This document provides instructions for disassembling the final drive, travel motor, and various other components of excavator models 312D and 312D L. It lists the required tools and outlines 16 steps to disassemble the final drive, 10 steps to disassemble the counterbalance valve, 7 steps to disassemble the travel motor, and 10 steps to further disassemble internal components of the barrel assembly. Safety notices are included throughout to warn of potential hazards like stored energy in springs.
Caterpillar cat 312 d excavator (prefix jbc) service repair manual (jbc00001 ...fksjksmmde
This document provides instructions for disassembling the final drive, travel motor, and counterbalance valve of a 312D or 312D L excavator. It lists the required tools and gives step-by-step procedures for removing components such as sprockets, valves, gears, plates, seals, and other parts. Safety notices are included to warn of potential injuries from parts propelled by springs or pressurized fluids. Detailed illustrations supplement the text to show how to take each component apart.
Caterpillar cat 312 d l excavator (prefix jbc) service repair manual (jbc0000...fksjksmmde
This document provides instructions for disassembling the final drive, travel motor, and counterbalance valve of a 312D or 312D L excavator. It lists the required tools and gives step-by-step procedures for removing components such as sprockets, valves, gears, plates, seals, and other parts. Safety notices are included to warn of potential injuries from parts propelled by springs or pressurized fluids. Detailed illustrations supplement the text to show how to take each component apart.
Caterpillar Cat 312D L Excavator (Prefix TGY) Service Repair Manual Instant D...fijsekkdmdm2w
This document provides instructions for disassembling components of a 312D L excavator, including the final drive, travel motor, counterbalance valve, and travel motor. It lists required tools and outlines multi-step procedures for removing parts like sprockets, valves, pistons, springs, and plates. Safety notices warn of risks like fluid pressure, heavy component weights, and released spring forces during disassembly.
Caterpillar Cat 312D L Excavator (Prefix TGY) Service Repair Manual Instant D...zan2736ban
This document provides disassembly instructions for the final drive and travel motor of a 312D L excavator. It describes removing over 50 individual parts in multiple steps. Key parts that must be removed include the final drive, travel motor, sprockets, valves, gears, seals, plates, pistons, springs and other components. Technicians are warned to take safety precautions when disassembling parts under pressure from springs or that could otherwise cause injury. Detailed illustrations are provided to accompany each step.
Caterpillar cat 312 d l excavator (prefix tgy) service repair manual (tgy0000...ikdkdmddm
This document provides disassembly instructions for the final drive and travel motor of a 312D L excavator. It describes removing over 50 individual parts in multiple steps. Key parts that must be removed include the final drive, travel motor, sprockets, valves, gears, seals, plates, pistons, springs and other components. Technicians are warned to take safety precautions when disassembling parts under pressure from springs or that could otherwise cause injury. Marking components is recommended to aid reassembly.
Caterpillar Cat 312D L Excavator (Prefix TGY) Service Repair Manual (TGY00001...fusjekkdmdmd2w
This document provides instructions for disassembling components of a 312D L excavator, including the final drive, travel motor, counterbalance valve, and travel motor. It lists required tools and outlines multi-step procedures for removing parts like sprockets, valves, pistons, springs, and plates. Safety notices warn of risks like fluid pressure, heavy component weights, and released spring forces during disassembly.
Caterpillar Cat 312D L Excavator (Prefix TGY) Service Repair Manual (TGY00001...f8usejkddmmd
This document provides disassembly instructions for the final drive and travel motor of a 312D L excavator. It describes removing over 50 individual parts in multiple steps. Key parts that must be removed include the final drive, travel motor, sprockets, valves, pistons, gears, seals, and various fasteners. Technicians are warned to take safety precautions when compressing springs and to keep parts in their original positions for reassembly.
Caterpillar cat 312 d l excavator (prefix tgy) service repair manual (tgy0000...fhjsjkdmemm
This document provides disassembly instructions for the final drive, travel motor, and related components of a 312D L excavator. It lists required tools and outlines over 30 steps to disassemble parts like the final drive, traction control valve, counterbalance valve, travel motor barrel assembly, and planetary gearing. Safety notices are included to warn of potential injuries from parts propelled by springs or pressurized hydraulic oil.
Caterpillar cat 312 d excavator (prefix jbc) service repair manual (jbc00001 ...fksjksmmde
This document provides instructions for disassembling the final drive, travel motor, and counterbalance valve of a 312D or 312D L excavator. It lists the required tools and gives step-by-step procedures for removing components such as sprockets, valves, gears, plates, seals, and other parts. Safety notices are included to warn of potential injuries from parts propelled by springs or pressurized fluids. Detailed illustrations supplement the text to show how to take each component apart.
