This document provides an overview and instructions for servicing a tractor. It begins with safety information and then covers general precautions, specifications, maintenance procedures, component servicing instructions, and troubleshooting guides for various systems. The document contains detailed maintenance checklists to perform daily, every 50 hours, 100 hours, and so on. It also includes chapters that describe the construction and servicing of major components like the engine, transmission, brakes, hydraulics and electrical systems. Tightening torques and specifications are provided for repairs.
Muhammad Umair Zulfiqar - Agribusiness Management - Business Administration - BBA (Agri-business) double Hons - 2nd Batch (2015) at Sapphire Textile Mills Ltd.
UAF Ag # : 2015-ag-5798
Siba CMS id: 163-15-0039
The University of Agriculture Faisalabad and Sukkur IBA University
Zimbrick GMC West, a Madison GMC dealership Wisconsin has turned to for their automotive needs since 1965, is proud to provide fleet and upfitting services for the 2011 GMC Savana. Please call (608) 271-1601 for more information.
Muhammad Umair Zulfiqar - Agribusiness Management - Business Administration - BBA (Agri-business) double Hons - 2nd Batch (2015) at Sapphire Textile Mills Ltd.
UAF Ag # : 2015-ag-5798
Siba CMS id: 163-15-0039
The University of Agriculture Faisalabad and Sukkur IBA University
Zimbrick GMC West, a Madison GMC dealership Wisconsin has turned to for their automotive needs since 1965, is proud to provide fleet and upfitting services for the 2011 GMC Savana. Please call (608) 271-1601 for more information.
here is the link to our facility drawings
-----------------------------------------------------------
https://j.top4top.net/p_1231pbwk81.jpg
These entities now align themselves into cooperatives, organizations, associations, and ultimately synthesized supply chains, to remain competitive by bringing the customer into the process. The subject of facilities planning has been a popular topic for many years. In spite of its long heritage, it is one of the most popular subjects of current publications, conferences.
In this text, we employ a practical Project to facilities planning, taking advantage of the content we have in this semester. It should be noted that facilities planning, as known the facility planning starts with the selection of location. The location for our factory will be in burg El-Arab. To enables us from working efficiently without affecting any neighboring humans.
Our selected product is the C-clamp which is generally used in fixing work pieces to tables in order to apply a process on it. In this report we cover the whole project. Starting from the product and its drawings, parts, dimensions and processes applied on each part which will enables us from knowing the machines required and their numbers with of course the employees’ number.
Then we go to the annual demand and scrap estimation for each process in order to know the required amount of raw material for each part. After knowing all that now we are ready to calculate the production area required and also put a lay out for the facility. Then we go to the design phase, which contains the selection of an appropriate design for the following areas:
a. Production Area:
i. List of departments in production area (manufacturing & non-manufacturing such as offices, quality, packaging, assembly,…etc. “if exists”)
ii. State name of layout for your production area & justify your selection
iii. Schematic drawing showing flow of material from stores to warehouse (show flow of each component)
iv. Draw the production area (show name of departments and machines + flow between machines + entrance and exit)
v. Calculate the required production area (show calculations)
b. Personnel Requirement Areas:
i. Parking area (draw layout, calculate the required area)
ii. Food service area (draw layout, calculate the required area)
iii. Other areas (locker room, rest room, health service, office building… etc.) “draw layout, calculate the required area” OPTIONAL (For Extra Marks)
c. Determine the material handling equipment used, justify your selection, show where it is stationed in the facility, and what it is used to transport “specific not general information”.
Kioti Daedong DK451 Tractor Service Repair Manualkjksemjdmkdm
This is the Highly Detailed factory service repair manual for theKIOTI DAEDONG DK451 TRACTOR, this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.KIOTI DAEDONG DK451 TRACTOR Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Service Repair Manual Covers:
Chapter 1 General
Chapter 2 Engine
Chapter 3 Clutch
Chapter 4 Transmission System
Chapter 5 Rear Axle
Chapter 6 Brake
Chapter 7 Front Axle
Chapter 8 Steering System
Chapter 9 Hydraulic System
Chapter 10 Cabin System
Chapter 11 Electric System
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
NO waiting, Buy from responsible seller and get INSTANT DOWNLOAD, Without wasting your hard-owned money on uncertainty or surprise! All pages are is great to haveKIOTI DAEDONG DK451 TRACTOR Service Repair Workshop Manual.
