This document provides instructions for removing and installing the flywheel, crankshaft rear seal, and crankshaft wear sleeve on a 3054C engine. The flywheel removal procedure involves installing guide bolts and link bracket to support the flywheel weight before removing all setscrews. For installation, the ring gear may need to be heated to 250°C and aligned correctly. Removing the crankshaft rear seal requires replacing the entire housing assembly. Installing the new seal involves using a plastic sleeve and alignment tool. The crankshaft wear sleeve is removed and installed using pullers and installers.
Caterpillar cat 312 d2 l excavator (prefix fab) service repair manual (fab000...fjjsekmmm
This document provides disassembly instructions for the final drive, travel motor, and counterbalance valve of a 312D2 L excavator. It lists the required tools and outlines 16 steps to disassemble the final drive, including removing covers, gears, and bearings. It also outlines 13 steps to disassemble the travel motor, such as removing piston assemblies, seals, and plates. Additionally, it provides 15 steps to disassemble the counterbalance valve, including removing springs, spools, and relief valve assemblies. Personal injury warnings are included throughout.
This document provides disassembly instructions for the final drive, travel motor, and counterbalance valve of a 312D2 GC excavator. It lists the required tools and parts and provides step-by-step instructions and illustrations for disassembling each component. Personal safety notices are included throughout to warn technicians of potential hazards like parts propelled by springs or releasing hydraulic pressure. The document is intended to guide technicians in properly disassembling these systems for repair or replacement of parts.
Hyundai 20253032 bc 7 forklift truck service repair manualfjjsekmmm
This document provides instructions for disassembling and assembling the steering unit of a machine. It describes removing components like the end cover, gearwheel set, cardan shaft, distributor plate, check valve parts, thrust bearing and springs. It then explains how to reassemble these parts, including pressing in seals and springs correctly. Tools needed are also listed along with tightening torques for mounting bolts.
This document provides disassembly instructions for the final drive, travel motor, and other components of excavator models 312D2 and 312D2 L. It outlines 16 steps to disassemble the final drive which include draining fluids, removing fittings and valves, and using various tools. It then details 14 steps to disassemble the travel motor which involve removing seals, pistons, plates and other parts. Safety notices are included throughout to warn of potential injuries from springs, fluids and heavy components.
This document provides instructions for disassembling various components of an excavator including the final drive, travel motor, counterbalance valve, and travel motor. It lists required tools and safety precautions and provides a step-by-step process with illustrations for disassembling each component and removing seals, springs, plates, and other parts. Detailed instructions are given for draining fluids and carefully removing heavy components to prepare them for cleaning or replacement.
The document provides instructions for removing and installing a cylinder head on a 3054C engine. Key steps include:
1. Draining fluids, removing related components like the exhaust manifold and fuel injectors before removing the cylinder head.
2. Gradually loosening and removing cylinder head bolts in reverse order to prevent distortion, then lifting off the head using a lifting device.
3. Cleaning the cylinder block and head mating surfaces, installing a new gasket and dowel pins before positioning the head back on using guide bolts for alignment.
4. Reinstalling the bolts and tightening them in stages to the specified torque in numerical order.
This document provides disassembly instructions for the final drive, travel motor, and counterbalance valve of 313D2 and 313D2 GC excavator models. It lists the required tools and gives step-by-step instructions to remove components like sprockets, fittings, valves, seals, springs, pistons, plates, and barrels. Safety notices are included to warn of hazards like stored energy in springs, hot or pressurized fluids, and heavy component weights.
Hyundai hbf18 t 5 forklift truck service repair manualfjjsekmmm
This document provides instructions for disassembling and assembling the steering unit of a machine. It includes the following sections:
1. Tools and torque specifications needed for the job.
2. Instructions for disassembling components like the end cover, gearwheel set, cardan shaft, distributor plate, seals and springs.
3. Instructions for assembling components like the spool, sleeve, seals, springs and end cover. Precise steps are provided to ensure correct assembly.
Caterpillar cat 312 d2 l excavator (prefix fab) service repair manual (fab000...fjjsekmmm
This document provides disassembly instructions for the final drive, travel motor, and counterbalance valve of a 312D2 L excavator. It lists the required tools and outlines 16 steps to disassemble the final drive, including removing covers, gears, and bearings. It also outlines 13 steps to disassemble the travel motor, such as removing piston assemblies, seals, and plates. Additionally, it provides 15 steps to disassemble the counterbalance valve, including removing springs, spools, and relief valve assemblies. Personal injury warnings are included throughout.
This document provides disassembly instructions for the final drive, travel motor, and counterbalance valve of a 312D2 GC excavator. It lists the required tools and parts and provides step-by-step instructions and illustrations for disassembling each component. Personal safety notices are included throughout to warn technicians of potential hazards like parts propelled by springs or releasing hydraulic pressure. The document is intended to guide technicians in properly disassembling these systems for repair or replacement of parts.
Hyundai 20253032 bc 7 forklift truck service repair manualfjjsekmmm
This document provides instructions for disassembling and assembling the steering unit of a machine. It describes removing components like the end cover, gearwheel set, cardan shaft, distributor plate, check valve parts, thrust bearing and springs. It then explains how to reassemble these parts, including pressing in seals and springs correctly. Tools needed are also listed along with tightening torques for mounting bolts.
This document provides disassembly instructions for the final drive, travel motor, and other components of excavator models 312D2 and 312D2 L. It outlines 16 steps to disassemble the final drive which include draining fluids, removing fittings and valves, and using various tools. It then details 14 steps to disassemble the travel motor which involve removing seals, pistons, plates and other parts. Safety notices are included throughout to warn of potential injuries from springs, fluids and heavy components.
This document provides instructions for disassembling various components of an excavator including the final drive, travel motor, counterbalance valve, and travel motor. It lists required tools and safety precautions and provides a step-by-step process with illustrations for disassembling each component and removing seals, springs, plates, and other parts. Detailed instructions are given for draining fluids and carefully removing heavy components to prepare them for cleaning or replacement.
The document provides instructions for removing and installing a cylinder head on a 3054C engine. Key steps include:
1. Draining fluids, removing related components like the exhaust manifold and fuel injectors before removing the cylinder head.
2. Gradually loosening and removing cylinder head bolts in reverse order to prevent distortion, then lifting off the head using a lifting device.
3. Cleaning the cylinder block and head mating surfaces, installing a new gasket and dowel pins before positioning the head back on using guide bolts for alignment.
4. Reinstalling the bolts and tightening them in stages to the specified torque in numerical order.
This document provides disassembly instructions for the final drive, travel motor, and counterbalance valve of 313D2 and 313D2 GC excavator models. It lists the required tools and gives step-by-step instructions to remove components like sprockets, fittings, valves, seals, springs, pistons, plates, and barrels. Safety notices are included to warn of hazards like stored energy in springs, hot or pressurized fluids, and heavy component weights.
