The document provides instructions for removing and installing various engine components on a Caterpillar 314D CR excavator, including:
1) Removing the flywheel housing which requires removing bolts and installing replacement gaskets.
2) Removing the crankshaft pulley which requires removing nuts and washers using pulling tools.
3) Removing the crankshaft front seal which requires drilling holes and pulling it out evenly using a slide hammer tool.
Caterpillar cat 314 d lcr excavator (prefix wln) service repair manual (wln00...soeldksejdksem
The document provides instructions for removing and installing various engine components on a Caterpillar 314D CR and 314D LCR Excavator, including:
- Removing and installing the flywheel housing, which requires removing bolts and installing a new gasket.
- Removing the crankshaft pulley using pullers and removing the wear sleeve with a chisel if needed, and installing with a driver and ensuring proper torque.
- Removing the crankshaft front seal using a slide hammer puller after drilling holes, and installing the new seal with a front seal installer.
Caterpillar cat 313 d excavator (prefix wpk) service repair manual (wpk00001 ...fjskekdmjekm
The document provides instructions for removing and installing the flywheel housing and crankshaft front seal of a C4.2 engine. It describes:
1) Using various tools to remove the flywheel housing, which includes removing bolts and dowels and extracting the oil seal.
2) Cleaning surfaces and installing a new gasket and oil seal when reinstalling the flywheel housing.
3) Drilling holes in the crankshaft front seal and pulling it out using a slide hammer tool.
4) Applying oil and using a seal installer tool to carefully replace the crankshaft front seal.
Caterpillar cat 314 d lcr excavator (prefix sbp) service repair manual (sbp00...fjskekdmjekm
This document provides instructions for removing and installing the crankshaft rear seal, flywheel housing, and crankshaft pulley on a Caterpillar C4.2 engine. The removal procedures describe using various tools to drill holes in the crankshaft rear seal, remove the seal and wear sleeve, and remove bolts to take off the flywheel housing. The installation sections explain cleaning and applying compounds, installing new seals and gaskets, and tightening bolts while positioning components correctly.
Caterpillar cat 312 d excavator (prefix kes) service repair manual (kes00001 ...fksjksmmde
The document provides instructions for removing and installing a flywheel housing on a Caterpillar 312D excavator with a C4.2 engine. It describes how to remove the electric starting motor, flywheel, ring gear, and housing bolts. It then explains how to install the housing using a link bracket and driver group, and reinstall the flywheel and starting motor.
Caterpillar cat 312 d l excavator (prefix phh) service repair manual (phh0000...pfiskdmjekm
The document provides instructions for removing and installing the flywheel housing on a Caterpillar C4.2 engine. The summary is:
1) To remove the flywheel housing, first remove the electric starting motor and flywheel. Then use lifting tools to remove the housing bolts and housing.
2) To install the flywheel housing, first install a new oil seal and check the dowels. Clean the mating surfaces and install a new gasket on the cylinder block. Place the housing in position and install the bolts to secure it.
3) The document also provides instructions for removing the flywheel, crankshaft rear seal, and installing the rear seal.
Caterpillar cat 312 d l excavator (prefix rkf) service repair manual (rkf0000...pfiskdmjekm
The document provides instructions for removing and installing a flywheel housing on a Caterpillar C4.2 engine. To remove the housing, technicians must first remove the electric starting motor and flywheel. They use lifting tools to detach the housing from the cylinder block, then extract the oil seal. For installation, they clean surfaces, fit a new gasket and oil seal, and secure the housing with bolts, reinstalling other parts in the reverse order of removal.
Caterpillar cat 314 d cr excavator (prefix wln) service repair manual (wln000...fjjskekdmmse
The document provides instructions for removing and installing various engine components on a Caterpillar 314D CR excavator. Specifically, it details how to remove and install the flywheel housing, crankshaft pulley, crankshaft front seal, and idler gear of the engine's gear group. The procedures include lists of required tools and step-by-step instructions with illustrations. Safety notices are also provided to keep parts clean and contain fluids.
The document provides instructions for removing and installing the flywheel housing on a Caterpillar C4.2 engine. It lists the required tools and presents the step-by-step removal and installation procedures in detail with illustrations. The procedures include removing the electric starting motor, flywheel, bolts securing the housing, gasket, and installing the new gasket, housing, bolts, and reinstalling the flywheel and electric starting motor.
Caterpillar cat 314 d lcr excavator (prefix wln) service repair manual (wln00...soeldksejdksem
The document provides instructions for removing and installing various engine components on a Caterpillar 314D CR and 314D LCR Excavator, including:
- Removing and installing the flywheel housing, which requires removing bolts and installing a new gasket.