Looking for some other Service Repair Manual,please check:
https://www.aservicemanualpdf.com/
Thanks for visiting!
8
here is the link to our facility drawings
-----------------------------------------------------------
https://j.top4top.net/p_1231pbwk81.jpg
These entities now align themselves into cooperatives, organizations, associations, and ultimately synthesized supply chains, to remain competitive by bringing the customer into the process. The subject of facilities planning has been a popular topic for many years. In spite of its long heritage, it is one of the most popular subjects of current publications, conferences.
In this text, we employ a practical Project to facilities planning, taking advantage of the content we have in this semester. It should be noted that facilities planning, as known the facility planning starts with the selection of location. The location for our factory will be in burg El-Arab. To enables us from working efficiently without affecting any neighboring humans.
Our selected product is the C-clamp which is generally used in fixing work pieces to tables in order to apply a process on it. In this report we cover the whole project. Starting from the product and its drawings, parts, dimensions and processes applied on each part which will enables us from knowing the machines required and their numbers with of course the employees’ number.
Then we go to the annual demand and scrap estimation for each process in order to know the required amount of raw material for each part. After knowing all that now we are ready to calculate the production area required and also put a lay out for the facility. Then we go to the design phase, which contains the selection of an appropriate design for the following areas:
a. Production Area:
i. List of departments in production area (manufacturing & non-manufacturing such as offices, quality, packaging, assembly,…etc. “if exists”)
ii. State name of layout for your production area & justify your selection
iii. Schematic drawing showing flow of material from stores to warehouse (show flow of each component)
iv. Draw the production area (show name of departments and machines + flow between machines + entrance and exit)
v. Calculate the required production area (show calculations)
b. Personnel Requirement Areas:
i. Parking area (draw layout, calculate the required area)
ii. Food service area (draw layout, calculate the required area)
iii. Other areas (locker room, rest room, health service, office building… etc.) “draw layout, calculate the required area” OPTIONAL (For Extra Marks)
c. Determine the material handling equipment used, justify your selection, show where it is stationed in the facility, and what it is used to transport “specific not general information”.
Kioti Daedong DK451 Tractor Service Repair Manualkjksemjdmkdm
This is the Highly Detailed factory service repair manual for theKIOTI DAEDONG DK451 TRACTOR, this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.KIOTI DAEDONG DK451 TRACTOR Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Service Repair Manual Covers:
Chapter 1 General
Chapter 2 Engine
Chapter 3 Clutch
Chapter 4 Transmission System
Chapter 5 Rear Axle
Chapter 6 Brake
Chapter 7 Front Axle
Chapter 8 Steering System
Chapter 9 Hydraulic System
Chapter 10 Cabin System
Chapter 11 Electric System
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
NO waiting, Buy from responsible seller and get INSTANT DOWNLOAD, Without wasting your hard-owned money on uncertainty or surprise! All pages are is great to haveKIOTI DAEDONG DK451 TRACTOR Service Repair Workshop Manual.
Looking for some other Service Repair Manual,please check:
https://www.aservicemanualpdf.com/
Thanks for visiting!
8
Things to remember while upgrading the brakes of your carjennifermiller8137
Upgrading the brakes of your car? Keep these things in mind before doing so. Additionally, start using an OBD 2 GPS tracker so that you never miss a vehicle maintenance appointment. On top of this, a car GPS tracker will also let you master good driving habits that will let you increase the operational life of your car’s brakes.
Why Is Your BMW X3 Hood Not Responding To Release CommandsDart Auto
Experiencing difficulty opening your BMW X3's hood? This guide explores potential issues like mechanical obstruction, hood release mechanism failure, electrical problems, and emergency release malfunctions. Troubleshooting tips include basic checks, clearing obstructions, applying pressure, and using the emergency release.
Symptoms like intermittent starting and key recognition errors signal potential problems with your Mercedes’ EIS. Use diagnostic steps like error code checks and spare key tests. Professional diagnosis and solutions like EIS replacement ensure safe driving. Consult a qualified technician for accurate diagnosis and repair.
