, and quantity. Specifications like part numbers, serial numbers, and reference pages are also provided to identify each part.
Takeuchi tl240 track loader operator manual serial no. 224000570 and upfujsjejfkskekm
The document provides safety instructions and guidelines for operating heavy equipment, including wearing proper protective equipment, following operating temperature limits, keeping flammable materials away from heat sources to prevent fires, and knowing what to do in case of a fire emergency. Operators must be trained, follow all safety rules, and never remove or disable any safety equipment.
This document provides an overview and guidelines for using the service manual for a machine. It introduces the purpose and structure of the manual, defines key terms and symbols used, and emphasizes safety precautions that should be followed when servicing the machine. Technicians are instructed to carefully read the manual and follow all safety procedures to prevent injuries from hazards like moving parts, hot components, and high-pressure fluids.
Dahua provides a comprehensive guide on how to install their security camera systems. Learn about the different types of cameras and system components, as well as the installation process.
Automotive Engine Valve Manufacturing Plant Project Report.pptxSmith Anderson
The report provides a complete roadmap for setting up an Automotive Engine Valve. It covers a comprehensive market overview to micro-level information such as unit operations involved, raw material requirements, utility requirements, infrastructure requirements, machinery and technology requirements, manpower requirements, packaging requirements, transportation requirements, etc.
2. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320D2 EXCAVATOR WBY
Configuration: 320D2 Excavator WBY00001-UP (MACHINE) POWERED BY C7.1 Engine
Disassembly and Assembly
C7.1 (Mech) Engines for Caterpillar Built Machines
Media Number -UENR0674-08 Publication Date -01/06/2015 Date Updated -23/01/2017
i06257875
Fuel Injection Pump - Remove - With Boost Control
SMCS - 1251-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A (1)
9U-7336 Crankshaft Turning Tool 1
A (2)
5P-7305 Housing 1
5P-7305 Engine Turning Tool 1
B
136-4632 Timing Pin (Crankshaft) 1
268-1966 Adapter 1
C 230-6284 Timing Pin (Camshaft) 1
D 422-7170 Capping Kit 1
( 1 )
The Crankshaft Turning Tool is used on the front pulley.
( 2 )
This Tool is used in the aperture for the electric starting motor.
Start By:
A. Remove the front cover. Refer to Disassembly and Assembly, "Front Cover - Remove and
Install" for the correct procedure .
B. Remove the fuel injection lines. Refer to Disassembly and Assembly, "Fuel Injection Lines
- Remove" for the correct procedure.
Note: Either Tooling (A) can be used. Use the Tooling that is most suitable.
1/5(W)w
2020/2/15https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw...
3. Contact with high pressure fuel may cause fluid penetration and burn
hazards. High pressure fuel spray may cause a fire hazard. Failure to
follow these inspection, maintenance and service instructions may cause
personal injury or death.
NOTICE
Ensure that all adjustments and repairs that are carried out to the fuel
system are performed by authorized personnel that have the correct
training.
Before beginning ANY work on the fuel system, refer to Operation and
Maintenance Manual, "General Hazard Information and High
Pressure Fuel Lines" for safety information.
Refer to System Operation, Testing and Adjusting, "Cleanliness of
Fuel System Components" for detailed information on the standards of
cleanliness that must be observed during ALL work on the fuel system.
1. Turn the fuel supply to the OFF position.
2. Turn the battery disconnect switch to the OFF position.
2/5(W)w
2020/2/15https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw...
4. Illustration 1 g02791601
3. Use Tooling (A) in order to rotate the crankshaft so that number one piston is at top dead
center position . Refer to System Operation, Testing and Adjusting, "Finding Top Center
Position for No.1 Piston" for the correct procedure.
4. Use Tooling (B) in order to lock the crankshaft so that number one piston is at top dead
center position.
5. Use Tooling (C) in order to lock the camshaft.
6. Loosen locking screw (1) . Rotate spacer (2) in order to allow locking screw (1) to tighten
against the shaft of the fuel injection pump. Rotate the fuel injection pump gear in a
counterclockwise direction in order to remove the backlash. Tighten locking screw (1) to a
torque of 15 N·m (133 lb in).