- Removing the crankshaft pulley using pullers and removing the wear sleeve with a chisel if needed, and installing with a driver and ensuring proper torque.
- Removing the crankshaft front seal using a slide hammer puller after drilling holes, and installing the new seal with a front seal installer.
Caterpillar cat 313 d excavator (prefix wpk) service repair manual (wpk00001 ...fjskekdmjekm
The document provides instructions for removing and installing the flywheel housing and crankshaft front seal of a C4.2 engine. It describes:
1) Using various tools to remove the flywheel housing, which includes removing bolts and dowels and extracting the oil seal.
2) Cleaning surfaces and installing a new gasket and oil seal when reinstalling the flywheel housing.
3) Drilling holes in the crankshaft front seal and pulling it out using a slide hammer tool.
4) Applying oil and using a seal installer tool to carefully replace the crankshaft front seal.
Caterpillar cat 314 d lcr excavator (prefix sbp) service repair manual (sbp00...fjskekdmjekm
This document provides instructions for removing and installing the crankshaft rear seal, flywheel housing, and crankshaft pulley on a Caterpillar C4.2 engine. The removal procedures describe using various tools to drill holes in the crankshaft rear seal, remove the seal and wear sleeve, and remove bolts to take off the flywheel housing. The installation sections explain cleaning and applying compounds, installing new seals and gaskets, and tightening bolts while positioning components correctly.
Caterpillar cat 312 d excavator (prefix kes) service repair manual (kes00001 ...fksjksmmde
The document provides instructions for removing and installing a flywheel housing on a Caterpillar 312D excavator with a C4.2 engine. It describes how to remove the electric starting motor, flywheel, ring gear, and housing bolts. It then explains how to install the housing using a link bracket and driver group, and reinstall the flywheel and starting motor.
Caterpillar cat 312 d l excavator (prefix phh) service repair manual (phh0000...pfiskdmjekm
The document provides instructions for removing and installing the flywheel housing on a Caterpillar C4.2 engine. The summary is:
1) To remove the flywheel housing, first remove the electric starting motor and flywheel. Then use lifting tools to remove the housing bolts and housing.
2) To install the flywheel housing, first install a new oil seal and check the dowels. Clean the mating surfaces and install a new gasket on the cylinder block. Place the housing in position and install the bolts to secure it.
3) The document also provides instructions for removing the flywheel, crankshaft rear seal, and installing the rear seal.
Caterpillar cat 312 d l excavator (prefix rkf) service repair manual (rkf0000...pfiskdmjekm
The document provides instructions for removing and installing a flywheel housing on a Caterpillar C4.2 engine. To remove the housing, technicians must first remove the electric starting motor and flywheel. They use lifting tools to detach the housing from the cylinder block, then extract the oil seal. For installation, they clean surfaces, fit a new gasket and oil seal, and secure the housing with bolts, reinstalling other parts in the reverse order of removal.
Caterpillar cat 314 d cr excavator (prefix wln) service repair manual (wln000...fjjskekdmmse
The document provides instructions for removing and installing various engine components on a Caterpillar 314D CR excavator. Specifically, it details how to remove and install the flywheel housing, crankshaft pulley, crankshaft front seal, and idler gear of the engine's gear group. The procedures include lists of required tools and step-by-step instructions with illustrations. Safety notices are also provided to keep parts clean and contain fluids.
The document provides instructions for removing and installing the flywheel housing on a Caterpillar C4.2 engine. It lists the required tools and presents the step-by-step removal and installation procedures in detail with illustrations. The procedures include removing the electric starting motor, flywheel, bolts securing the housing, gasket, and installing the new gasket, housing, bolts, and reinstalling the flywheel and electric starting motor.
The document provides instructions for removing and installing the flywheel housing on a Caterpillar C4.2 engine. It lists the required tools and presents the step-by-step removal and installation procedures in detail with illustrations. The procedures include removing the electric starting motor, flywheel, bolts and washers securing the housing, and installing a new gasket. Quality checks are also specified to ensure correct installation.
The document provides instructions for removing and installing various engine components of a Caterpillar 314D CR excavator, including:
- Removing and installing the flywheel housing.
- Removing and installing the crankshaft pulley.
- Removing the crankshaft front seal.
- Installing a new crankshaft front seal.
- Removing the idler gear from the front gear group.
The summaries provide the high level overview of the component being worked on and the main steps for removal and installation in 1-3 concise sentences.
The document provides instructions for removing and installing various engine components of a Caterpillar 314D CR excavator, including:
- Removing and installing the flywheel housing.
- Removing and installing the crankshaft pulley.
- Removing the crankshaft front seal.