Hyundai hbf18 t 5 forklift truck service repair manualfjjsekmmm
This document provides instructions for disassembling and assembling the steering unit of a machine. It includes the following sections:
1. Tools and torque specifications needed for the job.
2. Instructions for disassembling components like the end cover, gearwheel set, cardan shaft, distributor plate, seals and springs.
3. Instructions for assembling components like the spool, sleeve, seals, springs and end cover. Precise steps are provided to ensure correct assembly.
Caterpillar cat 312 d2 l excavator (prefix mpp) service repair manual (mpp000...fjjsekmmm
This document provides instructions for disassembling various components of an excavator, including the final drive, travel motor, counterbalance valve, and travel motor. It lists the required tools and outlines 16 steps to disassemble parts like the traction control valve, bearing, relief valve assemblies, piston assemblies, springs, and barrel assembly. Safety notices are included to warn of potential injuries from parts propelled by springs or pressurized hydraulic fluid.
This document provides instructions for disassembling various components of an excavator, including the final drive, travel motor, counterbalance valve, and barrel assembly. It lists the required tools and safety precautions, and outlines multi-step procedures to remove each part, such as draining fluids, loosening fittings and bolts, using pullers to remove bearings, and noting part locations and orientations for reassembly. Detailed illustrations accompany each step to show how to properly disassemble the excavator systems.
Caterpillar cat 323 f l excavator (prefix yej) service repair manual (yej0000...fusjejkdkmse
This document provides instructions for removing and installing various components of the front end of a Caterpillar C7.1 diesel engine, including the crankshaft front seal, front cover, and gear group. The procedures describe using various specialized tools to correctly position and time components. Precautions are outlined for cleaning parts and installing new seals and gaskets.
Caterpillar cat 314 d lcr excavator (prefix ssz) service repair manual (ssz00...fjskekdmjekm
The document provides disassembly instructions for the final drive, travel motor, and counterbalance valve of a 314D LCR excavator. It lists required tools and outlines 16 steps for disassembling the components, including draining fluids, removing fittings and valves, using pullers to remove bearings, and noting part orientations for reassembly. Safety notices are included to warn of potential injuries from pressurized fluids, heavy parts, and released spring forces.
Caterpillar cat 314 e cr excavator (prefix gmd) service repair manual (gmd000...jfdskekdmme
This document provides instructions for disassembling various components of a 314E CR excavator, including the final drive, travel motor, counterbalance valve, and travel motor. It lists the required tools and outlines a step-by-step process for safely removing each part, noting precautions for releasing pressures and contained fluids. Detailed illustrations accompany each step to ensure correct reassembly.
Caterpillar cat 325 c l excavator (prefix btd) service repair manual (btd0000...fjkskedmme
The document provides step-by-step instructions for disassembling and assembling the piston motor of an excavator. It lists 22 steps for disassembly, which include removing the key, cover, port plate, bearings, valve assembly, and other components. It then lists 16 steps for assembly, which involve installing components in reverse order and ensuring proper seating and alignment of parts like bearings, seals, and the rotating group. Cleanliness is emphasized throughout and special tools are required for tasks like compressing springs.
Caterpillar cat 312 c excavator (prefix fds) service repair manual (fds00301 ...fjsjjekdkme
1. The document provides instructions for removing and installing the front housing of a 312C excavator engine.
2. To remove the front housing, several other components must first be removed, including the alternator, water pump, and crankshaft pulley. Bolts securing the front housing to other parts are then loosened and removed.
3. Installation involves cleaning surfaces, installing new seals if needed, and securing the front housing with bolts to the cylinder block, oil pan, and other parts. Timing gear alignment must also be checked during installation.
Caterpillar cat 323 f excavator (prefix kby) service repair manual (kby00001 ...jfdskekdmme
This document provides instructions for removing and installing the rear power take-off (RPTO) on a Caterpillar 323F excavator engine. The removal procedure involves removing 12 components including gears, adapters, and sleeve bearings. The installation procedure describes installing these components in reverse order and ensuring proper alignment and torque specifications are followed.
Caterpillar cat 312 d2 l excavator (prefix whj) service repair manual (whj000...fjjskekdmmse
The document provides instructions for installing a flywheel on a 3054C engine. It describes:
1) Cleaning the flywheel housing and inspecting the crankshaft rear seal for leaks.
2) Heating the ring gear to install it on the flywheel and cleaning the parts after they cool.
3) Using guide bolts and lifting brackets to position the flywheel and install bolts, tightening them to the specified torque.
4) Checking flywheel alignment after installation.
Hyundai r140 w 9 wheel excavator service repair manualfksjksmmde
1) The document provides instructions for removing and assembling various components of a front axle, including the planetary reduction and axle shaft, braking unit, and steering case.
2) Detailed steps are given for removing parts like the planetary carrier cover, crown flange, hub, bearings, and pistons. Assembly instructions include pressing in thrust blocks and installing seals, bearings, and other components.
3) Safety precautions and notes are provided throughout, such as ensuring parts are correctly oriented during assembly and noting the order of disks for reinstallation. Tightening torques are specified for fasteners.
This document provides instructions for disassembling various components of a 313D2 excavator, including the final drive, travel motor, counterbalance valve, and barrel assembly. It lists required tools and outlines multi-step procedures involving draining fluids, removing fittings and fasteners, using pullers to remove bearings, and noting part locations and orientations for reassembly. Safety notices are included to warn of potential injuries from pressurized fluids, heavy lifting, and released spring forces.
This document provides instructions for removing and installing a governor and fuel injection control linkage on Caterpillar 320 excavator models. It describes the required tools and gives a step-by-step process including removing clips and pins, sliding tubes, and removing/installing parts like the governor, linkage, and seals using special tools. References are provided for more information on governors and linkage inspection procedures.
Caterpillar cat 312 c excavator (prefix fds) service repair manual (fds00001 ...fjsjjekdkme
This document provides disassembly instructions for the 312C and 312C L excavator final drive, travel motor, and travel counterbalance valve systems. It outlines 17 steps to disassemble the final drive which includes removing covers, plates, gears, and bearings. It also details 13 steps to disassemble the travel motor such as removing piston assemblies, seals, and barrel components. Finally, it lists 15 steps for disassembling the travel counterbalance valve including removing springs, spools, valves, and housings. Personal safety notices are included throughout regarding releasing pressures and contained parts.