"Trans Failsafe Prog" on your BMW X5 indicates potential transmission issues requiring immediate action. This safety feature activates in response to abnormalities like low fluid levels, leaks, faulty sensors, electrical or mechanical failures, and overheating.
What Exactly Is The Common Rail Direct Injection System & How Does It WorkMotor Cars International
Learn about Common Rail Direct Injection (CRDi) - the revolutionary technology that has made diesel engines more efficient. Explore its workings, advantages like enhanced fuel efficiency and increased power output, along with drawbacks such as complexity and higher initial cost. Compare CRDi with traditional diesel engines and discover why it's the preferred choice for modern engines.
𝘼𝙣𝙩𝙞𝙦𝙪𝙚 𝙋𝙡𝙖𝙨𝙩𝙞𝙘 𝙏𝙧𝙖𝙙𝙚𝙧𝙨 𝙞𝙨 𝙫𝙚𝙧𝙮 𝙛𝙖𝙢𝙤𝙪𝙨 𝙛𝙤𝙧 𝙢𝙖𝙣𝙪𝙛𝙖𝙘𝙩𝙪𝙧𝙞𝙣𝙜 𝙩𝙝𝙚𝙞𝙧 𝙥𝙧𝙤𝙙𝙪𝙘𝙩𝙨. 𝙒𝙚 𝙝𝙖𝙫𝙚 𝙖𝙡𝙡 𝙩𝙝𝙚 𝙥𝙡𝙖𝙨𝙩𝙞𝙘 𝙜𝙧𝙖𝙣𝙪𝙡𝙚𝙨 𝙪𝙨𝙚𝙙 𝙞𝙣 𝙖𝙪𝙩𝙤𝙢𝙤𝙩𝙞𝙫𝙚 𝙖𝙣𝙙 𝙖𝙪𝙩𝙤 𝙥𝙖𝙧𝙩𝙨 𝙖𝙣𝙙 𝙖𝙡𝙡 𝙩𝙝𝙚 𝙛𝙖𝙢𝙤𝙪𝙨 𝙘𝙤𝙢𝙥𝙖𝙣𝙞𝙚𝙨 𝙗𝙪𝙮 𝙩𝙝𝙚 𝙜𝙧𝙖𝙣𝙪𝙡𝙚𝙨 𝙛𝙧𝙤𝙢 𝙪𝙨.
Over the 10 years, we have gained a strong foothold in the market due to our range's high quality, competitive prices, and time-lined delivery schedules.
Core technology of Hyundai Motor Group's EV platform 'E-GMP'Hyundai Motor Group
What’s the force behind Hyundai Motor Group's EV performance and quality?
Maximized driving performance and quick charging time through high-density battery pack and fast charging technology and applicable to various vehicle types!
Discover more about Hyundai Motor Group’s EV platform ‘E-GMP’!
In this presentation, we have discussed a very important feature of BMW X5 cars… the Comfort Access. Things that can significantly limit its functionality. And things that you can try to restore the functionality of such a convenient feature of your vehicle.
Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
5 Warning Signs Your BMW's Intelligent Battery Sensor Needs AttentionBertini's German Motors
IBS monitors and manages your BMW’s battery performance. If it malfunctions, you will have to deal with an array of electrical issues in your vehicle. Recognize warning signs like dimming headlights, frequent battery replacements, and electrical malfunctions to address potential IBS issues promptly.
What Does the PARKTRONIC Inoperative, See Owner's Manual Message Mean for You...Autohaus Service and Sales
Learn what "PARKTRONIC Inoperative, See Owner's Manual" means for your Mercedes-Benz. This message indicates a malfunction in the parking assistance system, potentially due to sensor issues or electrical faults. Prompt attention is crucial to ensure safety and functionality. Follow steps outlined for diagnosis and repair in the owner's manual.
Fleet management these days is next to impossible without connected vehicle solutions. Why? Well, fleet trackers and accompanying connected vehicle management solutions tend to offer quite a few hard-to-ignore benefits to fleet managers and businesses alike. Let’s check them out!
Digital Fleet Management - Why Your Business Need It?