- Installing a new crankshaft front seal.
- Removing the idler gear from the front gear group.
The summaries provide the component being worked on and basic steps for removal and installation in 1-3 concise sentences per section summarized.
The document provides instructions for removing and installing various engine components of a Caterpillar 314D CR excavator, including:
- Removing and installing the flywheel housing.
- Removing and installing the crankshaft pulley.
- Removing the crankshaft front seal.
- Installing a new crankshaft front seal.
- Removing the idler gear from the front gear group.
The summaries provide the component being worked on and a brief description of the removal or installation steps in 1-3 sentences per instruction section. Key details like required tools are omitted for brevity.
The document provides instructions for removing and installing various engine components of a Caterpillar 314D CR excavator, including:
- Removing and installing the flywheel housing.
- Removing and installing the crankshaft pulley.
- Removing the crankshaft front seal.
- Installing a new crankshaft front seal.
- Removing the idler gear from the front gear group.
The summaries provide the component being worked on and basic steps for removal and installation in 1-3 concise sentences per section summarized.
Caterpillar cat 313 d excavator (prefix wpk) service repair manual (wpk00001 ...fjjskejdmdn
The document provides instructions to remove the idler gear from the front gear group of a C4.2 engine. It describes:
1. Using a puller tool to remove the idler gear from the front housing.
2. Cleaning the component parts and ensuring they are free from contaminants before installation to prevent premature wear.
3. Reinstalling the idler gear by pressing it into place in the front housing using an installer tool.
The document provides instructions for removing and installing various components of a Caterpillar C4.2 engine, including the flywheel housing, crankshaft pulley, crankshaft front seal, and idler gear of the front gear group. The procedures include using various tools to remove bolts, nuts, seals, and other parts. Technicians are advised to keep components clean and contain fluids properly during disassembly and reassembly.
The document provides instructions for removing and installing various engine components on a Caterpillar 313D excavator. Specifically, it details procedures for removing and installing the flywheel housing, crankshaft pulley, crankshaft front seal, and idler gear from the front gear group. The instructions include lists of required tools and step-by-step processes with illustrations for each procedure.
The document provides instructions for removing and installing various components of a Caterpillar C4.2 engine, including the flywheel housing, crankshaft pulley, crankshaft front seal, and idler gear of the front gear group. The procedures include using various tools to remove bolts, nuts, seals, and other parts. Cleanliness is emphasized to prevent contamination.
The document provides instructions for removing and installing various engine components on a Caterpillar 313D excavator. Specifically, it details procedures for removing and installing the flywheel housing, crankshaft pulley, crankshaft front seal, and idler gear from the front gear group. The instructions include lists of required tools and step-by-step processes with illustrations for each procedure.
The document provides instructions for removing and installing various components of a Caterpillar C4.2 engine, including the flywheel housing, crankshaft pulley, crankshaft front seal, and idler gear of the front gear group. The procedures include using various tools to remove bolts, nuts, seals, and other parts. Technicians are advised to keep components clean and contain fluids properly during disassembly and reassembly.
Caterpillar cat 313 d excavator (prefix wpk) service repair manual (wpk00001 ...ikdkkdmdmdm
The document provides instructions for removing and installing various components of the C4.2 engine for Caterpillar built machines, including the flywheel housing, crankshaft pulley, crankshaft front seal, and idler gear of the front gear group. The procedures include using various tools to remove bolts, nuts, seals, and other parts, cleaning surfaces, and installing replacement components along with specified torques.
The document provides instructions for removing the idler gear from the front gear group of a C4.2 engine. It outlines the necessary tools and steps to:
1. Remove the crankshaft pulley and flywheel housing to access the front gear group.
2. Use a puller tool to remove the idler gear from the front gear group housing.
3. Inspect dowel pins and clean mating surfaces before reinstalling replacement idler gear.
Kubota b20 tractor parts catalogue manualfhsejkdkmem
The document provides instructions and part numbers for a parts book. It includes 3 columns for each part: the reference number, part number, and description. There are over 200 parts listed across various systems of the machine like the engine, transmission, brakes, etc. Notes are provided to explain interchangeability of parts between different serial number ranges and country codes.
Kubota at70 s walk behind tiller parts catalogue manualfhsejkdkmem
The document provides instructions for parts books, including definitions of column headings in parts number pages such as Reference Number, Part Number, Description, Quantity, Serial Number range, Interchangeability, and Remarks. It notes country codes that may be included and their meanings. The remainder of the document is a sample parts book index and listing for an AT70S-AMERICA rotary tiller, with part numbers, descriptions, and other details for engine, transmission, rotary, and other systems components.
