This document provides instructions for removing and installing various components of the flywheel and crankshaft area of a Caterpillar C6.4 engine, including the flywheel, flywheel housing, crankshaft rear seal, and crankshaft pulley. The procedures include using various specialty tools and taking precautions such as cleaning parts and applying retaining compounds. Detailed illustrations are provided to supplement the text instructions.
Caterpillar cat 320 d excavator (prefix jfz) service repair manual (jfz00001 ...fusjejedrfjskekem
The document provides instructions for removing and installing a flywheel housing on a Caterpillar 320D excavator. It describes removing the electric starting motor, flywheel, bolts and washers securing the housing. It notes the housing weighs approximately 29 kg. It also details installing a new oil seal during reinstallation and reinstalling removed components. The process is outlined in 6 steps for removal and 5 steps for installation.
Caterpillar cat 320 c excavator (prefix dbg) service repair manual (dbg00001 ...ufjjsjekkeemme
This document provides instructions for servicing components of Caterpillar 320C excavator engines, including removing and installing the crankshaft front seal, flywheel, and flywheel housing. The procedures describe using various tools to remove parts like the crankshaft seal and installing replacement parts while taking precautions to contain fluids and prevent contamination.
Caterpillar cat 320 d l excavator (prefix klm) service repair manual (klm0000...fujsjefjwekskemm
This document provides instructions for removing the crankshaft front seal from a Caterpillar C6.4 engine. The procedure involves using a slide hammer puller tool to remove the seal. Technicians are advised to keep all parts clean and free of contaminants to prevent premature wear. The instructions are part of a service manual for Caterpillar 320D and 320D L excavators.
Caterpillar cat 320 track type excavator (prefix 9 kk) service repair manual ...cdfzxs
The document provides instructions for removing and installing the idler gear of an excavator engine.
1) Remove the bolt and washer from the idler gear shaft. Remove the thrust plate from the shaft.
2) Use a puller tool to remove the idler gear from the shaft.
3) To install the idler gear, align timing marks between gears and slide the idler gear onto the shaft. Install the thrust plate and bolt.
Caterpillar cat 416 d backhoe loader (prefix b2d) service repair manual (b2d0...fujsjefjsekkem
This document provides instructions for removing and installing a flywheel housing on a Caterpillar 3054C engine. It outlines the required tools and steps to:
1. Remove the bolts securing the flywheel housing and lifting it off the engine.
2. Clean the engine mating surface before installation.
3. Position the flywheel housing on the engine and secure it with bolts, using link brackets to aid in alignment.
The document provides instructions for removing and installing a turbocharger and fuel injection pump gear on a Caterpillar 320D2 excavator. The removal steps include disconnecting hoses, removing bolts and tubes, and taking out the turbocharger. The installation involves cleaning parts, installing new seals, placing the gear on the pump shaft, locking the pump, and reconnecting all tubes and hoses. The process is completed by lubricating the gears.
Caterpillar cat 320 d lrr excavator (prefix eby) service repair manual (eby00...fjkskedmme
This document provides instructions for removing and installing various components of an excavator engine, including:
1. Removing and installing the flywheel housing, which requires using lifting straps and removing bolts.
2. Removing and installing the crankshaft pulley, which requires using a puller and tightening a nut.
3. Removing the crankshaft front seal using a slide hammer puller and installing a new seal with an installer tool.
The document provides instructions for removing and installing the crankshaft vibration damper and pulley on 320D2 and 320D2 L excavator models. The removal procedure involves removing the fan, serpentine belt, damper bolts, retainer bolts, and adapter/pulley unit. For installation, the adapter and pulley are reinstalled along with tightening the retainer and damper bolts to the specified torques. Similarly, instructions are provided for removing and installing the crankshaft front seal, using a specialized tool to remove and install the seal from the front cover.
Caterpillar cat 320 d excavator (prefix jfz) service repair manual (jfz00001 ...fusjejedrfjskekem
The document provides instructions for removing and installing a flywheel housing on a Caterpillar 320D excavator. It describes removing the electric starting motor, flywheel, bolts and washers securing the housing. It notes the housing weighs approximately 29 kg. It also details installing a new oil seal during reinstallation and reinstalling removed components. The process is outlined in 6 steps for removal and 5 steps for installation.
