This document provides instructions for removing and installing various engine components on Caterpillar 312C and 312C L excavators, including:
- Installing the crankshaft rear seal using a specific tool and applying retaining compound to mating parts.
- Removing and installing the flywheel housing which requires removing bolts and installing a new gasket.
- Removing and installing the crankshaft pulley using pullers and tightening the nut to the specified torque.
- Removing the crankshaft front seal by drilling holes and pulling it off, and installing the new seal with a specific tool.
- Removing just the idler gear which involves using pullers after draining fluids and
Caterpillar cat 330 f ln excavator (prefix wba) service repair manual (wba000...fksjksmmde
The document provides step-by-step instructions to disassemble a travel motor. It begins by listing required tools and fasteners. The procedures then describe how to remove 27 components of the travel motor including the head assembly, housing assembly, brake piston, rotating group, pistons, and seals. Detailed illustrations accompany each step to show how to properly disassemble the travel motor.
Caterpillar cat 312 c l excavator (prefix dbn) service repair manual (dbn0000...fksjksmmde
The document provides instructions for removing and installing a fuel injection pump on a Caterpillar 3064 engine. It describes:
1) Removing the fuel lines, access cover, and mounting bolts to detach the pump.
2) Installing a new gasket and securing bolts to reattach the pump, ensuring proper alignment.
3) Reconnecting the fuel lines once the pump is secured.
Caterpillar cat 312 c excavator (prefix cba) service repair manual (cba00001 ...fjskkksmemm
This document provides instructions for removing and installing the engine oil bypass valve on Caterpillar 312C and 312C L excavators. It describes removing the threaded plug, shim, spring, and spring seat from the cylinder block. When installing, the spring seat, spring, shim, and threaded plug are reinstalled and tightened to the specified torque. The document also notes steps for checking components and adjusting valve opening pressure.
Caterpillar cat 312 b l track type excavator (prefix 3fs) service repair manu...fjskkksmemm
This document provides instructions for removing and installing a flywheel on a Caterpillar 3064 engine. It describes:
1) Using various tools to remove the adapter, inner ring, and bolts securing the flywheel.
2) Lifting the flywheel off using a strap and lifting device, as it weighs 50 kg.
3) Instructions for removing the ring gear by heating and tapping it off.
4) The installation procedure lists cleaning and applying compounds before securing the flywheel back onto the crankshaft using bolts and checking the runout.
Caterpillar cat 330 f excavator (prefix hck) service repair manual (hck00001 ...fjskkksmemm
The document is a service repair manual that provides instructions for disassembling a 330F excavator travel motor. It outlines 28 steps to fully disassemble the travel motor, removing components like the head assembly, housing assembly, brake piston, rotating group, pistons, and more. Various tools are required to remove fasteners and components. Safety precautions are provided throughout to warn of spring forces, pressurized fluids, and other hazards during disassembly.
Caterpillar cat 312 b l track type excavator (prefix 9gr) service repair manu...fjskkksmemm
The document provides instructions for removing and installing a flywheel housing on a Caterpillar 312B excavator engine. It describes:
1) Removing bolts and washers to detach the flywheel housing adapter, then removing the adapter.
2) Removing bolts to separate the inner ring from the flywheel, then removing the ring.
3) Lifting the flywheel out of the housing using straps and a lifting device, as it weighs 50kg.
The installation section reverses the removal steps, heating the ring gear if it was removed previously, and includes checking flywheel runout after installation.
Caterpillar cat 330 f ln excavator (prefix kfa) service repair manual (kfa000...fksjksmmde
The document provides instructions to remove the rear power take-off (RPTO) from an excavator engine. It involves removing gears, hubs, adapters and sleeve bearings from the flywheel housing using press tools. O-rings and seals should also be replaced before installing the components in reverse order. Proper alignment of oil holes and lubrication of parts is important for correct installation.
Caterpillar cat 312 c excavator (prefix bwh) service repair manual (bwh00001 ...fjskkksmemm
The document provides instructions for removing and installing a crankshaft pulley on a 312C excavator. The removal procedure involves using a puller tool to remove the pulley from the crankshaft. For installation, the pulley is pressed onto the crankshaft and secured with bolts that are tightened to the specified torque.
Caterpillar cat 330 f ln excavator (prefix wba) service repair manual (wba000...fksjksmmde
The document provides step-by-step instructions to disassemble a travel motor. It begins by listing required tools and fasteners. The procedures then describe how to remove 27 components of the travel motor including the head assembly, housing assembly, brake piston, rotating group, pistons, and seals. Detailed illustrations accompany each step to show how to properly disassemble the travel motor.
Caterpillar cat 312 c l excavator (prefix dbn) service repair manual (dbn0000...fksjksmmde
The document provides instructions for removing and installing a fuel injection pump on a Caterpillar 3064 engine. It describes:
1) Removing the fuel lines, access cover, and mounting bolts to detach the pump.
2) Installing a new gasket and securing bolts to reattach the pump, ensuring proper alignment.
3) Reconnecting the fuel lines once the pump is secured.
Caterpillar cat 312 c excavator (prefix cba) service repair manual (cba00001 ...fjskkksmemm
This document provides instructions for removing and installing the engine oil bypass valve on Caterpillar 312C and 312C L excavators. It describes removing the threaded plug, shim, spring, and spring seat from the cylinder block. When installing, the spring seat, spring, shim, and threaded plug are reinstalled and tightened to the specified torque. The document also notes steps for checking components and adjusting valve opening pressure.
Caterpillar cat 312 b l track type excavator (prefix 3fs) service repair manu...fjskkksmemm
This document provides instructions for removing and installing a flywheel on a Caterpillar 3064 engine. It describes:
1) Using various tools to remove the adapter, inner ring, and bolts securing the flywheel.
2) Lifting the flywheel off using a strap and lifting device, as it weighs 50 kg.
3) Instructions for removing the ring gear by heating and tapping it off.
4) The installation procedure lists cleaning and applying compounds before securing the flywheel back onto the crankshaft using bolts and checking the runout.
Caterpillar cat 330 f excavator (prefix hck) service repair manual (hck00001 ...fjskkksmemm
The document is a service repair manual that provides instructions for disassembling a 330F excavator travel motor. It outlines 28 steps to fully disassemble the travel motor, removing components like the head assembly, housing assembly, brake piston, rotating group, pistons, and more. Various tools are required to remove fasteners and components. Safety precautions are provided throughout to warn of spring forces, pressurized fluids, and other hazards during disassembly.
