The document provides instructions for removing and installing various components of a 307E2 Mini Hydraulic Excavator including the fuel manifold, fuel injection lines, fuel injection pump, electronic unit injector, turbocharger, and exhaust gas recirculation valve. The procedures note safety hazards and provide illustrations showing the components and steps to remove and install each part.
Caterpillar cat 307 e2 mini hydraulic excavator (prefix kc9) service repair m...fjskefkksem
The document provides instructions for removing and installing various components of a 307E2 Mini Hydraulic Excavator KC9 engine, including the fuel manifold, fuel injection lines, electronic unit injector, turbocharger, and exhaust gas recirculation valve. The procedures describe removing mounting hardware and disconnecting hoses before removing each component. Installation is the reverse of removal, ensuring proper tightening of bolts. Safety notices warn of potential burns and injuries from hot fluids and high pressure fuel.
Caterpillar cat 307 e2 mini hydraulic excavator (prefix kc9) service repair m...ujsjfkskemmem
The document provides instructions for removing and installing various components of a 307E2 Mini Hydraulic Excavator KC9 engine, including the fuel manifold, fuel injection lines, electronic unit injector, turbocharger, and exhaust gas recirculation valve. The procedures describe removing mounting hardware and disconnecting fluid lines before removing each component. Installation is the reverse of removal, ensuring proper tightening of mounting hardware. Safety notices warn of risks such as burns from hot coolant or high pressure fuel.
Caterpillar Cat 307E2 Mini Hydraulic Excavator (Prefix KC9) Service Repair Ma...hvy7sbkw8e
1. The document provides instructions for removing and installing various components of a 307E2 Mini Hydraulic Excavator engine, including the fuel manifold, fuel injection lines, electronic unit injector, turbocharger, and exhaust gas recirculation valve.
2. Safety precautions are outlined that must be followed when working on fuel, coolant, and exhaust systems due to risks of burns, fires, and toxic fumes.
3. The procedures provide illustrated steps for loosening bolts and disconnecting hoses to remove each part, then reversing the process for installation. Torque specifications are given for reinstalling bolts.
Caterpillar Cat 307E2 Mini Hydraulic Excavator (Prefix KC9) Service Repair Ma...xiapokang564341
The document provides instructions for removing and installing various components of a 307E2 Mini Hydraulic Excavator engine, including the fuel manifold, fuel injection lines, exhaust gas recirculation cooler, fuel injection pump, and electronic unit injector. The procedures note safety hazards and provide illustrations showing the components and installation/removal steps, which include disconnecting hoses and lines, removing bolts and nuts, and installing components in reverse order. Precautions are described such as capping open ports to prevent contamination.
Caterpillar Cat 307E2 Mini Hydraulic Excavator (Prefix KC9) Service Repair Ma...wenxian17880
1. The document provides instructions for removing and installing various components of a 307E2 Mini Hydraulic Excavator engine, including the fuel manifold, fuel injection lines, electronic unit injector, turbocharger, and exhaust gas recirculation valve.
2. Safety precautions are outlined that must be followed when working on fuel, coolant, and exhaust systems due to risks of burns, fires, and toxic fumes.
3. The procedures provide illustrated steps for draining fluids, loosening bolts and connections, removing parts, and installing parts in the reverse order of removal while following torque specifications.
Caterpillar Cat 305E2 CR Mini Hydraulic Excavator (Prefix BZ5) Service Repair...paws21610697
The document provides instructions for removing and installing various components of a 305E2 CR Mini Hydraulic Excavator BZ5 engine, including the fuel manifold, fuel injection lines, fuel injection pump, electronic unit injector, turbocharger, and exhaust gas recirculation valve. The procedures describe removing mounting hardware and disconnecting fluid lines before removing each component, then installing in the reverse order. Safety notices warn of burn hazards from hot coolant and high pressure fuel.
Caterpillar Cat 305E2 CR Mini Hydraulic Excavator (Prefix BZ5) Service Repair...f7djidksmd3e
This document provides instructions for removing and installing various components of a 305E2 CR Mini Hydraulic Excavator engine, including:
- Removing the fuel manifold by removing bolts and lines, taking care not to damage sensors.
- Removing fuel injection lines by disconnecting hoses and tubes after capping lines to prevent contamination.
- Removing the exhaust gas recirculation cooler by draining coolant and removing hoses and mounting brackets.
- Removing the fuel injection pump by disconnecting lines and hoses after removing mounting nuts and bolts.
- Removing electronic unit injectors by disconnecting hoses after draining and capping fuel lines to prevent contamination or injury from high pressure fuel.
Caterpillar Cat 305E2 CR Mini Hydraulic Excavator (Prefix BZ5) Service Repair...f8usiedkdmm
This document provides instructions for removing and installing various components of a 305E2 CR Mini Hydraulic Excavator engine, including:
- Removing the fuel manifold by removing bolts and disconnecting fuel injection lines.
- Removing fuel injection lines by disconnecting hose assemblies and removing bolts, clamps and tube assemblies.
- Removing the exhaust gas recirculation cooler by draining coolant, removing hoses and brackets, and bolts.
- Removing the fuel injection pump by disconnecting harnesses and hoses, and removing nuts, bolts and the pump.
- Removing electronic unit injectors by disconnecting hoses after draining and capping fuel lines.
Caterpillar cat 307 e2 mini hydraulic excavator (prefix kc9) service repair m...fjskefkksem
The document provides instructions for removing and installing various components of a 307E2 Mini Hydraulic Excavator KC9 engine, including the fuel manifold, fuel injection lines, electronic unit injector, turbocharger, and exhaust gas recirculation valve. The procedures describe removing mounting hardware and disconnecting hoses before removing each component. Installation is the reverse of removal, ensuring proper tightening of bolts. Safety notices warn of potential burns and injuries from hot fluids and high pressure fuel.