Caterpillar cat 320 c excavator (prefix dbg) service repair manual (dbg00001 ...ufjjsjekkeemme
This document provides instructions for servicing components of Caterpillar 320C excavator engines, including removing and installing the crankshaft front seal, flywheel, and flywheel housing. The procedures describe using various tools to remove parts like the crankshaft seal and installing replacement parts while taking precautions to contain fluids and prevent contamination.
Caterpillar cat 320 d l excavator (prefix klm) service repair manual (klm0000...fujsjefjwekskemm
This document provides instructions for removing the crankshaft front seal from a Caterpillar C6.4 engine. The procedure involves using a slide hammer puller tool to remove the seal. Technicians are advised to keep all parts clean and free of contaminants to prevent premature wear. The instructions are part of a service manual for Caterpillar 320D and 320D L excavators.
Caterpillar cat 320 track type excavator (prefix 9 kk) service repair manual ...cdfzxs
The document provides instructions for removing and installing the idler gear of an excavator engine.
1) Remove the bolt and washer from the idler gear shaft. Remove the thrust plate from the shaft.
2) Use a puller tool to remove the idler gear from the shaft.
3) To install the idler gear, align timing marks between gears and slide the idler gear onto the shaft. Install the thrust plate and bolt.
Caterpillar cat 416 d backhoe loader (prefix b2d) service repair manual (b2d0...fujsjefjsekkem
This document provides instructions for removing and installing a flywheel housing on a Caterpillar 3054C engine. It outlines the required tools and steps to:
1. Remove the bolts securing the flywheel housing and lifting it off the engine.
2. Clean the engine mating surface before installation.
3. Position the flywheel housing on the engine and secure it with bolts, using link brackets to aid in alignment.
The document provides instructions for removing and installing a turbocharger and fuel injection pump gear on a Caterpillar 320D2 excavator. The removal steps include disconnecting hoses, removing bolts and tubes, and taking out the turbocharger. The installation involves cleaning parts, installing new seals, placing the gear on the pump shaft, locking the pump, and reconnecting all tubes and hoses. The process is completed by lubricating the gears.
Caterpillar cat 320 d lrr excavator (prefix eby) service repair manual (eby00...fjkskedmme
This document provides instructions for removing and installing various components of an excavator engine, including:
1. Removing and installing the flywheel housing, which requires using lifting straps and removing bolts.
2. Removing and installing the crankshaft pulley, which requires using a puller and tightening a nut.
3. Removing the crankshaft front seal using a slide hammer puller and installing a new seal with an installer tool.
The document provides instructions for removing and installing the crankshaft vibration damper and pulley on 320D2 and 320D2 L excavator models. The removal procedure involves removing the fan, serpentine belt, damper bolts, retainer bolts, and adapter/pulley unit. For installation, the adapter and pulley are reinstalled along with tightening the retainer and damper bolts to the specified torques. Similarly, instructions are provided for removing and installing the crankshaft front seal, using a specialized tool to remove and install the seal from the front cover.
This document provides instructions for separating a track on a 320D LN excavator. It lists the required tools which include a chain, track block assembly, electric hydraulic pump group, hydraulic pressure gauge, pipe bushings, quick connect couplers, plugs, hoses, track press tool group, double acting cylinder, and track press rollover group. The procedure involves cleaning the exterior of the track thoroughly before disassembly to prevent dirt from entering the internal mechanism when the track is separated.
Caterpillar cat 325 c mobile hyd power unit (prefix msg) service repair manua...fjsjjekdkme
The document provides instructions for removing and installing a crankshaft gear on a 3126B engine. It lists the required tools and begins by instructing the user to first remove the crankshaft by following the procedure in another document. The removal procedure then instructs the user to use a bearing puller and hydraulic pump to pull the gear off the crankshaft. The installation procedure is not shown, but presumably provides instructions for pressing the gear back onto the crankshaft.
Caterpillar cat 320 c l 320cl excavator (prefix sbn) service repair manual (s...ujfjjkskkemmd
This document provides instructions for removing and installing various engine components on a Caterpillar 320C excavator, including:
- Removing and installing the flywheel using various tools.
- Removing the crankshaft rear seal and wear sleeve.
- Installing a new crankshaft rear seal and wear sleeve.
- Removing and installing the flywheel housing.
- Removing and installing the crankshaft pulley.
The document gives detailed step-by-step instructions and illustrations for performing maintenance on these components. Safety notices are included and required tools are listed.