Caterpillar cat 312 b l track type excavator (prefix 9gr) service repair manu...fjskkksmemm
The document provides instructions for removing and installing a flywheel housing on a Caterpillar 312B excavator engine. It describes:
1) Removing bolts and washers to detach the flywheel housing adapter, then removing the adapter.
2) Removing bolts to separate the inner ring from the flywheel, then removing the ring.
3) Lifting the flywheel out of the housing using straps and a lifting device, as it weighs 50kg.
The installation section reverses the removal steps, heating the ring gear if it was removed previously, and includes checking flywheel runout after installation.
Caterpillar cat 330 f ln excavator (prefix kfa) service repair manual (kfa000...fksjksmmde
The document provides instructions to remove the rear power take-off (RPTO) from an excavator engine. It involves removing gears, hubs, adapters and sleeve bearings from the flywheel housing using press tools. O-rings and seals should also be replaced before installing the components in reverse order. Proper alignment of oil holes and lubrication of parts is important for correct installation.
Caterpillar cat 312 c excavator (prefix bwh) service repair manual (bwh00001 ...fjskkksmemm
The document provides instructions for removing and installing a crankshaft pulley on a 312C excavator. The removal procedure involves using a puller tool to remove the pulley from the crankshaft. For installation, the pulley is pressed onto the crankshaft and secured with bolts that are tightened to the specified torque.
Caterpillar cat 312 c excavator (prefix cba) service repair manual (cba01201 ...fjskkksmemm
The document provides instructions for removing and installing various engine components on Caterpillar 312C and 312C L excavators, including:
- Installing a crankshaft rear seal using a specific tool and applying retaining compound to mating parts.
- Removing and installing a flywheel housing which requires removing bolts and installing a new gasket.
- Removing a crankshaft pulley using a puller tool and removing a wear sleeve with a chisel if needed.
- Removing a crankshaft front seal by drilling holes and using a slide hammer puller.
- Installing a new crankshaft front seal with a specific installer tool.
- Procedures are provided for additional
1) The document provides disassembly and assembly instructions for removing and installing various components of a C18 industrial engine, including the power take-off drive group, vibration damper and pulley, crankshaft front seal, and front cover.
2) The instructions include lists of required tools and detailed step-by-step procedures with accompanying illustrations.
3) Special notes are provided regarding keeping parts clean, inspecting components, and not using lubricants during certain installation procedures.
Caterpillar cat 312 c excavator (prefix bnn) service repair manual (bnn00001 ...fjskkksmemm
This document provides instructions for disassembling the final drive, travel motor, and travel counterbalance valve of excavator models 312C and 312C L. It outlines 19 steps to fully disassemble these components, including draining fluids, removing sprockets, valves, plates, seals, springs, and other internal parts. Safety notices are provided throughout to warn of hazards like stored energy, flying parts, and hot or pressurized fluids. Required specialty tools are listed at the beginning.
Caterpillar cat 349 d excavator (prefix gkf) service repair manual (gkf00001 ...fjkskedmme
The document provides instructions for removing a travel motor and final drive from an excavator. It lists the required tools which include blocks, a hydraulic torque wrench assembly, link brackets, and cautions that fluids must be contained to prevent contamination. The procedure describes detaching hoses, loosening bolts, and using lifting equipment to remove the heavy travel motor assembly.
Caterpillar cat 323 d l excavator (prefix pbe) service repair manual (pbe0000...fjjsekmsmmes
This document provides instructions for removing and installing the idler gear in the front gear group of a Caterpillar C6.4 engine. The removal procedure involves using various tools to remove the idler gear bolt, thrust plate, idler gear, bushing and idler shaft. The installation procedure specifies cleaning parts and using a press and driver group to re-install components in reverse order, checking backlash and end play tolerances.
Caterpillar cat 320 d lrr excavator (prefix fxk) service repair manual (fxk00...fjkskedmme
This document provides instructions for removing and installing the crankshaft and crankshaft gear on Caterpillar 3064 and 3066 engines. It outlines the required tools and step-by-step procedures for removing components like the main bearings, connecting rod caps, and crankshaft. Instructions are provided for checking clearances and installing each part in reverse order. Proper cleaning and lubrication of parts is emphasized to prevent premature wear.
Caterpillar cat 330 track type excavator (prefix 6 sk) service repair manual ...fjskefkemms
The document provides instructions for removing and installing inlet and exhaust valves, valve guides, valve seat inserts, and the engine oil filter base on a 330L excavator. The procedures include using various tools to compress springs, extract components, and install new parts. Technicians are advised to keep components clean and replace seals and gaskets as needed.
Caterpillar cat 315 d l excavator (prefix kbd) service repair manual (kbd0000...fjskefkemms
This document provides instructions for disassembling and assembling the final drive of a 315D L excavator. The disassembly process involves removing over 30 individual parts including the carrier assembly, ring gears, sun gear, planetary gears, and seals. The assembly process reverses the disassembly steps and provides details on installing new seals, bearings, and determining the correct shim thickness. Proper cleaning and use of installation tools are emphasized throughout.
Caterpillar cat c2.2 industrial engine (prefix g7 m) service repair manual (g...ifkkdmdmdm
The document provides instructions for removing and installing the crankshaft pulley and front seal on an industrial engine. It describes removing the pulley by drilling holes in the seal, inserting a puller tool, and removing the woodruff key from the crankshaft. For installation, it instructs to clean components, insert the key, lubricate parts, and tighten the pulley nut to the specified torque. It also describes removing the front housing by removing mounting nuts and identifying locating features.
This document provides instructions for removing and installing a unit injector, unit injector sleeve, and turbocharger from a C9.3 Industrial Engine. The unit injector removal procedure involves disconnecting electrical and fuel lines, loosening mounting bolts, and extracting the injector. Installation requires cleaning, lubricating seals, and tightening bolts. The sleeve procedure includes draining coolant, cutting threads to remove the old sleeve, cleaning the bore, applying retaining compound to the new sleeve, and installing with a hammer and driver. The turbocharger removal involves disconnecting coolant and air lines and removing mounting nuts. Installation requires applying anti-seize to bolts and tightening clamps and nuts.
The document provides instructions for removing and installing various engine components on a Caterpillar 330D2 excavator, including the engine oil pump, water pump, water temperature regulator, and flywheel. The procedures note required tools and safety precautions. Components must be clean and free of damage, with replacement of worn parts. Proper torque values are specified for reinstallation of components.
