This document provides instructions for removing and installing various engine components on a 306E Mini Hydraulic Excavator including:
- Removing and installing the camshaft and valve lifters.
- Removing and installing the camshaft gear.
- Removing and installing the engine oil pan.
- Removing and installing the pistons and connecting rods.
The procedures provide illustrations and specify required tools and torque values where applicable. Safety notices are also included.
Caterpillar cat 306 e mini hydraulic excavator (prefix fhl) service repair ma...fisekksemm
This document provides instructions for removing and installing various engine components on a 306E Mini Hydraulic Excavator including the camshaft, camshaft gear, engine oil pan, pistons, and connecting rods. The procedures include a list of required tools and step-by-step instructions describing how to remove, inspect, and install each part in reverse order of removal while taking appropriate safety precautions. Torque specifications are provided where applicable.
Caterpillar cat 306 e mini hydraulic excavator (prefix fhl) service repair ma...fjsekksemfmm
This document provides instructions for removing and installing various engine components on a 306E Mini Hydraulic Excavator including the camshaft, camshaft gear, engine oil pan, pistons, connecting rods, and disassembling the pistons and connecting rods. The procedures include a list of required tools and step-by-step instructions describing how to remove, inspect, and install each part in reverse order of removal while following proper safety practices.
Caterpillar cat 306 e mini hydraulic excavator (prefix fhl) service repair ma...fujsjefjkskeksmem
This document provides instructions for removing and installing various engine components on a 306E Mini Hydraulic Excavator including the camshaft, camshaft gear, engine oil pan, pistons, connecting rods, and disassembling the pistons and connecting rods. The procedures include a list of required tools and step-by-step instructions describing how to remove, inspect, and install each part in reverse order of removal while following proper safety practices.
Caterpillar Cat 306E Mini Hydraulic Excavator (Prefix FHL) Service Repair Man...hvy7sbkw8e
This document provides instructions for removing and installing various engine components on a Caterpillar 306E Mini Hydraulic Excavator, including the camshaft, camshaft gear, engine oil pan, pistons, connecting rods, and related components. The procedures include using various specialized tools and following steps such as draining fluids, aligning marks, applying sealants, and torquing bolts to specified values. Safety notices are provided to take precautions when handling fluids and to avoid damaging parts.
Caterpillar Cat 306E Mini Hydraulic Excavator (Prefix FHL) Service Repair Man...xiapokang564341
This document provides instructions for removing and installing various engine components on a Caterpillar 306E Mini Hydraulic Excavator, including the camshaft, camshaft gear, engine oil pan, pistons, connecting rods, and related components. The procedures include using various specialized tools and following steps such as draining fluids, aligning marks, applying sealants, and torquing bolts to specified values. Safety notices are provided to take precautions when handling fluids and to avoid damaging parts.
Caterpillar Cat 306E Mini Hydraulic Excavator (Prefix FHL) Service Repair Man...wenxian17880
This document provides instructions for removing and installing various engine components on a Caterpillar 306E Mini Hydraulic Excavator, including the camshaft, camshaft gear, engine oil pan, pistons, connecting rods, and related parts. The procedures include using various specialized tools and following steps like draining fluids, aligning marks, applying sealants, and torquing bolts to specified values. Safety notices are included to take precautions when handling fluids and to avoid damaging parts.
Caterpillar cat 308 e mini hydraulic excavator (prefix taz) service repair ma...fujsjekskem
The document provides instructions for servicing components of a 308E Mini Hydraulic Excavator powered by a C3.3B engine, including:
1) Removing and installing the crankshaft rear seal, wear sleeve, and gear.
2) Removing and installing the flywheel housing.
3) Removing and installing the crankshaft pulley.
4) Removing and installing the crankshaft front seal.
5) Checking the alignment of timing marks on gears.
The procedures provide detailed steps and illustrations for each component. Cautions are included to keep parts clean and contain fluids.
Caterpillar cat 305.5 e mini hydraulic excavator (prefix mx5) service repair ...fiskefjskemem
The document provides instructions for servicing components of a 305.5E Mini Hydraulic Excavator powered by a C2.4 engine. It includes procedures for removing and installing the crankshaft rear seal, flywheel housing, crankshaft pulley, crankshaft front seal, and idler gear. The steps describe using various tools and ensuring proper alignment of components and timing marks during installation.