Kioti daedong ck20 j tractor service repair manual
1. CONTENTS
TO THE READER .............................................................................................................................................................. 1
SAFETY FIRST ................................................................................................................................................................... 2
SAFETY DECALS .............................................................................................................................................................. 6
CHAPTER 1. GENERAL.....................................................................................................................1-1
1. TRACTOR IDENTIFICATION ......................................................................................................................... 1-3
2. DIMENSIONS................................................................................................................................................... 1-4
3. GENERAL PRECAUTIONS ............................................................................................................................ 1-5
3.1 ASSEMBLY AND DISASSEMBLY ......................................................................................................... 1-5
3.2 ELECTRICAL SYSTEM ......................................................................................................................... 1-6
3.3 TUBES AND RUBBERS........................................................................................................................ 1-7
3.4 LUBRICANT ........................................................................................................................................... 1-7
4. HANDLING PRECAUTIONS FOR ELECTRICAL PARTS AND WIRING .................................................. 1-8
5. SPECIFICATIONS ........................................................................................................................................... 1-9
6. LUBRICANTS, FUEL AND COOLANT ........................................................................................................ 1-10
7. TIGHTENING TORQUES ............................................................................................................................. 1-11
7.1 GENERAL USE SCREWS, BOLTS AND NUTS............................................................................... 1-11
7.2 STUD BOLTS ....................................................................................................................................... 1-11
7.3 AMERICAN STANDARD SCREWS, BOLTS AND NUTS WITH UNC OR UNF THREADS ........ 1-12
8. MAINTENANCE CHECK LIST ..................................................................................................................... 1-13
9. CHECK AND MAINIENANCE ....................................................................................................................... 1-15
9.1 DAILY CHECK ...................................................................................................................................... 1-15
9.2 EVERY 50 HOURS .............................................................................................................................. 1-19
9.3 EVERY 100 HOURS............................................................................................................................ 1-21
9.4 EVERY 200 HOURS............................................................................................................................ 1-27
9.5 EVERY 400 HOURS............................................................................................................................ 1-31
9.6 EVERY 600 HOURS............................................................................................................................ 1-32
9.7 EVERY 800 HOURS............................................................................................................................ 1-32
9.8 EVERY 1 YEAR .................................................................................................................................... 1-33
9.9 EVERY 2 YEAR .................................................................................................................................... 1-33
9.10 SERVICE AS REQUIRED ................................................................................................................... 1-35
10. TIRES.............................................................................................................................................................. 1-37
10.1 INFLATION PRESSURE ..................................................................................................................... 1-37
10.2 TREAD .................................................................................................................................................. 1-38
10.3 BALLAST ............................................................................................................................................... 1-39
11. IMPLEMENT LIMITATIONS ........................................................................................................................... 1-41
CHAPTER 2. ENGINE ........................................................................................................................2-1
1. GENERAL......................................................................................................................................................... 2-3
1.1 ENGINE IDENTIFICATION ................................................................................................................... 2-3
1.2 SPECIFICATIONS .................................................................................................................................. 2-4
2. 1.3 PERFORMANCE CURVE ..................................................................................................................... 2-5
1.4 DIMENSIONS ......................................................................................................................................... 2-6
2. CONSTRUCTION AND FUNCTION .............................................................................................................. 2-7
2.1 ENGINE................................................................................................................................................... 2-7
2.2 LUBRICATION SYSTEM ..................................................................................................................... 2-12
2.3 COOLING SYSTEM ............................................................................................................................. 2-15
2.4 FUEL SYSTEM ..................................................................................................................................... 2-17
2.5 INLET AND EXHAUST SYSTEM ........................................................................................................ 2-24
3. DISASSEMBLY AND SERVICING OF ENGINE ......................................................................................... 2-25
3.1 TROUBLESHOOTING......................................................................................................................... 2-25
3.2 SERVICE DIRECTIONS ..................................................................................................................... 2-28
3.3 CHECKING, DISASSEMBLING AND SERVICING .......................................................................... 2-33