Caterpillar cat 312 c l excavator (prefix cba) service repair manual (cba0120...fjskkksmemm
The document provides instructions for removing and installing various engine components on Caterpillar 312C and 312C L excavators, including:
- Installing a crankshaft rear seal using a specific tool and applying retaining compound to mating parts.
- Removing and installing a flywheel housing which requires removing bolts and installing a new gasket.
- Removing a crankshaft pulley using a puller tool and removing a wear sleeve with a chisel if needed.
- Removing a crankshaft front seal by drilling holes and using a slide hammer puller.
- Installing a new crankshaft front seal with a specific installer tool.
- Procedures are provided for each
The document provides instructions for installing a crankshaft rear seal on a 3064 engine. It lists the required tools which include an installer, locator, bolts, and washer. The instructions describe using a primer and retaining compound on the mating parts. It then details using Tool A to install a new wear sleeve with seal by placing it in the installer and pushing it onto the crankshaft until fully seated. It concludes by checking the seal installation and reinstalling the flywheel.
Caterpillar Cat 312C L Excavator (Prefix CBA) Service Repair Manual (CBA01201...tuzhiyou2
The document provides instructions for installing a crankshaft rear seal on a 3064 engine. It lists the required tools which include an installer, locator, bolts, and washer. The instructions describe using a primer and retaining compound on the mating parts. It then details using Tool A to install a new wear sleeve with seal by placing it in the installer and pushing it onto the crankshaft until fully seated. It concludes by checking the seal installation and reinstalling the flywheel.
1. The document provides instructions for removing and installing various parts of a 3064 engine, including the crankshaft rear seal, flywheel housing, crankshaft pulley, crankshaft front seal, and idler gear.
2. The procedures include a list of required tools and step-by-step instructions describing how to remove and install each part while keeping parts clean to prevent damage.
3. Technicians are advised to contain fluids, properly dispose of fluids, and apply sealant or oil to mating surfaces during installation to ensure correct assembly and prevent leaks.
Caterpillar Cat 312C L Excavator (Prefix CBA) Service Repair Manual (CBA01201...qfyc504378
1. The document provides instructions for removing and installing various parts of a 3064 engine, including the crankshaft rear seal, flywheel housing, crankshaft pulley, crankshaft front seal, and idler gear.
2. The procedures include a list of required tools and step-by-step instructions describing how to remove and install each part while keeping parts clean to prevent damage.
3. Technicians are advised to contain fluids, properly dispose of fluids, and apply sealant or oil to mating surfaces during installation to ensure correct assembly and prevent leaks.
1. The document provides instructions for removing and installing various parts of a 3064 engine, including the crankshaft rear seal, flywheel housing, crankshaft pulley, crankshaft front seal, and idler gear.
2. The procedures include a list of required tools and step-by-step instructions describing how to remove and install each part while keeping parts clean to prevent damage.
3. Technicians are advised to contain fluids, properly dispose of fluids, and apply sealant or oil to mating surfaces during installation to ensure correct assembly and prevent leaks.
Caterpillar Cat 312C L Excavator (Prefix CBA) Service Repair Manual (CBA01201...lituo39419496
1. The document provides instructions for removing and installing various parts of a 3064 engine, including the crankshaft rear seal, flywheel housing, crankshaft pulley, crankshaft front seal, and idler gear.
2. The procedures include a list of required tools and step-by-step instructions describing how to remove and install each part while keeping parts clean to prevent damage.
3. Technicians are advised to contain fluids, properly dispose of fluids, and apply sealant or oil to mating surfaces during installation to ensure correct assembly and prevent leaks.
Caterpillar Cat 312C and 312C L Excavator (Prefix BWH) Service Repair Manual ...fijsekkdmdm2w
The document provides instructions for removing and installing various engine components on a Caterpillar 3064 engine, including:
- Flywheel installation which requires pressing the ring gear onto the flywheel and securing it with bolts.
- Crankshaft rear seal removal using a slide hammer puller and distorter tool, and seal installation using a installer tool.
- Flywheel housing removal by lifting it off with straps after removing bolts, and installation by cleaning the mating surfaces and securing with bolts.
- Crankshaft pulley removal using a puller and installing by securing with a washer and nut.
Caterpillar Cat 312C and 312C L Excavator (Prefix BWH) Service Repair Manual ...zan2736ban
The document provides instructions for removing and installing a crankshaft pulley on a 312C excavator. The removal procedure involves using a puller tool to remove the pulley from the crankshaft. The installation procedure specifies cleaning the crankshaft and pulley, applying retaining compound, and pressing the pulley onto the crankshaft with an installer tool. Torque specifications are provided for securing bolts during reassembly.
Caterpillar Cat 312C L Excavator (Prefix BWH) Service Repair Manual (BWH00001...fusjekkdmdmd2w
The document provides instructions for removing and installing various engine components on a Caterpillar 3064 engine, including:
- Flywheel installation which requires pressing the ring gear onto the flywheel and securing it with bolts.
- Crankshaft rear seal removal using a slide hammer puller and distorter tool, and seal installation using a installer tool.
- Flywheel housing removal by lifting it off with straps after removing bolts, and installation by cleaning the mating surfaces and securing with bolts.
- Crankshaft pulley removal using a puller and installing by securing with a washer and nut.
The document provides instructions for removing and installing various engine components on a Caterpillar 3064 engine, including:
- Flywheel installation which requires pressing the ring gear onto the flywheel and securing it with bolts.
- Crankshaft rear seal removal using a slide hammer puller and distorter tool, and seal installation using a installer tool.
- Flywheel housing removal by lifting it off with straps and removing bolts, and installation by cleaning the mating surfaces and securing with bolts.
- Crankshaft pulley removal using a puller and installing by securing with a washer and nut.
Caterpillar cat 312 c excavator (prefix cba) service repair manual (cba01201 ...fjskkksmemm
The document provides instructions for removing and installing various engine components on Caterpillar 312C and 312C L excavators, including:
- Installing a crankshaft rear seal using a specific tool and applying retaining compound to mating parts.
- Removing and installing a flywheel housing which requires removing bolts and installing a new gasket.
- Removing a crankshaft pulley using a puller tool and removing a wear sleeve with a chisel if needed.
- Removing a crankshaft front seal by drilling holes and using a slide hammer puller.
- Installing a new crankshaft front seal with a specific installer tool.
- Procedures are provided for additional
1) The document provides disassembly and assembly instructions for removing and installing various components of a C18 industrial engine, including the power take-off drive group, vibration damper and pulley, crankshaft front seal, and front cover.