Caterpillar cat 336 d l excavator (prefix mds) service repair manual (mds0000...fksjksmmde
The document provides instructions for disassembling and assembling a piston pump. Key steps include:
1. Removing various components like the head, O-rings, pistons, and bearings.
2. Using tools like retaining ring pliers and a driver group to remove springs and retaining rings.
3. Taking safety precautions as parts are under spring tension.
4. Cleaning all parts thoroughly before assembly.
Caterpillar cat 303.5 c cr mini hydraulic excavator (prefix dmy) service repa...fjsjekdmmeme
The document provides instructions for disassembling and inspecting various engine components of a 303.5C Mini Hydraulic Excavator, including the timing gear, camshaft, oil pan, piston, connecting rod, crankshaft, and cylinder block. It lists the components in their order of disassembly and provides illustrations showing how to remove each part. Specifications for measuring component wear limits are also provided to determine if parts need replacing. Safety notes are included throughout to warn of potential dangers during disassembly.
Caterpillar cat 318 b l excavator (prefix 7kz) service repair manual (7kz0000...fjskefkemms
The document provides instructions for removing and installing various engine components on a Caterpillar 3046 engine, including:
- Removing the flywheel by drilling holes in it and using a lifting strap and tool.
- Installing a new crankshaft rear seal using sealing tools and installing the flywheel back on with bolts.
- Removing the flywheel housing by removing bolts with a lifting strap and tool, and installing a new gasket and housing.
- Removing the vibration damper and pulley by removing bolts and nuts with sockets and a puller tool if needed.
Caterpillar cat 318 d2 l excavator (prefix dpj) service repair manual (dpj000...fjskekdmjekm
This document provides instructions to disassemble the final drive on a 318D2 L excavator. It lists the required tools and gives step-by-step directions to remove each component. Key steps include using lifting devices and tools to remove the cover, carrier assembly, ring gears, and housing pieces. Proper cleaning and safety precautions are noted throughout. The goal is to fully separate all parts of the final drive for maintenance or repair.
Caterpillar cat 316 e l excavator (prefix wzy) service repair manual (wzy0000...fjskekdmjekm
The document provides specifications and procedures for servicing the final drive and disassembling/assembling the transmission of a 316E L excavator. It includes specifications for parts, required tools, removal steps such as separating the track and removing the final drive and travel motor, and disassembly steps down to the individual planetary gears. Assembly is also outlined. The document contains detailed illustrations supporting the written instructions.
Jcb ps760 transmission service repair manualufjjsjefkksemm
This service manual section provides information on servicing and repairing components of the JCB PS760, PS764, PS766 semi-automatic gearbox. The document covers general information, as well as procedures for clutches, solenoid valves, oil pumps, shafts, cases, and other components. Torque specifications and part numbers are included for repairs.
Caterpillar cat 303 cr mini hydraulic excavator (prefix dma) service repair m...fjsjekdmmeme
This document provides assembly instructions for the main control valve of a 303 CR Mini Hydraulic Excavator. It describes assembling 8 different block assemblies (L through H) that make up the main control valve. The instructions note that cleanliness is important, valves must be assembled in the same configuration, and components must be returned to their original valves. Personal injury warnings are also provided regarding spring forces.
This document provides instructions for removing and installing the flywheel, crankshaft rear seal, and crankshaft wear sleeve on a 3054C engine. The flywheel removal process involves using guide bolts and a link bracket to support the flywheel weight during removal. The crankshaft rear seal housing is non-serviceable and must be replaced if removed. A plastic sleeve is used to protect the crankshaft rear seal during installation. A puller tool is used to remove the crankshaft wear sleeve.
This document provides instructions for removing and installing a flywheel and crankshaft rear seal on a 3054C engine. It describes the required tools and gives step-by-step procedures that include removing bolts and setscrews, installing guide bolts, checking component conditions, and tightening to the specified torque. Cautions are provided regarding containing fluids, cleaning parts, and wearing protective gloves when handling heated parts.
Caterpillar cat 312 d2 l excavator (prefix mpp) service repair manual (mpp000...fjjsekmmm
This document provides instructions for disassembling various components of an excavator, including the final drive, travel motor, counterbalance valve, and travel motor. It lists the required tools and outlines 16 steps to disassemble parts like the traction control valve, bearing, relief valve assemblies, piston assemblies, springs, and barrel assembly. Safety notices are included to warn of potential injuries from parts propelled by springs or pressurized hydraulic fluid.
This document provides instructions for disassembling various components of an excavator, including the final drive, travel motor, counterbalance valve, and barrel assembly. It lists the required tools and safety precautions, and outlines multi-step procedures to remove each part, such as draining fluids, loosening fittings and bolts, using pullers to remove bearings, and noting part locations and orientations for reassembly. Detailed illustrations accompany each step to show how to properly disassemble the excavator systems.
Caterpillar cat 323 f l excavator (prefix yej) service repair manual (yej0000...fusjejkdkmse
This document provides instructions for removing and installing various components of the front end of a Caterpillar C7.1 diesel engine, including the crankshaft front seal, front cover, and gear group. The procedures describe using various specialized tools to correctly position and time components. Precautions are outlined for cleaning parts and installing new seals and gaskets.
Caterpillar cat 314 d lcr excavator (prefix ssz) service repair manual (ssz00...fjskekdmjekm
The document provides disassembly instructions for the final drive, travel motor, and counterbalance valve of a 314D LCR excavator. It lists required tools and outlines 16 steps for disassembling the components, including draining fluids, removing fittings and valves, using pullers to remove bearings, and noting part orientations for reassembly. Safety notices are included to warn of potential injuries from pressurized fluids, heavy parts, and released spring forces.
Caterpillar cat 314 e cr excavator (prefix gmd) service repair manual (gmd000...jfdskekdmme
This document provides instructions for disassembling various components of a 314E CR excavator, including the final drive, travel motor, counterbalance valve, and travel motor. It lists the required tools and outlines a step-by-step process for safely removing each part, noting precautions for releasing pressures and contained fluids. Detailed illustrations accompany each step to ensure correct reassembly.
Caterpillar cat 325 c l excavator (prefix btd) service repair manual (btd0000...fjkskedmme
The document provides step-by-step instructions for disassembling and assembling the piston motor of an excavator. It lists 22 steps for disassembly, which include removing the key, cover, port plate, bearings, valve assembly, and other components. It then lists 16 steps for assembly, which involve installing components in reverse order and ensuring proper seating and alignment of parts like bearings, seals, and the rotating group. Cleanliness is emphasized throughout and special tools are required for tasks like compressing springs.
Caterpillar cat 312 c excavator (prefix fds) service repair manual (fds00301 ...fjsjjekdkme
1. The document provides instructions for removing and installing the front housing of a 312C excavator engine.
2. To remove the front housing, several other components must first be removed, including the alternator, water pump, and crankshaft pulley. Bolts securing the front housing to other parts are then loosened and removed.