Note: Locking the screw must be tightened in order to prevent the shaft of the fuel injection
pump from rotating. The shaft of the fuel injection pump must not be rotated after the fuel
injection pump has been removed from the engine.
7. Remove the backlash from the fuel pump gear. Lock the fuel injection pump in the correct
position and remove the fuel pump gear. Refer to Disassembly and Assembly, "Fuel Pump
Gear - Remove and Install" for the correct procedure.
3/5(W)w
2020/2/15https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw...
5. Illustration 2 g02791603
8. Clean fuel injection pump (8) and the area around the fuel injection pump. Ensure that the
area is free from contamination before beginning disassembly.
9. Place a suitable container below fuel injection pump (8) in order to catch any fuel that might
be spilled.
10. Disconnect plastic tube assembly (3) , plastic tube assembly (4) , and plastic tube assembly
(6) from fuel injection pump (8) .
11. Remove plastic tube assembly (3) , plastic tube assembly (4) , and plastic tube assembly (6)
from clips (5) and clip (7) . Position the plastic tube assemblies away from the fuel injection
pump.
12. Use Tooling (D) in order to plug plastic tube assembly (3) , plastic tube assembly (4) , and
plastic tube assembly (6) .
13. Use Tooling (D) in order to cap connections for the plastic tube assemblies on fuel injection
pump (8) .
14. Remove tube assembly (9) from fuel injection pump (8) and the cylinder head.
15. Remove seal (10) (not shown).
16. Disconnect the OEM harness assemblies from solenoid (11) and solenoid (12) .
17. Remove the nut and bolt (13) from fuel injection pump (8) .
4/5(W)w
2020/2/15https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw...
6. 18. Remove bolt (15) and remove bracket (14) from the cylinder block and the fuel injection
pump.
Illustration 3 g02791604
19. Remove bolts (17) and sealing washers (16) from fuel injection pump (8) .
Note: The fuel injection pump should be supported by hand as the bolts are removed.
20. Carefully remove fuel injection pump (8) from front housing (18) .
21. Remove O-ring seal (19) from fuel injection pump (8) .
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sat Feb 15 23:07:27 UTC+0800 2020
5/5(W)w
2020/2/15https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw...
7. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320D2 EXCAVATOR WBY
Configuration: 320D2 Excavator WBY00001-UP (MACHINE) POWERED BY C7.1 Engine
Disassembly and Assembly
C7.1 (Mech) Engines for Caterpillar Built Machines
Media Number -UENR0674-08 Publication Date -01/06/2015 Date Updated -23/01/2017
i04780451
Fuel Injection Pump - Install - With Boost Control
SMCS - 1251-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A(1)
9U-6198 Crankshaft Turning Tool 1
A(2)
5P-7306 Housing 1
5P-7305 Engine Turning Tool 1
B
136-4632 Timing Pin (Crankshaft) 1
268-1966 Adapter 1
C 230-6284 Timing Pin (Camshaft) 1
(1)
The Crankshaft Turning Tool is used on the front pulley.
(2)
This Tool is used in the aperture for the electric starting motor.
Note: Either Tooling (A) can be used. Use the Tooling that is most suitable.
NOTICE
Ensure that all adjustments and repairs that are carried out to the fuel
system are performed by authorized personnel that have the correct
training.
1/6(W)w
2020/2/15https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw...
8. Before beginning ANY work on the fuel system, refer to Operation and
Maintenance Manual, "General Hazard Information and High
Pressure Fuel Lines" for safety information.
Refer to System Operation, Testing and Adjusting, "Cleanliness of
Fuel System Components" for detailed information on the standards of
cleanliness that must be observed during ALL work on the fuel system.
1. Inspect the bore in the front housing for damage. If the bore is damaged, replace the front
housing. Refer to Disassembly and Assembly, "Housing (Front) - Remove" for the correct
procedure.