2) The instructions include lists of required tools and detailed step-by-step procedures with accompanying illustrations.
3) Special notes are provided regarding keeping parts clean, inspecting components, and not using lubricants during certain installation procedures.
Caterpillar cat 312 c excavator (prefix bnn) service repair manual (bnn00001 ...fjskkksmemm
This document provides instructions for disassembling the final drive, travel motor, and travel counterbalance valve of excavator models 312C and 312C L. It outlines 19 steps to fully disassemble these components, including draining fluids, removing sprockets, valves, plates, seals, springs, and other internal parts. Safety notices are provided throughout to warn of hazards like stored energy, flying parts, and hot or pressurized fluids. Required specialty tools are listed at the beginning.
Caterpillar cat 349 d excavator (prefix gkf) service repair manual (gkf00001 ...fjkskedmme
The document provides instructions for removing a travel motor and final drive from an excavator. It lists the required tools which include blocks, a hydraulic torque wrench assembly, link brackets, and cautions that fluids must be contained to prevent contamination. The procedure describes detaching hoses, loosening bolts, and using lifting equipment to remove the heavy travel motor assembly.
Caterpillar cat 323 d l excavator (prefix pbe) service repair manual (pbe0000...fjjsekmsmmes
This document provides instructions for removing and installing the idler gear in the front gear group of a Caterpillar C6.4 engine. The removal procedure involves using various tools to remove the idler gear bolt, thrust plate, idler gear, bushing and idler shaft. The installation procedure specifies cleaning parts and using a press and driver group to re-install components in reverse order, checking backlash and end play tolerances.
Caterpillar cat 320 d lrr excavator (prefix fxk) service repair manual (fxk00...fjkskedmme
This document provides instructions for removing and installing the crankshaft and crankshaft gear on Caterpillar 3064 and 3066 engines. It outlines the required tools and step-by-step procedures for removing components like the main bearings, connecting rod caps, and crankshaft. Instructions are provided for checking clearances and installing each part in reverse order. Proper cleaning and lubrication of parts is emphasized to prevent premature wear.
Caterpillar cat 330 track type excavator (prefix 6 sk) service repair manual ...fjskefkemms
The document provides instructions for removing and installing inlet and exhaust valves, valve guides, valve seat inserts, and the engine oil filter base on a 330L excavator. The procedures include using various tools to compress springs, extract components, and install new parts. Technicians are advised to keep components clean and replace seals and gaskets as needed.
Caterpillar cat 315 d l excavator (prefix kbd) service repair manual (kbd0000...fjskefkemms
This document provides instructions for disassembling and assembling the final drive of a 315D L excavator. The disassembly process involves removing over 30 individual parts including the carrier assembly, ring gears, sun gear, planetary gears, and seals. The assembly process reverses the disassembly steps and provides details on installing new seals, bearings, and determining the correct shim thickness. Proper cleaning and use of installation tools are emphasized throughout.
Caterpillar cat c2.2 industrial engine (prefix g7 m) service repair manual (g...ifkkdmdmdm
The document provides instructions for removing and installing the crankshaft pulley and front seal on an industrial engine. It describes removing the pulley by drilling holes in the seal, inserting a puller tool, and removing the woodruff key from the crankshaft. For installation, it instructs to clean components, insert the key, lubricate parts, and tighten the pulley nut to the specified torque. It also describes removing the front housing by removing mounting nuts and identifying locating features.
This document provides instructions for removing and installing a unit injector, unit injector sleeve, and turbocharger from a C9.3 Industrial Engine. The unit injector removal procedure involves disconnecting electrical and fuel lines, loosening mounting bolts, and extracting the injector. Installation requires cleaning, lubricating seals, and tightening bolts. The sleeve procedure includes draining coolant, cutting threads to remove the old sleeve, cleaning the bore, applying retaining compound to the new sleeve, and installing with a hammer and driver. The turbocharger removal involves disconnecting coolant and air lines and removing mounting nuts. Installation requires applying anti-seize to bolts and tightening clamps and nuts.
The document provides instructions for removing and installing various engine components on a Caterpillar 330D2 excavator, including the engine oil pump, water pump, water temperature regulator, and flywheel. The procedures note required tools and safety precautions. Components must be clean and free of damage, with replacement of worn parts. Proper torque values are specified for reinstallation of components.
Caterpillar cat 312 c l excavator (prefix cba) service repair manual (cba0120...fjskkksmemm
The document provides instructions for removing and installing various engine components on Caterpillar 312C and 312C L excavators, including:
- Installing a crankshaft rear seal using a specific tool and applying retaining compound to mating parts.
- Removing and installing a flywheel housing which requires removing bolts and installing a new gasket.
- Removing a crankshaft pulley using a puller tool and removing a wear sleeve with a chisel if needed.
- Removing a crankshaft front seal by drilling holes and using a slide hammer puller.
- Installing a new crankshaft front seal with a specific installer tool.
- Procedures are provided for each
The document provides instructions for installing a crankshaft rear seal on a 3064 engine. It lists the required tools which include an installer, locator, bolts, and washer. The instructions describe using a primer and retaining compound on the mating parts. It then details using Tool A to install a new wear sleeve with seal by placing it in the installer and pushing it onto the crankshaft until fully seated. It concludes by checking the seal installation and reinstalling the flywheel.
Caterpillar Cat 312C L Excavator (Prefix CBA) Service Repair Manual (CBA01201...tuzhiyou2
The document provides instructions for installing a crankshaft rear seal on a 3064 engine. It lists the required tools which include an installer, locator, bolts, and washer. The instructions describe using a primer and retaining compound on the mating parts. It then details using Tool A to install a new wear sleeve with seal by placing it in the installer and pushing it onto the crankshaft until fully seated. It concludes by checking the seal installation and reinstalling the flywheel.
1. The document provides instructions for removing and installing various parts of a 3064 engine, including the crankshaft rear seal, flywheel housing, crankshaft pulley, crankshaft front seal, and idler gear.
2. The procedures include a list of required tools and step-by-step instructions describing how to remove and install each part while keeping parts clean to prevent damage.
3. Technicians are advised to contain fluids, properly dispose of fluids, and apply sealant or oil to mating surfaces during installation to ensure correct assembly and prevent leaks.
Caterpillar Cat 312C L Excavator (Prefix CBA) Service Repair Manual (CBA01201...qfyc504378
1. The document provides instructions for removing and installing various parts of a 3064 engine, including the crankshaft rear seal, flywheel housing, crankshaft pulley, crankshaft front seal, and idler gear.
