The document provides installation instructions for auxiliary control valves on an excavator model 320C. It involves installing pilot lines and hoses between the F1, F2, F3 and F4 auxiliary control valves. The valves are mounted together and to the main control valve using bolts. Electrical connections and panels are also installed, along with checking operation and for leaks after startup.
Caterpillar cat 325 c excavator (prefix blx) service repair manual (blx00001 ...fjsekkdmme
This document provides instructions for removing and installing engine components on a 325C excavator, including:
- Inlet and exhaust valves, using valve spring compressors and other tools.
- Inlet and exhaust valve guides, using driver tools.
- Inlet and exhaust valve seat inserts, using extractor tools and an installer tool.
- The engine oil filter base, using a strap wrench.
Detailed steps are given for each procedure, including required tools and safety notices.
Caterpillar cat 315 c excavator (prefix anf) service repair manual (anf00001 ...fjsekdmmeed
The document provides instructions for removing and installing a cylinder head on a Caterpillar 3054E engine. The removal process involves draining fluids, removing associated components like the exhaust manifold and fuel lines, and then loosening and removing cylinder head bolts. For installation, the cylinder head gasket is placed on dowels on the cylinder block and guide bolts are used to position the cylinder head. Cylinder head bolts are then lubricated, installed, and tightened in sequential order.
The document provides instructions for removing and installing inlet and exhaust valves on a Caterpillar 330 excavator engine. It describes:
1. Using valve spring compressors and other tools to remove the valves, springs, and related components from the cylinder head.
2. Inspecting the valve springs and related components when removed.
3. Lubricating and installing the valves back into the cylinder head in the reverse order of removal.
4. Ensuring the valve keepers are properly seated using a soft faced hammer.
The summary covers the key steps and tools involved in removing and installing the inlet and exhaust valves per the document's instructions.
Caterpillar cat 434 e backhoe loader (prefix fsh) service repair manual (fsh0...ujdfjjkskkmmde
1) The document provides removal and installation instructions for the sliding frame and bearings of a 434E backhoe loader.
2) Over 20 steps are outlined to remove components like cylinders, bars, blocks, and bearings using various tools.
3) Similarly, over 20 steps are provided to install the same components in reverse order, ensuring proper positioning and torque of fasteners.
Caterpillar Cat 320C L 320CL Excavator (Prefix HKT) Service Repair Manual (HK...hvy7sbkw8e
The document provides installation instructions for auxiliary control valves F1, F4, F2, and F3 on an excavator model 320C. It involves connecting pilot lines, hoses, electrical connectors, and mounting the control valves. Tools like a vacuum cap are used to minimize hydraulic fluid leakage during installation. High efficiency hydraulic filters are installed before filling the tank and swing drive with clean hydraulic oil.
The document provides installation instructions for auxiliary control valves F1, F4, F2, and F3 on an excavator model 320C. It involves connecting pilot lines, hoses, electrical connectors, and mounting the control valves. Tools like a vacuum cap are used to minimize hydraulic fluid leakage during installation. High efficiency hydraulic filters are installed before filling the tank and swing drive with clean hydraulic oil.
Caterpillar Cat 320C L 320CL Excavator (Prefix HKT) Service Repair Manual (HK...xiapokang564341
The document provides installation instructions for auxiliary control valves F1, F4, F2, and F3 on an excavator model 320C. It involves connecting pilot lines, hoses, electrical connectors, and mounting the control valves. Tools like a vacuum cap are used to minimize hydraulic fluid leakage during installation. High efficiency hydraulic filters are installed before filling the tank and swing drive with clean hydraulic oil.
The document provides installation instructions for auxiliary control valves F1, F4, F2, and F3 on an excavator model 320C. It involves connecting pilot lines, hoses, electrical connectors, and mounting the control valves. Tools like a vacuum cap are used to minimize hydraulic fluid leakage during installation. High efficiency hydraulic filters are installed before filling the tank and swing drive with clean hydraulic oil.
Caterpillar cat 325 c excavator (prefix blx) service repair manual (blx00001 ...fjsekkdmme
This document provides instructions for removing and installing engine components on a 325C excavator, including:
- Inlet and exhaust valves, using valve spring compressors and other tools.