3.4 DISASSEMBLY AND REASSEMBLY .................................................................................................. 2-39
3.5 SERVCING ........................................................................................................................................... 2-55
CHAPTER 3. CLUTCH .......................................................................................................................3-1
1. STRUCTURE ................................................................................................................................................... 3-3
2. SERVICING ...................................................................................................................................................... 3-4
2.1 TROUBLESHOOTING........................................................................................................................... 3-4
2.2 SPECIFICATIONS .................................................................................................................................. 3-5
2.3 CHECKING AND ADJUSTMENT ......................................................................................................... 3-6
2.4 DISASSEMBLING AND ASSEMBLING ................................................................................................ 3-7
2.5 INSPECTION AND REPAIR................................................................................................................ 3-12
CHAPTER 4. TRANSMISSION .........................................................................................................4-1
1. STRUCTURE ................................................................................................................................................... 4-3
1.1 POWER TRAIN DIAGRAM .................................................................................................................... 4-3
1.2 POWER TRAIN....................................................................................................................................... 4-5
1.3 TRANSMISSION SHIFT LINKAGE STRUCTURE ........................................................................... 4-12
1.4 DIFFERENTIAL GEAR ........................................................................................................................ 4-17
1.5 HST CONTROL LINKAGE .................................................................................................................. 4-20
2. SERVICING .................................................................................................................................................... 4-21
2.1 TORUBLESHOOTING......................................................................................................................... 4-21
2.2 SPECIFICATIONS ................................................................................................................................ 4-25
2.3 DISASSEMBLING AND ASSEMBLING .............................................................................................. 4-26
2.4 HYDROSTATIC TRANSMISSION(CK20H) ....................................................................................... 4-48
CHAPTER 5. REAR AXLE ..................................................................................................................5-1
1. STRUCTURE ................................................................................................................................................... 5-3
2. SERVICING ...................................................................................................................................................... 5-4
2.1 TROUBLESHOOTING........................................................................................................................... 5-4
2.2 SPECIFICATIONS .................................................................................................................................. 5-4
2.3 DISASSEMBLING AND ASSEMBLING ................................................................................................ 5-5
3. CHAPTER 6. BRAKE..........................................................................................................................6-1
1. STRUCTURE ................................................................................................................................................... 6-3
1.1 FEATURES OF WET DISC BRAKES .................................................................................................. 6-3
2. SERVICING ...................................................................................................................................................... 6-5
2.1 TROUBLESHOOTING........................................................................................................................... 6-5
2.2 SPECIFICATIONS .................................................................................................................................. 6-5
2.3 DISASSEMBLING AND ASSEMBLING ................................................................................................ 6-6
2.4 SERVICING .......................................................................................................................................... 6-10
CHAPTER 7. FRONT AXLE ...............................................................................................................7-1
1. STRUCTURE ................................................................................................................................................... 7-3
1.1 FRONT AXLE STRUCTURE ................................................................................................................. 7-3
1.2 WHEEL ALIGNMENT ............................................................................................................................. 7-4
2. SERVICING ...................................................................................................................................................... 7-6
2.1 TROUBLESHOOTING........................................................................................................................... 7-6
2.2 SPECIFICATIONS .................................................................................................................................. 7-7
2.3 CHECKING, DISASSEMBLING AND SERVICING ............................................................................ 7-9
2.4 SERVICING .......................................................................................................................................... 7-18
CHAPTER 8. STEERING SYSYTEM ...............................................................................................8-1
1. STRUCTURE ................................................................................................................................................... 8-3
1.1 CHARACTERISTICS ............................................................................................................................. 8-3
1.2 HYDRAULIC CIRCUIT OF POWER STEERING SYSTEM ............................................................... 8-4
1.3 GEAR PUMP ........................................................................................................................................... 8-5
1.4 POWER STEERING UNIT .................................................................................................................... 8-6
1.5 STEERING CYLINDER ......................................................................................................................... 8-8
1.6 OIL FLOW ............................................................................................................................................... 8-9