2. The procedures include a list of required tools and step-by-step instructions describing how to remove and install each part while keeping parts clean to prevent damage.
3. Technicians are advised to contain fluids, properly dispose of fluids, and apply sealant or oil to mating surfaces during installation to ensure correct assembly and prevent leaks.
1. The document provides instructions for removing and installing various parts of a 3064 engine, including the crankshaft rear seal, flywheel housing, crankshaft pulley, crankshaft front seal, and idler gear.
2. The procedures include a list of required tools and step-by-step instructions describing how to remove and install each part while keeping parts clean to prevent damage.
3. Technicians are advised to contain fluids, properly dispose of fluids, and apply sealant or oil to mating surfaces during installation to ensure correct assembly and prevent leaks.
Caterpillar Cat 312C L Excavator (Prefix CBA) Service Repair Manual (CBA01201...lituo39419496
1. The document provides instructions for removing and installing various parts of a 3064 engine, including the crankshaft rear seal, flywheel housing, crankshaft pulley, crankshaft front seal, and idler gear.
2. The procedures include a list of required tools and step-by-step instructions describing how to remove and install each part while keeping parts clean to prevent damage.
3. Technicians are advised to contain fluids, properly dispose of fluids, and apply sealant or oil to mating surfaces during installation to ensure correct assembly and prevent leaks.
Caterpillar Cat 312C and 312C L Excavator (Prefix BWH) Service Repair Manual ...fijsekkdmdm2w
The document provides instructions for removing and installing various engine components on a Caterpillar 3064 engine, including:
- Flywheel installation which requires pressing the ring gear onto the flywheel and securing it with bolts.
- Crankshaft rear seal removal using a slide hammer puller and distorter tool, and seal installation using a installer tool.
- Flywheel housing removal by lifting it off with straps after removing bolts, and installation by cleaning the mating surfaces and securing with bolts.
- Crankshaft pulley removal using a puller and installing by securing with a washer and nut.
Caterpillar Cat 312C and 312C L Excavator (Prefix BWH) Service Repair Manual ...zan2736ban
The document provides instructions for removing and installing a crankshaft pulley on a 312C excavator. The removal procedure involves using a puller tool to remove the pulley from the crankshaft. The installation procedure specifies cleaning the crankshaft and pulley, applying retaining compound, and pressing the pulley onto the crankshaft with an installer tool. Torque specifications are provided for securing bolts during reassembly.
Caterpillar Cat 312C L Excavator (Prefix BWH) Service Repair Manual (BWH00001...fusjekkdmdmd2w
The document provides instructions for removing and installing various engine components on a Caterpillar 3064 engine, including:
- Flywheel installation which requires pressing the ring gear onto the flywheel and securing it with bolts.
- Crankshaft rear seal removal using a slide hammer puller and distorter tool, and seal installation using a installer tool.
- Flywheel housing removal by lifting it off with straps after removing bolts, and installation by cleaning the mating surfaces and securing with bolts.
- Crankshaft pulley removal using a puller and installing by securing with a washer and nut.
The document provides instructions for removing and installing various engine components on a Caterpillar 3064 engine, including:
- Flywheel installation which requires pressing the ring gear onto the flywheel and securing it with bolts.
- Crankshaft rear seal removal using a slide hammer puller and distorter tool, and seal installation using a installer tool.
- Flywheel housing removal by lifting it off with straps and removing bolts, and installation by cleaning the mating surfaces and securing with bolts.
- Crankshaft pulley removal using a puller and installing by securing with a washer and nut.
The document provides instructions for removing and installing a crankshaft pulley on a 312C excavator. The removal procedure involves using a puller tool to remove the pulley from the crankshaft. The installation procedure specifies cleaning the crankshaft and pulley, applying retaining compound, and pressing the pulley onto the crankshaft with an installer tool. Torque specifications are provided for securing bolts during reinstallation.
Caterpillar Cat 312C L Excavator (Prefix BWH) Service Repair Manual (BWH00001...f8usejkddmmd
The document provides instructions for removing and installing various engine components on a Caterpillar 3064 engine, including:
- Flywheel installation which requires pressing the ring gear onto the flywheel and securing it with bolts.
- Crankshaft rear seal removal using a slide hammer puller and distorter tool, and installation using a installer tool and retaining compound.
- Flywheel housing removal by lifting it off with straps after removing bolts, and installation by cleaning surfaces and securing with new bolts.
- Crankshaft pulley removal using a puller and chisel if needed, and installation by positioning it and tightening the nut to the specified torque.
Caterpillar cat 312 c excavator (prefix bwh) service repair manual (bwh00001 ...idkkdmmd
The document provides instructions for removing and installing a crankshaft pulley on a 312C excavator. The removal procedure involves using a puller tool to remove the pulley from the crankshaft. The installation procedure specifies cleaning the crankshaft and pulley, applying retaining compound, and pressing the pulley onto the crankshaft with an installer tool. Torque specifications are provided for securing bolts during reinstallation.
Caterpillar Cat 312C L Excavator (Prefix BWH) Service Repair Manual (BWH00001...8ufjsekddm8u
The document provides instructions for removing and installing various engine components on a Caterpillar 3064 engine, including:
- Flywheel installation which requires pressing the ring gear onto the flywheel and securing it with bolts.
- Crankshaft rear seal removal using a slide hammer puller and distorter tool, and seal installation using a installer tool.
- Flywheel housing removal by lifting it off with straps after removing bolts, and installation by cleaning the mating surfaces and securing with bolts.
- Crankshaft pulley removal using a puller and chisel if needed, and installation by positioning it and securing with a washer and nut.
Similar to Caterpillar cat 312 c excavator (prefix cba) service repair manual (cba01201 and up) (15)
Daewoo doosan solar 140 w v wheel excavator operator and maintenance manualidkkdmmd
The document provides safety information and instructions for operating and maintaining a Daewoo excavator. It includes locations of safety labels on the machine, precautions for lifting loads, unauthorized modifications, hazards, starting and operating the machine, maintenance, batteries, towing, shipping and lift capacity tables. Operators and maintenance personnel must read the manual thoroughly before use to safely handle, operate and service the excavator.