Caterpillar cat 307 e2 mini hydraulic excavator (prefix kc9) service repair m...ujsjfkskemmem
The document provides instructions for removing and installing various components of a 307E2 Mini Hydraulic Excavator KC9 engine, including the fuel manifold, fuel injection lines, electronic unit injector, turbocharger, and exhaust gas recirculation valve. The procedures describe removing mounting hardware and disconnecting fluid lines before removing each component. Installation is the reverse of removal, ensuring proper tightening of mounting hardware. Safety notices warn of risks such as burns from hot coolant or high pressure fuel.
Caterpillar Cat 307E2 Mini Hydraulic Excavator (Prefix KC9) Service Repair Ma...hvy7sbkw8e
1. The document provides instructions for removing and installing various components of a 307E2 Mini Hydraulic Excavator engine, including the fuel manifold, fuel injection lines, electronic unit injector, turbocharger, and exhaust gas recirculation valve.
2. Safety precautions are outlined that must be followed when working on fuel, coolant, and exhaust systems due to risks of burns, fires, and toxic fumes.
3. The procedures provide illustrated steps for loosening bolts and disconnecting hoses to remove each part, then reversing the process for installation. Torque specifications are given for reinstalling bolts.
Caterpillar Cat 307E2 Mini Hydraulic Excavator (Prefix KC9) Service Repair Ma...xiapokang564341
The document provides instructions for removing and installing various components of a 307E2 Mini Hydraulic Excavator engine, including the fuel manifold, fuel injection lines, exhaust gas recirculation cooler, fuel injection pump, and electronic unit injector. The procedures note safety hazards and provide illustrations showing the components and installation/removal steps, which include disconnecting hoses and lines, removing bolts and nuts, and installing components in reverse order. Precautions are described such as capping open ports to prevent contamination.
Caterpillar Cat 307E2 Mini Hydraulic Excavator (Prefix KC9) Service Repair Ma...wenxian17880
1. The document provides instructions for removing and installing various components of a 307E2 Mini Hydraulic Excavator engine, including the fuel manifold, fuel injection lines, electronic unit injector, turbocharger, and exhaust gas recirculation valve.
2. Safety precautions are outlined that must be followed when working on fuel, coolant, and exhaust systems due to risks of burns, fires, and toxic fumes.
3. The procedures provide illustrated steps for draining fluids, loosening bolts and connections, removing parts, and installing parts in the reverse order of removal while following torque specifications.
Caterpillar Cat 305E2 CR Mini Hydraulic Excavator (Prefix BZ5) Service Repair...paws21610697
The document provides instructions for removing and installing various components of a 305E2 CR Mini Hydraulic Excavator BZ5 engine, including the fuel manifold, fuel injection lines, fuel injection pump, electronic unit injector, turbocharger, and exhaust gas recirculation valve. The procedures describe removing mounting hardware and disconnecting fluid lines before removing each component, then installing in the reverse order. Safety notices warn of burn hazards from hot coolant and high pressure fuel.
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This document provides instructions for removing and installing various components of a 305E2 CR Mini Hydraulic Excavator engine, including:
- Removing the fuel manifold by removing bolts and lines, taking care not to damage sensors.
- Removing fuel injection lines by disconnecting hoses and tubes after capping lines to prevent contamination.
- Removing the exhaust gas recirculation cooler by draining coolant and removing hoses and mounting brackets.
- Removing the fuel injection pump by disconnecting lines and hoses after removing mounting nuts and bolts.
- Removing electronic unit injectors by disconnecting hoses after draining and capping fuel lines to prevent contamination or injury from high pressure fuel.
Caterpillar Cat 305E2 CR Mini Hydraulic Excavator (Prefix BZ5) Service Repair...f8usiedkdmm
This document provides instructions for removing and installing various components of a 305E2 CR Mini Hydraulic Excavator engine, including:
- Removing the fuel manifold by removing bolts and disconnecting fuel injection lines.
- Removing fuel injection lines by disconnecting hose assemblies and removing bolts, clamps and tube assemblies.
- Removing the exhaust gas recirculation cooler by draining coolant, removing hoses and brackets, and bolts.
- Removing the fuel injection pump by disconnecting harnesses and hoses, and removing nuts, bolts and the pump.
- Removing electronic unit injectors by disconnecting hoses after draining and capping fuel lines.
Caterpillar Cat 305E2 CR Mini Hydraulic Excavator (Prefix BZ5) Service Repair...uddksemd8ud
The document provides instructions for removing and installing various components of a 305E2 CR Mini Hydraulic Excavator BZ5 engine, including the fuel manifold, fuel injection lines, fuel injection pump, electronic unit injector, turbocharger, and exhaust gas recirculation valve. The procedures describe removing mounting hardware and disconnecting fluid lines before removing each component, then installing in the reverse order. Safety notices warn of burn hazards from hot coolant and high pressure fuel.
Caterpillar cat 305 e2 cr mini hydraulic excavator (prefix bz5) service repai...cdfvvv1
This document provides instructions for removing and installing various components of a 305E2 CR Mini Hydraulic Excavator engine, including:
- Removing the fuel manifold by removing bolts and lines, taking care not to damage sensors.
- Removing fuel injection lines by disconnecting hoses and tubes after capping lines to prevent contamination.
- Removing the exhaust gas recirculation cooler by draining coolant and removing hoses and mounting brackets.
- Removing the fuel injection pump by disconnecting lines and hoses after removing mounting nuts and bolts.
- Removing electronic unit injectors by disconnecting hoses after draining and capping fuel lines to prevent contamination or damage according to safety guidelines.
Caterpillar Cat 305E2 CR Mini Hydraulic Excavator (Prefix BZ5) Service Repair...jdjkskmikdkmd
The document provides instructions for removing and installing various components of a 305E2 CR Mini Hydraulic Excavator BZ5 engine, including the fuel manifold, fuel injection lines, fuel injection pump, electronic unit injector, turbocharger, and exhaust gas recirculation valve. The procedures describe removing mounting hardware and disconnecting fluid lines, hoses, and electrical connectors and installing components in the reverse order. Safety precautions are provided regarding working with high pressure fuel and hot coolant.