3. Installation involves cleaning surfaces, installing new seals if needed, and securing the front housing with bolts to the cylinder block, oil pan, and other parts. Timing gear alignment must also be checked during installation.
Caterpillar cat 323 f excavator (prefix kby) service repair manual (kby00001 ...jfdskekdmme
This document provides instructions for removing and installing the rear power take-off (RPTO) on a Caterpillar 323F excavator engine. The removal procedure involves removing 12 components including gears, adapters, and sleeve bearings. The installation procedure describes installing these components in reverse order and ensuring proper alignment and torque specifications are followed.
Caterpillar cat 312 d2 l excavator (prefix whj) service repair manual (whj000...fjjskekdmmse
The document provides instructions for installing a flywheel on a 3054C engine. It describes:
1) Cleaning the flywheel housing and inspecting the crankshaft rear seal for leaks.
2) Heating the ring gear to install it on the flywheel and cleaning the parts after they cool.
3) Using guide bolts and lifting brackets to position the flywheel and install bolts, tightening them to the specified torque.
4) Checking flywheel alignment after installation.
Hyundai r140 w 9 wheel excavator service repair manualfksjksmmde
1) The document provides instructions for removing and assembling various components of a front axle, including the planetary reduction and axle shaft, braking unit, and steering case.
2) Detailed steps are given for removing parts like the planetary carrier cover, crown flange, hub, bearings, and pistons. Assembly instructions include pressing in thrust blocks and installing seals, bearings, and other components.
3) Safety precautions and notes are provided throughout, such as ensuring parts are correctly oriented during assembly and noting the order of disks for reinstallation. Tightening torques are specified for fasteners.
This document provides instructions for disassembling various components of a 313D2 excavator, including the final drive, travel motor, counterbalance valve, and barrel assembly. It lists required tools and outlines multi-step procedures involving draining fluids, removing fittings and fasteners, using pullers to remove bearings, and noting part locations and orientations for reassembly. Safety notices are included to warn of potential injuries from pressurized fluids, heavy lifting, and released spring forces.
This document provides instructions for removing and installing a governor and fuel injection control linkage on Caterpillar 320 excavator models. It describes the required tools and gives a step-by-step process including removing clips and pins, sliding tubes, and removing/installing parts like the governor, linkage, and seals using special tools. References are provided for more information on governors and linkage inspection procedures.
Caterpillar cat 312 c excavator (prefix fds) service repair manual (fds00001 ...fjsjjekdkme
This document provides disassembly instructions for the 312C and 312C L excavator final drive, travel motor, and travel counterbalance valve systems. It outlines 17 steps to disassemble the final drive which includes removing covers, plates, gears, and bearings. It also details 13 steps to disassemble the travel motor such as removing piston assemblies, seals, and barrel components. Finally, it lists 15 steps for disassembling the travel counterbalance valve including removing springs, spools, valves, and housings. Personal safety notices are included throughout regarding releasing pressures and contained parts.
Caterpillar cat 336 d l excavator (prefix mds) service repair manual (mds0000...fksjksmmde
The document provides instructions for disassembling and assembling a piston pump. Key steps include:
1. Removing various components like the head, O-rings, pistons, and bearings.
2. Using tools like retaining ring pliers and a driver group to remove springs and retaining rings.
3. Taking safety precautions as parts are under spring tension.
4. Cleaning all parts thoroughly before assembly.
Caterpillar cat 303.5 c cr mini hydraulic excavator (prefix dmy) service repa...fjsjekdmmeme
The document provides instructions for disassembling and inspecting various engine components of a 303.5C Mini Hydraulic Excavator, including the timing gear, camshaft, oil pan, piston, connecting rod, crankshaft, and cylinder block. It lists the components in their order of disassembly and provides illustrations showing how to remove each part. Specifications for measuring component wear limits are also provided to determine if parts need replacing. Safety notes are included throughout to warn of potential dangers during disassembly.
Caterpillar cat 318 b l excavator (prefix 7kz) service repair manual (7kz0000...fjskefkemms
The document provides instructions for removing and installing various engine components on a Caterpillar 3046 engine, including:
- Removing the flywheel by drilling holes in it and using a lifting strap and tool.
- Installing a new crankshaft rear seal using sealing tools and installing the flywheel back on with bolts.
- Removing the flywheel housing by removing bolts with a lifting strap and tool, and installing a new gasket and housing.
- Removing the vibration damper and pulley by removing bolts and nuts with sockets and a puller tool if needed.
Caterpillar cat 318 d2 l excavator (prefix dpj) service repair manual (dpj000...fjskekdmjekm
This document provides instructions to disassemble the final drive on a 318D2 L excavator. It lists the required tools and gives step-by-step directions to remove each component. Key steps include using lifting devices and tools to remove the cover, carrier assembly, ring gears, and housing pieces. Proper cleaning and safety precautions are noted throughout. The goal is to fully separate all parts of the final drive for maintenance or repair.
Caterpillar cat 316 e l excavator (prefix wzy) service repair manual (wzy0000...fjskekdmjekm
The document provides specifications and procedures for servicing the final drive and disassembling/assembling the transmission of a 316E L excavator. It includes specifications for parts, required tools, removal steps such as separating the track and removing the final drive and travel motor, and disassembly steps down to the individual planetary gears. Assembly is also outlined. The document contains detailed illustrations supporting the written instructions.
Jcb ps760 transmission service repair manualufjjsjefkksemm
This service manual section provides information on servicing and repairing components of the JCB PS760, PS764, PS766 semi-automatic gearbox. The document covers general information, as well as procedures for clutches, solenoid valves, oil pumps, shafts, cases, and other components. Torque specifications and part numbers are included for repairs.
Caterpillar cat 303 cr mini hydraulic excavator (prefix dma) service repair m...fjsjekdmmeme
This document provides assembly instructions for the main control valve of a 303 CR Mini Hydraulic Excavator. It describes assembling 8 different block assemblies (L through H) that make up the main control valve. The instructions note that cleanliness is important, valves must be assembled in the same configuration, and components must be returned to their original valves. Personal injury warnings are also provided regarding spring forces.
This document provides instructions for removing and installing the flywheel, crankshaft rear seal, and crankshaft wear sleeve on a 3054C engine. The flywheel removal process involves using guide bolts and a link bracket to support the flywheel weight during removal. The crankshaft rear seal housing is non-serviceable and must be replaced if removed. A plastic sleeve is used to protect the crankshaft rear seal during installation. A puller tool is used to remove the crankshaft wear sleeve.