Daewoo doosan dx160 w wheel excavator operator and maintenance manualidkkdmmd
The document provides safety information and warnings for operating an excavator. It outlines the location of safety labels on the machine and summaries key safety precautions, including: maintaining a safe distance from power lines, locking windows before raising, turning off the engine and setting the safety lever before leaving the operator's seat, handling batteries and hot fluids carefully, and keeping clear of rotating parts and the swing area of the excavator.
Daewoo doosan dx140 w wheel excavator operator and maintenance manualidkkdmmd
The document provides safety information and warnings for operating an excavator. It outlines the location of safety labels on the machine and summaries key safety precautions, including: never getting under a raised machine, keeping a safe distance from power lines, lowering equipment and turning off the machine before leaving the operator's seat, handling batteries and hot fluids carefully, and keeping clear of rotating parts and the swing area of the machine.
Daewoo doosan dl420 wheel loader operator and maintenance manualidkkdmmd
1. The document provides operation and maintenance instructions for a Doosan wheel loader model DL420.
2. Safety information is categorized into sections such as general safety, maintenance safety, and transportation safety.
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Daewoo doosan dl300 wheel loader operator and maintenance manualidkkdmmd
This document provides operation and maintenance instructions for a Doosan wheel loader model K1010630BE. It contains safety information and warnings, descriptions of machine controls and components, operating procedures, maintenance instructions, and specifications. Owners and operators are advised to read and understand the manual fully to safely operate and service the equipment. The manual outlines key safety practices regarding general machine hazards, starting and operating the loader, and maintenance activities.
Daewoo doosan dl200 tc wheel loader operator and maintenance manualidkkdmmd
- The document provides safety information and instructions for operating and maintaining a Doosan wheel loader.
- It identifies the location of safety labels on the machine and warns that unauthorized modifications can create safety hazards.
- General safety rules include using safety features properly, operating only when feeling well, and being aware of hazards like high temperature fluids.
Daewoo doosan dl200 wheel loader operator and maintenance manualidkkdmmd
- The document provides safety information and instructions for operating and maintaining a Doosan wheel loader.
- It identifies the location of safety labels on the machine and warns that unauthorized modifications can create safety hazards.
- General safety rules include using safety features properly, operating only when feeling well, and being aware of hazards like high temperature fluids.
Caterpillar cat 330 f l excavator (prefix wba) service repair manual (wba0000...idkkdmmd
The document provides instructions for disassembling a Caterpillar 330F L excavator travel motor. It lists 28 steps to completely disassemble the travel motor, including removing components like the head, springs, pistons, bearings, and housing. Various tools are required, including bolts, nuts, retaining rings, and pullers to separate the individual parts in a specific sequence. Safety precautions are provided throughout to warn of potential hazards like released spring forces.
Caterpillar cat 330 f l excavator (prefix lcg) service repair manual (lcg0000...idkkdmmd
This document provides instructions for disassembling and assembling a final drive on an excavator model 330F. It involves removing over 30 components of the final drive including gears, shafts, housings, and seals. Detailed steps are provided with accompanying illustrations. Assembly requires cleaning all parts, checking seals, pressing in new bearing cups, adjusting the bearing preload with shims to the correct measurement, and installing all components in reverse order of disassembly. Tools and materials needed like retaining ring pliers, eyebolts, and sealant are also listed.
Caterpillar cat 330 f l excavator (prefix kfa) service repair manual (kfa0000...idkkdmmd
The document provides instructions to remove the vibration damper and pulley assembly from an engine. It involves using guide studs and a torque socket to remove the pulley from the crankshaft adapter. The assembly includes the crankshaft pulley, vibration damper, and crankshaft adapter, and weighs approximately [weight]. Removal of the alternator belt is required first before removing the pulley assembly.
Caterpillar cat 330 f l excavator (prefix jhf) service repair manual (jhf0000...idkkdmmd
This document provides instructions for disassembling and assembling the final drive of an excavator model 330F. It begins with disassembly steps including removing the final drive assembly and various gears, shafts, and housings. It then provides assembly steps in reverse order, including pressing in bearings, installing seals, adjusting bearing preload with shims, and reinstalling gears and housings using lifting devices due to the heavy weights involved. Precautions are given to clean parts thoroughly and apply specified threadlockers and sealants during reassembly.
Caterpillar cat 330 f l excavator (prefix hck) service repair manual (hck0000...idkkdmmd
This document provides instructions for disassembling a 330F excavator travel motor. It outlines 28 steps to fully disassemble the travel motor, removing components like the head assembly, housing assembly, brake piston, rotating group, pistons, and other internal parts. Detailed illustrations accompany each step to show how to remove seals, springs, plates, and other pieces using the required tools like lifting devices, pullers, and pressurized air. Safety notices are included throughout to warn of potential injury from released spring forces or pressurized air.
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The document provides disassembly instructions for a 330F and 330F L excavator travel motor over 28 steps. It details removing components like the head, brake piston, rotating assembly, pistons, and seals. Tools include an adapter, nuts, threaded rod, eyebolts, drivers, and pullers. Safety notices warn of spring forces, pressurized air, and ensuring fluids are contained.
Caterpillar cat 330 f excavator (prefix wba) service repair manual (wba00001 ...idkkdmmd
The document provides instructions for disassembling a travel motor. It lists 28 steps to completely disassemble the travel motor, removing components like the head, springs, pistons, bearings, seals and other parts. Various tools are required including bolts, nuts, adapters, pullers, presses and other equipment to properly secure, remove and disassemble each component safely. Care must be taken when removing parts under spring pressure or using pressurized air to avoid injury.
Caterpillar cat 330 f excavator (prefix lcg) service repair manual (lcg00001 ...idkkdmmd
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Caterpillar cat 330 d2 l excavator (prefix zbf) service repair manual (zbf000...idkkdmmd
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Ever been troubled by the blinking sign and didn’t know what to do?
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2. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 312C L EXCAVATOR CBA
Configuration: 312C & 312C L Excavators CBA01201-UP (MACHINE) POWERED BY 3064 Engine
Disassembly and Assembly
3064 and 3066 Engines for Caterpillar Built Machines
Media Number -SENR5553-10 Publication Date -01/05/2012 Date Updated -15/05/2012
i01615317
Crankshaft Rear Seal - Install
SMCS - 1161-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A
9U-6169 Installer 1
9U-6171 Locator 1
9U-6172 Bolt 2
5P-8247 Hard Washer 1
6V-3303 Bolt 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. To install a new wear sleeve that is complete with a seal, use 169-5464 Quick Cure Primer
to clean the outer diameter of the crankshaft and the inside diameter of the wear sleeve.