Caterpillar cat 305 e2 cr mini hydraulic excavator (prefix bz5) service repai...fikskkdmmd1
This document provides instructions for removing and installing various components of a 305E2 CR Mini Hydraulic Excavator engine, including:
- Removing the fuel manifold by removing bolts and lines, taking care not to damage sensors.
- Removing fuel injection lines by disconnecting hoses and tubes after capping lines to prevent contamination.
- Removing the exhaust gas recirculation cooler by draining coolant and removing hoses and mounting brackets.
- Removing the fuel injection pump by disconnecting lines and hoses and removing nuts and bolts.
- Removing electronic unit injectors by disconnecting hoses after taking safety precautions for the high pressure fuel system.
Caterpillar Cat 305E2 CR Mini Hydraulic Excavator (Prefix BZ5) Service Repair...yan77xunhao
This document provides instructions for removing and installing various components of a 305E2 CR Mini Hydraulic Excavator engine, including:
- Removing the fuel manifold by removing bolts and lines, taking care not to damage sensors.
- Removing fuel injection lines by disconnecting hoses and tubes after capping lines to prevent contamination.
- Removing the exhaust gas recirculation cooler by draining coolant and removing hoses and mounting brackets.
- Removing the fuel injection pump by disconnecting lines and hoses after removing mounting nuts and bolts.
- Removing electronic unit injectors by disconnecting hoses after draining and capping fuel lines to prevent contamination.
Caterpillar cat 305 e2 cr mini hydraulic excavator (prefix bz5) service repai...fjskekfseik
This document provides instructions for removing and installing various components of a 305E2 CR Mini Hydraulic Excavator engine, including:
- Removing the fuel manifold by removing bolts and disconnecting fuel injection lines.
- Removing fuel injection lines by disconnecting hose assemblies and removing bolts, clamps and tubes.
- Removing the exhaust gas recirculation cooler by draining coolant, removing hoses and brackets, and bolts.
- Removing the fuel injection pump by disconnecting harnesses and hoses, and removing nuts, bolts and the pump.
- Removing electronic unit injectors by disconnecting hoses after draining fuel and removing clips and hoses.
Caterpillar cat 304 e2cr mini hydraulic excavator (prefix hc5) service repair...fusjfjskekmem
The document provides instructions for removing and installing various components of a 304E2 CR Mini Hydraulic Excavator engine, including the fuel manifold rail, fuel injection lines, fuel injection pump, electronic unit injectors, turbocharger, exhaust gas recirculation cooler, and exhaust gas recirculation valve. Safety precautions are provided throughout regarding working with high pressure fuel, draining coolant, and potential contact with hot coolant or steam.
Caterpillar cat 304 e2cr mini hydraulic excavator (prefix hc5) service repair...hhjsekmdmm
The document provides instructions for removing and installing various components of a 304E2CR Mini Hydraulic Excavator engine, including the fuel manifold rail, fuel injection lines, exhaust gas recirculation cooler, fuel injection pump, and electronic unit injector. Safety precautions are outlined that must be followed when working on the fuel system, such as risks of burns from high pressure fuel and proper disposal of fluids.
Caterpillar cat 304 e2cr mini hydraulic excavator (prefix hc5) service repair...jfjksekkmsemm
The document provides instructions for removing and installing various components of a 304E2CR Mini Hydraulic Excavator engine, including the fuel manifold rail, fuel injection lines, exhaust gas recirculation cooler, fuel injection pump, and electronic unit injector. Safety precautions are outlined that must be followed when working on the fuel system, such as risks of burns from high pressure fuel and collecting fluids properly.
Caterpillar cat 304 e2cr mini hydraulic excavator (prefix hc5) service repair...ujfjjkjskkemme
The document provides instructions for removing and installing various components of a 304E2 CR Mini Hydraulic Excavator engine, including the fuel manifold rail, fuel injection lines, fuel injection pump, electronic unit injectors, turbocharger, exhaust gas recirculation cooler, and exhaust gas recirculation valve. Safety precautions are provided throughout regarding working with high pressure fuel, draining coolant, and potential contact with hot coolant or steam.
Caterpillar cat 304 e2cr mini hydraulic excavator (prefix hc5) service repair...ufjsjjkksemme
The document provides instructions for removing and installing various components of a 304E2 CR Mini Hydraulic Excavator engine, including the fuel manifold rail, fuel injection lines, fuel injection pump, electronic unit injectors, turbocharger, exhaust gas recirculation cooler, and exhaust gas recirculation valve. Safety precautions are provided throughout for working with high pressure fuel, coolant, and exhaust components.
Caterpillar Cat 305E2 CR Mini Hydraulic Excavator (Prefix BZ5) Service Repair...tuzhiyou2
The document provides instructions for removing and installing various components of a 305E2 CR Mini Hydraulic Excavator powered by a C2.4 engine, including:
- Removing and installing the fuel manifold (rail)
- Removing and installing the fuel injection lines
- Removing and installing the fuel injection pump
- Removing and installing the electronic unit injector
- Removing and installing the turbocharger
- Removing and installing the exhaust gas recirculation valve
The instructions include safety warnings and step-by-step procedures for each component.
Caterpillar Cat 305E2 CR Mini Hydraulic Excavator (Prefix BZ5) Service Repair...qfyc504378
The document provides instructions for removing and installing various components of a 305E2 CR Mini Hydraulic Excavator BZ5 powered by a C2.4 engine, including:
- Removing and installing the fuel manifold (rail)
- Removing and installing the fuel injection lines
- Removing and installing the electronic unit injector
- Removing and installing the turbocharger
- Removing and installing the exhaust gas recirculation valve
The procedures provide illustrations and specify torque values for fasteners. Safety notices are included regarding working with high pressure fuel and draining coolant.
Caterpillar Cat 305E2 CR Mini Hydraulic Excavator (Prefix BZ5) Service Repair...lituo39419496
The document provides instructions for removing and installing various components of a 305E2 CR Mini Hydraulic Excavator BZ5 powered by a C2.4 engine, including:
- Removing and installing the fuel manifold (rail)
- Removing and installing the fuel injection lines
- Removing and installing the electronic unit injector
- Removing and installing the turbocharger
The procedures provide illustrations and step-by-step instructions and include safety warnings for working on high pressure fuel systems and draining hot coolant. Torque specifications are provided for reinstalling components.