- Inlet and exhaust valve guides, using driver tools.
- Inlet and exhaust valve seat inserts, using extractor tools and an installer tool.
- The engine oil filter base, using a strap wrench.
Detailed steps are given for each procedure, including required tools and safety notices.
Caterpillar cat 315 c excavator (prefix anf) service repair manual (anf00001 ...fjsekdmmeed
The document provides instructions for removing and installing a cylinder head on a Caterpillar 3054E engine. The removal process involves draining fluids, removing associated components like the exhaust manifold and fuel lines, and then loosening and removing cylinder head bolts. For installation, the cylinder head gasket is placed on dowels on the cylinder block and guide bolts are used to position the cylinder head. Cylinder head bolts are then lubricated, installed, and tightened in sequential order.
The document provides instructions for removing and installing inlet and exhaust valves on a Caterpillar 330 excavator engine. It describes:
1. Using valve spring compressors and other tools to remove the valves, springs, and related components from the cylinder head.
2. Inspecting the valve springs and related components when removed.
3. Lubricating and installing the valves back into the cylinder head in the reverse order of removal.
4. Ensuring the valve keepers are properly seated using a soft faced hammer.
The summary covers the key steps and tools involved in removing and installing the inlet and exhaust valves per the document's instructions.
Caterpillar cat 434 e backhoe loader (prefix fsh) service repair manual (fsh0...ujdfjjkskkmmde
1) The document provides removal and installation instructions for the sliding frame and bearings of a 434E backhoe loader.
2) Over 20 steps are outlined to remove components like cylinders, bars, blocks, and bearings using various tools.
3) Similarly, over 20 steps are provided to install the same components in reverse order, ensuring proper positioning and torque of fasteners.
Caterpillar Cat 320C L 320CL Excavator (Prefix HKT) Service Repair Manual (HK...hvy7sbkw8e
The document provides installation instructions for auxiliary control valves F1, F4, F2, and F3 on an excavator model 320C. It involves connecting pilot lines, hoses, electrical connectors, and mounting the control valves. Tools like a vacuum cap are used to minimize hydraulic fluid leakage during installation. High efficiency hydraulic filters are installed before filling the tank and swing drive with clean hydraulic oil.
The document provides installation instructions for auxiliary control valves F1, F4, F2, and F3 on an excavator model 320C. It involves connecting pilot lines, hoses, electrical connectors, and mounting the control valves. Tools like a vacuum cap are used to minimize hydraulic fluid leakage during installation. High efficiency hydraulic filters are installed before filling the tank and swing drive with clean hydraulic oil.
Caterpillar Cat 320C L 320CL Excavator (Prefix HKT) Service Repair Manual (HK...xiapokang564341
The document provides installation instructions for auxiliary control valves F1, F4, F2, and F3 on an excavator model 320C. It involves connecting pilot lines, hoses, electrical connectors, and mounting the control valves. Tools like a vacuum cap are used to minimize hydraulic fluid leakage during installation. High efficiency hydraulic filters are installed before filling the tank and swing drive with clean hydraulic oil.
The document provides installation instructions for auxiliary control valves F1, F4, F2, and F3 on an excavator model 320C. It involves connecting pilot lines, hoses, electrical connectors, and mounting the control valves. Tools like a vacuum cap are used to minimize hydraulic fluid leakage during installation. High efficiency hydraulic filters are installed before filling the tank and swing drive with clean hydraulic oil.
Caterpillar Cat 320C L 320CL Excavator (Prefix HKT) Service Repair Manual (HK...wenxian17880
The document provides installation instructions for auxiliary control valves F1, F4, F2, and F3 on an excavator model 320C. It involves connecting pilot lines, hoses, electrical connectors, and mounting the control valves. Tools like a vacuum cap are used to minimize hydraulic fluid leakage during installation. High efficiency hydraulic filters are installed before filling the tank and swing drive with clean hydraulic oil.
The document provides installation instructions for auxiliary control valves F1, F4, F2, and F3 on an excavator model 320C. It involves connecting pilot lines, hoses, electrical connectors, and mounting the control valves. Tools like a vacuum cap are used to minimize hydraulic fluid leakage during installation. High efficiency hydraulic filters are installed before filling the tank and swing drive with clean hydraulic oil.
Caterpillar cat 320 c excavator (prefix bbl) service repair manual (bbl00001 ...uujfjjskkdme
This document provides installation instructions for auxiliary control valves on a 320C excavator in 3 steps:
1. Install the F1 and F4 auxiliary control valves together using existing mount bolts and connect hoses and electrical connections.
2. Connect pilot lines, electrical connectors, and tubes to both control valves and install panels and supports.
3. Install five pilot lines and covers to complete the installation.
Caterpillar cat 320 c ln excavator (prefix bbl) service repair manual (bbl000...uyydfhjjskkmd
This document provides instructions for assembling the F4 auxiliary control valve on 320C excavator models. It lists the required tools and notes on cleanliness. The steps include installing O-rings, springs, fittings, plugs and valves in the correct order and orientation and applying thread lock compound as needed. The final step is to install the assembled F4 auxiliary control valve on the machine, referring to another document for installation details.
Caterpillar cat 320 c ln excavator (prefix bbl) service repair manual (bbl000...fusjfjsekemwer
This document provides installation instructions for auxiliary control valves on a 320C excavator. It describes:
1) Installing the F1 and F4 auxiliary control valves together using existing mount bolts and connecting hoses and electrical connections.
2) Connecting pilot lines, electrical connectors, and tubes to complete the installation of the control valves.
3) Installing panels, filters, and covers to finish the assembly.
Caterpillar cat 320 c l excavator (prefix bbl) service repair manual (bbl0000...uuudfjjskkemmd
This document provides installation instructions for auxiliary control valves on a 320C excavator. It describes:
1) Installing the F1 and F4 auxiliary control valves together using existing mount bolts and connecting hoses and electrical connections.
2) Connecting pilot lines, electrical connectors, and tubes to complete the installation of the control valves.
3) Installing panels, filters, and covers to finish the assembly.
Caterpillar cat 320 c s excavator (prefix bbl) service repair manual (bbl0000...uyydfhjjskkmd
This document provides installation instructions for auxiliary control valves on a 320C excavator. It describes:
1) Installing the F1 and F4 auxiliary control valves together using existing mount bolts and connecting hoses and electrical connections.
2) Connecting pilot lines, electrical connectors, and tubes to complete the installation of the control valves.
3) Installing panels, filters, and covers to finish the assembly.
Yamaha 20 c outboard service repair manualfjskekmsemmwe
This document is a service manual that provides information on general service, specifications, and troubleshooting for a Yamaha 20C outboard motor. It includes sections on safety procedures, identification numbers, maintenance schedules, inspections to perform at delivery and during periodic service, specifications for parts and systems, and troubleshooting guides. Special tools needed for service tasks are also listed.
This document provides a service manual for various parts of a lift truck, including:
1) The frame, which consists of a main frame and other weldments that support components like the counterweight, overhead guard, hood, and seat.
2) The overhead guard, which fastens to the main frame and cowl to protect the operator from falling objects.
3) Covers for components like the instrument panel and control valve.
It describes the purpose and construction of these parts and provides diagrams to illustrate their assembly. Procedures for removing parts like the traction motor are also included.
Yale b875 glp060 vx lift truck service repair manualfjskekmsemmwe
This document is a service manual that contains sections on repairing various components of a forklift. It provides:
1) A table of contents listing the document sections by part number, section number, revision date.
2) A description of the forklift frame that includes the hydraulic tank, fuel tank, counterweight, overhead guard, hood, and covers. Safety procedures are provided for when putting the forklift on blocks for maintenance.
3) Instructions for removing the hood, seat, and side covers to access components like the engine and transmission.
Yale (d875) glpo060 vx lift truck service repair manualfjskekmsemmwe
The document provides instructions for removing an operator cab from a forklift. Key steps include:
1. Tilting the steering column, sliding the seat forward, opening rear doors/windows, and disconnecting the battery.
2. Disconnecting air filter hoses, radiator hoses, heater hoses, electrical connections, and removing doors.
3. Removing fasteners securing various cab components like the dash, kick panel, and seal plate.
4. Disconnecting remaining electrical and removing panels/covers to access mounting hardware.
5. Using lifting equipment connected through the cab door openings, carefully lifting the cab off the forklift frame.
Yale (d849) mr25 lift truck service repair manualfjskekmsemmwe
This document provides technical information and guidelines for Yale service centers. It contains sections on product presentation, installation, diagnostics, electrical and hydraulic systems, mechanics, maintenance, and safety. Symbols are defined to identify hazards, important notes, and disposal instructions. General safety rules are outlined regarding personal protective equipment, workplace safety, batteries, welding, lifting, and more. Tables provide torque settings, belt and rope load capacities, and suspension element load capacities. Technicians are instructed to follow procedures carefully to properly service equipment and avoid damage or injury.
Yale (c875) gp60 vx lift truck service repair manualfjskekmsemmwe
The document provides instructions for removing an operator cab from various lift truck models. Key steps include:
1. Tilting the steering column, sliding the seat forward, and opening doors/windows to access components.
2. Disconnecting the air filter hose, radiator cap, and heater hoses from the engine.
3. For models with air conditioning, extracting refrigerant from the system and disconnecting AC lines.
4. Removing fasteners to separate the cab from the lift truck frame. The cab can then be removed as a complete unit for replacement or repair.
Yale (b910) glc050 vx lift truck service repair manualfjskekmsemmwe
This service manual provides information on servicing and repairing various models of GC/GLC lift trucks. The document outlines procedures for removing and installing components like the counterweight, hood, overhead guard, engine, transmission, and covers. It contains sections on the frame description, removing the hood and seat, and replacing side covers. Safety warnings are provided, and diagrams show the locations of parts. Repair sections cover topics such as the cooling system, fuel systems, mast, cylinders, and electrical systems.
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This document provides a service manual contents list for an ERP040-070VL (A976) lift truck. The list includes 19 sections covering various systems and components of the lift truck, along with part numbers, revision dates, and other identifying information for the contents of each section. Key systems covered include the frame, operator cab, drive unit, steering, hydraulics, electrical, batteries, and cylinders. Safety procedures are provided for discharging capacitors before working on electrical systems.
Yale (a955) erp20 vf europe forklift service repair manualfjskekmsemmwe
This document provides descriptions and repair procedures for the steering axle assembly on various lift truck models. It describes the components of the steering axle including the axle frame, steering cylinder, spindle assemblies, and hub assemblies. The repair process involves removing the steering axle from under the lift truck, disassembling components like the wheel hub and bearings, cleaning and inspecting parts, and reassembling with new components as needed. Safety warnings are provided about putting the lift truck on blocks and using cleaning solvents.
Volvo bl70 b backhoe loader service repair manualfjskekmsemmwe
This document provides information on a Volvo BL70B backhoe loader, including:
- It has a 4-cylinder turbocharged diesel engine meeting EPA Tier 3 standards.
- It has either a mechanical transmission or optional automatic Powershift transmission.
- The electrical system is 12V and monitored by a vehicle electronic control unit.
- Safety instructions warn to always follow the operator's manual and use genuine parts.
Perkins 2300 series 2306 a e14 6 cylinder turbocharged diesel engine service ...fjskekmsemmwe
This document provides a workshop manual for Perkins 2300 Series diesel engines, including models 2306A-E14 and 2306C-E14. It contains specifications, repair and maintenance instructions across 16 chapters covering the engine systems. The manual is intended to assist technicians in servicing and repairing these engine models. It includes detailed instructions, specifications, and torque values for repairing and replacing engine components.
Perkins 400 series 402 d 403d 404d industrial engine (model gg) service repai...fjskekmsemmwe
This document provides instructions for disassembling and assembling various components of Perkins 402D-403D-404D industrial diesel engines, including removal and installation procedures for items like the fuel filter base, fuel transfer pump, fuel lines, fuel injection pump, turbocharger, valves, pistons, bearings, and other parts. Safety warnings are provided to prevent injury when performing maintenance on these engines.
Komatsu d375 a 6 dozer bulldozer service repair manual sn 60001 and upfjskekmsemmwe
This document is a shop manual for a D375A-6 Bulldozer with serial numbers 60001 and up. The manual contains specifications, component diagrams, and maintenance procedures. It includes sections on the engine and cooling system, power train, undercarriage, frame, hydraulic system, and work equipment control. The table of contents lists these sections and their corresponding page numbers for locating information in the manual.
Kioti daedong dx7510 tractor service repair manualfjskekmsemmwe
This document is a workshop manual that provides safety information for servicing DX7510/DX9010/DX100 tractors. It contains 13 chapters covering topics like safety, general information, engines, transmissions, and more. The manual stresses the importance of reading it fully before working on the tractors and outlines many safety precautions to prevent injuries. These include wearing proper protective gear, avoiding fires, being cautious around batteries and high pressure systems, and more. It also identifies safety symbols used in the manual.
Kioti daedong dk651 tractor service repair manualfjskekmsemmwe
This workshop manual provides service information for KIOTI tractors models DK651/751/801/901. The manual is divided into sections on mechanism, servicing, and safety. It contains specifications, maintenance checklists, lubrication charts, and troubleshooting guides to aid servicing personnel in repairing and maintaining the tractors. Safety warnings and precautions are provided throughout to prevent injury and equipment damage.
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Kevin Miller, Senior Advisor, Business Models of the Joint Office of Energy and Transportation gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
EV Charging at MFH Properties by Whitaker JamiesonForth
Whitaker Jamieson, Senior Specialist at Forth, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Charging Fueling & Infrastructure (CFI) Program Resources by Cat PleinForth
Cat Plein, Development & Communications Director of Forth, gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
2. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320C EXCAVATOR HKT
Configuration: 320C & 320C L Excavators HKT00001-UP (MACHINE) POWERED BY 3066 Engine
Disassembly and Assembly
320C Excavator Machine Systems
Media Number -RENR3826-16 Publication Date -01/11/2014 Date Updated -30/03/2016
i01525672
Control Valve (Auxiliary) - Install - F1 and F4 Auxiliary
Control Valves
SMCS - 5051-012-AX
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
(A) FT-2674 Vacuum Cap 1
(B) 138-7573 Link Bracket 1
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat�
products.
Dispose of all fluids according to local regulations and mandates.
1. Install two hose assemblies on the bottom of the (F4) auxiliary control valve.
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3. Illustration 1 g00704077
2. Fasten F1 and F4 auxiliary control valves together with the existing mount bolts. Fasten the
control valves at the top with a washer and nut (28), as shown.
3. Install the F1 and F4 auxiliary control valves.
4. Lower the F1 and F4 auxiliary control valves in order to connect the hoses and electrical
connections on the bottom of the auxiliary control valves.
Illustration 2 g00690963
5. Remove the cap to the hydraulic tank. Attach Tooling (A) to the hydraulic tank.
Note: Hook up the air to Tooling (A) in order to create a vacuum in the hydraulic system.
This will minimize the leakage to the hose assemblies.
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4. Illustration 3 g00703894
6. Connect two pilot lines (30) to the bottom of each control valve.
Illustration 4 g00703965
7. Connect one electrical connector (29) to each control valve.
Illustration 5 g00703950
8. Align the auxiliary control valves with the main control valve. Install the bottom two mount
bolts (27).
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5. 9. Remove nut (28) and the washer from the top two mount bolts that pass through control
valves (F1) and (F4).
10. Install the top two mount bolts.
11. Tighten the four mount bolts (27) to a torque of 240 � 40 N�m (177 � 30 lb ft).
12. Connect one electrical connector (26) to each control valve.
Illustration 6 g00703893
13. Remove 7X-2547 Bolt (25).
14. Remove Tooling (B) and the hoist. Install the original bolt (25).
Illustration 7 g00703941
15. Install bolts (23) in order to connect tube (24) to the (F1) control valve.
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6. Illustration 8 g00703888
16. Install bolts (21) in order to connect tube (22) to the (F4) control valve.
Illustration 9 g00703729
17. Install bolts (19) in order to connect tube (20) to the (F4) control valve.
18. Connect hose assembly (18) to the (F4) control valve.
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7. Illustration 10 g00703717
19. Connect hose assembly (17) to the (F1) control valve.
20. Connect two hose assemblies (16) to both control valves.
Illustration 11 g00703706
21. Connect three hose assemblies (15) to the (F1) control valve.
Illustration 12 g00703705
22. Install panels (14) and support (12).
23. Install the washers and bolts (13) that hold the panels and support together.
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8. Illustration 13 g00703703
24. Install air filter (10).
25. Install the washers and bolts (9) in order to hold the air filter and the support to the machine.
Illustration 14 g00703690
Illustration 15 g00703702
26. Install hose (6) and install two hose clamps (7).
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9. Illustration 16 g00703704
27. Connect two electrical connectors (11) to the air filter. Install a new tie strap.
Illustration 17 g00792422
28. Close side door (8).
Illustration 18 g00703510
(F1) Auxiliary control valve
(F4) Auxiliary control valve
29. Install five pilot lines (5).
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10. 30. Remove Tooling (A).
31. Install high efficiency filters in place of the pilot filter, case drain filter, and the return filter.
Note: High efficiency filters should not be run for more than 250 hours before you change
back to the standard filters.
32. Fill the hydraulic oil tank and the swing drive with clean hydraulic oil to the correct level.
Reference: Refer to Operation and Maintenance Manual, "Lubricant Viscosities" for the
proper oil viscosity.
Reference: Refer to Operation and Maintenance Manual, "Hydraulic System Oil Level -
Check" for the correct filling procedures.
33. Install the cap to the hydraulic tank.
34. Start the engine, and check the operation of the auxiliary attachments. Also, check for leaks.
Stop the engine.
35. Obtain a hydraulic oil sample from the main S�O�S port.
Reference: Refer to Operation and Maintenance Manual, "Sampling Interval and Location
of Sampling Valve" for the correct location.
36. If the S�O�S sample exceeds ISO 18/15, flush the hydraulic system.
Reference: Refer to Contamination Control Guidelines, SEBF8436, "Hydraulic System
Flushing Procedure for 322C Hydraulic Excavators" for further information.
Illustration 19 g00703691
37. Install four bolts (4) and the washers in order to hold cover (3).
38. Install four bolts (2) and the washers in order to hold cover (1).
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Fri Sep 13 08:36:29 UTC+0800 2019
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11. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320C EXCAVATOR HKT
Configuration: 320C & 320C L Excavators HKT00001-UP (MACHINE) POWERED BY 3066 Engine
Disassembly and Assembly
320C Excavator Machine Systems
Media Number -RENR3826-16 Publication Date -01/11/2014 Date Updated -30/03/2016
i01539518
Control Valve (Auxiliary) - Install - F2 and F3 Auxiliary
Control Valves
SMCS - 5051-012-AX
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
(A) FT-2674 Vacuum Cap 1
(B) 138-7573 Link Bracket 1
NOTICE
Keep all parts clean from contaminants.
Contamination of the hydraulic system with foreign material will
reduce the service life of the hydraulic system components.
To prevent contaminants from entering the hydraulic system, always
plug or cap the lines, fittings, or hoses as they are disconnected. Cover
any disassembled components and clean them properly before
assembly.
Clean the hydraulic system properly after any major component
exchange or especially after a component failure, to remove any
contamination.
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12. NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat�
products.
Dispose of all fluids according to local regulations and mandates.
Illustration 1 g00721124
1. Fasten (F2) and (F3) auxiliary control valves together with the existing mount bolts. Fasten
the control valves at the top with a washer and nut (30), as shown.
Illustration 2 g00719363
2. Install pilot lines (31), (32), (33), (34), (35), and (36) on the (F2) and (F3) auxiliary control
valves.
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13. Illustration 3 g00721171
Top view of the auxiliary control valves
Illustration 4 g00721173
Bottom view of the auxiliary control valves
3. Pilot line (31) runs from the top of the (F2) control valve to the bottom of the (F3) control
valve. Pilot line (32) runs from the top of the (F2) control valve to the bottom of the (F2)
control valve. Pilot line (33) runs from the top of the (F3) control valve to the bottom of the
(F2) control valve. Pilot line (34) runs from the top of the (F3) control valve to the bottom
of the (F3) control valve. Pilot line (35) runs from the top of the (F3) control valve to the
bottom of the (F3) control valve. Pilot line (36) runs from the top of the (F3) control valve
to the bottom of the (F2) control valve.
4. Install the (F2) and (F3) auxiliary control valves.
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14. Illustration 5 g00690963
5. Remove the cap to the hydraulic tank. Attach Tooling (A) to the hydraulic tank.
Note: Hook up the air to Tooling (A) in order to create a vacuum in the hydraulic system.
This will minimize the leakage to the hose assemblies.
Illustration 6 g00719336
6. Align the auxiliary control valves with the main control valve. Install the bottom two mount
bolts (29).
Illustration 7 g00719342
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15. 7. Remove nuts (30) and the washer from the top two mount bolts that pass through control
valves (F2) and (F3).
8. Install the top two mount bolts.
9. Tighten the four mount bolts (29) to a torque of 240 � 40 N�m (177 � 30 lb ft).
Illustration 8 g00719291
10. Remove 7X-2547 Bolt (28).
11. Remove Tooling (B) and the hoist. Install the original bolt (28).
Illustration 9 g00719289
12. Connect the electrical connector to solenoid (26) and solenoid (27). Solenoid (26) is located
on the bottom side of the (F2) auxiliary control valve. Solenoid (27) is located on the
bottom side of the (F3) auxiliary control valve.
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16. Illustration 10 g00719287
13. Connect pilot lines (22) and (25) to the (F2) auxiliary control valve. Connect the electrical
connector to solenoid (23) and solenoid (24).
Illustration 11 g00719260
14. Connect hose assemblies (21) and (20) to the (F2) auxiliary control valve.
Illustration 12 g00719249
15. Connect hose assembly (19) to the (F2) auxiliary control valve.
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17. Illustration 13 g00719134
16. Connect hose assembly (18) to the (F2) auxiliary control valve.
Illustration 14 g00719132
17. Connect hose assemblies (17) and (16) to the (F3) auxiliary control valve.
Illustration 15 g00719126
18. Connect hose assembly (15) to the (F3) auxiliary control valve.
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18. Illustration 16 g00703705
19. Install support (12) and panels (14). Install bolts (13) and the washers.
20. Install air filter (10).
Illustration 17 g00703704
21. Connect two electrical connectors (11) to the air filter.
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19. Illustration 18 g00703703
22. Install washers and bolts (9).
Illustration 19 g00799648
23. Close side door (8).
Illustration 20 g00719373
Illustration 21 g00703690
24. Install hose (6) and tighten two hose clamp (5) and (7).
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20. Illustration 22 g00690963
25. Disconnect the air to Tooling (A). Remove Tooling (A) from the hydraulic tank. Install the
cap for the hydraulic tank.
26. Install high efficiency filters in place of the pilot filter, case drain filter, and the return filter.
Note: High efficiency filters should not be run for more than 250 hours before you change
back to the standard filters.
27. Fill the hydraulic oil tank and the swing drive with clean hydraulic oil to the correct level.
Reference: Refer to Operation and Maintenance Manual, "Lubricant Viscosities" for the
proper oil viscosity.
Reference: Refer to Operation and Maintenance Manual, "Hydraulic System Oil Level -
Check" for the correct filling procedures.
28. Install the cap to the hydraulic tank.
29. Start the engine, and check the operation of the auxiliary attachments. Also, check for leaks.
Stop the engine.
30. Obtain a hydraulic oil sample from the main S�O�S port.
Reference: Refer to Operation and Maintenance Manual, "Sampling Interval and Location
of Sampling Valve" for the correct location.
31. If the S�O�S sample exceeds ISO 18/15, flush the hydraulic system.
Reference: Refer to Contamination Control Guidelines, SEBF8436, "Hydraulic System
Flushing Procedure for 322C Hydraulic Excavators" for further information.
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21. Illustration 23 g00703691
32. Install cover (3). Install washers and four bolts (4).
33. Install cover (1). Install washers and four bolts (2).
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Fri Sep 13 08:37:29 UTC+0800 2019
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22. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320C EXCAVATOR HKT
Configuration: 320C & 320C L Excavators HKT00001-UP (MACHINE) POWERED BY 3066 Engine
Disassembly and Assembly
3064 and 3066 Engines for Caterpillar Built Machines
Media Number -SENR5553-10 Publication Date -01/05/2012 Date Updated -15/05/2012
i01564828
Fuel Priming Pump - Remove and Install
SMCS - 1258-010
Removal Procedure
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
Products Guide" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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23. Illustration 1 g00606436
1. Remove banjo bolt (1) and washers (2) (not shown) from the fuel priming pump in order to
remove fuel outlet line (3) .
Note: Cap all openings or plug all openings immediately in order to prevent contamination
of the fuel system.
2. Loosen hose clamp (4) in order to remove fuel supply line (5) .
Note: Cap all openings or plug all openings immediately in order to prevent contamination
of the fuel system.
Illustration 2 g00606441
3. Remove nuts (6) that secure the fuel priming pump to the fuel injection pump.
Note: Fuel will drain from the fuel priming pump during removal. Collect the fuel in a
suitable container for storage or for disposal.
4. Remove fuel priming pump (7) and the O-ring (8) (not shown).
Note: Cap all openings or plug all openings immediately in order to prevent contamination
of the fuel system.
Installation Procedure
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24. Illustration 3 g00606441
Note: Check the O-ring (8) (not shown) for wear or damage. Replace a worn O-ring or a
damaged O-ring with a new replacement part.
1. Place the O-ring (8) (not shown) and place the fuel priming pump (7) in position on the fuel
injection pump.
2. Install nuts (6) that secure the fuel priming pump to the fuel injection pump.
Illustration 4 g00606436
3. Connect fuel supply line (5) and hose clamp (4) to the fuel priming pump.
4. Tighten the hose clamps.
Note: Check the washers (2) (not shown) for wear or damage. Replace a worn washer or a
damaged washer with a new replacement part.
5. Secure the fuel outlet line (3) and the washers (2) (not shown) to the fuel priming pump
with banjo bolt (1) .
6. Tighten banjo bolt (1) to a torque of 20 to 25 N�m (15 to 18 lb ft).
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25. Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Fri Sep 13 08:47:26 UTC+0800 2019
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26. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320C EXCAVATOR HKT
Configuration: 320C & 320C L Excavators HKT00001-UP (MACHINE) POWERED BY 3066 Engine
Disassembly and Assembly
3064 and 3066 Engines for Caterpillar Built Machines
Media Number -SENR5553-10 Publication Date -01/05/2012 Date Updated -15/05/2012
i01564836
Fuel Filter Base - Remove and Install
SMCS - 1262-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 185-3630 Strap Wrench Assembly 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
Products Guide" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
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27. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
28. Dispose of all fluids according to local regulations and mandates.
Illustration 1 g00813127
1. Use Tool (A) to remove fuel filter (3) from fuel filter base (2) .
Note: It is not necessary to remove the fuel filter in order to remove the fuel filter base.
2. Remove banjo bolts (1) and copper washers in order to disconnect the fuel lines (4) from the
fuel filter base (2).
Note: Cap all openings or plug all openings immediately in order to prevent contamination
of the fuel system.
Illustration 2 g00813147
3. Remove two bolts (5) and the washers that secure the fuel filter base (2) to the air inlet
manifold. Remove the fuel filter base (2) from the fuel filter bracket.
Installation Procedure
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29. NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 3 g00813147
1. Place the fuel filter base (2) in position on the fuel filter bracket. Install the washers and two
bolts (5) that secure the fuel filter base tothe fuel filter bracket.
Illustration 4 g00813127
2. Install the banjo bolts (1) and install new copper washers in order to connect the fuel lines
(4) to the fuel filter base (2) .
3. If the fuel filter was removed, install the fuel filter (3) to the fuel filter base (2). Tighten the
fuel filter by hand according to the instructions that are shown on the fuel filter. Do not
overtighten the fuel filter.
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