Caterpillar cat 306 e mini hydraulic excavator (prefix fhl) service repair ma...fisekksemm
This document provides instructions for removing and installing various engine components on a 306E Mini Hydraulic Excavator including the camshaft, camshaft gear, engine oil pan, pistons, and connecting rods. The procedures include a list of required tools and step-by-step instructions describing how to remove, inspect, and install each part in reverse order of removal while taking appropriate safety precautions. Torque specifications are provided where applicable.
Caterpillar cat 306 e mini hydraulic excavator (prefix fhl) service repair ma...fjsekksemfmm
This document provides instructions for removing and installing various engine components on a 306E Mini Hydraulic Excavator including the camshaft, camshaft gear, engine oil pan, pistons, connecting rods, and disassembling the pistons and connecting rods. The procedures include a list of required tools and step-by-step instructions describing how to remove, inspect, and install each part in reverse order of removal while following proper safety practices.
Caterpillar cat 306 e mini hydraulic excavator (prefix fhl) service repair ma...fujsjefjkskeksmem
This document provides instructions for removing and installing various engine components on a 306E Mini Hydraulic Excavator including the camshaft, camshaft gear, engine oil pan, pistons, connecting rods, and disassembling the pistons and connecting rods. The procedures include a list of required tools and step-by-step instructions describing how to remove, inspect, and install each part in reverse order of removal while following proper safety practices.
Caterpillar Cat 306E Mini Hydraulic Excavator (Prefix FHL) Service Repair Man...hvy7sbkw8e
This document provides instructions for removing and installing various engine components on a Caterpillar 306E Mini Hydraulic Excavator, including the camshaft, camshaft gear, engine oil pan, pistons, connecting rods, and related components. The procedures include using various specialized tools and following steps such as draining fluids, aligning marks, applying sealants, and torquing bolts to specified values. Safety notices are provided to take precautions when handling fluids and to avoid damaging parts.
Caterpillar Cat 306E Mini Hydraulic Excavator (Prefix FHL) Service Repair Man...xiapokang564341
This document provides instructions for removing and installing various engine components on a Caterpillar 306E Mini Hydraulic Excavator, including the camshaft, camshaft gear, engine oil pan, pistons, connecting rods, and related components. The procedures include using various specialized tools and following steps such as draining fluids, aligning marks, applying sealants, and torquing bolts to specified values. Safety notices are provided to take precautions when handling fluids and to avoid damaging parts.
Caterpillar Cat 306E Mini Hydraulic Excavator (Prefix FHL) Service Repair Man...wenxian17880
This document provides instructions for removing and installing various engine components on a Caterpillar 306E Mini Hydraulic Excavator, including the camshaft, camshaft gear, engine oil pan, pistons, connecting rods, and related parts. The procedures include using various specialized tools and following steps like draining fluids, aligning marks, applying sealants, and torquing bolts to specified values. Safety notices are included to take precautions when handling fluids and to avoid damaging parts.
Caterpillar cat 308 e mini hydraulic excavator (prefix taz) service repair ma...fujsjekskem
The document provides instructions for servicing components of a 308E Mini Hydraulic Excavator powered by a C3.3B engine, including:
1) Removing and installing the crankshaft rear seal, wear sleeve, and gear.
2) Removing and installing the flywheel housing.
3) Removing and installing the crankshaft pulley.
4) Removing and installing the crankshaft front seal.
5) Checking the alignment of timing marks on gears.
The procedures provide detailed steps and illustrations for each component. Cautions are included to keep parts clean and contain fluids.
Caterpillar cat 305.5 e mini hydraulic excavator (prefix mx5) service repair ...fiskefjskemem
The document provides instructions for servicing components of a 305.5E Mini Hydraulic Excavator powered by a C2.4 engine. It includes procedures for removing and installing the crankshaft rear seal, flywheel housing, crankshaft pulley, crankshaft front seal, and idler gear. The steps describe using various tools and ensuring proper alignment of components and timing marks during installation.
Caterpillar cat 305.5 e mini hydraulic excavator (prefix mx5) service repair ...jfjkskrtekfmsmem
The document provides instructions for servicing components of a 305.5E Mini Hydraulic Excavator MX5 powered by a C2.4 engine. It includes procedures for removing and installing the crankshaft rear seal, flywheel housing, crankshaft pulley, and crankshaft front seal. The steps describe using proper tools, applying sealants, lubricating parts, and tightening fasteners to specified torques.
Caterpillar cat 305.5 e mini hydraulic excavator (prefix mx5) service repair ...fuseokdmmed
The document provides instructions for servicing components of a 305.5E Mini Hydraulic Excavator MX5 engine, including removing and installing the crankshaft rear seal, flywheel housing, crankshaft pulley, crankshaft front seal, and idler gear. The procedures include required tools and step-by-step instructions with illustrations to correctly disassemble, inspect, and reassemble the components while keeping parts clean and containing fluids.