Caterpillar Cat 304E2CR Mini Hydraulic Excavator (Prefix HC5) Service Repair ...f8usejkdmmd8i
The document provides instructions for removing and installing various components of a 304E2 CR Mini Hydraulic Excavator engine, including the fuel manifold rail, fuel injection lines, exhaust gas recirculation cooler, fuel injection pump, and electronic unit injector. Safety precautions are outlined that must be followed when working on the fuel system, such as risks of high pressure fuel and containing any spilled fluids.
Caterpillar Cat 304E2CR Mini Hydraulic Excavator (Prefix HC5) Service Repair ...ze6074xunong
The document provides instructions for removing and installing various components of a 304E2 CR Mini Hydraulic Excavator engine, including the fuel manifold rail, fuel injection lines, exhaust gas recirculation cooler, fuel injection pump, and electronic unit injector. The procedures note safety hazards and provide illustrations to identify the specific components and steps to disassemble and reassemble each part.
Caterpillar Cat 304E2CR Mini Hydraulic Excavator (Prefix HC5) Service Repair ...gongfuao7509
The document provides instructions for removing and installing various components of a 304E2 CR Mini Hydraulic Excavator including the fuel manifold, fuel injection lines, exhaust gas recirculation cooler, fuel injection pump, electronic unit injector, turbocharger, and exhaust gas recirculation valve. The procedures note safety hazards and provide illustrations showing the component locations and steps to disassemble and reassemble the components.
Caterpillar Cat 304E2CR Mini Hydraulic Excavator (Prefix HC5) Service Repair ...tengtui535
The document provides instructions for removing and installing various components of a 304E2 CR Mini Hydraulic Excavator including the fuel manifold, fuel injection lines, exhaust gas recirculation cooler, fuel injection pump, electronic unit injector, turbocharger, and exhaust gas recirculation valve. The procedures note safety hazards and provide illustrations showing the component locations and installation steps.
Caterpillar Cat 304E2CR Mini Hydraulic Excavator (Prefix HC5) Service Repair ...f8seodkdmdmed3
The document provides instructions for removing and installing various components of a 304E2 CR Mini Hydraulic Excavator including the fuel manifold rail, fuel injection lines, exhaust gas recirculation cooler, fuel injection pump, electronic unit injector, turbocharger, and exhaust gas recirculation valve. The procedures note safety hazards and provide illustrations showing the component locations and installation steps.
Caterpillar Cat 304E2CR Mini Hydraulic Excavator (Prefix HC5) Service Repair ...fusjekkdmdmd2w
The document provides instructions for removing and installing various components of a 304E2 CR Mini Hydraulic Excavator including the fuel manifold rail, fuel injection lines, exhaust gas recirculation cooler, fuel injection pump, electronic unit injector, turbocharger, and exhaust gas recirculation valve. The procedures note safety hazards and provide illustrations showing the component locations and installation steps.
The document provides instructions for installing a flywheel and crankshaft rear seal on a Caterpillar 3054C engine. It describes cleaning and preparing the components, heating the ring gear to install it on the flywheel, installing guide bolts and lifting brackets to position the flywheel, and tightening the bolts to specification. It also explains that the crankshaft rear seal is replaced as an assembly, cleaning the sealing surfaces, lubricating the new seal, using a plastic sleeve to protect the seal during installation, and tightening setscrews to secure the seal housing.
This document provides instructions for removing and installing a flywheel and crankshaft rear seal on a Caterpillar 416C Backhoe Loader with a 3054 engine. It describes the required tools and multi-step processes which include removing bolts, lifting devices, cleaning parts, and torquing fasteners to the specified values. The document contains illustrations supporting each step of the procedures.
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The document provides instructions for removing and installing various components of a 304E2 CR Mini Hydraulic Excavator including the fuel manifold rail, fuel injection lines, exhaust gas recirculation cooler, fuel injection pump, electronic unit injector, turbocharger, and exhaust gas recirculation valve. The procedures note safety hazards and provide illustrations showing the component locations and installation steps.
Caterpillar Cat 304E2CR Mini Hydraulic Excavator (Prefix HC5) Service Repair ...fusjekkdmdmd2w
The document provides instructions for removing and installing various components of a 304E2 CR Mini Hydraulic Excavator including the fuel manifold rail, fuel injection lines, exhaust gas recirculation cooler, fuel injection pump, electronic unit injector, turbocharger, and exhaust gas recirculation valve. The procedures note safety hazards and provide illustrations showing the component locations and installation steps.
Similar to Caterpillar Cat 307E2 Mini Hydraulic Excavator (Prefix KC9) Service Repair Manual (KC900001 and up).pdf (20)
The document provides instructions for installing a flywheel and crankshaft rear seal on a Caterpillar 3054C engine. It describes cleaning and preparing the components, heating the ring gear to install it on the flywheel, installing guide bolts and lifting brackets to position the flywheel, and tightening the bolts to specification. It also explains that the crankshaft rear seal is replaced as an assembly, cleaning the sealing surfaces, lubricating the new seal, using a plastic sleeve to protect the seal during installation, and tightening setscrews to secure the seal housing.
This document provides instructions for removing and installing a flywheel and crankshaft rear seal on a Caterpillar 416C Backhoe Loader with a 3054 engine. It describes the required tools and multi-step processes which include removing bolts, lifting devices, cleaning parts, and torquing fasteners to the specified values. The document contains illustrations supporting each step of the procedures.
Caterpillar Cat 320D L Excavator (Prefix PHX) Service Repair Manual (PHX00001...fujskkmdmd
The document provides instructions for removing and installing a flywheel on a Caterpillar 320D L excavator. It describes using various tools to remove components like the muffler, flywheel housing, and rear crankshaft seal. Detailed illustrations and cautions are provided for each step. The process involves drilling holes in the crankshaft rear seal before removing it, cleaning and applying compounds to mating surfaces, and checking dowel pins and gaskets before reassembly.