This document provides instructions for removing and installing a flywheel and crankshaft rear seal on a 3054C engine. It describes the required tools and gives step-by-step procedures that include removing bolts and setscrews, installing guide bolts, checking component conditions, and tightening to the specified torque. Cautions are provided regarding containing fluids, cleaning parts, and wearing protective gloves when handling heated parts.
This document provides instructions for removing and installing the flywheel, crankshaft rear seal, and crankshaft wear sleeve on a 3054C engine. The flywheel removal procedure involves installing guide bolts and brackets before removing setscrews and the flywheel. The crankshaft rear seal removal requires removing the housing assembly. The crankshaft wear sleeve removal uses a puller tool. Installation of these components follows the reverse order of removal.
This document provides instructions for removing and installing a flywheel and crankshaft rear seal on a 3054C engine. It describes the required tools and gives step-by-step procedures that include removing bolts and setscrews, installing guide bolts, checking component conditions, and tightening to the specified torque. Proper cleaning and containment of fluids is emphasized throughout.
Caterpillar Cat 312D2 and 312D2 L Excavator (Prefix MGJ) Service Repair Manua...fskekkdmdmdm3e
The documents provide instructions for installing and removing various engine components on a Caterpillar 3054C engine, including:
1. Installing the flywheel, which involves heating the ring gear, cleaning parts, using guide bolts and lifting devices, and tightening bolts to the specified torque.
2. Removing the crankshaft rear seal, which is non-serviceable, requiring replacement of the entire housing assembly after removing setscrews.
3. Installing the crankshaft rear seal housing assembly using an alignment tool and tightening setscrews to the specified torque.
Caterpillar Cat 312D2 L Excavator (Prefix MGJ) Service Repair Manual (MGJ0000...jdkskmdmdm
The documents provide instructions for installing and removing various engine components on a Caterpillar 3054C engine, including:
1. Installing the flywheel, which involves heating the ring gear, cleaning parts, installing guide bolts and tightening bolts to the specified torque.
2. Removing the crankshaft rear seal housing assembly, which is non-serviceable and must be replaced if removed.
3. Installing the crankshaft rear seal housing assembly using a locator tool and tightening setscrews to the specified torque.
4. Removing and installing an optional crankshaft wear sleeve using pullers and installer/locator tools if the seal surface is worn.
Caterpillar Cat 312D2 and 312D2 L Excavator (Prefix MGJ) Service Repair Manua...fijsekkdmdm2w
The document provides instructions for installing a flywheel and crankshaft rear seal on a 3054C engine. It includes:
1) Heating the ring gear to install it on the flywheel, then installing the flywheel using guide bolts and tightening bolts to the specified torque.
2) Removing the crankshaft rear seal housing assembly by removing setscrews, as the seal is non-serviceable and the housing must be replaced.
3) Installing the new crankshaft rear seal housing assembly by aligning it with the crankshaft using an installation sleeve, then tightening setscrews in a specific order to the specified torque and removing
Caterpillar Cat 312D2 L Excavator (Prefix MGJ) Service Repair Manual (MGJ0000...f8usejkddmmd
The documents provide instructions for installing and removing various engine components on a Caterpillar 3054C engine, including:
1. Installing the flywheel, which involves heating the ring gear, cleaning parts, installing guide bolts and tightening bolts to the specified torque.
2. Removing the crankshaft rear seal housing assembly, which is non-serviceable and must be replaced if removed.
3. Installing the crankshaft rear seal housing assembly using a locator tool and tightening setscrews to the specified torque.
4. Removing and installing an optional crankshaft wear sleeve using pullers and installer/locator tools if the seal surface is worn.
Caterpillar Cat 312D2 L Excavator (Prefix MGJ) Service Repair Manual (MGJ0000...prmy389342
The documents provide instructions for installing and removing various engine components on a Caterpillar 3054C engine, including:
1. Installing the flywheel, which involves heating the ring gear, cleaning parts, installing guide bolts and tightening bolts to the specified torque.
2. Removing the crankshaft rear seal housing assembly, which is non-serviceable and must be replaced if removed.
3. Installing the crankshaft rear seal housing assembly using a locator tool and tightening setscrews to the specified torque.
4. Removing and installing an optional crankshaft wear sleeve using puller and installer tools if the seal surface is worn.
Caterpillar Cat 312D2 L Excavator (Prefix MGJ) Service Repair Manual (MGJ0000...ufjksemd8ujd
The document provides instructions for installing a flywheel and crankshaft rear seal on a 3054C engine. It includes:
1) Heating the ring gear to install it on the flywheel, then installing the flywheel using guide bolts and tightening bolts to the specified torque.
2) Removing the crankshaft rear seal housing assembly by removing setscrews, as the seal is non-serviceable and the housing must be replaced.
3) Installing the new crankshaft rear seal housing assembly by positioning it over the crankshaft, aligning it, and tightening setscrews to the specified torque using an alignment tool.
Caterpillar Cat 312D2 L Excavator (Prefix MGJ) Service Repair Manual (MGJ0000...8ufjsekddm8u
The document provides instructions for installing a flywheel on a 3054C engine. It includes the following steps:
1. Clean the flywheel housing and inspect the crankshaft rear seal.
2. Heat the ring gear and quickly install it on the flywheel.
3. Install guide bolts and lifting brackets to position the flywheel, then install securing bolts and tighten them to the specified torque.
4. Check the flywheel alignment and install any remaining bolts.
Caterpillar Cat 312D2 L Excavator (Prefix MGJ) Service Repair Manual (MGJ0000...fusjekkdmdmd2w
The documents provide instructions for installing and removing various engine components on a Caterpillar 3054C engine, including:
1. Installing the flywheel, which involves heating the ring gear, cleaning parts, using guide bolts and lifting devices, and tightening bolts to the specified torque.
2. Removing the crankshaft rear seal, which is non-serviceable, requiring replacement of the entire housing assembly after removing setscrews.
3. Installing the crankshaft rear seal housing assembly using an alignment tool and tightening setscrews to the specified torque.
Caterpillar Cat 312D2 and 312D2 L Excavator (Prefix MGJ) Service Repair Manua...zan2736ban
The documents provide instructions for installing and removing various engine components on a Caterpillar 3054C engine, including:
1. Installing the flywheel, which involves heating the ring gear, cleaning parts, installing guide bolts and tightening bolts to the specified torque.
2. Removing the crankshaft rear seal housing assembly, which is non-serviceable and must be replaced if removed.
3. Installing the crankshaft rear seal housing assembly using a locator tool and tightening setscrews to the specified torque.
4. Removing and installing an optional crankshaft wear sleeve using pullers and installer/locator tools if the seal surface is worn.
The documents provide instructions for installing and removing various engine components on a Caterpillar 3054C engine, including:
1. Instructions for installing the flywheel, which include heating the ring gear, cleaning parts, installing guide bolts and tightening bolts to the specified torque.