Caterpillar cat 305.5 e mini hydraulic excavator (prefix mx5) service repair ...fhsejkdkmem
The document provides instructions for servicing components of a 305.5E Mini Hydraulic Excavator MX5 powered by a C2.4 engine. It includes procedures for removing and installing the crankshaft rear seal, flywheel housing, crankshaft pulley, and crankshaft front seal. The steps are accompanied by illustrations and specify required tools and torque specifications.
Caterpillar cat 305.5 e mini hydraulic excavator (prefix mx5) service repair ...fujsefkxswksemm
The document provides instructions for servicing components of a 305.5E Mini Hydraulic Excavator MX5 powered by a C2.4 engine. It includes procedures for removing and installing the crankshaft rear seal, flywheel housing, crankshaft pulley, and crankshaft front seal. The steps are accompanied by illustrations and specify required tools and torque specifications.
Caterpillar cat 305.5 e mini hydraulic excavator (prefix mx5) service repair ...fhsejkdkme
The document provides instructions for servicing components of a 305.5E Mini Hydraulic Excavator MX5 engine, including removing and installing the crankshaft rear seal, flywheel housing, crankshaft pulley, crankshaft front seal, and idler gear. The procedures include required tools and step-by-step instructions with illustrations to correctly disassemble, inspect, and reassemble the components while keeping parts clean and containing fluids.
Caterpillar cat 305.5 e mini hydraulic excavator (prefix mx5) service repair ...fujsjefskekm
The document provides instructions for removing and installing an idler gear on a 305.5E Mini Hydraulic Excavator MX5 powered by a C2.4 engine. The removal procedure includes aligning timing marks, removing retaining rings and collars, and using a special tool to remove the idler gear bearing. The installation procedure is not provided but installs in the reverse order of removal.
Caterpillar cat 305.5 e mini hydraulic excavator (prefix mx5) service repair ...fusjejfskekem
The document provides instructions for servicing components of a 305.5E Mini Hydraulic Excavator MX5 engine, including removing and installing the crankshaft rear seal, flywheel housing, crankshaft pulley, crankshaft front seal, and idler gear. The procedures include required tools and step-by-step instructions with illustrations to correctly disassemble, inspect, and reassemble the components while keeping parts clean and containing fluids.
1) The document provides disassembly and assembly instructions for the final drive of a 318C excavator.
2) It lists required tools and parts and gives step-by-step instructions to disassemble components like the cover, planetary assembly, ring gear, and carrier.
3) The assembly section instructs to clean all parts thoroughly and replace all seals before reinstalling components like the support ring, planetary gears, and retainer nut in the reverse order of disassembly.
Caterpillar Cat 318D2 and 318D2 L Excavator (Prefix SGB) Service Repair Manua...ze6074xunong
This document provides instructions for disassembling and assembling the final drive of a 318D2 excavator. It lists the required tools and outlines 33 steps to disassemble the final drive components such as the cover, carrier assembly, ring gears, and housing. It then describes 28 steps to reassemble the final drive, including preloading the bearings, installing seals and pins, and reassembling the carrier assembly components. Cleanliness is emphasized throughout to prevent dirt from entering internal mechanisms during disassembly and assembly.
Caterpillar Cat 318C, 318C L and 318C LN Excavator (Prefix MDY) Service Repai...ze6074xunong
This document provides instructions for disassembling and assembling the final drive of a 318C excavator. It lists the required tools and presents 33 steps to disassemble the final drive by removing components like the cover, carrier assembly, ring gears, and housing. It then lists 7 notes and 28 steps to reassemble the final drive by installing components like seals, bearings, shims, and housing pieces in the reverse order of disassembly. The goal is to carefully disassemble and reassemble the final drive while cleaning parts and applying sealant or anti-seize compound where needed.
Caterpillar Cat 318D L Excavator (Prefix ZKJ) Service Repair Manual Instant D...ze6074xunong
This document provides instructions for disassembling and assembling the final drive of a 318D L excavator. It lists the required tools and presents 33 steps for disassembly, including removing the final drive cover, carrier assembly, ring gears, and other components. It then lists 13 steps for assembly, including installing bearings in the main housing, preloading the bearings to determine the correct shim thickness, installing seals and gears, and reassembling disassembled components. The goal is to disassemble and clean all parts before precise reassembly in the reverse order of disassembly.