This document provides instructions for removing and installing a flywheel housing on a Caterpillar 3054 engine. The removal procedure involves supporting the engine, removing mounting bolts from the top and bottom of the housing, attaching lifting tools to the housing, and using hammers to separate the housing from the cylinder block. The installation procedure specifies cleaning mating surfaces and inserting a new felt seal if needed before placing the housing on the cylinder block and reinstalling the mounting bolts. Tools including link brackets and lifting devices are required.
This document provides instructions for removing and installing a flywheel housing on a Caterpillar 3054 engine. It outlines the required tools and safety precautions. The removal procedure involves supporting the engine, removing mounting bolts from the top and bottom of the housing, attaching lifting tools, and separating the housing from the cylinder block using light hammer taps if needed. The installation procedure specifies cleaning mating surfaces and tightening mounting bolts to the specified torque.
This document provides instructions for removing and installing a flywheel housing on a Caterpillar 3054 engine. It describes using lifting brackets and removing mounting bolts to detach the housing. Cleaning surfaces and installing new seals is also covered. Dowels align the housing and bolts attach it to the cylinder block with specified torque.
This document provides instructions for removing the crankshaft front seal from a Caterpillar 3054 engine. The procedure involves using a drill bit to drill out the plastic sleeve holding the seal in place. Once drilled out, the seal can be removed from the front cover housing. Proper cleaning of parts and containment of fluids is emphasized to prevent contamination.
Caterpillar Cat 329D L Excavator (Prefix DTZ) Service Repair Manual (DTZ00001...fujskkmdmd
The document provides instructions for removing and installing the valve mechanism cover base and cylinder head on a Caterpillar 329D excavator engine. Key steps include:
1. Removing bolts and disconnecting harness assemblies to remove the valve mechanism cover base.
2. Draining coolant, removing supports and clamps, and disconnecting tubes and hoses to remove the cylinder head.
3. Installing a new gasket and torquing bolts to specified values to install the cylinder head. Reconnecting all tubes, hoses and harness assemblies.
This document provides instructions for removing and installing the water temperature regulator on a Caterpillar C7 engine. It describes:
1. Draining the engine coolant below the level of the water temperature regulator.
2. Disconnecting the hose from the regulator cover by loosening the clamp.
3. Removing the bolts securing the regulator housing and removing the regulator from the engine.
The instructions emphasize cleanliness and safe handling of fluids during maintenance.
Caterpillar Cat 322C FM EXCAVATOR (Prefix C3R) Service Repair Manual (C3R0000...fujskkmdmd
The document provides instructions for removing and installing a unit injector hydraulic pump on a 322C FM EXCAVATOR C3R powered by a 3126B engine. The removal procedure involves disconnecting hoses and lines, removing bolts, and taking off the pump. The installation procedure specifies lubricating seals, installing bolts, reconnecting lines and hoses, and ensuring connections are secure. Separate sections provide instructions for disassembling and assembling a turbocharger on the same engine model.
Caterpillar Cat 322C FM EXCAVATOR (Prefix BPH) Service Repair Manual (BPH0000...fujskkmdmd
This document provides instructions for removing and installing a governor from a 322C FM EXCAVATOR engine. It describes disconnecting linkages, removing mounting bolts and clips, and using special tools. Proper cleaning and lubrication of seals is emphasized. References are provided for additional information on governor inspection and testing procedures.
Caterpillar Cat 322C FM EXCAVATOR (Prefix CAM) Service Repair Manual (CAM0000...fujskkmdmd
The document provides instructions for removing the engine oil filter base from a 322C FM excavator. The procedure involves first removing the turbocharger. Then, using a strap wrench, loosen the oil filter base by turning it counterclockwise. Finally, clean the mating surface before installing the new oil filter base. The summary is provided in 3 sentences or less as requested.
Caterpillar Cat 320D L Excavator (Prefix KLM) Service Repair Manual (KLM00001...fujskkmdmd
This document provides instructions for removing and installing the crankshaft front seal of a Caterpillar C6.4 engine.
The removal procedure involves using a slide hammer puller to remove the existing seal after drilling holes in it. For installation, a front seal installer tool is used to carefully push the new seal onto the crankshaft flange. Proper cleaning and containment of fluids is emphasized.
The document provides instructions for removing and installing a flywheel on a Caterpillar 320D L excavator. It describes using various tools to remove components like the muffler, flywheel housing, and rear crankshaft seal. Detailed illustrations and cautions are provided for each step. The process involves drilling holes in the crankshaft rear seal before removing it, cleaning and applying compounds to mating surfaces, and checking dowel pins and gaskets before reassembly.
Caterpillar Cat 308E2CR Mini Hydraulic Excavator (Prefix EC2) Service Repair ...fujskkmdmd
This document provides instructions for removing and installing various engine components on a Caterpillar 308E2CR Mini Hydraulic Excavator, including the fuel injection pump, electronic unit injectors, turbocharger, and mass air flow pressure sensor. The procedures describe using required tools, disconnecting fuel lines and electrical connections, removing mounting hardware, and installing replacement components in the reverse order while applying specified torques. Safety notices warn technicians to allow the fuel system to purge before opening lines and ensure components like the mass air flow sensor are oriented correctly.
Caterpillar Cat 320D L Excavator (Prefix JFZ) Service Repair Manual (JFZ00001...fujskkmdmd
The document provides instructions for removing and installing a flywheel housing on a 320D excavator. It describes removing bolts and washers to separate the housing from the cylinder block. It also includes removing the oil seal from the housing using a driver group tool. Reinstallation involves installing a new gasket and oil seal, then securing the housing with bolts and washers.
This document provides instructions for removing the crankshaft front seal from a Caterpillar C6.4 engine. The procedure involves using a slide hammer puller tool to remove the seal from the front of the crankshaft. Technicians are advised to keep all parts clean and contain fluids properly during repair work. Removal of the seal prepares the engine for further disassembly or repair of crankshaft components.