Caterpillar cat 320 e lrr excavator (prefix pnl) service repair manual (pnl00...fujdfjjkskekme
1) The document provides instructions for removing and installing a front cover on a Caterpillar C6.6 engine.
2) It describes using various tools to remove bolts and separate the front cover from the front housing. The front seal and gasket must also be removed.
3) Cleaning surfaces and installing a new gasket and seal are covered. Alignment tools are used to correctly position the new front cover assembly before tightening bolts.
This document provides instructions for removing and installing the crankshaft rear seal on Caterpillar 3054 engines. It describes the process for both engines with a 14-bolt housing assembly and those with a 10-bolt housing assembly. The removal procedure involves removing the flywheel first, then bolts and housing to access the seal. Installation requires cleaning surfaces, pressing the new seal into the housing, lubricating and aligning parts, then reinstalling bolts and housing. Tools including a rear seal installer and alignment tool are required.
Caterpillar cat 312 d excavator (prefix lrk) service repair manual (lrk00001 ...fksjksmmde
The document provides instructions for removing and installing the valve mechanism cover base on a Caterpillar C4.2 engine. It describes:
1) Removing clips, disconnecting harnesses, and loosening nuts to detach the electronic unit injectors from the cover base.
2) Installing a new gasket, positioning the cover base, and reattaching the electronic unit injectors by connecting harnesses and tightening nuts.
3) The document is part of a service manual for repairing a 312D Excavator with a C4.2 engine. It contains detailed steps and illustrations for the removal and installation process.
Caterpillar cat 323 d l excavator (prefix nzf) service repair manual (nzf0000...fjjsekmsmmes
This service manual provides instructions for removing and installing inlet and exhaust valve springs on a Caterpillar C6.6 engine. The procedure involves using special tools to compress the valve springs, remove the keepers, and access the valves. The springs must be removed and installed in pairs per cylinder to ensure proper valve timing. Technicians are advised to clean all parts thoroughly and position the pistons carefully before compressing the springs.
Caterpillar cat 140 h motor grader (prefix 9tn) service repair manual (9tn000...fusjejfksemem
This document provides instructions for removing and installing a flywheel, vibration damper, and pulley on a 140H motor grader with a 3306 engine. It outlines the required tools and multi-step processes, which include using pullers and spacers to remove components and cleaning, inspecting, and applying compounds before tightening bolts to the specified torques. The document also describes removing and installing the flywheel housing, crankshaft rear seal, and related components.
Caterpillar cat 320 track type excavator (prefix 9 kk) service repair manual ...ufujjdjkskemme
- The document provides instructions for removing and installing a flywheel, flywheel housing, crankshaft pulley, and crankshaft rear seal on an excavator engine.
- To remove the flywheel, the bolts securing it must be removed, then a lifting device is used to pull it off. The flywheel housing is removed by lifting it off with bolts and contains an oil seal that may need replacing.
- The crankshaft rear seal is removed using a slide hammer and distorter tools, and installed using a installer tool and retaining compound. The crankshaft pulley is removed using a puller tool and a socket.
The document provides instructions for removing and installing the flywheel housing on a Caterpillar 320D excavator. Key steps include:
1. Using lifting equipment, remove the flywheel housing bolts and remove the housing.
2. Use tools to remove the oil seal from the housing.
3. Clean the mating surfaces, install a new gasket on the cylinder block, and re-install the housing using new bolts.
The document provides instructions for removing and installing a flywheel housing on a Caterpillar 320D excavator. Key steps include using lifting equipment to remove the housing, which weighs approximately 29 kg. Tools are used to remove the oil seal from the housing and install a new one. When installing, a new gasket must be used and the housing bolted back into place. The flywheel and electric starting motor must be removed and installed as part of the process.
Caterpillar Cat 320D L Excavator (Prefix JFZ) Service Repair Manual (JFZ00001...xiapokang564341
The document provides instructions for removing and installing the flywheel housing on a Caterpillar 320D excavator. Key steps include:
1. Using lifting equipment, remove the flywheel housing bolts and remove the housing.
2. Use tools to remove the oil seal from the housing.
3. Clean the mating surfaces, install a new gasket on the cylinder block, and re-install the housing using new bolts.
Caterpillar Cat 320D L Excavator (Prefix JFZ) Service Repair Manual (JFZ00001...sijipang18046
The document provides instructions for removing and installing a flywheel housing on a Caterpillar 320D excavator. Key steps include using lifting equipment to remove the housing, which weighs approximately 29 kg. Tools are used to remove the oil seal from the housing and install a new one. When installing, a new gasket must be used and the housing bolted back into place. The flywheel and electric starting motor must be removed and installed as part of the process.