Caterpillar cat 312 d l excavator (prefix jbc) service repair manual (jbc0000...fksjksmmde
This document provides instructions for disassembling the final drive, travel motor, and counterbalance valve of a 312D or 312D L excavator. It lists the required tools and gives step-by-step procedures for removing components such as sprockets, valves, gears, plates, seals, and other parts. Safety notices are included to warn of potential injuries from parts propelled by springs or pressurized fluids. Detailed illustrations supplement the text to show how to take each component apart.
Caterpillar Cat 312D L Excavator (Prefix TGY) Service Repair Manual Instant D...fijsekkdmdm2w
This document provides instructions for disassembling components of a 312D L excavator, including the final drive, travel motor, counterbalance valve, and travel motor. It lists required tools and outlines multi-step procedures for removing parts like sprockets, valves, pistons, springs, and plates. Safety notices warn of risks like fluid pressure, heavy component weights, and released spring forces during disassembly.
Caterpillar Cat 312D L Excavator (Prefix TGY) Service Repair Manual Instant D...zan2736ban
This document provides disassembly instructions for the final drive and travel motor of a 312D L excavator. It describes removing over 50 individual parts in multiple steps. Key parts that must be removed include the final drive, travel motor, sprockets, valves, gears, seals, plates, pistons, springs and other components. Technicians are warned to take safety precautions when disassembling parts under pressure from springs or that could otherwise cause injury. Detailed illustrations are provided to accompany each step.
Caterpillar cat 312 d l excavator (prefix tgy) service repair manual (tgy0000...ikdkdmddm
This document provides disassembly instructions for the final drive and travel motor of a 312D L excavator. It describes removing over 50 individual parts in multiple steps. Key parts that must be removed include the final drive, travel motor, sprockets, valves, gears, seals, plates, pistons, springs and other components. Technicians are warned to take safety precautions when disassembling parts under pressure from springs or that could otherwise cause injury. Marking components is recommended to aid reassembly.
Caterpillar Cat 312D L Excavator (Prefix TGY) Service Repair Manual (TGY00001...fusjekkdmdmd2w
This document provides instructions for disassembling components of a 312D L excavator, including the final drive, travel motor, counterbalance valve, and travel motor. It lists required tools and outlines multi-step procedures for removing parts like sprockets, valves, pistons, springs, and plates. Safety notices warn of risks like fluid pressure, heavy component weights, and released spring forces during disassembly.
Caterpillar Cat 312D L Excavator (Prefix TGY) Service Repair Manual (TGY00001...f8usejkddmmd
This document provides disassembly instructions for the final drive and travel motor of a 312D L excavator. It describes removing over 50 individual parts in multiple steps. Key parts that must be removed include the final drive, travel motor, sprockets, valves, pistons, gears, seals, and various fasteners. Technicians are warned to take safety precautions when compressing springs and to keep parts in their original positions for reassembly.
Caterpillar cat 312 d l excavator (prefix tgy) service repair manual (tgy0000...fhjsjkdmemm
This document provides disassembly instructions for the final drive, travel motor, and related components of a 312D L excavator. It lists required tools and outlines over 30 steps to disassemble parts like the final drive, traction control valve, counterbalance valve, travel motor barrel assembly, and planetary gearing. Safety notices are included to warn of potential injuries from parts propelled by springs or pressurized hydraulic oil.
1. The document provides instructions for removing and installing the flywheel and crankshaft rear seal on a C7.1 engine that powers a 323 excavator.
2. To remove the flywheel, bolts must first be removed and guide studs installed before lifting the flywheel off using a lifting device. The ring gear can then be removed by heating and pressing it off.
3. Flywheel installation requires cleaning and inspecting components, heating and pressing the ring gear if replaced, and torquing bolts with the flywheel secured to prevent rotation.
4. Crankshaft rear seal removal requires removing screws using a Torx socket after removing the flywheel housing. The sealed assembly
Caterpillar Cat 326D2 (Prefix KGY) Service Repair Manual (KGY00001 and up).pdfkm7seydwuhdw
This document provides instructions for disassembling and assembling the travel motor of a 326D2 excavator. It lists the required tools and gives step-by-step procedures to remove and install various components of the travel motor such as the head, bearings, brake piston, seals, and housing covers. Special care must be taken when handling springs or installing seals to avoid injury. All components must be cleaned thoroughly before assembly and lubricated with oil during reassembly.
Crown TSP6000 Series Turret Order Picker Parts Catalogue Manual.pdfkm7seydwuhdw
This document is a parts manual for the power unit of a TSP6000 series truck. It contains 30 numbered parts that make up the power unit, including the power unit housing, doors, covers, screws, nuts, and other minor components. Next to each numbered part is the corresponding part number and a brief description. The parts are organized by their location and function within the power unit.
The document provides instructions for removing and installing engine components, including:
- Removing and installing inlet and exhaust valves, which requires using a valve spring compressor tool
- Removing and installing inlet and exhaust valve guides using driver tools
- Removing and installing inlet and exhaust valve seat inserts, which requires a valve seat extractor tool kit
- Removing the engine oil filter base using a strap wrench tool
The procedures describe the required tools and provide illustrations of the component removal and installation steps. Safety notices are included to keep parts clean and contain fluids properly during maintenance.
Crown WAV50 Work Assit Vehicle Parts Catalogue Manual.pdfkm7seydwuhdw
This parts manual provides exploded diagrams and part lists for the WAV 50 Series order number 812718-006. It includes 10 sections covering the chassis front and rear, axle, hydraulic unit, drive unit, electrical parts, mast/lift structure, cylinder, cabin/platform, miscellaneous service information, and labels/decals. The document provides overview diagrams and indexes that list each part number, name, and quantity required to service or repair the truck.
1. The document provides step-by-step instructions for disassembling and assembling the travel motor of a 324E LN excavator.
2. It details 27 steps to disassemble components like the head, brake piston, rotating assembly, and seals.
3. The 28 steps for assembly instruct to reinstall these components in reverse order and note proper alignment of parts, use of lubrication and tools.
The document provides instructions for removing and installing a flywheel housing on a Caterpillar C4.2 engine. It describes:
1) Removing the electric starting motor, flywheel, and ring gear before removing the flywheel housing.
2) Using lifting tools to remove the flywheel housing bolts and separate the housing from the cylinder block.
3) Installing a new gasket and oil seal before reinstalling the housing and torquing the bolts.
4) Reinstalling the flywheel and electric starting motor after installing the flywheel housing.
Crown ST3000 Series Forklift Service Repair Manual.pdfkm7seydwuhdw
This document provides a service manual for the ST3000 series truck. It contains sections covering safety, introduction/use of the manual, lubrication and adjustment procedures, hydraulics, the drive unit, and electrical systems. The manual includes information on component access, recommended lubricants, maintenance schedules, hydraulic and electrical symbols, and troubleshooting charts to assist with repairs.
Crown SC3016 Forklift Parts Catalogue Manual.pdfkm7seydwuhdw
This document is a parts manual that contains a table of contents listing replacement parts for an SC3000 series machine. The table of contents includes over 50 part descriptions organized into 7 sections related to the power unit, hydraulic system, drive unit, electrical system, brakes, steering, and mast/lift structure. Each part listing includes the part's page number and identification number for reference in the manual.
Crown SC3013 Forklift Parts Catalogue Manual.pdfkm7seydwuhdw
This document is a parts manual for a SC3000 series truck. It contains:
- A table of contents listing the document sections and part descriptions with corresponding page numbers and identification numbers.
- A section on safety information and general maintenance guidelines.
- An introduction providing information on operating instructions, service training, and part ordering.
- The document is organized into sections covering the truck's power unit, hydraulic, drive, electrical, brake, steering, mast/lift, cylinder, and miscellaneous parts. Each section lists the relevant parts with identification numbers to order replacements.
This document provides instructions for disassembling the final drive, travel motor, and other components of an excavator model 312D2. It lists the required tools and gives step-by-step procedures to remove parts like sprockets, valves, gears, plates, and seals. Safety warnings are provided to release pressures and springs carefully due to risk of injury from propelled parts. Detailed illustrations accompany each step to ensure correct reassembly.
This document provides instructions to disassemble a final drive on a 325D MH EXCAVATOR. It outlines 31 steps to remove components like the cover, gears, carrier assemblies, housing and seals. Special tools are required and cleanliness is important to prevent dirt from entering during reassembly. Weights of components are provided to assist with removal.
This document provides instructions for disassembling components of an excavator including the final drive, travel motor, counterbalance valve, and barrel assembly. It lists required tools and outlines multi-step procedures involving removing fittings, draining fluids, loosening bolts, using pullers to remove bearings and seals, and carefully disassembling internal parts while keeping components in order for reassembly. Safety notices warn of risks such as fluid pressure, heavy lifting, and released spring forces.
The document provides instructions for installing and removing several engine components on a Caterpillar 312D excavator including:
1. Installing the flywheel which requires heating the ring gear, pressing it onto the flywheel, and securing it with bolts.
2. Removing and installing the crankshaft rear seal using tools like a slide hammer and seal distorter.
3. Installing the crankshaft rear seal which involves cleaning surfaces, applying retaining compound, and using an installer tool.
4. Removing and installing the flywheel housing which requires lifting tools and removing/installing bolts, seals and gaskets.
The document provides instructions for disassembling and assembling the swing drive of a 312C excavator. It describes removing over 20 individual parts in 16 steps for disassembly, including the sun gear, carrier assembly, ring gear, planetary gears, shafts, bearings, and housing components. Reassembly involves installing the same parts in the reverse order over 17 steps, applying sealant and fasteners, and noting torque specifications. The overall process handles each part with care to prevent contamination and properly position components using lifting devices and presses.
The document provides the disassembly procedure for a travel motor in 27 steps. It begins by removing the travel motor and cleaning it. Key steps include removing the head, brake piston, friction plates, and barrel assembly. Small components like seals, springs, and races are also removed. Precise identification marks are needed to ensure correct reassembly of small parts and piston shoe assemblies in their original locations. Tools required for the disassembly are also listed.
Caterpillar Cat 324E L Excavator (Prefix TLF) Service Repair Manual (TLF00001...km7seydwuhdw
This document provides instructions for disassembling and assembling the travel motor of 324E L and 324E LN Excavator models. It lists the required tools and parts and provides step-by-step instructions and illustrations for removing and installing components like the motor head, brake piston, rotating assembly, bearings, seals, and more. Precautions are included to properly handle springs and ensure correct positioning of parts.
Caterpillar Cat 312D L Excavator (Prefix HCW) Service Repair Manual (HCW00001...km7seydwuhdw
This document provides instructions for installing the crankshaft in a Caterpillar 312D or 312D L excavator. It involves the following steps:
1. Install the thrust washer and upper halves of the main bearings in the cylinder block. Lubricate and position the crankshaft onto the bearings.
2. Install the lower main bearings onto the bearing caps and rear cap. Lubricate and install seals in the rear cap grooves.
3. Install the bearing caps and tighten the bolts to specification. Check crankshaft end play and install the connecting rods, pistons, and remaining components.
This document provides instructions for removing and installing various engine components on a Caterpillar 325C excavator, including:
- Removing and installing the flywheel, which requires the use of lifting tools and bolts are tightened to a specified torque.
- Removing the crankshaft rear seal using drilling and hammering tools, taking care not to damage surfaces.
- Installing the rear seal using a seal installer tool.
- Procedures for removing and installing the flywheel housing and vibration damper/pulley that involve cleaning surfaces, applying sealant, and tightening bolts.
Caterpillar Cat 312D L Excavator (Prefix KES) Service Repair Manual (KES00001...km7seydwuhdw
The document provides instructions for removing and installing a flywheel housing on a Caterpillar C4.2 engine. It describes:
1) Removing the electric starting motor, flywheel, and ring gear before removing the flywheel housing.
2) Using lifting tools to remove the flywheel housing bolts and separate the housing from the cylinder block.
3) Installing a new gasket and oil seal before reinstalling the flywheel housing with bolts and reattaching the flywheel and starting motor.
1. The document provides instructions for removing and installing the flywheel and crankshaft rear seal on a C7.1 engine that powers a 323 excavator.
2. To remove the flywheel, bolts must first be removed and guide studs installed before lifting the flywheel off using a lifting device. The ring gear can then be removed by heating and pressing it off.
3. Flywheel installation requires cleaning and inspecting components, heating and pressing the ring gear if replaced, and torquing bolts with the flywheel secured to prevent rotation.
4. Crankshaft rear seal removal requires removing screws using a Torx socket after removing the flywheel housing. The sealed assembly
Caterpillar Cat 326D2 (Prefix KGY) Service Repair Manual (KGY00001 and up).pdfkm7seydwuhdw
This document provides instructions for disassembling and assembling the travel motor of a 326D2 excavator. It lists the required tools and gives step-by-step procedures to remove and install various components of the travel motor such as the head, bearings, brake piston, seals, and housing covers. Special care must be taken when handling springs or installing seals to avoid injury. All components must be cleaned thoroughly before assembly and lubricated with oil during reassembly.
Crown TSP6000 Series Turret Order Picker Parts Catalogue Manual.pdfkm7seydwuhdw
This document is a parts manual for the power unit of a TSP6000 series truck. It contains 30 numbered parts that make up the power unit, including the power unit housing, doors, covers, screws, nuts, and other minor components. Next to each numbered part is the corresponding part number and a brief description. The parts are organized by their location and function within the power unit.
The document provides instructions for removing and installing engine components, including:
- Removing and installing inlet and exhaust valves, which requires using a valve spring compressor tool
- Removing and installing inlet and exhaust valve guides using driver tools
- Removing and installing inlet and exhaust valve seat inserts, which requires a valve seat extractor tool kit
- Removing the engine oil filter base using a strap wrench tool
The procedures describe the required tools and provide illustrations of the component removal and installation steps. Safety notices are included to keep parts clean and contain fluids properly during maintenance.
Crown WAV50 Work Assit Vehicle Parts Catalogue Manual.pdfkm7seydwuhdw
This parts manual provides exploded diagrams and part lists for the WAV 50 Series order number 812718-006. It includes 10 sections covering the chassis front and rear, axle, hydraulic unit, drive unit, electrical parts, mast/lift structure, cylinder, cabin/platform, miscellaneous service information, and labels/decals. The document provides overview diagrams and indexes that list each part number, name, and quantity required to service or repair the truck.
1. The document provides step-by-step instructions for disassembling and assembling the travel motor of a 324E LN excavator.
2. It details 27 steps to disassemble components like the head, brake piston, rotating assembly, and seals.
3. The 28 steps for assembly instruct to reinstall these components in reverse order and note proper alignment of parts, use of lubrication and tools.
The document provides instructions for removing and installing a flywheel housing on a Caterpillar C4.2 engine. It describes:
1) Removing the electric starting motor, flywheel, and ring gear before removing the flywheel housing.
2) Using lifting tools to remove the flywheel housing bolts and separate the housing from the cylinder block.
3) Installing a new gasket and oil seal before reinstalling the housing and torquing the bolts.
4) Reinstalling the flywheel and electric starting motor after installing the flywheel housing.
Crown ST3000 Series Forklift Service Repair Manual.pdfkm7seydwuhdw
This document provides a service manual for the ST3000 series truck. It contains sections covering safety, introduction/use of the manual, lubrication and adjustment procedures, hydraulics, the drive unit, and electrical systems. The manual includes information on component access, recommended lubricants, maintenance schedules, hydraulic and electrical symbols, and troubleshooting charts to assist with repairs.
Crown SC3016 Forklift Parts Catalogue Manual.pdfkm7seydwuhdw
This document is a parts manual that contains a table of contents listing replacement parts for an SC3000 series machine. The table of contents includes over 50 part descriptions organized into 7 sections related to the power unit, hydraulic system, drive unit, electrical system, brakes, steering, and mast/lift structure. Each part listing includes the part's page number and identification number for reference in the manual.
Crown SC3013 Forklift Parts Catalogue Manual.pdfkm7seydwuhdw
This document is a parts manual for a SC3000 series truck. It contains:
- A table of contents listing the document sections and part descriptions with corresponding page numbers and identification numbers.
- A section on safety information and general maintenance guidelines.
- An introduction providing information on operating instructions, service training, and part ordering.
- The document is organized into sections covering the truck's power unit, hydraulic, drive, electrical, brake, steering, mast/lift, cylinder, and miscellaneous parts. Each section lists the relevant parts with identification numbers to order replacements.
This document provides instructions for disassembling the final drive, travel motor, and other components of an excavator model 312D2. It lists the required tools and gives step-by-step procedures to remove parts like sprockets, valves, gears, plates, and seals. Safety warnings are provided to release pressures and springs carefully due to risk of injury from propelled parts. Detailed illustrations accompany each step to ensure correct reassembly.
This document provides instructions to disassemble a final drive on a 325D MH EXCAVATOR. It outlines 31 steps to remove components like the cover, gears, carrier assemblies, housing and seals. Special tools are required and cleanliness is important to prevent dirt from entering during reassembly. Weights of components are provided to assist with removal.
This document provides instructions for disassembling components of an excavator including the final drive, travel motor, counterbalance valve, and barrel assembly. It lists required tools and outlines multi-step procedures involving removing fittings, draining fluids, loosening bolts, using pullers to remove bearings and seals, and carefully disassembling internal parts while keeping components in order for reassembly. Safety notices warn of risks such as fluid pressure, heavy lifting, and released spring forces.
The document provides instructions for installing and removing several engine components on a Caterpillar 312D excavator including:
1. Installing the flywheel which requires heating the ring gear, pressing it onto the flywheel, and securing it with bolts.
2. Removing and installing the crankshaft rear seal using tools like a slide hammer and seal distorter.
3. Installing the crankshaft rear seal which involves cleaning surfaces, applying retaining compound, and using an installer tool.
4. Removing and installing the flywheel housing which requires lifting tools and removing/installing bolts, seals and gaskets.
The document provides instructions for disassembling and assembling the swing drive of a 312C excavator. It describes removing over 20 individual parts in 16 steps for disassembly, including the sun gear, carrier assembly, ring gear, planetary gears, shafts, bearings, and housing components. Reassembly involves installing the same parts in the reverse order over 17 steps, applying sealant and fasteners, and noting torque specifications. The overall process handles each part with care to prevent contamination and properly position components using lifting devices and presses.
The document provides the disassembly procedure for a travel motor in 27 steps. It begins by removing the travel motor and cleaning it. Key steps include removing the head, brake piston, friction plates, and barrel assembly. Small components like seals, springs, and races are also removed. Precise identification marks are needed to ensure correct reassembly of small parts and piston shoe assemblies in their original locations. Tools required for the disassembly are also listed.
Caterpillar Cat 324E L Excavator (Prefix TLF) Service Repair Manual (TLF00001...km7seydwuhdw
This document provides instructions for disassembling and assembling the travel motor of 324E L and 324E LN Excavator models. It lists the required tools and parts and provides step-by-step instructions and illustrations for removing and installing components like the motor head, brake piston, rotating assembly, bearings, seals, and more. Precautions are included to properly handle springs and ensure correct positioning of parts.
Caterpillar Cat 312D L Excavator (Prefix HCW) Service Repair Manual (HCW00001...km7seydwuhdw
This document provides instructions for installing the crankshaft in a Caterpillar 312D or 312D L excavator. It involves the following steps:
1. Install the thrust washer and upper halves of the main bearings in the cylinder block. Lubricate and position the crankshaft onto the bearings.
2. Install the lower main bearings onto the bearing caps and rear cap. Lubricate and install seals in the rear cap grooves.
3. Install the bearing caps and tighten the bolts to specification. Check crankshaft end play and install the connecting rods, pistons, and remaining components.
This document provides instructions for removing and installing various engine components on a Caterpillar 325C excavator, including:
- Removing and installing the flywheel, which requires the use of lifting tools and bolts are tightened to a specified torque.
- Removing the crankshaft rear seal using drilling and hammering tools, taking care not to damage surfaces.
- Installing the rear seal using a seal installer tool.
- Procedures for removing and installing the flywheel housing and vibration damper/pulley that involve cleaning surfaces, applying sealant, and tightening bolts.
Caterpillar Cat 312D L Excavator (Prefix KES) Service Repair Manual (KES00001...km7seydwuhdw
The document provides instructions for removing and installing a flywheel housing on a Caterpillar C4.2 engine. It describes:
1) Removing the electric starting motor, flywheel, and ring gear before removing the flywheel housing.
2) Using lifting tools to remove the flywheel housing bolts and separate the housing from the cylinder block.
3) Installing a new gasket and oil seal before reinstalling the flywheel housing with bolts and reattaching the flywheel and starting motor.
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At Dash Auto Sales & Car Rentals, we take pride in providing top-notch automotive services to residents and visitors alike in Nassau, Bahamas. Whether you're looking to purchase a vehicle, rent a car for your vacation, or embark on an exciting ATV adventure, we have you covered with our wide range of options and exceptional customer service.
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Automotive Engine Valve Manufacturing Plant Project Report.pptxSmith Anderson
The report provides a complete roadmap for setting up an Automotive Engine Valve. It covers a comprehensive market overview to micro-level information such as unit operations involved, raw material requirements, utility requirements, infrastructure requirements, machinery and technology requirements, manpower requirements, packaging requirements, transportation requirements, etc.
2. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 312D L EXCAVATOR JBC
Configuration: 312D & 312D L Excavators JBC00001-UP (MACHINE) POWERED BY C4.2 Engine
Disassembly and Assembly
312D and 313D Excavators Machine Systems
Media Number -KENR6402-05 Publication Date -01/01/2012 Date Updated -17/01/2012
i04126149
Final Drive and Travel Motor - Disassemble
SMCS - 4050-015; 4351-015
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7573 Link Bracket 3
B 1P-2420 Transmission Repair Stand 1
C 8T-6699 Bolts 2
D
1P-0074 Slide Hammer Puller Gp 1
4C-5666 Threaded Adapter 1
123-6702 Backlash Gauge Gp 1
E 1P-0510 Driver Gp 1
F 8H-0663 Bearing Puller Gp 1
G 1P-1863 Retaining Ring Pliers 1
H 9U-7346 Spanner Wrench As 1
Start By:
a. Remove the final drive and the travel motor. Refer to Disassembly and Assembly Manual ,
"Final Drive and Travel Motor - Remove".
NOTICE
1/23
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3. Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
Personal injury can result from hydraulic oil pressure and hot oil.
Hydraulic oil pressure can remain in the hydraulic system after the
engine has been stopped. Serious injury can be caused if this pressure is
not released before any service is done on the hydraulic system.
Make sure all of the work tools have been lowered to the ground, and
the oil is cool before removing any components or lines. Remove the oil
filler cap only when the engine is stopped, and the filler cap is cool
enough to touch with your bare hand.
1. Thoroughly clean the outside of the final drive and travel motor prior to disassembly.
2. Remove the sprocket from the final drive and the travel motor. The weight of the sprocket is
approximately 39 kg (85 lb).
3. Mark the alignment of the final drive and travel motor for reassembly purposes. The parts
must be reinstalled in the original locations.
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4. Illustration 1 g00940682
4. Use Tooling (A) and a suitable lifting device to position the final drive and the travel motor
onto Tooling (B). The combined weight of the final drive and travel motor is approximately
170 kg (375 lb).
5. Drain the oil from the final drive into a suitable container for storage or for disposal. Refer
to Operation and Maintenance Manual, "Capacities (Refill)" for the capacity of the final
drive.
6. Remove fittings (1). Remove fittings (2) from traction control valve (3).
7. Remove nine bolts (4) that secure traction control valve (3) to the final drive.
8. Use two persons to remove traction control valve (3) from the final drive. The weight of
travel brake valve (3) is approximately 27 kg (60 lb).
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5. Illustration 2 g00940716
9. Remove valve plate (5) and O-ring seal (6).
Illustration 3 g01405139
10. Use Tooling (D) to remove bearing (7).
Disassembly of the Counterbalance Valve
Illustration 4 g01405725
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6. Illustration 5 g01405227
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
1. Position the counterbalance valve, as shown. Remove plug (8) and adapter (9).
2. Remove spring (10) and spool (11).
Illustration 6 g01405232
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7. 3. Remove relief valve assemblies (12).
Illustration 7 g01405243
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
4. Remove seat (13). Seat (13) is pressed onto valve (17). Use new parts if seat (13) or valve
(17) is damaged. Do not disassemble these components. Make sure that you reuse the other
component.
5. Remove backup ring (14) and O-ring seal (15).
6. Remove O-ring seal (22).
7. Remove nut (20).
8. Remove screw (27).
9. Remove stopper (26). Remove backup ring (19) and O-ring seal (18) from stopper (19).
10. Remove valve (21), piston (25), and spring (16) from the housing.
11. Remove backup ring (23) and O-ring seal (24) from piston (25).
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8. Illustration 8 g01405284
Illustration 9 g01405299
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
12. Remove covers (28) and the O-ring seals.
13. Remove springs (29), guides (30), and spool assembly (31).
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9. Illustration 10 g01405345
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
14. Remove valve (32), spring (33), and ball (34) from one end of spool (35). Repeat for the
other end of spool (35).
Illustration 11 g01405633
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10. Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
15. Remove plug (36), spring (38), and piston (39) from both sides of the housing assembly.
16. Remove O-ring seal (37) from each plug (36).
Note: Remove the remaining allen head bolts from the housing assembly for cleaning
purposes, if necessary. Each allen head bolt has an O-ring seal. Check the O-ring seal for
wear or for damage. Replace the O-ring seal, if necessary.
Disassembly of the Travel Motor
Illustration 12 g01405794
1. Remove O-ring seal (40) and springs (41).
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11. Illustration 13 g01405828
2. Install Tooling (C) onto piston assembly (42). Use Tooling (C) and a suitable prybar to
remove piston assembly (42) from body (43).
Illustration 14 g01405855
3. Remove O-ring seals (45) and (46) from piston assembly (42). Remove backup rings (44)
and (47) from piston assembly (42).
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12. Illustration 15 g01405867
4. Use suitable drivers or a suitable lever to remove guide assembly (48).
Illustration 16 g01405885
5. Remove O-ring seal (49) and backup ring (50) from guide assembly (48).
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13. Illustration 17 g01406117
6. Remove four separator plates (51) and four friction plates (52). Note the alternating order of
separator plates (51) and friction plates (52) for assembly purposes.
Note: Do not allow the components of barrel assembly (53) to come apart while you
remove barrel assembly (53). The components of barrel assembly (53) must be reinstalled
into the original positions.
Note: Oil will drain from the final drive. Place a suitable container under the final drive for
storage or disposal. Refer to Operation and Maintenance Manual, "Capacities (Refill)" for
the fluid capacity of the final drive.
7. Position the final drive horizontally.
8. Remove barrel assembly (53).
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14. Illustration 18 g01406180
Note: Mark the component locations for assembly purposes before you disassemble barrel
assembly (53).
9. Remove piston assemblies (54) and retainer (55) from barrel assembly (53).
Illustration 19 g01406210
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
10. Remove retainer (56), spacer (57), and springs (58) from barrel assembly (53).
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15. Illustration 20 g01406263
11. Put location marks on cam plate (59) for assembly purposes. Make sure that the thick end of
cam plate (59) is adjacent to the opening that is across body (43). Remove cam plate (59).
Illustration 21 g01406329
Illustration 22 g01406338
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16. Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
12. Remove piston (60) and spring (62).
13. Remove key (61).
Disassembly of the Final Drive
Illustration 23 g01406376
1. Use a suitable lifting device to position the final drive on Tooling (B), as shown. The weight
of the final drive is approximately 200 kg (441 lb).
2. Remove plugs (63). Remove the O-ring seals from plugs (63). Check the O-ring seals for
wear or for damage. Replace the O-ring seals, if necessary.
3. Remove bolts (65). Remove cover (64).
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17. Illustration 24 g01406386
4. Raise the temperature of bolts (66) in order to loosen the thread sealant.
5. Remove bolts (66) and plate (67).
Illustration 25 g01406397
6. Remove sun gear (68).
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18. Illustration 26 g01406400
7. Attach Tooling (A) and a suitable lifting device to carrier assembly (69). Remove carrier
assembly (69), planetary gear assembly (70), and bearing assembly (71) as a unit.
Illustration 27 g01406789
8. Remove planetary gear (70) and bearing assembly (71) from carrier assembly (69). Remove
the remaining planetary gears (70) and bearings (71).
Illustration 28 g01406822
9. Remove sun gear (72).
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19. 10. Raise the temperature of bolts (73) in order to loosen the thread sealant. Remove bolts (73).
Remove plate (74).
Illustration 29 g01406850
11. Remove retaining ring (75) from sun gear (72). Check retaining ring (75) for wear or for
damage. Replace retaining ring (75), if necessary.
Illustration 30 g01406853
12. Remove planetary gear (76).
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20. Illustration 31 g01406875
13. Remove bearing (77), race (78), and thrust washer (79).
14. Repeat Steps 12 and 13 in order to remove the remaining planetary gear assemblies.
Illustration 32 g01406882
15. Remove bolt (80) and plate (81).
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21. Illustration 33 g01406885
Illustration 34 g01406886
16. Use Tooling (H) to remove nut (82).
Illustration 35 g01406906
17. Install Tooling (A) and a suitable lifting device to housing (83). The weight of housing (83)
is approximately 35 kg (77 lb).
18. Remove housing (83) from body assembly (84).
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22. Illustration 36 g01406912
19. Remove Duo-Cone Seal Gp seal (85) from the body assembly. Remove the Duo-Cone Seal
Gp seal from the housing.
Illustration 37 g01407100
20. Remove both bearings (86) from housing (83).
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23. Illustration 38 g01407089
21. Remove both bearings (87) from housing (83).
Illustration 39 g01407115
22. Position body assembly (84) horizontally. Remove shaft assembly (88), the bearing, and the
retaining ring.
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24. Illustration 40 g01407144
23. Use Tooling (G) to remove retaining ring (89) from shaft assembly (88).
Illustration 41 g01407161
24. Use Tooling (E), Tooling (F), and a suitable press to remove bearing (90).
Illustration 42 g01407166
25. Remove lip seal (91) from the body assembly.
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25. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
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26. Shutdown SIS
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Product: EXCAVATOR
Model: 312D L EXCAVATOR JBC
Configuration: 312D & 312D L Excavators JBC00001-UP (MACHINE) POWERED BY C4.2 Engine
Disassembly and Assembly
312D and 313D Excavators Machine Systems
Media Number -KENR6402-05 Publication Date -01/01/2012 Date Updated -17/01/2012
i07269885
Final Drive and Travel Motor - Assemble
SMCS - 4050-016; 4351-016
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7573 Link Bracket 3
B 1P-2420 Transmission Repair Stand 1
E 1P-0510 Driver Gp 1
F 8H-0663 Bearing Puller Gp 1
G 1P-1863 Retaining Ring Pliers 1
H 9U-7346 Spanner Wrench As 1
K 1U-7558 Mounting Adapter Gp(1)
1
L - Loctite 271 -
M - Loctite High Flex GM -
N 169-0503 Installation Kit 1
P 1U-6434 Duo-Cone Seal Installer As 1
Q 4C-3761 C-Clamp 2
R FT-2766 Rolling Torque Bar 1
S - Loctite 272 -
(1)
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27. The bent plates for the mounting adapter may be modified so that the mounting adapter can be assembled to the
housing.
Assembly Procedure for the Final Drive
Illustration 1 g01407166
1. Use Tooling (E) to install lip seal (91) into the body assembly.
Illustration 2 g01407561
2. Use Tooling (E), Tooling (F), and a suitable press to install bearing assembly (90) onto shaft
assembly (88).
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28. Illustration 3 g01407144
3. Use Tooling (G) to install retaining ring (89) on shaft assembly (88).
Illustration 4 g01407580
4. Use a suitable soft faced hammer to install shaft assembly (88) into body assembly (84).
Illustration 5 g01407608
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