Caterpillar Cat 308E2CR Mini Hydraulic Excavator (Prefix MY2) Service Repair ...fujskkmdmd
The document provides instructions for servicing components of a 308E2CR Mini Hydraulic Excavator engine. It includes procedures for removing and installing components like the exhaust gas recirculation valve, fumes disposal filter, exhaust manifold, and diesel particulate filter. Safety precautions are provided, and the work is to be done in the specified order while applying any recommended lubricants to bolts or studs.
Caterpillar Cat 308E Mini Hydraulic Excavator (Prefix TAZ) Service Repair Man...fujskkmdmd
The document provides instructions for removing and installing various engine components on a 308E Mini Hydraulic Excavator including the crankshaft rear seal, wear sleeve, flywheel housing, crankshaft pulley, and crankshaft front seal. The procedures include using various tools to remove components, cleaning parts, applying sealant or oil, and torquing bolts to the specified values. Safety notices are provided to keep parts clean and contain fluids during maintenance.
Caterpillar Cat 308E2CR Mini Hydraulic Excavator (Prefix W8S) Service Repair ...fujskkmdmd
The document provides instructions for removing and installing various engine components on a 308E2CR Mini Hydraulic Excavator, including:
- Removing and installing the diesel particulate filter.
- Removing and installing the inlet manifold.
- Removing and installing the inlet and exhaust valve springs.
- Removing and installing the inlet and exhaust valves.
Detailed step-by-step instructions are provided along with illustrations to correctly complete each procedure. Safety precautions and notes are included throughout.
Success is often not achievable without facing and overcoming obstacles along the way. To reach our goals and achieve success, it is important to understand and resolve the obstacles that come in our way.
In this article, we will discuss the various obstacles that hinder success, strategies to overcome them, and examples of individuals who have successfully surmounted their obstacles.
We recently hosted the much-anticipated Community Skill Builders Workshop during our June online meeting. This event was a culmination of six months of listening to your feedback and crafting solutions to better support your PMI journey. Here’s a look back at what happened and the exciting developments that emerged from our collaborative efforts.
A Gathering of Minds
We were thrilled to see a diverse group of attendees, including local certified PMI trainers and both new and experienced members eager to contribute their perspectives. The workshop was structured into three dynamic discussion sessions, each led by our dedicated membership advocates.
Key Takeaways and Future Directions
The insights and feedback gathered from these discussions were invaluable. Here are some of the key takeaways and the steps we are taking to address them:
• Enhanced Resource Accessibility: We are working on a new, user-friendly resource page that will make it easier for members to access training materials and real-world application guides.
• Structured Mentorship Program: Plans are underway to launch a mentorship program that will connect members with experienced professionals for guidance and support.
• Increased Networking Opportunities: Expect to see more frequent and varied networking events, both virtual and in-person, to help you build connections and foster a sense of community.
Moving Forward
We are committed to turning your feedback into actionable solutions that enhance your PMI journey. This workshop was just the beginning. By actively participating and sharing your experiences, you have helped shape the future of our Chapter’s offerings.
Thank you to everyone who attended and contributed to the success of the Community Skill Builders Workshop. Your engagement and enthusiasm are what make our Chapter strong and vibrant. Stay tuned for updates on the new initiatives and opportunities to get involved. Together, we are building a community that supports and empowers each other on our PMI journeys.
Stay connected, stay engaged, and let’s continue to grow together!
About PMI Silver Spring Chapter
We are a branch of the Project Management Institute. We offer a platform for project management professionals in Silver Spring, MD, and the DC/Baltimore metro area. Monthly meetings facilitate networking, knowledge sharing, and professional development. For more, visit pmissc.org.
Joyce M Sullivan, Founder & CEO of SocMediaFin, Inc. shares her "Five Questions - The Story of You", "Reflections - What Matters to You?" and "The Three Circle Exercise" to guide those evaluating what their next move may be in their careers.
In the intricate tapestry of life, connections serve as the vibrant threads that weave together opportunities, experiences, and growth. Whether in personal or professional spheres, the ability to forge meaningful connections opens doors to a multitude of possibilities, propelling individuals toward success and fulfillment.
Eirini is an HR professional with strong passion for technology and semiconductors industry in particular. She started her career as a software recruiter in 2012, and developed an interest for business development, talent enablement and innovation which later got her setting up the concept of Software Community Management in ASML, and to Developer Relations today. She holds a bachelor degree in Lifelong Learning and an MBA specialised in Strategic Human Resources Management. She is a world citizen, having grown up in Greece, she studied and kickstarted her career in The Netherlands and can currently be found in Santa Clara, CA.
Learnings from Successful Jobs SearchersBruce Bennett
Are you interested to know what actions help in a job search? This webinar is the summary of several individuals who discussed their job search journey for others to follow. You will learn there are common actions that helped them succeed in their quest for gainful employment.
2. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 307E2 MINI HYD EXCAVATOR KC9
Configuration: 307E2 Mini Hydraulic Excavator KC900001-UP (MACHINE) POWERED BY C2.4 Engine
Disassembly and Assembly
C2.4 Tier 4 Final Engines for Caterpillar Built Machines
Media Number -UENR7319-02 Publication Date -01/07/2018 Date Updated -01/08/2018
i06545873
Fuel Manifold (Rail) - Remove and Install
SMCS - 1702-010
Removal Procedure
Contact with high pressure fuel may cause fluid penetration and burn
hazards. High pressure fuel spray may cause a fire hazard. Failure to
follow these inspection, maintenance and service instructions may cause
personal injury or death.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Dispose of all fluids according to local regulations and mandates.
Start By:
a. Remove fuel injection lines.
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3. Illustration 1 g06008153
1. Remove bolts (2) and fuel manifold (1).
Note: Do not remove the pressure limiter and the rail pressure sensor from fuel manifold
(1).
Note: When removing fuel manifold (1) do not hold it by the pressure limiter and the rail
pressure sensor.
Installation Procedure
1. Install fuel manifold (1) in the reverse order of removal.
a. Tighten bolts (2) to a torque of 24 N·m to 27 N·m (212 lb in to 239 lb in).