Hyundai r110 7 crawler excavator service repair manualfhsejkdkmem
This document provides instructions for removing and installing a hydraulic pump.
The key steps for removal are:
1) Draining the oil from the hydraulic tank and piping
2) Disconnecting all hoses and lines connected to the pump
3) Removing mounting bolts and pulling the pump assembly out of the housing
The key steps for installation are:
1) Cleaning and replacing any worn parts like filters or seals
2) Adding oil to the hydraulic tank
3) Bleeding air from the system by loosening vent plugs and running the engine
4) Checking for oil leaks after installation is complete.
The document also provides diagrams and part numbers for the pump components and instructions for
Hyundai r80 7 crawler excavator service repair manualfhsejkdkmem
This document provides instructions for disassembling and assembling the swing motor of an excavator. It details the removal and installation of the motor, as well as the disassembly and assembly procedures for the motor components. The motor contains over 40 parts including the housing, cylinder block, piston, valves, bearings, seals and more. Detailed steps are provided for removing each part, with notes on proper handling and marking of parts for reassembly. Safety precautions are highlighted, such as relieving hydraulic pressure before disconnection and not reusing seals.
Hyundai r75 7 mini excavator service repair manualfhsejkdkmem
This service manual provides maintenance and repair instructions for the excavator. It includes sections on safety precautions, equipment outlines, inspection and repair procedures, and troubleshooting. The goal is to help technicians efficiently and effectively service the excavator by providing accurate product details and proper repair techniques. Key systems covered include the engine, hydraulics, undercarriage, electrical components, and more. Maintaining the equipment according to the schedules outlined in the manual can help ensure long life.
Hyundai r55 7 a crawler excavator service repair manualfhsejkdkmem
This service manual contains 8 sections that provide technical information for operations performed in a service workshop. Section 1 provides general safety hints and specifications. Section 2 explains the structure and function of each major component. Section 3 describes the hydraulic system, including circuits and operation. Section 4 covers the electrical system, components, and circuits. Section 5 is about troubleshooting hydraulic, mechanical, and electrical systems. Section 6 includes maintenance standards and procedures. Section 7 gives instructions for disassembly and assembly of components. Section 8 provides recommended component mounting torques.
Hyundai r35 z 7a mini excavator service repair manualfhsejkdkmem
(1) The document provides instructions for removing and installing a hydraulic pump. It describes loosening bolts and disconnecting hoses to remove the pump and drain the oil tank.
(2) It also describes installing the pump by reversing the removal steps and includes cleaning parts and bleeding air from the system.
(3) The document provides detailed parts lists and diagrams to aid in disassembling and assembling the various components of the pump such as the shaft assembly, rotary group, and gear pump. It emphasizes cleaning parts and proper installation of seals and gaskets.
Hyundai r35 7 mini excavator service repair manualfhsejkdkmem
This service manual provides maintenance and repair instructions for the machine. It includes sections on safety precautions, machine outlines and specifications, maintenance schedules, troubleshooting, and repairs for individual machine systems. Proper maintenance following the schedules and procedures in the manual is important to ensure the long life of the machine and prevent failures.
Hyundai r28 7 mini excavator service repair manualfhsejkdkmem
This service manual provides instructions for maintaining a hydraulic excavator to ensure its long life. It covers inspection and repair procedures for the engine, pumps, cylinders, undercarriage, electrical components, and other parts. Proper maintenance following the schedules and procedures outlined is important for preventing failures and problems. The manual also provides part names and specifications to aid in repairs. Precautions are outlined to safely and efficiently perform disassembly, cleaning, inspection, assembly and adjustment of components as needed.
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The document provides instructions for removing and installing the flywheel housing on a Caterpillar C4.2 engine. It lists the required tools and presents the step-by-step removal and installation procedures in detail with illustrations. The procedures include removing the electric starting motor, flywheel, bolts and washers securing the housing, and installing a new gasket. Quality checks are also specified to ensure correct installation.
The document provides instructions for removing and installing various engine components of a Caterpillar 314D CR excavator, including:
- Removing and installing the flywheel housing.
- Removing and installing the crankshaft pulley.
- Removing the crankshaft front seal.
- Installing a new crankshaft front seal.
- Removing the idler gear from the front gear group.
The summaries provide the high level overview of the component being worked on and the main steps for removal and installation in 1-3 concise sentences.
The document provides instructions for removing and installing various engine components of a Caterpillar 314D CR excavator, including:
- Removing and installing the flywheel housing.
- Removing and installing the crankshaft pulley.
- Removing the crankshaft front seal.
- Installing a new crankshaft front seal.
- Removing the idler gear from the front gear group.