Illustration 1 g02791604
2. Install a new O-ring seal (19) to fuel injection pump (8).
3. Install new sealing washers (16) to bolts (17).
4. Carefully install fuel injection pump (8) to front housing (18).
Note: The fuel injection pump should be supported by hand as the bolts are installed.
5. Install bolts (17) to fuel injection pump (8) hand tight.
6. Tighten bolts (17) to a torque of 22 N·m (195 lb in).
2/6(W)w
2020/2/15https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw...
10. Illustration 3 g02792516
7. Position bracket (14) onto the cylinder block and the fuel injection pump. Install bolt (15) to
the cylinder block finger tight.
8. Install the nut and bolt (13) to fuel injection pump (8) finger tight.
9. Tighten bolts (15) to a torque of 44 N·m (32 lb ft). Tighten the nut and bolt (13) to a torque
of 22 N·m (195 lb in).
Note: Ensure that the fuel injection pump is not stressed as the bolts for the bracket are
tightened.
10. Ensure that the No. 1 cylinder is at top dead center on the compression stroke. Refer to
Systems Operation, Testing and Adjusting, "Fuel Injection Timing - Check". If necessary,
use Tooling (A) in order to rotate the crankshaft so that number one piston is at the top
center position on the compression stroke. Refer to Systems Operation, Testing and
Adjusting, "Finding Top Center Position for No.1 Piston" for the correct procedure.
11. Use Tooling (C) in order to lock the camshaft in the correct position. Use Tooling (B) in
order to lock the crankshaft in the correct position.
12. Install the fuel injection pump gear to fuel injection pump (8). Refer to Disassembly and
Assembly, "Fuel Injection Pump Gear - Install".
13. Remove Tooling (C) and Tooling (B).
4/6(W)w
2020/2/15https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw...
11. 14. Install the fuel injection lines. Refer to Disassembly and Assembly, "Fuel Injection Lines -
Install" for the correct procedure.
15. Install a new seal (10) (not shown) to tube assembly (9).
16. Connect tube assembly (9) to fuel injection pump (8) and the cylinder head.
17. Tighten tube nut (20) to a torque of 8 N·m (71 lb in).
18. Tighten tube nut (21) to a torque of 6 N·m (53 lb in).
19. Remove the plugs from fuel injection pump (8).
20. Remove the caps from plastic tube assembly (3), plastic tube assembly (4), and plastic tube
assembly (6).
21. Connect plastic tube assembly (3), plastic tube assembly (4), and plastic tube assembly (4)
to fuel injection pump (8).
22. Install plastic tube assembly (3), plastic tube assembly (5), and plastic tube assembly (6) to
clips (5) and clip (7).
23. Connect the OEM harness assemblies to solenoid (11) and solenoid (12).
Illustration 4 g02791601
5/6(W)w
2020/2/15https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw...
12. 24. Loosen locking screw (1). Rotate spacer (2) in order to allow locking screw (1) to tighten
against spacer (2). Tighten locking screw (1) to a torque of 12 N·m (106 lb in).
Note: Ensure that the fuel injection pump is in the unlocked position.
25. Turn the fuel supply to the OFF position.
26. Turn the battery disconnect switch to the ON position.
27. Remove the air from the fuel system. Refer to Operation and Maintenance Manual, "Fuel
System - Prime" for the correct procedure.
End By:
a. Install the front cover. Refer to Disassembly and Assembly, "Front Cover - Remove and
Install" for the correct procedure .
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sat Feb 15 23:08:22 UTC+0800 2020
6/6(W)w
2020/2/15https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw...
13. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320D2 EXCAVATOR WBY
Configuration: 320D2 Excavator WBY00001-UP (MACHINE) POWERED BY C7.1 Engine
Disassembly and Assembly
C7.1 (Mech) Engines for Caterpillar Built Machines
Media Number -UENR0674-08 Publication Date -01/06/2015 Date Updated -23/01/2017
i04780453
Fuel Injection Pump - Install - With Electronic Governor
SMCS - 1251-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A(1)
9U-6198 Crankshaft Turning Tool 1
A(2)
5P-7306 Housing 1
5P-7305 Engine Turning Tool 1
B
136-4632 Timing Pin (Crankshaft) 1
268-1966 Adapter 1
C 230-6284 Timing Pin (Camshaft) 1
(1)
The Crankshaft Turning Tool is used on the front pulley.
(2)
This Tool is used in the aperture for the electric starting motor.
Note: Either Tooling (A) can be used. Use the Tooling that is most suitable.
NOTICE
Ensure that all adjustments and repairs that are carried out to the fuel
system are performed by authorized personnel that have the correct
training.
1/5(W)w
2020/2/15https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw...
14. Before beginning ANY work on the fuel system, refer to Operation and
Maintenance Manual, "General Hazard Information and High
Pressure Fuel Lines" for safety information.
Refer to System Operation, Testing and Adjusting, "Cleanliness of
Fuel System Components" for detailed information on the standards of
cleanliness that must be observed during ALL work on the fuel system.
1. Inspect the bore in the front housing for damage. If the bore is damaged, replace the front
housing. Refer to Disassembly and Assembly, "Housing (Front) - Remove" for the correct
procedure.
Illustration 1 g02695516
2. Install a new O-ring seal (17) to fuel injection pump (7).
3. Install new sealing washers (15) to bolts (14).
4. Carefully install fuel injection pump (7) to front housing (16).
Note: The fuel injection pump should be supported by hand as the bolts are installed.
5. Install bolts (14) to fuel injection pump (7) hand tight.
6. Tighten bolts (14) to a torque of 22 N·m (195 lb in).
2/5(W)w
2020/2/15https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw...
15. Illustration 2 g02695396
7. Position bracket (12) onto the cylinder block and the fuel injection pump. Install bolt (13) to
the cylinder block finger tight.
8. Install the nut and bolt (11) to fuel injection pump (7) finger tight.
9. Tighten bolts (13) to a torque of 44 N·m (32 lb ft). Tighten the nut and bolt (11) to a torque
of 22 N·m (195 lb in).
Note: Ensure that the fuel injection pump is not stressed as the bolts for the bracket are
tightened.
10. Ensure that the No. 1 cylinder is at top dead center on the compression stroke. Refer to
Systems Operation, Testing and Adjusting, "Fuel Injection Timing - Check". If necessary,
use Tooling (A) in order to rotate the crankshaft so that number one piston is at the top
center position on the compression stroke. Refer to Systems Operation, Testing and
Adjusting, "Finding Top Center Position for No.1 Piston" for the correct procedure.
11. Use Tooling (C) in order to lock the camshaft in the correct position. Use Tooling (B) in
order to lock the crankshaft in the correct position.
12. Install the fuel injection pump gear to fuel injection pump (7). Refer to Disassembly and
Assembly, "Fuel Injection Pump Gear - Install".
13. Remove Tooling (C) and Tooling (B).
3/5(W)w
2020/2/15https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw...
16. 14. Install the fuel injection lines. Refer to Disassembly and Assembly, "Fuel Injection Lines -
Install" for the correct procedure.
15. Remove the plugs from fuel injection pump (7).
16. Remove the caps from plastic tube assembly (3), and plastic tube assembly (5).
17. Connect plastic tube assembly (3), and plastic tube assembly (5) to fuel injection pump (7).
18. Install plastic tube assembly (3), and plastic tube assembly (5) to clips (4) and clip (6).
19. Connect the OEM harness assembly to governor (8).
20. Connect the OEM harness assemblies to solenoid (9) and solenoid (10).
21. If necessary, connect the OEM harness assemblies to solenoid (10).
Illustration 3 g02695477
22. Loosen locking screw (1). Rotate spacer (2) in order to allow locking screw (1) to tighten
against spacer (2). Tighten locking screw (1) to a torque of 12 N·m (106 lb in).