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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4. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 307E2 MINI HYD EXCAVATOR KC9
Configuration: 307E2 Mini Hydraulic Excavator KC900001-UP (MACHINE) POWERED BY C2.4 Engine
Disassembly and Assembly
C2.4 Tier 4 Final Engines for Caterpillar Built Machines
Media Number -UENR7319-02 Publication Date -01/07/2018 Date Updated -01/08/2018
i06521813
Fuel Injection Lines - Remove and Install
SMCS - 1252-010
Removal Procedure
Contact with high pressure fuel may cause fluid penetration and burn
hazards. High pressure fuel spray may cause a fire hazard. Failure to
follow these inspection, maintenance and service instructions may cause
personal injury or death.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Dispose of all fluids according to local regulations and mandates.
1. Turn the fuel supply to the OFF position.
2. Turn the battery disconnect switch to the OFF position.
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5. Illustration 1 g06007993
3. Remove bolt (3) and clamp (1). Disconnect hose assembly (2).
Illustration 2 g06008011
4. Remove bolt (8) and clamps (5). Disconnect hose assembly (7).
5. Remove bolts (4) and intake throttle valve (6).
Illustration 3 g06008040
6. Remove bolt (9), bolt (11), and tube assembly (10).
Note: Cap and plug all fuel lines to prevent contaminating fuel system.
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6. Illustration 4 g06008098
7. Remove clamp (16). Disconnect hose assembly (15).
8. Remove bolt (12), bolt (14), and tube assembly (13).
Illustration 5 g06008091
9. Remove fuel injection lines (17).
Note: Cap and plug all fuel lines to prevent contaminating fuel system.
Installation Procedure
1. Install fuel injection lines (17) in the reverse order of removal.
a. Tighten the retaining nuts of fuel injection lines (17) to a torque of 25 N·m to 29 N·m
(221 lb in to 257 lb in).
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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7. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 307E2 MINI HYD EXCAVATOR KC9
Configuration: 307E2 Mini Hydraulic Excavator KC900001-UP (MACHINE) POWERED BY C2.4 Engine
Disassembly and Assembly
C2.4 Tier 4 Final Engines for Caterpillar Built Machines
Media Number -UENR7319-02 Publication Date -01/07/2018 Date Updated -01/08/2018
i06508651
Exhaust Gas Recirculation Cooler - Remove and Install
SMCS - 1087; 108C-010
Removal Procedure
Sulfuric Acid Burn Hazard may cause serious personal injury or death.
The exhaust gas cooler may contain a small amount of sulfuric acid. The
use of fuel with sulfur levels greater than 15 ppm may increase the
amount of sulfuric acid formed. The sulfuric acid may spill from the
cooler during service of the engine. The sulfuric acid will burn the eyes,
skin and clothing on contact. Always wear the appropriate personal
protective equipment (PPE) that is noted on a material safety data sheet
(MSDS) for sulfuric acid. Always follow the directions for first aid that
are noted on a material safety data sheet (MSDS) for sulfuric acid.
Note: Plug or cap all open ports with new plugs or caps.
1. Drain the coolant. Refer to Operation and Maintenance Manual, "Cooling System Coolant -
Change" for the correct draining and filling procedures.
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8. Illustration 1 g06002439
2. Remove clamp (2) and hose assembly (1).
3. Remove clamp (8) and hose assembly (7).
4. Remove bolt (5) and bracket (4).
5. Remove bolts (6), bolts (9), and exhaust gas recirculation cooler (3).
Installation Procedure
1. Install exhaust gas recirculation cooler (3) in the reverse order of removal.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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9. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 307E2 MINI HYD EXCAVATOR KC9
Configuration: 307E2 Mini Hydraulic Excavator KC900001-UP (MACHINE) POWERED BY C2.4 Engine
Disassembly and Assembly
C2.4 Tier 4 Final Engines for Caterpillar Built Machines
Media Number -UENR7319-02 Publication Date -01/07/2018 Date Updated -01/08/2018
i06545892
Fuel Injection Pump - Remove and Install
SMCS - 1251-010
Removal Procedure
Start By:
a. Remove inlet manifold.
Illustration 1 g06008710
1. Disconnect harness assembly (3) (not shown).
2. Disconnect hose assembly (5).
3. Remove nuts (1), bolts (4), and fuel injection pump (2).
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10. Illustration 2 g06008731
4. Disconnect hose assembly (8) (not shown).
5. Remove bolts (6) and fuel pump (7).
Installation Procedure
1. Install fuel injection pump (7) in the reverse order of removal.
a. Tighten nuts (1) to a torque of 24 N·m to 27 N·m (212 lb in to 239 lb in).
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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11. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 307E2 MINI HYD EXCAVATOR KC9
Configuration: 307E2 Mini Hydraulic Excavator KC900001-UP (MACHINE) POWERED BY C2.4 Engine
Disassembly and Assembly
C2.4 Tier 4 Final Engines for Caterpillar Built Machines
Media Number -UENR7319-02 Publication Date -01/07/2018 Date Updated -01/08/2018
i06546013
Electronic Unit Injector - Remove and Install
SMCS - 1290-010
Removal Procedure
Contact with high pressure fuel may cause fluid penetration and burn
hazards. High pressure fuel spray may cause a fire hazard. Failure to
follow these inspection, maintenance and service instructions may cause
personal injury or death.
NOTICE
Ensure that all adjustments and repairs that are carried out to the fuel
system are performed by authorised personnel that have the correct
training.
Before begining ANY work on the fuel system, refer to Operation and
Maintenance Manual, "General Hazard Information and High
Pressure Fuel Lines" for safety information.
Refer to Systems Operation, Testing and Adjusting Manual,
"Cleanliness of Fuel System Components" for detailed information on
the standards of cleanliness that must be observed during ALL work
on the fuel system.
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12. NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Dispose of all fluids according to local regulations and mandates.
Start By:
a. Remove fuel injection lines.