The document provides instructions for removing and installing a flywheel housing on a Caterpillar 320D excavator engine. It describes using lifting tools to remove the housing which weighs approximately 29 kg. The procedure involves removing bolts and washers, removing the oil seal with a driver group tool, cleaning the gasket surface, and installing a new gasket. Bolts and washers are then reinstalled to secure the housing on the cylinder block.
Caterpillar Cat 320D L Excavator (Prefix JFZ) Service Repair Manual (JFZ00001...hvy7sbkw8e
The document provides instructions for removing and installing the flywheel housing on a Caterpillar 320D excavator. Key steps include:
1. Using lifting equipment, remove the flywheel housing bolts and remove the housing.
2. Use tools to remove the oil seal from the housing.
3. Clean the mating surfaces, install a new gasket on the cylinder block, and re-install the housing using new bolts.
Caterpillar cat 320 d l excavator (prefix phx) service repair manual (phx0000...fjjkefkksem
The document provides instructions for removing and installing a flywheel on a Caterpillar 320D L excavator. It describes using tooling and lifting devices to remove the flywheel and install a replacement. Specific steps include removing mounting bolts and brackets, drilling holes in the rear crankshaft seal before removing it, and checking that the flywheel housing dowels are not damaged during removal and installation. Torques and tools required are listed in tables at the start.
Mc cormick cx95 tractor operator manualfjjsefkksemm
This document is the operator's manual for McCormick CX75, CX85, CX95, and CX105 tractors. It discusses McCormick's commitment to quality, ensuring their tractors meet high standards. It also describes how authorized dealers will inspect tractors before delivery and provide instruction to new owners. The manual emphasizes that regular maintenance is important to maximize the value and reliability of a McCormick tractor over time. It provides a table of contents that separates the manual into sections covering introduction, safety, controls, operation, maintenance, and specifications.
Kioti daedong rx6010 pc tractor operator manualfjjsefkksemm
This document provides an owner's manual for a KIOTI RX6010C/RX6010PC tractor. It begins with safety precautions and warnings for operating the tractor. It then provides specifications for the tractor such as its dimensions and performance characteristics. The manual describes the various controls and instruments located on the tractor. It provides instructions for operating the engine, transmission, PTO and other systems. The manual concludes with sections on maintenance, storage, troubleshooting and implements that can be used with the 3-point hitch.
Kioti daedong ex45 ch tractor parts catalogue manualfjjsefkksemm
The document provides instructions for using a service manual for Daedong machinery. It explains that the labor hours specified were carefully set based on experienced mechanics and are meant to standardize times across skill levels and regions. It also lists several rules for selecting appropriate job codes when submitting warranty requests, such as only using one code per repair and not combining codes if one is included in another. Failure to follow the instructions could result in warranty claim rejection.
This document provides instructions for separating a track on a 320D LN excavator. It lists the required tools which include a chain, track block assembly, electric hydraulic pump group, hydraulic pressure gauge, pipe bushings, quick connect couplers, plugs, hoses, track press tool group, double acting cylinder, and track press rollover group. The procedure involves cleaning the exterior of the track thoroughly before disassembly to prevent dirt from entering the internal mechanism when the track is separated.
Caterpillar cat 325 c mobile hyd power unit (prefix msg) service repair manua...fjsjjekdkme
The document provides instructions for removing and installing a crankshaft gear on a 3126B engine. It lists the required tools and begins by instructing the user to first remove the crankshaft by following the procedure in another document. The removal procedure then instructs the user to use a bearing puller and hydraulic pump to pull the gear off the crankshaft. The installation procedure is not shown, but presumably provides instructions for pressing the gear back onto the crankshaft.
Caterpillar cat 320 c l 320cl excavator (prefix sbn) service repair manual (s...ujfjjkskkemmd
This document provides instructions for removing and installing various engine components on a Caterpillar 320C excavator, including:
- Removing and installing the flywheel using various tools.
- Removing the crankshaft rear seal and wear sleeve.
- Installing a new crankshaft rear seal and wear sleeve.
- Removing and installing the flywheel housing.
- Removing and installing the crankshaft pulley.
The document gives detailed step-by-step instructions and illustrations for performing maintenance on these components. Safety notices are included and required tools are listed.