Apply 4C-9507 Retaining Compound to the faces of all the mating parts.
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3. Illustration 1 g00604874
2. Install a new wear sleeve that is complete with a seal (1) (not shown) with Tool (A), as
follows:
Illustration 2 g00604875
a. Install 9U-6171 Locator (3) onto the crankshaft with 9U-6172 Bolt (4).
b. Put the new wear sleeve that is complete with a seal in 9U-6169 Installer (2).
c. Put 6V-3303 Bolt (6) through 5P-8247 Hard Washer (5) and 9U-6169 Installer (2)
and thread into 9U-6171 Locator (3).
d. Push the wear sleeve that is complete with a seal onto the crankshaft until 9U-6169
Installer (2) bottoms out.
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4. Illustration 3 g00604874
e. Remove Tool (A) and check crankshaft rear seal (1) (not shown) for correct
installation.
End By:
a. Install the flywheel. Refer to Disassembly and Assembly, "Flywheel - Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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5. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 312C L EXCAVATOR CBA
Configuration: 312C & 312C L Excavators CBA01201-UP (MACHINE) POWERED BY 3064 Engine
Disassembly and Assembly
3064 and 3066 Engines for Caterpillar Built Machines
Media Number -SENR5553-10 Publication Date -01/05/2012 Date Updated -15/05/2012
i05421135
Flywheel Housing - Remove and Install
SMCS - 1157-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Bracket 1
B 1P-0510 Driver Group 1
Start By:
A. Remove the electric starting motor.
B. Remove the flywheel and ring gear.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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6. Illustration 1 g00605593
1. Install Tooling (A) , a strap, and a suitable lifting device onto flywheel housing (2) .
2. Remove bolts (1) and the washers that secure flywheel housing (2) to the cylinder block.
Note: Identify the four shorter bolts for later installation into the flywheel housing.
3. Remove flywheel housing (2) . The weight of the flywheel is approximately.29 kg (65 lb).
4. Check oil seal (3) for serviceability. If necessary, replace the oil seal and crankshaft wear
sleeve.
Illustration 2 g00605601
5. Use Tooling (B) in order to remove the oil seal (3) (not shown).
Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Bracket 1
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7. B 9U-6170 Installer Gp 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 3 g00605593
1. Clean old gasket material (4) from the mating surfaces of the cylinder block and the
flywheel housing. Install a new gasket on the cylinder block.
2. Place flywheel housing (2) in position on the cylinder block.
3. Install the washers and bolts (1) in order to secure flywheel housing (2) to the cylinder
block.
4. Use Tooling (B) in order to install the oil seal (3) , and the crankshaft wear sleeve (not
shown).
End By:
a. Install the flywheel.
b. Install the electric starting motor.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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8. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 312C L EXCAVATOR CBA
Configuration: 312C & 312C L Excavators CBA01201-UP (MACHINE) POWERED BY 3064 Engine
Disassembly and Assembly
3064 and 3066 Engines for Caterpillar Built Machines
Media Number -SENR5553-10 Publication Date -01/05/2012 Date Updated -15/05/2012
i01578488
Crankshaft Pulley - Remove and Install
SMCS - 1205-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-2321 Combination Puller 1
B 6V-9120 Socket (1)
1
( 1 )
Tool (B) is a 46 mm socket.
Start By:
A. Remove the V-belts. Refer to Disassembly and Assembly, "V-Belts - Remove and Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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9. Illustration 1 g00604778
1. Use Tool (B) to remove nut (1) and washer (2) from the threaded end of the crankshaft.
Illustration 2 g00604784
2. Use Tool (A) to remove crankshaft pulley (3) from the engine.
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10. Illustration 3 g00604792
3. If it is necessary to remove the wear sleeve (4) from the crankshaft pulley (3), use a hammer
and a chisel. Hold the chisel at right angles to the surface of the wear sleeve. Tap the wear
sleeve in three places. You can remove the wear sleeve once the tension is released.
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 4 g00604778
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11. 1. Put crankshaft pulley (3) in position on the engine.
2. Install washer (2) and nut (1). Use Tool (B) to tighten nut (1) to a torque of 490 ± 10 N·m
(361 ± 7 lb ft).
End By: Install the V-belts. Refer to Disassembly and Assembly, "V-Belts - Remove and Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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12. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 312C L EXCAVATOR CBA
Configuration: 312C & 312C L Excavators CBA01201-UP (MACHINE) POWERED BY 3064 Engine
Disassembly and Assembly
3064 and 3066 Engines for Caterpillar Built Machines
Media Number -SENR5553-10 Publication Date -01/05/2012 Date Updated -15/05/2012
i01131366
Crankshaft Front Seal - Remove
SMCS - 1160-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1U-7600 Slide Hammer Puller 1
Start By:
A. Remove the crankshaft pulley. Refer to Disassembly and Assembly, "Crankshaft Pulley -
Remove and Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
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13. Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
Products Guide" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
Illustration 1 g00529162
1. Drill three evenly spaced 3 mm (0.12 inch) holes in crankshaft front seal (1) .
2. Use Tool (A) and remove crankshaft front seal (1). Remove the seal evenly by alternating
the position of Tool (A) from hole to hole.
Note: Do not damage the flange of the crankshaft during the removal process for the
crankshaft front seal.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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14. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 312C L EXCAVATOR CBA
Configuration: 312C & 312C L Excavators CBA01201-UP (MACHINE) POWERED BY 3064 Engine
Disassembly and Assembly
3064 and 3066 Engines for Caterpillar Built Machines
Media Number -SENR5553-10 Publication Date -01/05/2012 Date Updated -15/05/2012
i02080454
Crankshaft Front Seal - Install
SMCS - 1160-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 9U-6180 Front Seal Installer 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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15. Illustration 1 g00612743
1. Clean the faces of all the mating parts. Apply a thin coat of clean engine oil to a new
crankshaft front seal.
2. Install new crankshaft front seal (1) in the front housing with Tool (A) .
3. Remove Tooling (A) and check crankshaft front seal (1) for correct installation.
4. Apply clean engine oil to the face of the crankshaft pulley that will be in contact with the
new crankshaft front seal.