2. SERVICING .................................................................................................................................................... 8-11
2.1 TROUBLESHOOTING......................................................................................................................... 8-11
2.2 SPECIFICATION .................................................................................................................................. 8-12
2.3 DISASSEMBLY AND ASSEMBLY ....................................................................................................... 8-13
CHAPTER 9. HYDRAULIC SYSTEM ...............................................................................................9-1
1. STRUCTURE ................................................................................................................................................... 9-3
1.1 HYDRAULIC CIRCUIT DIAGRAM ........................................................................................................ 9-3
1.2 OIL FILTER ............................................................................................................................................. 9-5
1.3 STRUCTURE ......................................................................................................................................... 9-6
1.4 HYDRAULIC CIRCUIT DIAGRAM OF 3-POINT HUDRAULIC SYSTEM ........................................ 9-7
1.5 PRIORITY FLOW CONTROL [HYDRAULIC BLOCK TYPE OUTLET] ............................................ 9-8
1.6 JOYSTICK VALVE ................................................................................................................................ 9-11
1.7 AUXILIARY CONTROL VALVE (IF EQUIPPED) ............................................................................... 9-18
1.8 CONTROL (MLS) VALVE .................................................................................................................... 9-20
1.9 OPERATION OF INTERNAL LEVERS IN CONTROLLED POSITION .......................................... 9-24
1.10 ASSEMBLY MEASUREMENT OF PUSH ROD ................................................................................. 9-26
4. 2. SERVICING .................................................................................................................................................... 9-27
2.1 TROUBLECHOOTING ........................................................................................................................ 9-27
2.2 SPECIFICATION .................................................................................................................................. 9-29
2.3 DISASSEMBLING AND ASSEMPLING .............................................................................................. 9-31
CHAPTER 10. ELECTRIC SYSTEM .............................................................................................. 10-1
1. ELECTRIC SYSTEM ..................................................................................................................................... 10-3
1.1 WIRING DIAGRAM ............................................................................................................................... 10-3
1.2 BATTERY .............................................................................................................................................. 10-5
1.3 STARTING SYSTEM ............................................................................................................................ 10-6
1.4 CHARGING SYSTEM .......................................................................................................................... 10-7
1.5 LIGHTING SYSTEM ............................................................................................................................. 10-8
1.6 COMBINATION METER .................................................................................................................... 10-12
2. SERVICING ................................................................................................................................................. 10-14
2.1 TROUBLESHOOTING...................................................................................................................... 10-14
3. CHECKING, DISASSEMBLING AND SERVICING ................................................................................. 10-17
3.1 BATTERY ........................................................................................................................................... 10-17
3.2 STARTING SYSTEM ......................................................................................................................... 10-20
3.3 CHARGING SYSTEM ....................................................................................................................... 10-28
3.4 LIGHTING SYSTEM .......................................................................................................................... 10-29
3.5 COMBINATION METER .................................................................................................................... 10-32
5. TO THE READER
1
S196-WOO Jul. 2003
TO THE READER
This Workshop Manual has been prepared to provide servicing personnel with information on the mechanism,
service and maintenance of KIOTI tractors CH20, CK20J, CK20H and CK20HJ. It is divided into two parts, “Mecha-
nism” and “Servicing” for each section.
„
„
„
„
„ MECHANISM
Information on the construction and functions are included. The part should be completely understood before
proceeding with troubleshooting, disassembling or servicing.
„
„
„
„
„ SERVICING
In this section you will find general precautions, maintenance and special tools. The are other sections which
include troubleshooting, servicing, specifications lists, disassembling, assembling and servicing that explains in
detail procedures, precautions, factory specifications and acceptable limits.
This manual contains the latest production information on illustrations and specifications based on the most up to
date production information available at the time of publication.
We reserve the right to make changes throughout the entire manual at any time without notice.
6. CK20(H)
2 S196-WOO Jul. 2003
SAFETY STARTING
1. Always use the safety start switch to start the en-
gine and never by any other means.
2. Do not alter or remove any part of machine safety
system.
3. Before starting the engine, make sure that all shift
levers are in neutral positions or in disengaged
positions.
4. Never start the engine unless you are in the
operator’s seat.
196W002A
This symbol, the industry’s “Safety Alert Symbol”, is used throughout this manual and the decals on the machine
itself to warn of the possibility of personal injury. It is essential that you read the instructions and safety regulations
before you attempt to repair or operate this unit. Read these instructions carefully.
SAFETY FIRST
SIGNS
DANGER
WARNING
CAUTION
IMPORTANT
DESCRIPTION
This mark indicates hazardous situation which, if not observed, may
result in death or fatal injury.
This mark should be indicated for most dangerous situations only.
This mark indicates potentially hazardous situation which, if not
observed, may result in death or moderate injury.
This mark indicates potentially hazardous situation which, if not
observed, may result in minor or moderate injury. And this mark can be
used as a warning against unsafe activities.
This mark indicates emphasis on notable characteristics in working
procedures or information on working procedures and technology for
convenient use.
NOTE Gives helpful information.