The summaries provide the component being worked on and basic steps for removal and installation in 1-3 concise sentences per section summarized.
The document provides instructions for removing and installing various engine components of a Caterpillar 314D CR excavator, including:
- Removing and installing the flywheel housing.
- Removing and installing the crankshaft pulley.
- Removing the crankshaft front seal.
- Installing a new crankshaft front seal.
- Removing the idler gear from the front gear group.
The summaries provide the component being worked on and a brief description of the removal or installation steps in 1-3 sentences per instruction section. Key details like required tools are omitted for brevity.
The document provides instructions for removing and installing various engine components of a Caterpillar 314D CR excavator, including:
- Removing and installing the flywheel housing.
- Removing and installing the crankshaft pulley.
- Removing the crankshaft front seal.
- Installing a new crankshaft front seal.
- Removing the idler gear from the front gear group.
The summaries provide the component being worked on and basic steps for removal and installation in 1-3 concise sentences per section summarized.
Caterpillar cat 313 d excavator (prefix wpk) service repair manual (wpk00001 ...fjjskejdmdn
The document provides instructions to remove the idler gear from the front gear group of a C4.2 engine. It describes:
1. Using a puller tool to remove the idler gear from the front housing.
2. Cleaning the component parts and ensuring they are free from contaminants before installation to prevent premature wear.
3. Reinstalling the idler gear by pressing it into place in the front housing using an installer tool.
The document provides instructions for removing and installing various components of a Caterpillar C4.2 engine, including the flywheel housing, crankshaft pulley, crankshaft front seal, and idler gear of the front gear group. The procedures include using various tools to remove bolts, nuts, seals, and other parts. Technicians are advised to keep components clean and contain fluids properly during disassembly and reassembly.
The document provides instructions for removing and installing various engine components on a Caterpillar 313D excavator. Specifically, it details procedures for removing and installing the flywheel housing, crankshaft pulley, crankshaft front seal, and idler gear from the front gear group. The instructions include lists of required tools and step-by-step processes with illustrations for each procedure.
The document provides instructions for removing and installing various components of a Caterpillar C4.2 engine, including the flywheel housing, crankshaft pulley, crankshaft front seal, and idler gear of the front gear group. The procedures include using various tools to remove bolts, nuts, seals, and other parts. Cleanliness is emphasized to prevent contamination.
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The document provides instructions for removing and installing various components of a Caterpillar C4.2 engine, including the flywheel housing, crankshaft pulley, crankshaft front seal, and idler gear of the front gear group. The procedures include using various tools to remove bolts, nuts, seals, and other parts. Technicians are advised to keep components clean and contain fluids properly during disassembly and reassembly.
Caterpillar cat 313 d excavator (prefix wpk) service repair manual (wpk00001 ...ikdkkdmdmdm
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The document provides instructions for removing the idler gear from the front gear group of a C4.2 engine. It outlines the necessary tools and steps to:
1. Remove the crankshaft pulley and flywheel housing to access the front gear group.
2. Use a puller tool to remove the idler gear from the front gear group housing.
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This document is a parts manual for a WP2300S series truck. It contains 10 sections that cover different parts of the truck such as covers, hydraulic parts, electrical parts, brakes, mast/lift structure, cylinders, and miscellaneous items. The sections include exploded diagrams of the assemblies and lists of the individual parts with part numbers. Fixed platforms were added to pages 82 and 83.
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This parts manual provides exploded diagrams and lists of parts for a WP2300 series walk-behind pallet truck. Section 2 covers the hydraulic system, including the tube and hose layout, pump, motor and related parts. Diagrams show the configuration and connections of hydraulic hoses and tubes between the pump, lift cylinder, control valves and other components. Part numbers and descriptions are provided for each item.
Crown wp2000 s series pallet truck parts catalogue manualfhsejkdkmem
This parts manual provides exploded diagrams and part lists for replacing components on a WP2000S series forklift. The document includes 10 sections covering the truck's covers, hydraulic system, drive unit, electrical systems, brake system, mast/lift structure, cylinders, cabin/platform, and miscellaneous parts. Ordering replacement parts requires specifying the forklift model, serial number, and part number from the manual. Modifications to the forklift must be approved in writing by the manufacturer to ensure safety.
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2. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 314D CR EXCAVATOR WLN
Configuration: 314D CR & 314D LCR Excavator WLN00001-UP (MACHINE) POWERED BY C4.2 Engine
Disassembly and Assembly
C4.2 Engine for Caterpillar Built Machines
Media Number -KENR8105-04 Publication Date -01/06/2013 Date Updated -12/06/2013
i02742697
Flywheel Housing - Remove and Install
SMCS - 1157-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Bracket 1
B 1P-0510 Driver Group 1
Start By:
a. Remove the electric starting motor. Refer to Disassembly and Assembly, "Electric Starting
Motor- Remove and Install".
b. Remove the flywheel and ring gear. Refer to Disassembly and Assembly, "Flywheel -
Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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3. Illustration 1 g01374571
1. Install Tooling (A), and a suitable lifting device onto flywheel housing (3).
2. Remove bolts (2) and the washers that secure flywheel housing (3) to the cylinder block.
3. Remove flywheel housing (3). The weight of flywheel (3) is approximately 29 kg (65 lb).
4. Remove gasket (1) (not shown).
Illustration 2 g01374572
5. Use Tooling (B) in order to remove the oil seal (4) (not shown).
Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Bracket 1
B 1P-0510 Driver Group 1
NOTICE
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4. Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 3 g01374614
1. Use Tooling (B) in order to install the oil seal (4) (not shown).
Illustration 4 g01374571
2. Check the condition of two dowels (not shown). If dowels are damaged, use new parts for
replacement.
3. Clean old gasket (1) (not shown) from the mating surfaces of the cylinder block and the
flywheel housing. Install a new gasket on the cylinder block.
4. Place flywheel housing (3) in position on the cylinder block.
5. Install the washers and bolts (2) in order to secure flywheel housing (3) to the cylinder
block.
6. Remove Tooling (A).
End By:
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5. a. Install the flywheel. Refer to Disassembly and Assembly, "Flywheel - Install".
b. Install the electric starting motor. Refer to Disassembly and Assembly, "Electric Starting
Motor- Remove and Install".
Copyright 1993 - 2020 Caterpillar Inc.
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6. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 314D CR EXCAVATOR WLN
Configuration: 314D CR & 314D LCR Excavator WLN00001-UP (MACHINE) POWERED BY C4.2 Engine
Disassembly and Assembly
C4.2 Engine for Caterpillar Built Machines
Media Number -KENR8105-04 Publication Date -01/06/2013 Date Updated -12/06/2013
i06790404
Crankshaft Pulley - Remove and Install
SMCS - 1205-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-2321 Combination Puller 1
B 6V-9120 Socket(1)
1
(1)
Tooling (B) is a 46 mm socket.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Remove the belt. Refer to Operation and Maintenance Manual, "Belt -
Inspect/Adjust/Replace".
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7. Illustration 1 g00604778
2. Use Tooling (B) in order to remove nut (1) and washer (2) from the threaded end of the
crankshaft.
Illustration 2 g00604784
3. Use Tooling (A) in order to remove crankshaft pulley (3) from the engine.
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8. Illustration 3 g00604792
4. If it is necessary to remove wear sleeve (4) from crankshaft pulley (3), use a suitable
hammer and a suitable chisel. Hold the suitable chisel at right angles to the surface of the
wear sleeve. Tap the wear sleeve in three places. You can remove the wear sleeve once the
tension is released.
Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
B 6V-9120 Socket(1)
1
C 1P-0510 Driver Gp 1
(1)
Tooling (B) is a 46 mm socket.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Raise the temperature of the wear sleeve. Use Tooling (C) in order to install the wear sleeve
onto the crankshaft pulley.
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9. Illustration 4 g01377941
2. Ensure that baffle plate (5) is oriented, as shown.
Illustration 5 g00604778
3. Position crankshaft pulley (3) onto the engine.
4. Install washer (2) and nut (1). Use Tooling (B) in order to tighten nut (1) to a torque of
707.5 ± 57.5 N·m (522 ± 42 lb ft).
5. Install the belt. Refer to Operation and Maintenance Manual, "Belt -
Inspect/Adjust/Replace".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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10. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 314D CR EXCAVATOR WLN
Configuration: 314D CR & 314D LCR Excavator WLN00001-UP (MACHINE) POWERED BY C4.2 Engine
Disassembly and Assembly
C4.2 Engine for Caterpillar Built Machines
Media Number -KENR8105-04 Publication Date -01/06/2013 Date Updated -12/06/2013
i02742689
Crankshaft Front Seal - Remove
SMCS - 1160-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1U-7600 Slide Hammer Puller 1
Start By:
a. Remove the crankshaft pulley. Refer to Disassembly and Assembly, "Crankshaft Pulley -
Remove and Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
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11. Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
Illustration 1 g00529162
Typical Example
1. Drill three evenly spaced 3.0 mm (0.12 inch) holes in crankshaft front seal (1).
2. Use Tooling (A) in order to remove crankshaft front seal (1). Remove the seal evenly by
alternating the position of Tooling (A) from hole to hole.
Note: Do not damage the flange of the crankshaft during the removal process for the
crankshaft front seal.
Copyright 1993 - 2020 Caterpillar Inc.
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12. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 314D CR EXCAVATOR WLN
Configuration: 314D CR & 314D LCR Excavator WLN00001-UP (MACHINE) POWERED BY C4.2 Engine
Disassembly and Assembly
C4.2 Engine for Caterpillar Built Machines
Media Number -KENR8105-04 Publication Date -01/06/2013 Date Updated -12/06/2013
i02742692
Crankshaft Front Seal - Install
SMCS - 1160-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 9U-6180 Front Seal Installer 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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13. Illustration 1 g00612743
Typical Example
1. Clean the faces of all the mating parts. Apply a thin coat of clean engine oil to a new
crankshaft front seal.
2. Use Tooling (A) in order to install new crankshaft front seal (1) in the front housing.
3. Remove Tooling (A) and check crankshaft front seal (1) for correct installation.
4. Apply clean engine oil to the face of the crankshaft pulley that will be in contact with the
new crankshaft front seal.
End By:
a. Install the crankshaft pulley. Refer to Disassembly and Assembly, "Crankshaft Pulley -
Remove and Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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14. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 314D CR EXCAVATOR WLN
Configuration: 314D CR & 314D LCR Excavator WLN00001-UP (MACHINE) POWERED BY C4.2 Engine
Disassembly and Assembly
C4.2 Engine for Caterpillar Built Machines
Media Number -KENR8105-04 Publication Date -01/06/2013 Date Updated -12/06/2013
i02742863
Gear Group (Front) - Remove - Idler Gear Only
SMCS - 1206-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 9U-6148 Idler Shaft Puller 1
B 1P-0510 Driver Group 1
Start By:
a. Remove the front housing. Refer to Disassembly and Assembly, "Housing (Front) -
Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
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15. before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
Illustration 1 g01374732
(1) Fuel injection pump drive gear
(2) Idler gear
(3) Camshaft gear
(4) Crankshaft gear
Note: The No. 1 cylinder is at the top center position when these marks are in alignment.
Note: Ensure that the marks on the timing gears are in alignment.
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16. Illustration 2 g01374789
1. Remove idler gear bolt (5) and the washer from the idler gear shaft .
2. Remove thrust plate (6) from the idler gear shaft.
Illustration 3 g01374793
3. Remove idler gear (2) from the idler gear shaft.
Illustration 4 g01374804
4. If necessary, use Tooling (B) and a suitable press in order to remove bushing (7) (not
shown) from idler gear (2).
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17. Illustration 5 g01374810
Illustration 6 g01374811
5. The following items are components of Tooling (A).
◦ 9U-6147 Stud (9)
◦ 6V-8231 Nut (10)
◦ 9U-6146 Sleeve Assembly (11)
◦ 8T-4244 Nut (12)
6. Use Tooling (A) in order to remove idler shaft (8) (not shown) from the cylinder block.
Check idler shaft (8) for wear and damage. Replace idler shaft (8), if necessary.
Note: See the following list for the removal of the other gears in the front gear group.
◦ In order to remove camshaft gear (3), refer to Disassembly and Assembly, "Camshaft
- Remove".
◦ In order to remove fuel injection pump gear (1), refer to Disassembly and Assembly,
"Fuel Injection Pump - Remove".
◦ In order to remove the gear from the engine oil pump, refer to Disassembly and
Assembly, "Engine Oil Pump - Remove".
◦ In order to remove crankshaft gear (4), refer to Disassembly and Assembly,
"Crankshaft Gear - Remove and Install".
Copyright 1993 - 2020 Caterpillar Inc.
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18. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 314D CR EXCAVATOR WLN
Configuration: 314D CR & 314D LCR Excavator WLN00001-UP (MACHINE) POWERED BY C4.2 Engine
Disassembly and Assembly
C4.2 Engine for Caterpillar Built Machines
Media Number -KENR8105-04 Publication Date -01/06/2013 Date Updated -12/06/2013
i02879402
Gear Group (Front) - Install - Idler Gear Only
SMCS - 1206-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
a 1p-0510 Driver Gp 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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19. Illustration 1 g01374804
1. Use Tooling (A) and a suitable press in order to install a new bushing (7) (not shown), if the
bushing was removed.
Illustration 2 g01374810
2. Lower the temperature of idler shaft (8) . Install idler shaft (8) (not shown) onto the cylinder
block.
Note: When idler shaft (8) is installed, ensure that the oil hole of idler shaft (8) is up.
Illustration 3 g01374827
3. Install idler gear (2) onto idler shaft (8) .
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20. Illustration 4 g01374732
(1) Fuel injection pump drive gear
(2) Idler gear
(3) Camshaft gear
(4) Crankshaft gear
Note: The No. 1 cylinder is at the top center position when these marks are in alignment.
Note: Ensure that the marks on the timing gears are in alignment.
Illustration 5 g01374789
4. Install thrust plate (6) onto the idler shaft.
5. Install the washer and idler gear bolt (5) onto thrust plate (6) . Tighten idler gear bolt (5) to a
torque of 34 ± 5 N·m (25 ± 4 lb ft).
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21. Note: See the following list for the installation of the other gears in the front gear group.
◦ In order to install the camshaft gear, refer to Disassembly and Assembly, "Camshaft -
Install".
◦ In order to install the fuel injection pump gear, refer to Disassembly and Assembly,
"Fuel Injection Pump - Install".
◦ In order to install the gear to the engine oil pump, refer to Disassembly and
Assembly, "Engine Oil Pump - Install".
◦ In order to install the crankshaft front gear, refer to Disassembly and Assembly,
"Crankshaft Gear - Remove and Install".
Illustration 6 g01374841
6. Install a dial indicator and rotate idler gear (2) back and forth in order to measure backlash.
Refer to Table 3.
Table 2
Item Standard at Assembly Service Limit
Backlash of crankshaft gear and
idler gear
0.510 to 0.157 mm (0.0201 to
0.0062 inch)
0.250 mm (0.0098
inch)
Backlash of camshaft gear and
idler gear
0.520 to 0.158 mm (0.0205 to
0.0062 inch)
0.250 mm (0.0098
inch)
Backlash of fuel injection pump
gear and idler gear
0.0560 to 0.205 mm (0.0022 to
0.0081 inch)
0.250 mm (0.0098
inch)
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22. End play of idler gear
0.050 to 0.200 mm (0.0020 to
0.0079 inch)
0.350 mm (0.0138
inch)
Clearance between idler gear
bushing and shaft
0.009 to 0.050 mm (0.0004 to
0.0020 inch)
0.100 mm (0.0039
inch)
Illustration 7 g01374874
7. Measure the end play of idler gear (2) with a feeler gauge. Refer to Table 3.
End By: Install the front housing. Refer to Disassembly and Assembly, "Housing (Front) -
Install".
Copyright 1993 - 2020 Caterpillar Inc.
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23. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 314D CR EXCAVATOR WLN
Configuration: 314D CR & 314D LCR Excavator WLN00001-UP (MACHINE) POWERED BY C4.2 Engine
Disassembly and Assembly
C4.2 Engine for Caterpillar Built Machines
Media Number -KENR8105-04 Publication Date -01/06/2013 Date Updated -12/06/2013
i02743335
Housing (Front) - Remove
SMCS - 1151-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-0510 Driver Group 1
Start By:
a. Remove the alternator. Refer to Disassembly and Assembly, "Alternator - Remove and
Install".
b. Remove the water pump. Refer to Disassembly and Assembly, "Water Pump - Remove".
c. Remove the crankshaft pulley. Refer to Disassembly and Assembly, "Crankshaft Pulley -
Remove and Install".
d. Remove the fuel injection pump. Refer to Disassembly and Assembly, "Fuel Injection Pump
- Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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24. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
25. NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
Illustration 1 g01374908
1. Loosen hose clamp (1) that secures hose (2) to the front housing.
2. Disconnect hose (2) from the front housing.
Illustration 2 g00605985
3. Remove bolts (3) and the washers that hold front housing (4) to the plate and the cylinder
block.
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26. 4. Remove six bolts (5) (not shown) and the washers that mount front housing (4) to the oil
pan.
Illustration 3 g00606002
5. Remove bolts (6) and the washers that mount front housing (4) to front plate (8) and the
cylinder block.
6. Use two people in order to remove front housing (4) from the cylinder block and front plate
(8). The weight of front housing (4) is approximately 20 kg (45 lb).
Note: Check the condition of gasket (7) (not shown) for the engine oil pan. If gasket (7) is
damaged, it may be necessary to replace gasket (7). Refer to Disassembly and Assembly,
"Engine Oil Pan - Remove and Install" for replacement of gasket (7) for the engine oil pan.
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27. Illustration 4 g01377884
7. Remove baffle plate (9).
Illustration 5 g01377894
8. Use Tooling (A) in order to remove crankshaft front seal (10) (not shown) from front
housing (4), if necessary.
9. Check the teeth of the timing gears for the following items: wear, nicks, chips and uneven
contact. Check the keyway for wear or damage.
Copyright 1993 - 2020 Caterpillar Inc.
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