Caterpillar Cat 318D2 L Excavator (Prefix DPJ) Service Repair Manual Instant ...ze6074xunong
This document provides instructions to disassemble the final drive of a 318D2 L excavator. It lists the required tools and presents 33 steps to fully disassemble the final drive and its components. Key steps include removing the final drive assembly and mounting it to a repair stand, removing plugs and springs from the assembly while taking safety precautions for released spring forces, and using lifting devices to remove heavier internal components like the carrier assembly. The goal is to fully separate all individual parts for inspection or replacement.
Caterpillar Cat 318C, 318C L and 318C LN Excavator (Prefix GPA) Service Repai...ze6074xunong
This document provides instructions for disassembling and assembling the final drive of a 318C excavator. It lists the required tools and presents 33 steps for disassembly, including removing the final drive sprocket, carrier assembly, ring gears, and other components. It then lists notes on cleanliness and provides 14 steps for reassembling the final drive, including installing bearings, shims, and seals. The purpose is to provide maintenance technicians with a procedure for taking apart and rebuilding the excavator's final drive system.
This document provides instructions for removing and installing various engine components on a 299D XHP Compact Track Loader, including the diesel particulate filter, air inlet heater, inlet manifold, and inlet and exhaust valves. The procedures describe disconnecting wiring harnesses, removing mounting bolts, and installing replacement parts in the reverse order of removal, taking safety precautions for hot components. Tools required include goggles, gloves, a respirator, and specialty tools for compressing valve springs.
Caterpillar Cat 257D MULTI TERRAIN LOADER (Prefix EZW) Service Repair Manual ...ze6074xunong
The document provides instructions for removing and installing a piston pump on a 257D Multi Terrain Loader. It lists required tools and outlines a step-by-step process including disconnecting hoses and harnesses, using lifting tools to support the pump, and removing bolts. The reassembly process is described in reverse order, noting steps like applying thread lock compound and centering the swashplate.
Caterpillar Cat 140M 2 MOTOR GRADER (Prefix R9M) Service Repair Manual Instan...ze6074xunong
This document provides instructions for removing and installing the engine on a Caterpillar 140M 2 motor grader. Key steps include draining fluids, disconnecting tubes, hoses and wiring harnesses, and removing mounting bolts. Special tools may be required to remove some components. The engine should be attached to a lifting device and removed, then the installation process follows the removal steps in reverse order. Safety precautions are provided regarding contained fluids, pressurized systems, and ensuring parts are kept clean to prevent damage.
The document provides instructions for removing and installing an idler gear on a Caterpillar 299D2 XHP compact track loader. The removal procedure involves removing the front housing, ensuring the piston is at top center position, marking gear alignment, installing a flywheel stopper tool, and removing bolts, plates and the idler gear. The installation procedure specifies cleaning and applying oil to parts, ensuring correct bushing alignment, and tightening bolts to the specified torque.
Caterpillar Cat 257B3 MULTI TERRAIN LOADER (Prefix B7H) Service Repair Manual...ze6074xunong
This document provides disassembly and assembly instructions for a piston motor (hydrostatic) on a Caterpillar 257B3 Multi Terrain Loader. It lists 42 steps to disassemble the piston motor by removing various components like springs, seals, pins, gears, and bearings. It then lists 13 steps to assemble the piston motor by installing those same components in reverse order. The document includes illustrations and lists required tools for each step.
Caterpillar Cat 257 Multi Terrain Loader (Prefix CMM) Service Repair Manual I...ze6074xunong
This document provides instructions for removing and installing a flywheel housing on a 257 Multi Terrain Loader with a 3034 engine. It describes using link brackets and a lifting device to remove the flywheel housing by removing its bolts. For installation, it instructs cleaning the cylinder block face, placing the housing over dowels on the block, and reinstalling the bolts while using link brackets for support. Precautions are given to keep parts clean and not damage surfaces.
Caterpillar Cat 143H Motor Grader (Prefix APN) Service Repair Manual Instant ...ze6074xunong
The document provides instructions for disassembling and assembling the final drive of a 143H motor grader. It describes removing the final drive unit and then disassembling it by removing gears, shafts, bearings and seals. The assembly section describes installing these components in reverse order and adjusting shims to set proper end play. Precautions are given to clean parts thoroughly and use new parts if worn.