BEFORE SERVICING AND REPAIRING
1. Read all safety instructions in this manual and be
aware of the safety decals on your machine itself.
2. Thoroughly clean your work area and the machine.
3. Make sure the machine is on firm and level ground
and that the parking brake is set.
4. Lower the implement to the ground.
5. Stop the engine and remove the key.
6. Disconnect the negative battery cable.
7. Place a “DO NOT OPERATE” tag in operator station.
196W001A
7. TO THE READER
3
S196-WOO Jul. 2003
SAFETY WORKING
1. Do not operate or service the machine while under
the influence of alcohol, medication, or other
substances.
2. Never wear loose fit clothing and always use safety
equipment appropriate to the job.
3. Never use improvised tools, parts or procedures.
Use only recommended tools appropriate to the
work.
4. Be careful to perform all work safely when servicing
is done by two or more people.
5. Always support the machine by safety stands. Never
work under the machine that is supported solely by
a jack.
6. Do not touch any rotating or hot parts while the en-
gine is running.
7. Never remove the radiator cap while the engine is
running, or immediately after stopping. Only remove
radiator cap when cool enough to touch with bare
hands. Slowly loosen the cap to relieve pressure
before removing completely.
8. Escaping fluid (fuel or hydraulic oil) under pressure
can penetrate the skin causing serious injury.
Relieve pressure before disconnecting hydraulic or
fuel lines. Tighten all connections before applying
pressure.
196W003A
196W004A
AVOID FIRES
1. Never smoke or allow flames or sparks in your work-
ing area, as fuel is extremely flammable and explo-
sive under certain conditions.
2. Always disconnect the negative battery cable first
and reconnect it last to avoid sparks from an acci-
dental short circuit.
3. Battery gas will ignite. Keep sparks and open flame
away from the top of battery, especially while
charging.
4. Be careful not to spill fuel on the engine.
196W005A
8. CK20(H)
4 S196-WOO Jul. 2003
DISPOSE OF FLUIDS PROPERLY
1. Observe relevant environmental protection regula-
tions when disposing of oil, fuel, coolant, electro-
lyte and other harmful waste. Never pour fluids into
the ground, down a drain, or into a stream, pond, or
lake.
196W008A
VENTILATE WORK AREA
1. Exhaust contains poisonous carbon monoxide so
you should never run the engine in a closed area. If
the engine must be running while performing
maintenance, make sure the area is well ventilated.
PREVENT ACID BURNS
1. Sulfuric acid in battery electrolyte is poisonous. It is
strong enough to burn skin, clothing and cause
blindness if splashed into eyes. Keep electrolyte
away from eyes, hands and clothing. If you spill elec-
trolyte on yourself, flush with water, and get medi-
cal attention immediately.
196W006A
196W007A
9. TO THE READER
5
S196-WOO Jul. 2003
PREPARE FOR EMERGENCIES
1. Be sure to keep a first aid kit and fire extinguisher
handy at all times.
2. Keep emergency numbers for the nearest fire
department, hospital, doctor and ambulance
service, near your telephone in case of emergency.
196W009A
10. CK20(H)
6 S196-WOO Jul. 2003
(1) Parts No. : T2350-54122 (Optional)
SAFETY DECALS
z The following safety decals are installed on the machine.
If a decal becomes damaged, illegible or is not on the machine, replace it. The decal part number is listed in the
parts list.
(3) Parts No. : T4625-52361
(2) Parts No. : T4625-52351
11. TO THE READER
7
S196-WOO Jul. 2003
CARE OF DANGER, WARNING AND CAUTION LABELS
1. Keep danger, warning and caution labels clean and free from obstructing material.
2. Clean danger, warning and caution labels with soap and water, dry with a soft cloth.
3. Replace damaged or missing danger, warning and caution labels with new labels.
4. If a component with danger, warning or caution label(s) is replaced, make sure new label(s) is (are) attached
in the same locations(s) as the replaced component.
5. Mount new labels by applying on a clean dry surface and pressing any bubbles to outside edge.
(6) Parts No. : T2445-50724
(5) Parts No. : T2325-50512
(4) Parts No. : T2325-50743
(9) Parts No. : T2615-54112
(7) Parts No. : T2615-53561
(8) Parts No. : T2350-54141
13. GENERAL
1-3
S196-WOO Jul. 2003
196W101A
1. TRACTOR IDENTIFICATION
When contacting your local KIOTI distributor, always specify engine serial number, tractor serial number and hour
meter reading.