Caterpillar cat 320 e lrr excavator (prefix pnl) service repair manual (pnl00...fujdfjjkskekme
1) The document provides instructions for removing and installing a front cover on a Caterpillar C6.6 engine.
2) It describes using various tools to remove bolts and separate the front cover from the front housing. The front seal and gasket must also be removed.
3) Cleaning surfaces and installing a new gasket and seal are covered. Alignment tools are used to correctly position the new front cover assembly before tightening bolts.
This document provides instructions for removing and installing the crankshaft rear seal on Caterpillar 3054 engines. It describes the process for both engines with a 14-bolt housing assembly and those with a 10-bolt housing assembly. The removal procedure involves removing the flywheel first, then bolts and housing to access the seal. Installation requires cleaning surfaces, pressing the new seal into the housing, lubricating and aligning parts, then reinstalling bolts and housing. Tools including a rear seal installer and alignment tool are required.
Caterpillar cat 312 d excavator (prefix lrk) service repair manual (lrk00001 ...fksjksmmde
The document provides instructions for removing and installing the valve mechanism cover base on a Caterpillar C4.2 engine. It describes:
1) Removing clips, disconnecting harnesses, and loosening nuts to detach the electronic unit injectors from the cover base.
2) Installing a new gasket, positioning the cover base, and reattaching the electronic unit injectors by connecting harnesses and tightening nuts.
3) The document is part of a service manual for repairing a 312D Excavator with a C4.2 engine. It contains detailed steps and illustrations for the removal and installation process.
Caterpillar cat 323 d l excavator (prefix nzf) service repair manual (nzf0000...fjjsekmsmmes
This service manual provides instructions for removing and installing inlet and exhaust valve springs on a Caterpillar C6.6 engine. The procedure involves using special tools to compress the valve springs, remove the keepers, and access the valves. The springs must be removed and installed in pairs per cylinder to ensure proper valve timing. Technicians are advised to clean all parts thoroughly and position the pistons carefully before compressing the springs.
Caterpillar cat 140 h motor grader (prefix 9tn) service repair manual (9tn000...fusjejfksemem
This document provides instructions for removing and installing a flywheel, vibration damper, and pulley on a 140H motor grader with a 3306 engine. It outlines the required tools and multi-step processes, which include using pullers and spacers to remove components and cleaning, inspecting, and applying compounds before tightening bolts to the specified torques. The document also describes removing and installing the flywheel housing, crankshaft rear seal, and related components.
Caterpillar cat 320 track type excavator (prefix 9 kk) service repair manual ...ufujjdjkskemme
- The document provides instructions for removing and installing a flywheel, flywheel housing, crankshaft pulley, and crankshaft rear seal on an excavator engine.
- To remove the flywheel, the bolts securing it must be removed, then a lifting device is used to pull it off. The flywheel housing is removed by lifting it off with bolts and contains an oil seal that may need replacing.
- The crankshaft rear seal is removed using a slide hammer and distorter tools, and installed using a installer tool and retaining compound. The crankshaft pulley is removed using a puller tool and a socket.
The document provides instructions for removing and installing the flywheel housing on a Caterpillar 320D excavator. Key steps include:
1. Using lifting equipment, remove the flywheel housing bolts and remove the housing.
2. Use tools to remove the oil seal from the housing.
3. Clean the mating surfaces, install a new gasket on the cylinder block, and re-install the housing using new bolts.
The document provides instructions for removing and installing a flywheel housing on a Caterpillar 320D excavator. Key steps include using lifting equipment to remove the housing, which weighs approximately 29 kg. Tools are used to remove the oil seal from the housing and install a new one. When installing, a new gasket must be used and the housing bolted back into place. The flywheel and electric starting motor must be removed and installed as part of the process.
Caterpillar Cat 320D L Excavator (Prefix JFZ) Service Repair Manual (JFZ00001...xiapokang564341
The document provides instructions for removing and installing the flywheel housing on a Caterpillar 320D excavator. Key steps include:
1. Using lifting equipment, remove the flywheel housing bolts and remove the housing.
2. Use tools to remove the oil seal from the housing.
3. Clean the mating surfaces, install a new gasket on the cylinder block, and re-install the housing using new bolts.
Caterpillar Cat 320D L Excavator (Prefix JFZ) Service Repair Manual (JFZ00001...sijipang18046
The document provides instructions for removing and installing a flywheel housing on a Caterpillar 320D excavator. Key steps include using lifting equipment to remove the housing, which weighs approximately 29 kg. Tools are used to remove the oil seal from the housing and install a new one. When installing, a new gasket must be used and the housing bolted back into place. The flywheel and electric starting motor must be removed and installed as part of the process.