2. Procedures for removing and installing the crankshaft rear seal, which is replaced as a single assembly. The installation uses a plastic sleeve and setscrews.
3. Steps for removing and installing a crankshaft wear sleeve used to repair a worn or damaged crankshaft sealing surface. Lubrication and installation tools are used to insert the sleeve.
The document provides instructions for installing a flywheel on a 3054C engine. It includes the following steps:
1. Clean the flywheel housing and inspect the crankshaft rear seal.
2. Heat the ring gear and quickly install it on the flywheel.
3. Position the flywheel in the housing using guide bolts and other tooling, and install and tighten the bolts to secure it.
The document provides instructions for installing a flywheel and crankshaft rear seal on a 3054C engine. It includes:
1) Heating the ring gear to install it on the flywheel, then installing the flywheel using guide bolts and tightening bolts to the specified torque.
2) Removing the crankshaft rear seal housing assembly by removing setscrews, as the seal is non-serviceable and the housing must be replaced.
3) Installing the new crankshaft rear seal housing assembly by positioning it over the crankshaft, aligning it, and tightening setscrews to the specified torque using an alignment tool.
The document provides instructions for installing a flywheel and crankshaft rear seal on a 3054C engine. It includes:
1) Heating the ring gear to install it on the flywheel, then installing the flywheel using guide bolts and tightening bolts to the specified torque.
2) Removing the crankshaft rear seal housing assembly by removing setscrews, as the seal is non-serviceable and the housing must be replaced.
3) Installing the new crankshaft rear seal housing assembly by aligning it with the crankshaft using an installation sleeve, then tightening setscrews in a specific order to the specified torque and removing
Caterpillar Cat 312D2 and 312D2 L Excavator (Prefix MGJ) Service Repair Manua...fujkskemdmdm4r
The document provides instructions for installing a flywheel and crankshaft rear seal on a 3054C engine. It includes:
1) Heating the ring gear to install it on the flywheel, then installing the flywheel using guide bolts and tightening bolts to the specified torque.
2) Removing the crankshaft rear seal housing assembly by removing setscrews, as the seal is non-serviceable and the housing must be replaced.
3) Installing the new crankshaft rear seal housing assembly by aligning it with the crankshaft using an installation sleeve, then tightening setscrews in a specific order to the specified torque and removing
The document provides instructions for installing a flywheel and crankshaft rear seal on a 3054C engine. It includes:
1) Heating the ring gear to install it on the flywheel, then installing the flywheel using guide bolts and tightening bolts to the specified torque.
2) Removing the crankshaft rear seal housing assembly by removing setscrews, as the seal is non-serviceable and the housing must be replaced.
3) Installing the new crankshaft rear seal housing assembly by aligning it with the crankshaft using an installation sleeve, then tightening setscrews in a specific order to the specified torque and removing
Caterpillar cat 312 d2 l excavator (prefix mgj) service repair manual (mgj000...idkkddkmd
The documents provide instructions for installing and removing various engine components on a Caterpillar 3054C engine, including:
1. Installing the flywheel, which involves heating the ring gear, cleaning parts, using guide bolts and lifting devices, and tightening bolts to the specified torque.
2. Removing the crankshaft rear seal, which is non-serviceable, requiring replacement of the entire housing assembly after removing setscrews.
3. Installing the crankshaft rear seal housing assembly using an alignment tool and tightening setscrews to the specified torque.
Similar to Caterpillar cat 312 d2 gc excavator (prefix brw) service repair manual (brw00001 and up) (20)
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2. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 312D2 GC EXCAVATOR BRW
Configuration: 312D2 GC Excavator BRW00001-UP (MACHINE) POWERED BY 3054C Engine
Disassembly and Assembly
3054C Engines for Caterpillar Built Machines
Media Number -SENR5069-18 Publication Date -01/05/2015 Date Updated -19/09/2018
i02293555
Flywheel - Remove
SMCS - 1156-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A - Guide Bolt (1/2 inch - 20 NF by 4 inch) 2
B 138-7575 Link Bracket 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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3. Illustration 1 g01148312
Typical example
1. Remove the two setscrews and install the Tooling (A) as guides.
Note: The weight of the flywheel (2) is approximately 54 kg (119 lb). Install the Tooling
(B) in order to support the flywheel (2) before the remainder of the setscrews (1) are
removed.
2. Remove the remaining setscrews (1) that secure flywheel (2) to the crankshaft.
3. Remove the flywheel (2) from the engine.
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4. Illustration 2 g01148313
4. Check the condition of the ring gear (4). Remove the ring gear (4) if the ring gear is worn or
damaged.
Note: Identify the orientation of the ring gear (4) on the flywheel (2) and the position of the
chamfer on the teeth for the correct positioning when the new ring gear is installed.
5. Place the flywheel (2) and the ring gear (4) on a suitable support. Use a hammer and a chisel
in order to remove the ring gear (4) from the flywheel (2).
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Tue Jun 16 22:00:50 UTC+0800 2020
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5. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 312D2 GC EXCAVATOR BRW
Configuration: 312D2 GC Excavator BRW00001-UP (MACHINE) POWERED BY 3054C Engine
Disassembly and Assembly
3054C Engines for Caterpillar Built Machines
Media Number -SENR5069-18 Publication Date -01/05/2015 Date Updated -19/09/2018
i07030444
Flywheel - Install
SMCS - 1156-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A -
Guide Bolt
(1/2 inch - 20 NF by 4 inch)
2
B 138-7575 Link Bracket 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Thoroughly clean the flywheel housing. Inspect the crankshaft rear seal for leaks. If there
are any oil leaks, refer to this Disassembly and Assembly Manual, "Crankshaft Rear Seal -
Remove" for the correct procedure.
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6. Illustration 1 g00909349
Always wear protective gloves when handling parts that have been
heated.
Note: If ring gear (3) has been removed from flywheel (2). Identify the orientation of ring
gear (3) on the flywheel for the correct positioning when the new ring gear is installed.
2. Heat the ring gear to 250 °C (480 °F) in an oven to install the ring gear onto the flywheel.
Ensure that the orientation of the ring gear is correct and quickly install the ring gear onto
the flywheel.
Note: Do not use a torch to heat the ring gear.
3. Clean flywheel (2) and ring gear (3) when the ring gear has cooled.
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7. Illustration 2 g01148312
4. Install the Tooling (A) on the crankshaft. Install the Tooling (B) and a suitable lifting device
on flywheel (2) and position the flywheel in the flywheel housing. The weight of the
flywheel is approximately 54 kg (119 lb).
5. Install bolts (1) to flywheel (2).
6. Remove Tooling (A). Install the remaining bolts (1) that secure flywheel (2) to the
crankshaft. Tighten the bolts (1) to a torque of 140 N·m (103 lb ft).
7. Check the alignment of flywheel (2) with the crankshaft. Refer to Testing and Adjusting,
"Flywheel - Inspect" for the correct procedure.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Tue Jun 16 22:01:50 UTC+0800 2020
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8. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 312D2 GC EXCAVATOR BRW
Configuration: 312D2 GC Excavator BRW00001-UP (MACHINE) POWERED BY 3054C Engine
Disassembly and Assembly
3054C Engines for Caterpillar Built Machines
Media Number -SENR5069-18 Publication Date -01/05/2015 Date Updated -19/09/2018
i02293665
Crankshaft Rear Seal - Remove
SMCS - 1161-011
Removal Procedure
Start By:
a. Remove the flywheel. Refer to Disassembly and Assembly, "Flywheel - Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
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9. Illustration 1 g00991388
Note: The crankshaft rear seal is nonserviceable. If the crankshaft rear seal is removed, the
complete housing assembly must be replaced.
1. Remove the setscrews (1) from the housing assembly (2).
2. Remove the housing assembly (2) from the cylinder block. Discard the housing assembly
(2).
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Tue Jun 16 22:02:49 UTC+0800 2020
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10. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 312D2 GC EXCAVATOR BRW
Configuration: 312D2 GC Excavator BRW00001-UP (MACHINE) POWERED BY 3054C Engine
Disassembly and Assembly
3054C Engines for Caterpillar Built Machines
Media Number -SENR5069-18 Publication Date -01/05/2015 Date Updated -19/09/2018
i02293676
Crankshaft Rear Seal - Install
SMCS - 1161-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A FT-2806 Alignment Tool 1
Note: The crankshaft rear seal and the housing for the crankshaft rear seal are manufactured as a
one-piece assembly. The assembly of the crankshaft rear seal uses ten setscrews in order to fasten
the assembly to the cylinder block.
Note: The following procedure assumes that the crankshaft rear seal is a replacement assembly.
Note: The crankshaft rear seal is lubricated. There is no need to lubricate the seal or the crankshaft
flange before installation.
Note: An installation sleeve (2) is supplied with the new housing assembly. The installation sleeve
must be in place when housing assembly is installed on the crankshaft flange in order to prevent
damage to the crankshaft rear seal during assembly.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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11. 1. Ensure that the crankshaft flange (1) is clean, dry and free from rough metal edges. Ensure
that the face of the cylinder block and the bridge in the crankcase are clean and dry.
Illustration 1 g01148393
2. Remove the packaging from the new assembly of the crankshaft rear seal (3). Ensure that
the plastic sleeve (2) is squarely installed within the seal of the assembly of the crankshaft
rear seal (3). The plastic sleeve (2) is included in order to protect the lip of the seal as the lip
is pushed over the crankshaft flange (1).
Illustration 2 g01004958
Typical example
3. Place the assembly of the crankshaft rear seal (3) over the crankshaft flange (1) and engage
the plastic sleeve (2) onto the crankshaft flange.
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12. 4. Ensure that the plastic sleeve (2) is engaged onto the crankshaft flange (1). Push the
assembly of the crankshaft rear seal (3) evenly and push the assembly smoothly onto the
crankshaft flange (1) until the assembly is against the cylinder block. During this process,
the plastic sleeve (2) will be forced out of the assembly of the crankshaft rear seal (3).
Discard the plastic sleeve (2).
5. Rotate the assembly of the crankshaft rear seal (3) in order to align the setscrew holes in the
assembly with the setscrew holes in the rear face of the cylinder block.
6. Install the setscrews (5) in order to position housing assembly (3) to the cylinder block. Do
Not tighten the bolts.
7. Place the Tooling (A) over housing assembly (2). This will center the housing assembly
onto the crankshaft flange (3).
Illustration 3 g01148495
8. Tighten the setscrews (1) in numerical order to a torque of 22 N·m (16 lb ft). Do not tighten
the setscrews (X) at this time.
9. Remove the Tooling (A). Tighten the setscrews (X) to a torque of 22 N·m (16 lb ft).
End By:
a. Install the flywheel. Refer to Disassembly and Assembly, "Flywheel - Install".
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13. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 312D2 GC EXCAVATOR BRW
Configuration: 312D2 GC Excavator BRW00001-UP (MACHINE) POWERED BY 3054C Engine
Disassembly and Assembly
3054C Engines for Caterpillar Built Machines
Media Number -SENR5069-18 Publication Date -01/05/2015 Date Updated -19/09/2018
i05322247
Crankshaft Wear Sleeve (Rear) - Remove
SMCS - 1161-011-ZV
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A
242-9955 Puller 1
- Spacer 1
Start By:
A. Remove the crankshaft rear seal. Refer to Disassembly and Assembly, "Crankshaft Rear
Seal - Remove and Install" for the correct procedure.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Note: Wear sleeves are used to reclaim worn seal surfaces or damaged seal surfaces. Wear sleeves
are not original equipment. The wear sleeve is supplied with a crankshaft rear seal that has a larger
internal diameter than a standard crankshaft rear seal. A standard crankshaft rear seal cannot be
used if a wear sleeve is installed.
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14. Illustration 1 g02815577
Typical example
1. Use Tooling (A) in order to remove crankshaft wear sleeve (1) from crankshaft (2) .
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15. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 312D2 GC EXCAVATOR BRW
Configuration: 312D2 GC Excavator BRW00001-UP (MACHINE) POWERED BY 3054C Engine
Disassembly and Assembly
3054C Engines for Caterpillar Built Machines
Media Number -SENR5069-18 Publication Date -01/05/2015 Date Updated -19/09/2018
i05764187
Crankshaft Wear Sleeve (Rear) - Install
SMCS - 1161-012-ZV
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A
438-3244 Oil Seal Installer 1
8T-0375 Bolt 1
5P-8247 Hard Washer 1
B
438-3245 Oil Seal Locator 1
9U-6172 Bolt 2
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Note: Wear sleeves are used to reclaim worn seal surfaces or damaged seal surfaces. Wear sleeves
are not original equipment. The wear sleeve is supplied with a crankshaft rear seal that has a larger
internal diameter than a standard crankshaft rear seal. A standard crankshaft rear seal cannot be
used if a wear sleeve is installed.
1. Ensure that the crankshaft is thoroughly clean and dry. Remove any areas of raised damage.
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16. 2. Lubricate the inner surface of the crankshaft wear sleeve with clean engine oil.
Illustration 1 g03657723
Sectional view of the crankshaft, the wear sleeve, and the installation tool
3. Use Tooling (A) and Tooling (B) to install the crankshaft wear sleeve, as follows:
a. Align Tooling (B) with the dowels in crankshaft (2) and install Tooling (B) to the
crankshaft. Ensure the correct orientation.
Note: Verify that Tooling (A) will slide freely over Tooling (B).
b. Carefully slide crankshaft wear sleeve (1) over Tooling (B) until the crankshaft wear
sleeve contacts the rear of crankshaft (2).
c. Assemble Tooling (A) to Tooling (B) and install the bolt and the washer. Ensure that
the face of Tooling (A) with the deep counterbore is toward crankshaft wear sleeve
(1).
d. Tighten the bolt until Tooling (A) bottoms out on Tooling (B) in order to pull
crankshaft wear sleeve (1) onto crankshaft (2).
e. Remove Tooling (A) and Tooling (B).
End By:
a. Install the new crankshaft rear seal that was supplied with the crankshaft wear sleeve.
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17. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 312D2 GC EXCAVATOR BRW
Configuration: 312D2 GC Excavator BRW00001-UP (MACHINE) POWERED BY 3054C Engine
Disassembly and Assembly
3054C Engines for Caterpillar Built Machines
Media Number -SENR5069-18 Publication Date -01/05/2015 Date Updated -19/09/2018
i02294250
Flywheel Housing - Remove and Install
SMCS - 1157-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Bracket 2
Start By:
a. Remove the electric starting motor. Refer to Disassembly and Assembly, "Electric Starting
Motor - Remove and Install".
b. Remove the flywheel. Refer to Disassembly and Assembly, "Flywheel - Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
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18. before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
1. The weight of the flywheel housing (3) is approximately 39 kg (85 lb). Use suitable lifting
equipment to support the flywheel housing (3) while the setscrews (1) are being removed
and while the flywheel housing is being removed.
Illustration 1 g00977367
2. Remove the setscrews (1) from the top of the flywheel housing (3).
3. Attach the Tooling (A) and a suitable lifting device to the flywheel housing (3).
4. Remove the setscrews (2) that attach the flywheel housing (3) to the cylinder block.
5. Remove the flywheel housing (3). If necessary, tap the flywheel housing with a soft faced
hammer in order to separate the flywheel housing from the cylinder block.
Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Bracket 2
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19. NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Clean the rear face of the cylinder block and the mating surface of the flywheel housing (3).
Illustration 2 g00977388
2. If a felt seal (5) is installed, replace the felt seal. Inspect the dowels (4) in the cylinder block
that align the flywheel housing (3). Replace the dowels, if necessary.
3. The weight of the flywheel housing (3) is approximately 39 kg (85 lb). Use the Tooling (A)
and a suitable lifting device to position the flywheel housing (3) on the dowels (4) that are
on the cylinder block.
4. Install the setscrews (1) that attach the flywheel housing (3) to the cylinder block.
5. Install the setscrews (2) that attach the flywheel housing (3) to the cylinder block.
Tighten the setscrews (1) and the setscrews (2) to the following torque:
M10 "8.8" ... 44 N·m (33 lb ft)
M10 "10.9" ... 63 N·m (46 lb ft)
M12 "8.8" ... 75 N·m (55 lb ft)
M12 "10.9" ... 115 N·m (85 lb ft)
6. Remove Tooling (A) and the lifting device from the flywheel housing.
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20. 7. Check the alignment of the flywheel housing with the cylinder block. Refer to Testing and
Adjusting, "Flywheel Housing - Inspect".
End By:
a. Install the flywheel. Refer to Disassembly and Assembly, "Flywheel - Install".
b. Install the electric starting motor. Refer to Disassembly and Assembly, "Electric Starting
Motor - Remove and Install".
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21. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 312D2 GC EXCAVATOR BRW
Configuration: 312D2 GC Excavator BRW00001-UP (MACHINE) POWERED BY 3054C Engine
Disassembly and Assembly
3054C Engines for Caterpillar Built Machines
Media Number -SENR5069-18 Publication Date -01/05/2015 Date Updated -19/09/2018
i02294252
Crankshaft Pulley - Remove and Install
SMCS - 1205-010
Removal Procedure
Start By:
a. Remove the V-Belts. Refer to Disassembly and Assembly, "V-Belts - Remove and Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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22. Illustration 1 g00952102
1. Remove the setscrews (1). Remove the thrust block (2).
2. Remove the pulley (3) from the crankshaft (4).
Installation Procedure
Illustration 2 g00952102
1. Clean the pulley (3) and clean the thrust block (2). Inspect the pulley (3) and the thrust
block (2) for wear and for damage. If necessary, replace any damaged component. Inspect
the area on the pulley (3) that is normally in contact with the crankshaft front seal. If there is
excessive wear then a wear sleeve can be installed. Refer to this Disassembly and Assembly
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23. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
24. Manual, "Crankshaft Wear Sleeve (Front) - Remove and Crankshaft Wear Sleeve (Rear) -
Install" for further details.
2. Position the pulley (3) onto the crankshaft (4).
3. Lubricate the threads and the shoulder of the setscrews (1). Position the thrust block and
install the setscrews (1). Tighten the setscrews evenly to a final torque of 115 N·m
(85 lb ft).
End By:
a. Install the V-Belts. Refer to Disassembly and Assembly, "V-Belts - Remove and Install".
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25. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 312D2 GC EXCAVATOR BRW
Configuration: 312D2 GC Excavator BRW00001-UP (MACHINE) POWERED BY 3054C Engine
Disassembly and Assembly
3054C Engines for Caterpillar Built Machines
Media Number -SENR5069-18 Publication Date -01/05/2015 Date Updated -19/09/2018
i02294258
Crankshaft Front Seal - Remove
SMCS - 1160-011
Removal Procedure
Start By:
a. Remove the crankshaft pulley. Refer to Disassembly and Assembly, "Crankshaft Pulley -
Remove and Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
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26. Note: Do not remove the crankshaft front seal at this time if the housing (front) will also be
removed. It is easier to remove the crankshaft front seal when the housing (front) has been
removed from the engine. Refer to this Disassembly and Assembly Manual, "Housing (Front) -
Remove".
Illustration 1 g01020672
1. Use a suitable puller (1) with three legs and install the legs under the crankshaft front seal
(2). Lock the legs into position.
2. Install a suitable adapter (3) between the crankshaft (4) and the puller (1).
NOTICE
Ensure that the main lip is used in order to remove the crankshaft
front seal. Do not damage the edge of the housing for the crankshaft
front seal.
3. Use the puller (1) in order to remove the crankshaft front seal (2). Discard the crankshaft
front seal (2).
NOTICE
Ensure that the main lip is used in order to remove the crankshaft
front seal. Do not damage the edge of the housing for the crankshaft
front seal.
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