196W100A
(1) Statutory Plate (2) Identification Plate
(4) Transmission Serial Number
(3) Engine Serial Number
(5) Hour Meter
196W103A
196W102A
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16. GENERAL
1-5
S196-WOO Jul. 2003
3. GENERAL PRECAUTIONS
196W104A
(1) Grease
(2) Snap Ring for Shaft
(3) Snap Ring for Hole
(4) Assemble Towards to be Forced
(5) Reciprocating
(6) Rotating
1. Place the tractor on the flat surface for adjustment
or service.
2. Please work with the engine stop except for the case
that must be worked with the engine running.
3. Arrange each part properly on the clean space for
disassembly. For bolts and nuts, tighten manually
by hand to its original position.
4. Use only the approved special tool. For the tool that
is not used often, use the tool made by each ser-
vice workshop.
5. Use only part cleaning agent for manufacturing
when any part needs to be clean. Do not use the
diesel oil for cleaning to prevent any pollution. Use
only approved fluid oil for cleaning any hydraulic part.
6. Be careful not to attach any dust or metal chip etc.
for disassembly and assembly of any hydraulic part.
7. For measuring any part, remove any oil or polluted
material before performing the measurement.
8. Disconnet the battery negative (-) cable before re-
moving or installing the live components.
9. Use only the DAEDONG genuine part for replace-
ment to maintain the performance and safety.
10.Replace the packing bearing and O-ring as new
part. Apply the grease properly for O-rings and oil
seals before assembly.
• Use the packing bond as three bond 1208D or
LOCTITE product.
• For using any packing bond, remove any re-
mained bond in the part before apply.
• Apply the bond in center of the flange between
bolt holes of the contact surface and apply the
inner surface for bolt hole portion.
• Perform the assembly within 10 minutes after
apply and inject oil after passing 30 minutes
above.
IMPORTANT
11. For assembling any snap ring for shaft or snap ring
for hole, assemble the head by the direction to be
forced, like above figure.
12.Insert the split portion of any spring pin by the direc-
tion to be forced, like above figure.
13.Replace any split pin as a new one.
3.1 ASSEMBLY AND DISASSEMBLY
17. CHAPTER 1 CK20(H)
1-6 S196-WOO Jul. 2003
6. When replacing a broken fuse with a new one, be
sure to use the fuse of capacity as specified.
7. Be sure not to drop sensors and relays which are
fragile.
196W109A
3.2 ELECTRICAL SYSTEM
1. Check electrical wiring daily every year for any dam-
age or short circuit at junction. In addition, undergo
onerous inspection via the agency regularly.
2. Do not modify or reorganize the wiring of the elec-
tric field parts.
3. When disconnecting battery cable disconnect nega-
tive cable first, reinstall the positive cable first when
reinstalling.
Disconnect battery negative terminal
NOTE:
• Be sure to turn the starting key OFF when connect-
ing or disconnecting the cable.
4. Remove the connector by pulling the plastic sec-
tion not the wiring.
196W108A
196W107A
5. When reconnecting the connector, Insert it until it
snaps.
18. GENERAL
1-7
S196-WOO Jul. 2003
3.3 TUBES AND RUBBERS
Be cautious of oil or the like on the tubes and rubber
parts, which may cause change in quality.
3.4 LUBRICANT
When assembling and fixing, apply designated lubri-
cant where specified in accordance with this repair
manual.
196W110A
196W111A
19. CHAPTER 1 CK20(H)
1-8 S196-WOO Jul. 2003
To ensure safety and prevent damage to the machine
and surrounding equipment, heed the following pre-
cautions in handling electrical parts and wiring.
4. HANDLING PRECAUTIONS FOR ELECTRICAL PARTS AND WIRING
196W112A
• Check electrical wiring for damage and loosened
connection every year. To this end, educate the
customer to do his or her own check and at the
same time recommend the dealer to perform pe-
riodic check for a fee.
• Do not attempt to modify or remodel any electri-
cal parts and wiring.
• When removing the battery cables, disconnect the
negative cable first. When installing the battery
cables, connect the positive cable first.
IMPORTANT