Note: Ensure that the fuel injection pump is in the unlocked position.
23. Turn the fuel supply to the OFF position.
24. Turn the battery disconnect switch to the ON position.
4/5(W)w
2020/2/15https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw...
17. 25. Remove the air from the fuel system. Refer to Operation and Maintenance Manual, "Fuel
System - Prime" for the correct procedure.
End By:
a. Install the front cover. Refer to Disassembly and Assembly, "Front Cover - Remove and
Install" for the correct procedure .
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sat Feb 15 23:09:18 UTC+0800 2020
5/5(W)w
2020/2/15https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw...
18. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320D2 EXCAVATOR WBY
Configuration: 320D2 Excavator WBY00001-UP (MACHINE) POWERED BY C7.1 Engine
Disassembly and Assembly
C7.1 (Mech) Engines for Caterpillar Built Machines
Media Number -UENR0674-08 Publication Date -01/06/2015 Date Updated -23/01/2017
i04780457
Fuel Injection Pump Gear - Remove
SMCS - 1251-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A(1)
9U-7336 Crankshaft Turning Tool 1
A(2)
5P-7305 Housing 1
5P-7305 Engine Turning Tool 1
B 230-6284 Timing Pin (Camshaft) 1
C
136-4632 Timing Pin (Crankshaft) 1
268-1966 Adapter 1
D - Puller (Three Leg) 1
(1)
The Crankshaft Turning Tool is used on the front pulley.
(2)
This Tool is used in the aperture for the electric starting motor.
Start By:
a. Remove the front cover. Refer to Disassembly and Assembly, "Front Cover - Remove and
Install".
Note: Either Tooling (A) can be used. Use the Tooling that is most suitable.
NOTICE
1/6(W)w
2020/2/15https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw...
19. Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Dispose of all fluids according to local regulations and mandates.
Note: Care must be taken in order to ensure that the fuel injection pump timing is not lost during
the removal of the fuel pump gear. Carefully follow the procedure in order to remove the fuel
pump gear.
Illustration 1 g02695977
2/6(W)w
2020/2/15https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw...
21. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
22. Illustration 3 g02695996
With Electronic Governor
4/6(W)w
2020/2/15https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw...
23. Illustration 4 g02792627
With Boost Control
1. Remove plug (4) from the cylinder block. Remove O-ring seal (3) from plug (4).
2. Use Tooling (A) in order to rotate the crankshaft so that number one piston is at top dead
center on the compression stroke. Refer to System Operation, Testing and Adjusting,
"Finding Top Center Position for No.1 Piston".
3. Install Tooling (B) through Hole (X) in camshaft gear (1) into the front housing. Use
Tooling (B) in order to lock the camshaft in the correct position.
4. Install Tooling (C) into Hole (Y) in the cylinder block. Use Tooling (C) in order to lock the
crankshaft in the correct position.
Note: Do not use excessive force to install Tooling (C). Do not use Tooling (C) to hold the
crankshaft during repairs.
5. Apply sufficient pressure to fuel injection pump gear (2) in a counterclockwise direction in
order to remove the backlash. Lock fuel injection pump (2) in this position.
In order to lock fuel injection pump (7), loosen locking screw (5) in the fuel injection pump.
Slide spacer (6) into the locked position. Tighten locking screw (5) against the shaft of the
fuel injection pump to a torque of 15 N·m (133 lb in).
5/6(W)w
2020/2/15https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw...
24. Illustration 5 g02697836
6. Mark gear (1), gear (2) and gear (9) in order to show alignment.
Alignment of timing marks
Note: Identification will ensure that the gears can be installed in the original alignment.
7. Loosen nut (8) for the fuel pump gear.
8. Install Tooling (D) through three holes in gear (2). Tighten Tooling (D) until gear (2) is
released.
9. Remove Tooling (D) from gear (2).
10. Remove nut (8) and the washer from fuel pump gear (3). Remove the gear (2).
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sat Feb 15 23:10:14 UTC+0800 2020
6/6(W)w
2020/2/15https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw...