The document provides instructions for removing and installing various fuel system components on a Caterpillar 320C excavator engine, including:
- Removing and installing the fuel filter base.
- Removing and installing the fuel injection lines.
- Removing the fuel injection nozzles.
- Installing the fuel injection nozzles.
- Removing and installing the fuel shutoff solenoid.
- Removing the fuel injection pump.
The procedures describe disconnecting fuel lines, removing mounting bolts and other hardware, cleaning parts, and reversing the steps to install components. Precautions are given to prevent contamination of fuel system parts. Required tools are listed for each job.
Caterpillar cat 320 c excavator (prefix gng) service repair manual (gng00001 ...uudfjjjskkemmd
1. The document provides instructions for removing and installing fuel injection lines and nozzles on a Caterpillar 320C excavator engine.
2. Key steps include removing bolts and clamps to disconnect lines from the fuel filter base, injection pump, and nozzles. Lines and nozzles are then removed and openings are capped to prevent contamination.
3. Reinstallation involves cleaning parts, recapping openings, and reversing the removal procedures to reconnect lines and secure nozzles with clamps and bolts.
Caterpillar cat 320 c s 320cs excavator (prefix bcn) service repair manual (b...uujjfjkkkdmme
This document provides instructions for removing and installing various fuel system components on a Caterpillar 320C excavator engine, including:
- Fuel filter base
- Fuel injection lines
- Fuel injection nozzles
- Fuel shutoff solenoid
- Fuel injection pump
The procedures describe disconnecting fuel lines, removing mounting bolts and other hardware, taking care to plug openings to prevent contamination. Proper tools are listed and installation is the reverse of removal. Safety notices warn to contain fluids and keep parts clean.
Caterpillar cat 320 c s hydraulic excavator (prefix bmz) service repair manua...fujsekfsmemm
This document provides instructions for removing and installing fuel system components on a 320C excavator with a 3066 engine. It describes removing and installing the fuel filter base, fuel injection lines, and fuel injection nozzles. The procedures involve disconnecting fuel lines, removing mounting bolts and clamps, capping openings to prevent contamination, and reinstalling components in reverse order using new seals and following tightening specifications. Special tools are required to remove the fuel injection nozzles.
Kawasaki 70 z7 wheel loader service repair manual (serial no. 70c6 5001 and up)fujsekksmem
This document provides instructions for disassembling and reassembling a wheel loader. It contains safety precautions and procedures for disassembly, cleaning, inspection, assembly, bleeding air from systems, and releasing pressures. The document is divided into sections covering general information, maintenance standards, specific components of the body, travel system, front attachment, and technical content for disassembly and reassembly. Precautions are provided for using tools safely and properly handling components like seals, slings, and pressures systems to prevent damage and ensure correct reassembly.
Kawasaki 70 z6 wheel loader service repair manual (serial no. 70c7 0101 and up)fujsekksmem
This document contains shop manuals for the Kawasaki 70Z6 wheel loader. It includes information on the machine's specifications, components, systems, operation, maintenance standards, and disassembly and reassembly procedures. The manuals cover the machine's general information, functions and structure, operational performance testing, troubleshooting, and disassembly and reassembly. They are intended to provide technical information and service procedures for experienced technicians working on the 70Z6 wheel loader.
This document is an operation and maintenance manual for Hitachi wheel loaders models 70Z6 and 80Z6 powered by Cummins QSB6.7 engines. It contains sections on safety, components, operation, maintenance, transportation, and specifications. The safety section emphasizes safe work practices including wearing protective equipment, inspecting the machine, avoiding tipping or overloading, and securing the machine for transport. The components section describes the controls, indicators, and features of the operator's cab. The operation section provides instructions for starting, driving, and using the machine. The maintenance section outlines inspection schedules, fluid changes, and service procedures.
This document is an operation and maintenance manual for Hitachi wheel loaders models 70Z6 and 80Z6, powered by Cummins QSB6.7 engines. It contains sections on safety procedures, component identification, operation instructions, maintenance, troubleshooting, specifications, and other technical information for servicing the machines. Safety is the primary focus, with multiple pages outlining hazards and required precautions to prevent injury when operating or working on the loaders.
Caterpillar cat 320 c excavator (prefix gng) service repair manual (gng00001 ...uudfjjjskkemmd
1. The document provides instructions for removing and installing fuel injection lines and nozzles on a Caterpillar 320C excavator engine.
2. Key steps include removing bolts and clamps to disconnect lines from the fuel filter base, injection pump, and nozzles. Lines and nozzles are then removed and openings are capped to prevent contamination.
3. Reinstallation involves cleaning parts, recapping openings, and reversing the removal procedures to reconnect lines and secure nozzles with clamps and bolts.
Caterpillar cat 320 c s 320cs excavator (prefix bcn) service repair manual (b...uujjfjkkkdmme
This document provides instructions for removing and installing various fuel system components on a Caterpillar 320C excavator engine, including:
- Fuel filter base
- Fuel injection lines
- Fuel injection nozzles
- Fuel shutoff solenoid
- Fuel injection pump
The procedures describe disconnecting fuel lines, removing mounting bolts and other hardware, taking care to plug openings to prevent contamination. Proper tools are listed and installation is the reverse of removal. Safety notices warn to contain fluids and keep parts clean.
Caterpillar cat 320 c s hydraulic excavator (prefix bmz) service repair manua...fujsekfsmemm
This document provides instructions for removing and installing fuel system components on a 320C excavator with a 3066 engine. It describes removing and installing the fuel filter base, fuel injection lines, and fuel injection nozzles. The procedures involve disconnecting fuel lines, removing mounting bolts and clamps, capping openings to prevent contamination, and reinstalling components in reverse order using new seals and following tightening specifications. Special tools are required to remove the fuel injection nozzles.
Kawasaki 70 z7 wheel loader service repair manual (serial no. 70c6 5001 and up)fujsekksmem
This document provides instructions for disassembling and reassembling a wheel loader. It contains safety precautions and procedures for disassembly, cleaning, inspection, assembly, bleeding air from systems, and releasing pressures. The document is divided into sections covering general information, maintenance standards, specific components of the body, travel system, front attachment, and technical content for disassembly and reassembly. Precautions are provided for using tools safely and properly handling components like seals, slings, and pressures systems to prevent damage and ensure correct reassembly.
Kawasaki 70 z6 wheel loader service repair manual (serial no. 70c7 0101 and up)fujsekksmem
This document contains shop manuals for the Kawasaki 70Z6 wheel loader. It includes information on the machine's specifications, components, systems, operation, maintenance standards, and disassembly and reassembly procedures. The manuals cover the machine's general information, functions and structure, operational performance testing, troubleshooting, and disassembly and reassembly. They are intended to provide technical information and service procedures for experienced technicians working on the 70Z6 wheel loader.
This document is an operation and maintenance manual for Hitachi wheel loaders models 70Z6 and 80Z6 powered by Cummins QSB6.7 engines. It contains sections on safety, components, operation, maintenance, transportation, and specifications. The safety section emphasizes safe work practices including wearing protective equipment, inspecting the machine, avoiding tipping or overloading, and securing the machine for transport. The components section describes the controls, indicators, and features of the operator's cab. The operation section provides instructions for starting, driving, and using the machine. The maintenance section outlines inspection schedules, fluid changes, and service procedures.
This document is an operation and maintenance manual for Hitachi wheel loaders models 70Z6 and 80Z6, powered by Cummins QSB6.7 engines. It contains sections on safety procedures, component identification, operation instructions, maintenance, troubleshooting, specifications, and other technical information for servicing the machines. Safety is the primary focus, with multiple pages outlining hazards and required precautions to prevent injury when operating or working on the loaders.
Kawasaki 70 tm7 wheel loader service repair manual (serial no. 70c6 5001 and up)fujsekksmem
This document provides instructions for disassembling and reassembling a wheel loader. It contains safety precautions and procedures for disassembly, cleaning, inspection, assembly, bleeding air from systems, and releasing pressures. The document is divided into sections covering general information, maintenance standards, specific components of the body, travel system, front attachment, and their groups. Precautions are given for tasks like using floating seals, nylon slings, cleaning, applying lubricants, and ensuring no tools are left inside after reassembly.
Kawasaki 67 z7b wheel loader service repair manual (serial no. 65c5 5001 and up)fujsekksmem
This document is a shop manual that provides specifications, component layout diagrams, and descriptions for a wheel loader. It includes sections on general information, system components, and operation of individual components. The manual aims to provide technical information for maintenance and repair of the machine.
This document is a parts catalog for a wheel loader powered by a Cummins QSB4.5 engine. It contains over 100 pages listing parts organized into sections for periodic replacement parts, engine, cooling device, air intake device, fuel system, exhaust device, hydraulic system, transmission, axles, tires, frame, and chassis. The parts are illustrated with diagrams and specifications to aid in maintenance and repairs.
This document is an operation and maintenance manual for a wheel loader model 67Z7B/67TM7B powered by a Cummins QSB4.5 engine. It contains safety information, instructions for operating the engine and machine, maintenance procedures, troubleshooting steps, specifications, and attachments. The manual instructs operators to read it fully before use and save it on the machine.
Kawasaki 67 z7 67tm7 wheel loader service repair manual (65j5 8001 and up)fujsekksmem
This document provides guidelines and precautions for disassembling and reassembling a wheel loader. It discusses preparing the work area and tools, inspecting the machine beforehand, draining fluids properly, using identification tags, matching marks, and special tools as needed. Proper disassembly and reassembly are important to avoid damage and ensure correct functioning.
Kawasaki 67 z7 67tm7 wheel loader service repair manual (65j5 5001 and up)fujsekksmem
The document provides instructions and safety precautions for disassembling and assembling a wheel loader. It contains sections on general precautions, tightening specifications, painting, bleeding air, and preparing for inspection and maintenance. The general precautions section emphasizes cleaning parts and marking components for reassembly. It also provides guidelines for handling floating seals and nylon slings safely.
This document is an operation and maintenance manual for a wheel loader model 67Z7B/67TM7B powered by a Cummins QSB4.5 engine. It contains safety information, component identification, operating instructions, maintenance procedures, and specifications. The manual instructs operators on safe and proper use of the machine.
This document is a shop manual for wheel loaders models 62Z7, 67Z7, and 67TM7. It contains information on specifications, component layout, systems, component operation, operational performance testing, and troubleshooting. The wheel loaders are powered by an Isuzu 4HK1 engine. The manual includes diagrams, standards, procedures, and safety information to aid technicians in maintenance and repair.
This document contains summaries of two shop manuals for a wheel loader. The first manual covers the function and structure of the loader and includes sections on specifications, component layout, and descriptions of the controller, control systems, hydraulic system, and electrical system. The second manual covers operational performance testing and troubleshooting procedures for the loader. It includes sections on testing standards, engine testing, machine performance testing, component testing, and troubleshooting guides. Both manuals provide technical information for maintenance and repair of the loader.
Kawasaki 60 z7 wheel loader parts catalogue manual (60d1 8001 and up)fujsekksmem
This document is a parts catalog for a wheel loader model 60Z7 powered by a DEUTZ TCD3.6L4 engine. The catalog contains over 500 parts organized into the following sections: power train, engine, cab, chassis, hydraulic system, electric parts, and loader attachment. The parts listed include components of the transmission, cooling system, seats, controls, piping, cylinders, and attachments.
This document provides instructions for removing and installing exhaust and inlet valve guides on Caterpillar 325 excavators. The removal procedure involves using a valve guide driver tool to push the guides out of the cylinder head. For installation, new guides are lubricated and pressed into place using the same tool. Proper cleaning and lubrication are emphasized to prevent contaminants from causing premature wear.
This document provides instructions for removing and installing exhaust manifolds and inlet manifolds on Caterpillar 325-A FM L excavators. It describes removing bolts, studs, and gaskets and installing new gaskets before positioning the manifolds and tightening bolts with the specified torques. It also describes removing and installing inlet and exhaust valves by compressing springs, removing retainers and seals, and installing valves, springs, and retainers in reverse order.
Caterpillar cat 325 l track type excavator (prefix 8nl) service repair manual...fujsekksmem
This document provides instructions for removing and installing a governor and fuel injection control linkage on a Caterpillar 3116 engine. It describes the required tools and parts, presents illustrations of the process, and provides step-by-step instructions including applying lubricant to seals, installing clips and pins, and setting adjustments. Special instructions are referenced for inspecting and modifying specific linkage components.
Caterpillar cat 325 l track type excavator (prefix 8jg) service repair manual...fujsekksmem
This document provides instructions for removing and installing an exhaust manifold on a 325-A excavator. The removal procedure involves removing bolts and gaskets from the cylinder head assembly. The installation procedure describes applying anti-seize compound, installing new gaskets and bolts, and tightening the bolts in a specific sequence. Tools required are also listed.
Caterpillar cat 325 l track type excavator (prefix 5wk) service repair manual...fujsekksmem
This document provides instructions for disassembling and assembling the main control valve for 325, 325L and 325N excavator models. It describes removing over 30 components of the valve including pressure control valves, check valves, relief valves, spools and housings. Detailed steps are provided to disassemble each component and remove seals and springs. The assembly section then describes reinstalling all components and seals back into the main control valve body. Safety notices are included to handle parts carefully and ensure all components are clean before reassembly.
Caterpillar cat 325 l excavator (prefix 9sg) service repair manual (9sg00001 ...fujsekksmem
This document provides instructions for removing and installing exhaust and inlet valve guides on Caterpillar 325 excavators. The removal procedure involves using a valve guide driver tool to push the guides out of the cylinder head. For installation, new guides are lubricated and pressed into place using the same tool. Proper cleaning and lubrication are emphasized to prevent contaminants from causing premature wear.
Caterpillar cat 325 l excavator (prefix 6rm) service repair manual (6rm00001 ...fujsekksmem
This document provides instructions for removing and installing inlet and exhaust valve guides on a Caterpillar 325-A excavator engine. The procedure involves using specialized tools to press the valve guides out of and back into the cylinder head assembly. Technicians are advised to keep parts clean and refer to other documents for specifications on reusable parts. The process includes removing any remaining valves first before pressing new guides into place and ensuring they are flush with the cylinder head.
This document provides instructions for removing and installing an exhaust manifold, inlet manifold, valves, and valve guides on a 325-A FM L EXCAVATOR 7LM. The procedures include removing bolts and studs, applying anti-seize compound and sealer, installing gaskets and locking tabs, and torquing bolts to the specified values. Tools required are also listed. The document contains illustrations to supplement the written instructions.
Caterpillar cat 325 a track type excavator (prefix 8 nl) service repair manua...fujsekksmem
This service repair manual provides instructions for installing a governor on a Caterpillar 3116 engine that powers 325 and 325L excavators. It describes cleaning and lubricating parts, placing seals and the governor in the cylinder head, installing attachment pins and clips, and connecting the fuel injection control linkage. Tools including special pliers and pins are required. Installation is completed by setting fuel settings and installing remaining components.
The Octavia range embodies the design trend of the Škoda brand: a fusion of
aesthetics, safety and practicality. Whether you see the car as a whole or step
closer and explore its unique features, the Octavia range radiates with the
harmony of functionality and emotion
Kawasaki 70 tm7 wheel loader service repair manual (serial no. 70c6 5001 and up)fujsekksmem
This document provides instructions for disassembling and reassembling a wheel loader. It contains safety precautions and procedures for disassembly, cleaning, inspection, assembly, bleeding air from systems, and releasing pressures. The document is divided into sections covering general information, maintenance standards, specific components of the body, travel system, front attachment, and their groups. Precautions are given for tasks like using floating seals, nylon slings, cleaning, applying lubricants, and ensuring no tools are left inside after reassembly.
Kawasaki 67 z7b wheel loader service repair manual (serial no. 65c5 5001 and up)fujsekksmem
This document is a shop manual that provides specifications, component layout diagrams, and descriptions for a wheel loader. It includes sections on general information, system components, and operation of individual components. The manual aims to provide technical information for maintenance and repair of the machine.
This document is a parts catalog for a wheel loader powered by a Cummins QSB4.5 engine. It contains over 100 pages listing parts organized into sections for periodic replacement parts, engine, cooling device, air intake device, fuel system, exhaust device, hydraulic system, transmission, axles, tires, frame, and chassis. The parts are illustrated with diagrams and specifications to aid in maintenance and repairs.
This document is an operation and maintenance manual for a wheel loader model 67Z7B/67TM7B powered by a Cummins QSB4.5 engine. It contains safety information, instructions for operating the engine and machine, maintenance procedures, troubleshooting steps, specifications, and attachments. The manual instructs operators to read it fully before use and save it on the machine.
Kawasaki 67 z7 67tm7 wheel loader service repair manual (65j5 8001 and up)fujsekksmem
This document provides guidelines and precautions for disassembling and reassembling a wheel loader. It discusses preparing the work area and tools, inspecting the machine beforehand, draining fluids properly, using identification tags, matching marks, and special tools as needed. Proper disassembly and reassembly are important to avoid damage and ensure correct functioning.
Kawasaki 67 z7 67tm7 wheel loader service repair manual (65j5 5001 and up)fujsekksmem
The document provides instructions and safety precautions for disassembling and assembling a wheel loader. It contains sections on general precautions, tightening specifications, painting, bleeding air, and preparing for inspection and maintenance. The general precautions section emphasizes cleaning parts and marking components for reassembly. It also provides guidelines for handling floating seals and nylon slings safely.
This document is an operation and maintenance manual for a wheel loader model 67Z7B/67TM7B powered by a Cummins QSB4.5 engine. It contains safety information, component identification, operating instructions, maintenance procedures, and specifications. The manual instructs operators on safe and proper use of the machine.
This document is a shop manual for wheel loaders models 62Z7, 67Z7, and 67TM7. It contains information on specifications, component layout, systems, component operation, operational performance testing, and troubleshooting. The wheel loaders are powered by an Isuzu 4HK1 engine. The manual includes diagrams, standards, procedures, and safety information to aid technicians in maintenance and repair.
This document contains summaries of two shop manuals for a wheel loader. The first manual covers the function and structure of the loader and includes sections on specifications, component layout, and descriptions of the controller, control systems, hydraulic system, and electrical system. The second manual covers operational performance testing and troubleshooting procedures for the loader. It includes sections on testing standards, engine testing, machine performance testing, component testing, and troubleshooting guides. Both manuals provide technical information for maintenance and repair of the loader.
Kawasaki 60 z7 wheel loader parts catalogue manual (60d1 8001 and up)fujsekksmem
This document is a parts catalog for a wheel loader model 60Z7 powered by a DEUTZ TCD3.6L4 engine. The catalog contains over 500 parts organized into the following sections: power train, engine, cab, chassis, hydraulic system, electric parts, and loader attachment. The parts listed include components of the transmission, cooling system, seats, controls, piping, cylinders, and attachments.
This document provides instructions for removing and installing exhaust and inlet valve guides on Caterpillar 325 excavators. The removal procedure involves using a valve guide driver tool to push the guides out of the cylinder head. For installation, new guides are lubricated and pressed into place using the same tool. Proper cleaning and lubrication are emphasized to prevent contaminants from causing premature wear.
This document provides instructions for removing and installing exhaust manifolds and inlet manifolds on Caterpillar 325-A FM L excavators. It describes removing bolts, studs, and gaskets and installing new gaskets before positioning the manifolds and tightening bolts with the specified torques. It also describes removing and installing inlet and exhaust valves by compressing springs, removing retainers and seals, and installing valves, springs, and retainers in reverse order.
Caterpillar cat 325 l track type excavator (prefix 8nl) service repair manual...fujsekksmem
This document provides instructions for removing and installing a governor and fuel injection control linkage on a Caterpillar 3116 engine. It describes the required tools and parts, presents illustrations of the process, and provides step-by-step instructions including applying lubricant to seals, installing clips and pins, and setting adjustments. Special instructions are referenced for inspecting and modifying specific linkage components.
Caterpillar cat 325 l track type excavator (prefix 8jg) service repair manual...fujsekksmem
This document provides instructions for removing and installing an exhaust manifold on a 325-A excavator. The removal procedure involves removing bolts and gaskets from the cylinder head assembly. The installation procedure describes applying anti-seize compound, installing new gaskets and bolts, and tightening the bolts in a specific sequence. Tools required are also listed.
Caterpillar cat 325 l track type excavator (prefix 5wk) service repair manual...fujsekksmem
This document provides instructions for disassembling and assembling the main control valve for 325, 325L and 325N excavator models. It describes removing over 30 components of the valve including pressure control valves, check valves, relief valves, spools and housings. Detailed steps are provided to disassemble each component and remove seals and springs. The assembly section then describes reinstalling all components and seals back into the main control valve body. Safety notices are included to handle parts carefully and ensure all components are clean before reassembly.
Caterpillar cat 325 l excavator (prefix 9sg) service repair manual (9sg00001 ...fujsekksmem
This document provides instructions for removing and installing exhaust and inlet valve guides on Caterpillar 325 excavators. The removal procedure involves using a valve guide driver tool to push the guides out of the cylinder head. For installation, new guides are lubricated and pressed into place using the same tool. Proper cleaning and lubrication are emphasized to prevent contaminants from causing premature wear.
Caterpillar cat 325 l excavator (prefix 6rm) service repair manual (6rm00001 ...fujsekksmem
This document provides instructions for removing and installing inlet and exhaust valve guides on a Caterpillar 325-A excavator engine. The procedure involves using specialized tools to press the valve guides out of and back into the cylinder head assembly. Technicians are advised to keep parts clean and refer to other documents for specifications on reusable parts. The process includes removing any remaining valves first before pressing new guides into place and ensuring they are flush with the cylinder head.
This document provides instructions for removing and installing an exhaust manifold, inlet manifold, valves, and valve guides on a 325-A FM L EXCAVATOR 7LM. The procedures include removing bolts and studs, applying anti-seize compound and sealer, installing gaskets and locking tabs, and torquing bolts to the specified values. Tools required are also listed. The document contains illustrations to supplement the written instructions.
Caterpillar cat 325 a track type excavator (prefix 8 nl) service repair manua...fujsekksmem
This service repair manual provides instructions for installing a governor on a Caterpillar 3116 engine that powers 325 and 325L excavators. It describes cleaning and lubricating parts, placing seals and the governor in the cylinder head, installing attachment pins and clips, and connecting the fuel injection control linkage. Tools including special pliers and pins are required. Installation is completed by setting fuel settings and installing remaining components.
The Octavia range embodies the design trend of the Škoda brand: a fusion of
aesthetics, safety and practicality. Whether you see the car as a whole or step
closer and explore its unique features, the Octavia range radiates with the
harmony of functionality and emotion
Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
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Unlock the secrets behind your Mercedes Sprinter's uphill power loss with our comprehensive presentation. From fuel filter blockages to turbocharger troubles, we uncover the culprits and empower you to reclaim your vehicle's peak performance. Conquer every ascent with confidence and ensure a thrilling journey every time.
Fleet management these days is next to impossible without connected vehicle solutions. Why? Well, fleet trackers and accompanying connected vehicle management solutions tend to offer quite a few hard-to-ignore benefits to fleet managers and businesses alike. Let’s check them out!
2. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320C EXCAVATOR GNG
Configuration: 320C & 320C L Excavators GNG00001-UP (MACHINE) POWERED BY 3066 Engine
Disassembly and Assembly
3064 and 3066 Engines for Caterpillar Built Machines
Media Number -SENR5553-10 Publication Date -01/05/2012 Date Updated -15/05/2012
i01564836
Fuel Filter Base - Remove and Install
SMCS - 1262-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 185-3630 Strap Wrench Assembly 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
Products Guide" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
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3. Dispose of all fluids according to local regulations and mandates.
Illustration 1 g00813127
1. Use Tool (A) to remove fuel filter (3) from fuel filter base (2) .
Note: It is not necessary to remove the fuel filter in order to remove the fuel filter base.
2. Remove banjo bolts (1) and copper washers in order to disconnect the fuel lines (4) from the
fuel filter base (2).
Note: Cap all openings or plug all openings immediately in order to prevent contamination
of the fuel system.
Illustration 2 g00813147
3. Remove two bolts (5) and the washers that secure the fuel filter base (2) to the air inlet
manifold. Remove the fuel filter base (2) from the fuel filter bracket.
Installation Procedure
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4. NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 3 g00813147
1. Place the fuel filter base (2) in position on the fuel filter bracket. Install the washers and two
bolts (5) that secure the fuel filter base tothe fuel filter bracket.
Illustration 4 g00813127
2. Install the banjo bolts (1) and install new copper washers in order to connect the fuel lines
(4) to the fuel filter base (2) .
3. If the fuel filter was removed, install the fuel filter (3) to the fuel filter base (2). Tighten the
fuel filter by hand according to the instructions that are shown on the fuel filter. Do not
overtighten the fuel filter.
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5. Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Fri Sep 20 08:40:53 UTC+0800 2019
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6. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320C EXCAVATOR GNG
Configuration: 320C & 320C L Excavators GNG00001-UP (MACHINE) POWERED BY 3066 Engine
Disassembly and Assembly
3064 and 3066 Engines for Caterpillar Built Machines
Media Number -SENR5553-10 Publication Date -01/05/2012 Date Updated -15/05/2012
i01565021
Fuel Injection Lines - Remove and Install
SMCS - 1252-010
Removal Procedure
Start By:
A. Remove the fuel filter base. Refer to Disassembly and Assembly, "Fuel Filter Base -
Remove and Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
Products Guide" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
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7. Illustration 1 g00606301
The 3066 Engine is shown.
1. Remove the bolts (1), the washers, and the clamps (2), which secure the fuel lines to the
inlet manifold (3) .
Illustration 2 g00606310
2. Disconnect the fuel injection lines (4) from the fuel injection nozzles (5) .
Note: Cap all openings or plug all openings immediately in order to prevent contamination
of the fuel system.
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8. Illustration 3 g00606314
Fuel injection pump for a 3066 Engine
3. Disconnect the end of the fuel injection lines (4) from the fuel injection pump (6) .
Note: Cap all openings or plug all openings immediately in order to prevent contamination
of the fuel system.
4. Remove the fuel injection lines (4) from the engine.
Illustration 4 g00606317
5. Loosen the acorn nuts (7), which secure the fuel return line to the fuel injection nozzles.
6. Remove one bolt (8) and the washer from the clamp that secures the fuel return line to the
intake manifold.
Note: The clamp will remain with the fuel return line, when the fuel return line is removed
from the engine.
7. Disconnect fitting (9). Remove fuel return line (10) from the engine.
Note: Cap all openings or plug all openings immediately in order to prevent contamination
of the fuel system.
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9. Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 5 g00606317
1. Place the fuel return line (10) in position on the engine. Connect fitting (9) of the fuel return
line to the fuel injection pump.
2. Install the washer and bolt (8) through the clamp in order to secure the fuel return line to the
inlet manifold.
3. Install the fuel return line (10) to the fuel injection nozzles. Secure the fuel return line to the
fuel injection nozzle with acorn nuts (7) .
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10. Illustration 6 g00606399
Fuel injection pump for a 3066 Engine
4. Place the fuel injection lines (4) on the engine.
5. Connect the fuel injection lines (4) to the fuel injection pump (6) .
6. Connect the fuel injection lines (4) to the fuel injection nozzles (5) .
Note: The fuel lines (4) should be connected at the fuel injection nozzle (5) and at the fuel
injection pump (6) before tightening the nuts for the fuel injection line.
7. Tighten the nuts for the fuel injection line to a torque of 25 N·m (18 lb ft).
Illustration 7 g00606301
Fuel lines for a 3066 Engine
8. Install the clamps (2), the washers, and the bolts (1), which secure the fuel lines to the inlet
manifold (3) .
End By: Install the fuel filter base. Refer to Disassembly and Assembly, "Fuel Filter Base -
Remove and Install".
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
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11. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320C EXCAVATOR GNG
Configuration: 320C & 320C L Excavators GNG00001-UP (MACHINE) POWERED BY 3066 Engine
Disassembly and Assembly
3064 and 3066 Engines for Caterpillar Built Machines
Media Number -SENR5553-10 Publication Date -01/05/2012 Date Updated -15/05/2012
i01151321
Fuel Injection Nozzles - Remove
SMCS - 1254-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1U-7600 Slide Hammer Puller 1
B 9U-6278 Adapter 1
Start By:
A. Remove the fuel injection lines. Refer to Disassembly and Assembly, "Fuel Injection Lines
- Remove and Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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12. Illustration 1 g00652319
1. Remove bolt (1) and the washer that secures the clamp (2) to the cylinder head assembly.
2. Remove the clamp (2) that secures the fuel injection nozzle (3) in position in the cylinder
head assembly.
Note: Put caps or plugs on all openings immediately in order to prevent contamination in
the fuel system.
Note: Mark the clamp for later installation.
3. Install Tool (B) (not shown) to the fuel injection nozzle.
Note: Tool (B) is installed at the connection (4) for the fuel injection lines.
4. Connect Tool (A) (not shown) to Tool (B) in order to carefully remove fuel injection nozzle
(3) .
Note: Align the centerline of Tool (A) with the extended centerline of fuel injection nozzle
(3). This procedure will help prevent distortion of the fuel injection nozzle which can cause
the fuel injection nozzle to bend or break.
5. Remove the seat washer from the fuel injection nozzle.
Copyright 1993 - 2019 Caterpillar Inc.
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13. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320C EXCAVATOR GNG
Configuration: 320C & 320C L Excavators GNG00001-UP (MACHINE) POWERED BY 3066 Engine
Disassembly and Assembly
3064 and 3066 Engines for Caterpillar Built Machines
Media Number -SENR5553-10 Publication Date -01/05/2012 Date Updated -15/05/2012
i01151648
Fuel Injection Nozzles - Install
SMCS - 1254-012
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 1 g00652319
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14. 1. Install a new seat washer (5) .
2. Install fuel injection nozzle (3).
3. Install clamp (2), the washer, and bolt (1) that secures the fuel injection nozzle to the
cylinder head assembly.
4. Tighten bolt (1), that secures the fuel injection nozzle, to a torque of 22 N·m (16 lb ft).
End By: Install the fuel injection lines. Refer to Disassembly and Assembly, "Fuel Injection Lines
- Remove and Install".
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
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15. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320C EXCAVATOR GNG
Configuration: 320C & 320C L Excavators GNG00001-UP (MACHINE) POWERED BY 3066 Engine
Disassembly and Assembly
3064 and 3066 Engines for Caterpillar Built Machines
Media Number -SENR5553-10 Publication Date -01/05/2012 Date Updated -15/05/2012
i01615152
Fuel Shutoff Solenoid - Remove and Install
SMCS - 1259-010
Removal Procedure
Illustration 1 g00618938
1. Disconnect two wire leads (1). Mark the wires for later installation.
2. Disconnect actuator lever (2) from the governor lever.
3. Remove two bolts (3) and washers that secure the fuel shutoff solenoid to the bracket.
4. Remove shutoff solenoid (4) from the bracket.
Installation Procedure
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16. Illustration 2 g00618938
1. Place the shutoff solenoid (4) in position on the bracket.
2. Install the two washers and bolts (3) that secure the fuel shutoff solenoid to the bracket.
3. Connect actuator lever (2) to the governor lever.
4. Connect two wire leads (1) to the fuel shutoff solenoid. Ensure that the wires are properly
connected.
Copyright 1993 - 2019 Caterpillar Inc.
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17. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320C EXCAVATOR GNG
Configuration: 320C & 320C L Excavators GNG00001-UP (MACHINE) POWERED BY 3066 Engine
Disassembly and Assembly
3064 and 3066 Engines for Caterpillar Built Machines
Media Number -SENR5553-10 Publication Date -01/05/2012 Date Updated -15/05/2012
i01565175
Fuel Injection Pump - Remove
SMCS - 1251-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 9U-6124 Universal Metric Socket Set 1
B 9U-6128 Universal Metric Socket (1)
1
( 1 )
Part of the Universal Metric Socket Set
Start By:
A. Remove the fuel injection lines. Refer to Disassembly and Assembly, "Fuel Injection Lines
- Remove and Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
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18. of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
Products Guide" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
1. Ensure that the engine is the top center position on number one piston. Refer to Testing and
Adjusting, "Finding Center Position for No. 1 Piston".
Illustration 1 g00813442
2. Remove bolts (1) and washers that secure the cover (2) to the engine front housing.
3. Remove the access cover. Note the timing marks on the fuel injection pump drive gear and
the idler gear for later installation.
Illustration 2 g00813430
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19. 4. Scribe a line across the front plate (3) and the mounting flange for the fuel injection pump
(4). This ensures proper alignment for the installation of fuel injection pump (8) .
5. Loosen fitting (5) for oil line (6) .
6. Remove oil line (6) from nipple (7) (not shown).
Note: Put caps or plugs on all openings immediately in order to prevent contamination.
7. Use a lifting sling and a hoist in order to secure the fuel injection pump. The weight of the
fuel injection pump is 13 kg (29 lb).
Note: Use Tool (B) to remove the bolts and the washers that mount the fuel injection pump
(8) .
8. Remove bolt (9) and the washer from the cylinder block.
9. Remove four bolts (10) and the washers that secure the fuel injection pump to the front
housing.
Illustration 3 g00813593
10. Remove the fuel injection pump (8). The gear and the mounting flange will remain with the
fuel injection pump.
Note: The fuel injection pump must be mounted to the engine in order to loosen the nut for
the drive gear.
Note: Do not rotate the engine after the fuel injection pump is removed.
11. Ensure that the old gasket material is removed from all mating surfaces of the pump
mounting flange and the face of the fuel injection pump flange.
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
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20. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320C EXCAVATOR GNG
Configuration: 320C & 320C L Excavators GNG00001-UP (MACHINE) POWERED BY 3066 Engine
Disassembly and Assembly
3064 and 3066 Engines for Caterpillar Built Machines
Media Number -SENR5553-10 Publication Date -01/05/2012 Date Updated -15/05/2012
i01565619
Fuel Injection Pump - Install
SMCS - 1251-012
Installation Procedure
Table 1
Required Tools
Tool Part number Part Description Qty
A 9U-6124 Universal Metric Socket Set 1
B 9U-6128 Universal Metric Socket (1)
1
( 1 )
Part of the Universal Metric Socket Set
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Note: If the nut for the fuel injection pump drive gear is removed, you must tighten the nut
for the fuel injection pump drive gear to 88 ± 5 N·m (65 ± 4 lb ft).
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21. Illustration 1 g00813430
1. Use a lifting sling and a hoist in order to secure the fuel injection pump (8). The weight of
the fuel injection pump is 13 kg (29 lb).
2. Install a new gasket and install fuel injection pump (8) .
3. Ensure that the engine is in the top center position on No. 1 piston. Refer to Testing and
Adjusting, "Finding Top Center Position for No. 1 Piston".
4. Ensure that the mark on the front plate (3) and the mark on the fuel injection pump flange
(4) are aligned.
Refer to Testing and Adjusting, "Fuel Injection Timing-Check" for more information on
fuel injection pump timing.
Note: Use Tool (B) to install the bolts and washers that secure the fuel injection pump to the
cylinder block.
5. Install the washers and bolts (9) that secure the fuel injection pump to the engine cylinder
block.
6. Remove the sling from the fuel injection pump.
7. Connect oil line (6) to nipple (7) (not shown).
8. Tighten fitting (5) for oil line (6) .
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
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22. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320C EXCAVATOR GNG
Configuration: 320C & 320C L Excavators GNG00001-UP (MACHINE) POWERED BY 3066 Engine
Disassembly and Assembly
3064 and 3066 Engines for Caterpillar Built Machines
Media Number -SENR5553-10 Publication Date -01/05/2012 Date Updated -15/05/2012
i01564499
Turbocharger - Remove
SMCS - 1052-011
Removal Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
Products Guide" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
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23. Illustration 1 g00608136
1. Loosen the hose clamp (1) on hose (2) .
2. Remove hose (2) from the turbocharger (3) .
Illustration 2 g00812846
3. Disconnect oil supply line (4) from the cylinder block.
4. Loosen two clamps (5) on hose (7) .
5. Slide hose (7) off fitting (8) onto oil return line (6) .
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24. Illustration 3 g00608177
6. Remove eight nuts (9) from the studs on the exhaust manifold.
Note: The four studs have two nuts for a total of eight nuts.
7. Remove turbocharger (3), oil supply line (4), and oil return line (6) as an unit.
8. Remove metal gasket (10) (not shown). Check the gasket for wear or damage. Replace the
gasket, if necessary.
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
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25. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320C EXCAVATOR GNG
Configuration: 320C & 320C L Excavators GNG00001-UP (MACHINE) POWERED BY 3066 Engine
Disassembly and Assembly
3064 and 3066 Engines for Caterpillar Built Machines
Media Number -SENR5553-10 Publication Date -01/05/2012 Date Updated -15/05/2012
i01615171
Turbocharger - Disassemble
SMCS - 1052-015
Disassembly Procedure
Start By:
A. Remove the turbocharger. Refer to Disassembly and Assembly, "Turbocharger - Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
Products Guide" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
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26. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
27. 1. Place an index mark on all of the components. The marks will help to align the components
during the assembly procedure.
Illustration 1 g00608212
2. Remove two bolts (1) from the oil return line. Remove bolt (2) from the oil supply line.
3. Remove oil return line (3) from the cartridge.
4. Remove oil supply line (4) from the cartridge.
Illustration 2 g00608210
5. Remove gasket (5) from the cartridge.
6. Remove gasket (6) from the turbine housing.
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28. Illustration 3 g00608342
7. Remove the bolt and nut (7) from clamp (8). Remove clamp (8) that secures the turbine
housing (9) to the cartridge (10) .
8. Separate turbine housing (9) from the cartridge (10) .
Illustration 4 g00608415
Illustration 5 g00608452
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29. 9. Remove snap ring (11) from compressor housing (12) .
10. Separate compressor housing (12) from the cartridge (10) .
Copyright 1993 - 2019 Caterpillar Inc.
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30. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320C EXCAVATOR GNG
Configuration: 320C & 320C L Excavators GNG00001-UP (MACHINE) POWERED BY 3066 Engine
Disassembly and Assembly
3064 and 3066 Engines for Caterpillar Built Machines
Media Number -SENR5553-10 Publication Date -01/05/2012 Date Updated -15/05/2012
i01147762
Turbocharger - Assemble
SMCS - 1052-016
Assembly Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Note: During the assembly procedure, ensure that the index marks are aligned when the
components are assembled.
Illustration 1 g00608452
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