Illustration 1 g06008227
1. Remove clip (2). Disconnect hose assembly (1).
2. Remove bolt (5), clamp (4), and electronic unit injector (3).
Installation Procedure
1. Install electronic unit injector (3) in the reverse order of removal.
a. Tighten bolt (5) to a torque of 24 N·m to 27 N·m (212 lb in to 248 lb in).
Note: If new injectors are installed, refer to REHS9707 to install new injector trim
codes in the Engine ECM and to register them on-line
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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13. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 307E2 MINI HYD EXCAVATOR KC9
Configuration: 307E2 Mini Hydraulic Excavator KC900001-UP (MACHINE) POWERED BY C2.4 Engine
Disassembly and Assembly
C2.4 Tier 4 Final Engines for Caterpillar Built Machines
Media Number -UENR7319-02 Publication Date -01/07/2018 Date Updated -01/08/2018
i06546042
Turbocharger - Remove and Install
SMCS - 1052-010
Removal Procedure
Drain the cooling system into a suitable container for storage or disposal. Refer to Operation and
Maintenance Manual, "Cooling System Coolant (ELC) - Change".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 1 g06044516
1. Remove intake hose (1).
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14. 2. Remove muffler flange (4).
3. Disconnect intake hose (3).
Illustration 2 g06044524
4. Remove screw (5).
5. Remove return pipe (crankcase side) (6).
6. Remove turbocharger (2).
Installation Procedure
1. Install turbocharger (2) in the reverse order of removal.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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15. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 307E2 MINI HYD EXCAVATOR KC9
Configuration: 307E2 Mini Hydraulic Excavator KC900001-UP (MACHINE) POWERED BY C2.4 Engine
Disassembly and Assembly
C2.4 Tier 4 Final Engines for Caterpillar Built Machines
Media Number -UENR7319-02 Publication Date -01/07/2018 Date Updated -01/08/2018
i06508754
Exhaust Gas Recirculation Valve - Remove and Install
SMCS - 108N-010
Removal Procedure
Personal injury can result from hot coolant, steam and alkali.
At operating temperature, engine coolant is hot and under pressure. The
radiator and all lines to heaters or the engine contain hot coolant or
steam. Any contact can cause severe burns.
Remove cooling system pressure cap slowly to relieve pressure only
when engine is stopped and cooling system pressure cap is cool enough
to touch with your bare hand.
Do not attempt to tighten hose connections when the coolant is hot, the
hose can come off causing burns.
Cooling System Coolant Additive contains alkali. Avoid contact with
skin and eyes.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
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16. Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat®
products.
Dispose of all fluids according to local regulations and mandates.
Note: Refer to Specifications, "Engine Design" for non-specified engine torque values.
Illustration 1 g06002555
1. Remove bolt (1) and bolt (2).
Illustration 2 g06002560
2. Remove bolts (3).
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17. Illustration 3 g06002566
3. Remove clamp (4). Disconnect hose assembly (5).
Illustration 4 g06002585
4. Remove bolt (6). Position breather assembly (7) out of the way.
Illustration 5 g06002718
5. Remove clamp (8) . Disconnect hose assembly (9).
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18. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
19. Illustration 6 g06002734
6. Disconnect harness assembly (12) (not shown).
7. Remove bolts (10) and exhaust gas recirculation valve (11).
Installation Procedure
1. Install exhaust gas recirculation valve (11) in the reverse order of removal.
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20. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 307E2 MINI HYD EXCAVATOR KC9
Configuration: 307E2 Mini Hydraulic Excavator KC900001-UP (MACHINE) POWERED BY C2.4 Engine
Disassembly and Assembly
C2.4 Tier 4 Final Engines for Caterpillar Built Machines
Media Number -UENR7319-02 Publication Date -01/07/2018 Date Updated -01/08/2018
i06508499
Exhaust Manifold - Remove and Install
SMCS - 1059-010
Removal Procedure
Illustration 1 g06002252
1. Remove bolts (1) and position bracket (2) out of the way.
2. Remove bolts (3), nuts (4), and elbow (5).
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21. Illustration 2 g06002278
3. Remove clamp (10) and hose (9).
4. Remove bolt (8) and bracket (12).
5. Remove bolts (11), nuts (6), and exhaust manifold (7).
Installation Procedure
1. Install exhaust manifold (7) in the reverse order of removal.
a. Tighten bolts (3) to a torque of 24 N·m to 27 N·m (212 lb in to 239 lb in).
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22. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 307E2 MINI HYD EXCAVATOR KC9
Configuration: 307E2 Mini Hydraulic Excavator KC900001-UP (MACHINE) POWERED BY C2.4 Engine
Disassembly and Assembly
C2.4 Tier 4 Final Engines for Caterpillar Built Machines
Media Number -UENR7319-02 Publication Date -01/07/2018 Date Updated -01/08/2018
i06506216
Diesel Particulate Filter - Disassemble
SMCS - 108F-015
Disassemble Procedure
Wear goggles, gloves, protective clothing, and a National Institute for
Occupational Safety and Health (NIOSH) approved P95 or N95 half-
face respirator when handling a used Diesel Particulate Filter or
Catalytic Converter Muffler. Failure to do so could result in personal
injury.
The muffler, catalytic converter/muffler, and diesel particulate filter will
become extremely hot during engine operation. A hot muffler, catalytic
converter/muffler and diesel particulate filter can cause serious burns.
Allow adequate cooling time before working on or near the muffler,
catalytic converter/muffler and diesel particulate filter.
NOTICE
Do not strike any part of the assembly of the Diesel Particulate Filter
(DPF). Do not allow any object to contact the internal element of the
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23. DPF. If the internal element of the DPF becomes damaged, the
assembly must be replaced.
Illustration 1 g06001247
NOTICE
Before starting of disassembling the diesel particulate filter, put the
alignment marks on each of the parts, the diesel particulate filter, the
diesel oxidation catalyst, and the muffler.
1. Remove band clamps (1).
Illustration 2 g06001291
2. Separate muffler (2), diesel particulate filter (3), and diesel oxidation catalyst (4).
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