End By: Install the crankshaft pulley. Refer to Disassembly and Assembly, "Crankshaft Pulley -
Remove and Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Wed May 13 23:19:32 UTC+0800 2020
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16. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 312C L EXCAVATOR CBA
Configuration: 312C & 312C L Excavators CBA01201-UP (MACHINE) POWERED BY 3064 Engine
Disassembly and Assembly
3064 and 3066 Engines for Caterpillar Built Machines
Media Number -SENR5553-10 Publication Date -01/05/2012 Date Updated -15/05/2012
i01615339
Gear Group (Front) - Remove - Idler Gear Only
SMCS - 1206-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 9U-6148 Idler Shaft Puller 1
B 1P-0510 Driver Group 1
Start By:
A. Remove the front housing. Refer to Disassembly and Assembly, "Housing (Front) -
Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
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17. before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
Products Guide" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
Note: Before removal, ensure that the marks on the timing gears are in alignment. Align the
fuel injection drive gear with the "33" mark with the "3" mark on the idler gear. Make an
alignment of the "2" mark on the camshaft gear with the "22" mark on the idler gear. Align
the "1" mark on the crankshaft gear with the "11" mark on the idler gear. The No. 1 cylinder
is at the top center position when these marks are in alignment.
Illustration 1 g00611568
1. Remove idler gear bolt (1) and the washer from the idler gear shaft .
2. Remove thrust plate (2) from the idler gear shaft.
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18. Illustration 2 g00611569
3. Remove idler gear (3) from the idler gear shaft.
Illustration 3 g00611570
4. If necessary, use Tool (B) to remove bushing (4) (not shown) from idler gear (3) .
Illustration 4 g00611572
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19. Illustration 5 g00611573
5. The following items are components of Tool (A) .
◦ 9U-6147 Stud (6)
◦ 6V-8231 Nut (7)
◦ 9U-6146 Sleeve Assembly (8)
◦ 8T-4244 Nut (9)
6. Use Tool (A) and remove idler shaft (5) from the cylinder block. Check the idler shaft for
wear and damage. Replace the shaft, if necessary.
Note: See the following list for the removal of the other gears in the front gear group.
• In order to remove the camshaft gear, refer to Disassembly and Assembly, "Camshaft -
Remove".
• In order to remove the fuel injection pump gear, refer to Disassembly and Assembly, "Fuel
Injection Pump - Remove".
• In order to remove the gear from the engine oil pump, refer to Disassembly and Assembly,
"Engine Oil Pump - Remove".
• In order to remove the crankshaft gear, refer to Disassembly and Assembly, "Crankshaft
Gear - Remove and Install".
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20. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 312C L EXCAVATOR CBA
Configuration: 312C & 312C L Excavators CBA01201-UP (MACHINE) POWERED BY 3064 Engine
Disassembly and Assembly
3064 and 3066 Engines for Caterpillar Built Machines
Media Number -SENR5553-10 Publication Date -01/05/2012 Date Updated -15/05/2012
i01615420
Gear Group (Front) - Install - Idler Gear Only
SMCS - 1206-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-0510 Driver Group 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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21. Illustration 1 g00611570
1. Use Tool (A) to install a new bushing (4) (not shown), if the bushing was removed.
Illustration 2 g00611572
2. Install idler shaft (5) onto the cylinder block.
Note: When the idler shaft is installed, ensure that the oil hole of the shaft is up. If
necessary, cool the idler shaft to 0 °C (32 °F) before installation. The temperature of the
idler shaft is lowered in order to ease the installation of the idler shaft.
Illustration 3 g00611569
Note: Ensure that the marks on the timing gears are in alignment. Align the fuel injection
drive gear with the "33" mark with the "3" mark on idler gear. Make an alignment of the "2"
mark on the camshaft gear with the "22" mark on the idler gear. Align the "1" mark on the
crankshaft gear with the "11" mark on the idler gear. The No. 1 cylinder is at the top center
position when these marks are in alignment.
3. Install idler gear (3) onto the idler shaft.
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22. Illustration 4 g00611568
4. Install thrust plate (2) onto the idler shaft.
5. Install the washer and idler gear bolt (1) onto thrust plate (2). Tighten idler gear bolt (1) to a
torque of 34 ± 5 N·m (25 ± 4 lb ft).
Note: For more information, refer to Specifications, "Gear Group (Front)".
Note: See the following list for the installation of the other gears in the front gear group.
• In order to install the camshaft gear, refer to Disassembly and Assembly, "Camshaft -
Install".
• In order to install the fuel injection pump gear, refer to Disassembly and Assembly, "Fuel
Injection Pump - Install".
• In order to install the gear from the engine oil pump, refer to Disassembly and Assembly,
"Engine Oil Pump - Install".
• In order to install the crankshaft front gear, refer to Disassembly and Assembly, "Crankshaft
Gear - Remove and Install".
End By: Install the front housing. Refer to Disassembly and Assembly, "Housing (Front) -
Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Wed May 13 23:21:30 UTC+0800 2020
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23. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
24. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 312C L EXCAVATOR CBA
Configuration: 312C & 312C L Excavators CBA01201-UP (MACHINE) POWERED BY 3064 Engine
Disassembly and Assembly
3064 and 3066 Engines for Caterpillar Built Machines
Media Number -SENR5553-10 Publication Date -01/05/2012 Date Updated -15/05/2012
i01615434
Housing (Front) - Remove
SMCS - 1151-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-0510 Driver Group 1
Start By:
A. Remove the alternator. Refer to Disassembly and Assembly, "Alternator - Remove and
Install".
B. Remove the water pump. Refer to Disassembly and Assembly, "Water Pump - Remove".
C. Remove the crankshaft pulley. Refer to Disassembly and Assembly, "Crankshaft Pulley -
Remove and Install".
D. Remove the fuel injection pump. Refer to Disassembly and Assembly, "Fuel Injection Pump
- Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
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25. Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
Products Guide" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
Illustration 1 g00605981
1. Loosen hose clamp (1) that secures hose (2) to the front housing.
2. Disconnect hose (2) from the front housing.
Illustration 2 g00605985
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26. 3. Remove bolts (3) and the washers that hold front housing (4) to the plate and the cylinder
block.
4. Remove six bolts (5) (not shown) and the washers that mount the front housing (4) to the oil
pan.
Illustration 3 g00606002
5. Remove two bolts (6) and the washers that mount the front housing (4) to the front plate (8)
and the cylinder block.
6. Use two technicians to remove the front housing from the cylinder block and the front plate.
The weight of the front housing is 20 kg (45 lb).
Note: Check the condition of the gasket (7) (not shown) for the engine oil pan. If the gasket
is damaged, it may be necessary to replace the gasket. Refer to Disassembly and Assembly,
"Engine Oil Pan - Remove and Install" for replacement of the gasket for the engine oil pan.
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