The document provides instructions for removing and installing a flywheel housing on a Caterpillar 320D excavator engine. It describes using lifting tools to remove the housing which weighs approximately 29 kg. The procedure involves removing bolts and washers, removing the oil seal with a driver group tool, cleaning the gasket surface, and installing a new gasket. Bolts and washers are then reinstalled to secure the housing on the cylinder block.
Caterpillar Cat 320D L Excavator (Prefix JFZ) Service Repair Manual (JFZ00001...hvy7sbkw8e
The document provides instructions for removing and installing the flywheel housing on a Caterpillar 320D excavator. Key steps include:
1. Using lifting equipment, remove the flywheel housing bolts and remove the housing.
2. Use tools to remove the oil seal from the housing.
3. Clean the mating surfaces, install a new gasket on the cylinder block, and re-install the housing using new bolts.
Caterpillar cat 320 d l excavator (prefix phx) service repair manual (phx0000...fjjkefkksem
The document provides instructions for removing and installing a flywheel on a Caterpillar 320D L excavator. It describes using tooling and lifting devices to remove the flywheel and install a replacement. Specific steps include removing mounting bolts and brackets, drilling holes in the rear crankshaft seal before removing it, and checking that the flywheel housing dowels are not damaged during removal and installation. Torques and tools required are listed in tables at the start.
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Mc cormick cx95 tractor operator manualfjjsefkksemm
This document is the operator's manual for McCormick CX75, CX85, CX95, and CX105 tractors. It discusses McCormick's commitment to quality, ensuring their tractors meet high standards. It also describes how authorized dealers will inspect tractors before delivery and provide instruction to new owners. The manual emphasizes that regular maintenance is important to maximize the value and reliability of a McCormick tractor over time. It provides a table of contents that separates the manual into sections covering introduction, safety, controls, operation, maintenance, and specifications.
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This document provides an owner's manual for a KIOTI RX6010C/RX6010PC tractor. It begins with safety precautions and warnings for operating the tractor. It then provides specifications for the tractor such as its dimensions and performance characteristics. The manual describes the various controls and instruments located on the tractor. It provides instructions for operating the engine, transmission, PTO and other systems. The manual concludes with sections on maintenance, storage, troubleshooting and implements that can be used with the 3-point hitch.
Kioti daedong ex45 ch tractor parts catalogue manualfjjsefkksemm
The document provides instructions for using a service manual for Daedong machinery. It explains that the labor hours specified were carefully set based on experienced mechanics and are meant to standardize times across skill levels and regions. It also lists several rules for selecting appropriate job codes when submitting warranty requests, such as only using one code per repair and not combining codes if one is included in another. Failure to follow the instructions could result in warranty claim rejection.
Kioti daedong dk901 c tractor parts catalogue manualfjjsefkksemm
This document provides instructions and a table of contents for a tractor parts list manual. The instructions explain that the parts list is organized into groups and sub-groups with identifying codes and numbers. It also provides guidance on using the parts list for ordering parts and making repairs. The table of contents lists over 30 engine, drivetrain, and auxiliary system groups that are detailed further in the full manual.
Kioti daedong dk551 tractor parts catalogue manualfjjsefkksemm
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The document provides an overview of safety precautions for operating a KIOTI DK451/501/551 tractor. Key points include:
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- Replace any missing or damaged safety decals and keep decals clean.
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Kioti daedong dk501 tractor parts catalogue manualfjjsefkksemm
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Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
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2. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320D EXCAVATOR JFZ
Configuration: 320D & 320D L Excavators JFZ00001-UP (MACHINE) POWERED BY C6.4 Engine
Disassembly and Assembly
C6.4 Engine for Caterpillar Built Machines
Media Number -KENR8106-09 Publication Date -01/10/2017 Date Updated -18/10/2017
i02743771
Flywheel - Remove
SMCS - 1156-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Bracket 1
B Forcing bolts M16 - 2 by 120 mm 2
Start By:
a. Remove the crankshaft position sensor. Refer to Disassembly and Assembly, "Crankshaft
Position Sensor - Remove and Install".
b. Remove the muffler. Refer to Disassembly and Assembly, "Muffler - Remove and Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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3. Illustration 1 g01374966
1. Remove muffler brackets (1).
Illustration 2 g01374968
Illustration 3 g01374970
2. Remove bolts (2).
3. Install Tooling (A) and a suitable lifting device onto flywheel (3).
4. Use Tooling (B) in order to remove flywheel (3) out of the housing. The weight of flywheel
(3) is approximately 50 kg (110 lb).
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4. 5. Perform the following procedure in order to remove the flywheel ring gear.
Illustration 4 g01374977
Typical Example
a. Place flywheel (3) and ring gear (4) on suitable cribbing.
Note: Mark the orientation of ring gear (4) on flywheel (3) for assembly purposes.
Always wear protective gloves when handling parts that have been
heated.
b. Raise the temperature of ring gear (4) uniformly.
c. Remove the ring gear (4) by tapping ring gear (4) all the way around flywheel (3).
d. Reposition flywheel (3) in order to remove ring gear (4).
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
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5. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320D EXCAVATOR JFZ
Configuration: 320D & 320D L Excavators JFZ00001-UP (MACHINE) POWERED BY C6.4 Engine
Disassembly and Assembly
C6.4 Engine for Caterpillar Built Machines
Media Number -KENR8106-09 Publication Date -01/10/2017 Date Updated -18/10/2017
i02744399
Flywheel - Install
SMCS - 1156-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Bracket 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Always wear protective gloves when handling parts that have been
heated.
1. Perform the following procedure, if the ring gear was removed from the flywheel:
a. Raise the temperature of the ring gear 149 �C (300 �F).
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6. b. Use a suitable press in order to install the ring gear onto the flywheel.
Note: Prior to the installation of the flywheel, refer to Specifications, "Flywheel" for
information on checking the flywheel assembly for flatness.
Illustration 1 g01374993
2. Install Tooling (A) and a suitable lifting device onto flywheel (3).
3. Install flywheel (3). The weight of flywheel (3) is approximately 50 kg (110 lb).
Illustration 2 g01374968
4. Install bolts (2) in order to secure flywheel (3) onto the crankshaft. Tighten bolts (2) to a
torque of 83 � 5 N�m (61 � 4 lb ft).
5. Remove Tooling (A) from flywheel (3).
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7. Illustration 3 g01374966
6. Install muffler brackets (1).
7. Check the flywheel runout. Refer to Testing and Adjusting, "Flywheel Housing - Inspect"
for more information on flywheel runout.
End By:
a. Install the muffler. Refer to Disassembly and Assembly, "Muffler - Remove and Install".
b. Install the crankshaft position sensor. Refer to Disassembly and Assembly, "Crankshaft
Position Sensor - Remove and Install".
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Fri Nov 29 22:00:25 UTC+0800 2019
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8. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320D EXCAVATOR JFZ
Configuration: 320D & 320D L Excavators JFZ00001-UP (MACHINE) POWERED BY C6.4 Engine
Disassembly and Assembly
C6.4 Engine for Caterpillar Built Machines
Media Number -KENR8106-09 Publication Date -01/10/2017 Date Updated -18/10/2017
i01135944
Crankshaft Rear Seal - Remove
SMCS - 1161-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1U-7600 Slide Hammer Puller 1
B
5P-7312 Seal Distorter 1
5P-7338 Distorter Ring 2
Start By:
a. Remove the flywheel. Refer to Disassembly and Assembly, "Flywheel - Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
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9. of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
Illustration 1 g00604840
Note: If the oil seal shows a sign of oil leaks, remove the wear sleeve and the oil seal.
1. Drill three evenly spaced 3 mm (0.12 inch) holes in crankshaft rear seal (1).
2. Use Tool (A) to remove the crankshaft rear seal.
Illustration 2 g00604844
3. Use Tool (B) to remove the wear sleeve (2) (not shown) from the rear of the crankshaft.
Note: When you are removing the wear sleeve, take extreme care not to damage the
crankshaft.
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10. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320D EXCAVATOR JFZ
Configuration: 320D & 320D L Excavators JFZ00001-UP (MACHINE) POWERED BY C6.4 Engine
Disassembly and Assembly
C6.4 Engine for Caterpillar Built Machines
Media Number -KENR8106-09 Publication Date -01/10/2017 Date Updated -18/10/2017
i01615317
Crankshaft Rear Seal - Install
SMCS - 1161-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A
9U-6169 Installer 1
9U-6171 Locator 1
9U-6172 Bolt 2
5P-8247 Hard Washer 1
6V-3303 Bolt 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. To install a new wear sleeve that is complete with a seal, use 169-5464 Quick Cure Primer
to clean the outer diameter of the crankshaft and the inside diameter of the wear sleeve.
Apply 4C-9507 Retaining Compound to the faces of all the mating parts.
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11. Illustration 1 g00604874
2. Install a new wear sleeve that is complete with a seal (1) (not shown) with Tool (A), as
follows:
Illustration 2 g00604875
a. Install 9U-6171 Locator (3) onto the crankshaft with 9U-6172 Bolt (4).
b. Put the new wear sleeve that is complete with a seal in 9U-6169 Installer (2).
c. Put 6V-3303 Bolt (6) through 5P-8247 Hard Washer (5) and 9U-6169 Installer (2)
and thread into 9U-6171 Locator (3).
d. Push the wear sleeve that is complete with a seal onto the crankshaft until 9U-6169
Installer (2) bottoms out.
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12. Illustration 3 g00604874
e. Remove Tool (A) and check crankshaft rear seal (1) (not shown) for correct
installation.
End By:
a. Install the flywheel. Refer to Disassembly and Assembly, "Flywheel - Install".
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Fri Nov 29 22:02:17 UTC+0800 2019
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13. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320D EXCAVATOR JFZ
Configuration: 320D & 320D L Excavators JFZ00001-UP (MACHINE) POWERED BY C6.4 Engine
Disassembly and Assembly
C6.4 Engine for Caterpillar Built Machines
Media Number -KENR8106-09 Publication Date -01/10/2017 Date Updated -18/10/2017
i02742697
Flywheel Housing - Remove and Install
SMCS - 1157-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Bracket 1
B 1P-0510 Driver Group 1
Start By:
a. Remove the electric starting motor. Refer to Disassembly and Assembly, "Electric Starting
Motor- Remove and Install".
b. Remove the flywheel and ring gear. Refer to Disassembly and Assembly, "Flywheel -
Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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14. Illustration 1 g01374571
1. Install Tooling (A), and a suitable lifting device onto flywheel housing (3).
2. Remove bolts (2) and the washers that secure flywheel housing (3) to the cylinder block.
3. Remove flywheel housing (3). The weight of flywheel (3) is approximately 29 kg (65 lb).
4. Remove gasket (1) (not shown).
Illustration 2 g01374572
5. Use Tooling (B) in order to remove the oil seal (4) (not shown).
Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Bracket 1
B 1P-0510 Driver Group 1
NOTICE
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15. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
16. Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 3 g01374614
1. Use Tooling (B) in order to install the oil seal (4) (not shown).
Illustration 4 g01374571
2. Check the condition of two dowels (not shown). If dowels are damaged, use new parts for
replacement.
3. Clean old gasket (1) (not shown) from the mating surfaces of the cylinder block and the
flywheel housing. Install a new gasket on the cylinder block.
4. Place flywheel housing (3) in position on the cylinder block.
5. Install the washers and bolts (2) in order to secure flywheel housing (3) to the cylinder
block.
6. Remove Tooling (A).
End By:
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17. a. Install the flywheel. Refer to Disassembly and Assembly, "Flywheel - Install".
b. Install the electric starting motor. Refer to Disassembly and Assembly, "Electric Starting
Motor- Remove and Install".
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Fri Nov 29 22:03:13 UTC+0800 2019
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18. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320D EXCAVATOR JFZ
Configuration: 320D & 320D L Excavators JFZ00001-UP (MACHINE) POWERED BY C6.4 Engine
Disassembly and Assembly
C6.4 Engine for Caterpillar Built Machines
Media Number -KENR8106-09 Publication Date -01/10/2017 Date Updated -18/10/2017
i06790404
Crankshaft Pulley - Remove and Install
SMCS - 1205-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-2321 Combination Puller 1
B 6V-9120 Socket(1)
1
(1)
Tooling (B) is a 46 mm socket.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Remove the belt. Refer to Operation and Maintenance Manual, "Belt -
Inspect/Adjust/Replace".
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19. Illustration 1 g00604778
2. Use Tooling (B) in order to remove nut (1) and washer (2) from the threaded end of the
crankshaft.
Illustration 2 g00604784
3. Use Tooling (A) in order to remove crankshaft pulley (3) from the engine.
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