Caterpillar Cat 140M 3 AWD MOTOR GRADER (Prefix N9J) Service Repair Manual In...ze6074xunong
This document provides instructions for disassembling and assembling the piston pump of a Caterpillar 140M 3 AWD motor grader. The disassembly procedure involves removing 18 components of the pump including valves, seals, springs, spools, pistons, and plates. The assembly procedure outlines installing these components in reverse order and notes to keep parts clean and check seals for wear.
Caterpillar Cat 140M Motor Grader (Prefix B9M) Service Repair Manual Instant ...ze6074xunong
This document provides instructions for removing the drawbar from a 140M Motor Grader. It lists the required tools, gives safety warnings about hydraulic pressure, and outlines a 26-step procedure involving lowering the blade, removing bolts and pins, and using lifting equipment to remove the drawbar. Proper identification and plugging of hoses is noted to prevent fluid loss and contamination during the process.
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Caterpillar cat 305.5 e mini hydraulic excavator (prefix mx5) service repair ...fusjejfskekem
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1) The document provides disassembly and assembly instructions for the final drive of a 318C excavator.
2) It lists required tools and parts and gives step-by-step instructions to disassemble components like the cover, planetary assembly, ring gear, and carrier.
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- Removing and installing the crankshaft rear seal and carrier
- Removing and installing the flywheel housing
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The procedures include lists of required tools and step-by-step instructions with accompanying illustrations. Safety and installation notes are provided throughout.
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Website: www.dashrentacarbah.com
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Understanding Catalytic Converter Theft:
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Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
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2. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 306E MINI HYD EXCAVATOR FHL
Configuration: 306E Mini Hydraulic Excavator FHL00001-UP (MACHINE) POWERED BY C2.6 Engine
Disassembly and Assembly
C2.6 and C3.3B Engines for Caterpillar Built Machines
Media Number -UENR0137-11 Publication Date -01/08/2015 Date Updated -12/07/2018
i05242928
Camshaft and Valve Lifters - Remove and Install - C2.6
SMCS - 1209-010; 1210-010
S/N - CE21-UP
S/N - F8C1-UP
S/N - FHL1-UP
S/N - H1Y1-UP
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A - Magnets 8
B 390-1149 Driver 1
Start By:
a. Remove the rocker shaft and pushrods.
b. Remove the flywheel housing.
c. Remove the oil pan. (Only necessary if valve lifters will be removed.)
Note: Refer to Specification UENR0995 "Engine Design" for non-specified engine Torque
Values.
NOTICE
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3. Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 1 g03190322
1. Ensure that Timing Marks (Y) on the idler gear and the camshaft gear are aligned. Refer to
illustration 1.
Illustration 2 g02798975
2. Use Tooling (A) to hold up the valve lifters (1) in order to remove the camshaft.
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4. Illustration 3 g03197939
NOTICE
Do not damage the lobes or the bearings when the camshaft is removed
or installed.
3. Remove bolts (3).
4. Carefully remove camshaft (2) from the cylinder block.
5. Remove Tooling (A). Use a suitable container to catch the valve lifters (1) as the valve
lifters (1) slide out the bottom of the cylinder block.
Illustration 4 g02880896
6. Remove the camshaft cover (4).
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5. Installation Procedure
1. Install camshaft (1) in the reverse order of removal.
Illustration 5 g02881018
a. Place camshaft cover (4) on Tooling (B).
Illustration 6 g02881076
b. Use Tooling (B) to install the camshaft cover (4).
c. Tighten bolts (3) to a torque of 24.0 ± 27.0 N·m (17.70 ± 19.91 lb ft).
Copyright 1993 - 2020 Caterpillar Inc.
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6. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 306E MINI HYD EXCAVATOR FHL
Configuration: 306E Mini Hydraulic Excavator FHL00001-UP (MACHINE) POWERED BY C2.6 Engine
Disassembly and Assembly
C2.6 and C3.3B Engines for Caterpillar Built Machines
Media Number -UENR0137-11 Publication Date -01/08/2015 Date Updated -12/07/2018
i05242932
Camshaft Gear - Remove and Install
SMCS - 1210-010-GE
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-0510 Driver Group 1
B 8B-7551 Puller Assembly 1
C 8H-0663 Bearing Puller 1
Start By:
a. Remove the camshaft.
Note: Refer to Specification UENR0995 "Engine Design" for non-specified engine Torque
Values.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Dispose of all fluids according to local regulations and mandates.
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7. Illustration 1 g02796778
1. Use Tooling (A) in order to remove camshaft gear (1) from camshaft (2).
2. If necessary, apply heat to raise the temperature of the race (3) of the roller bearing to
remove.
Illustration 2 g02796779
3. Remove plate (5) from camshaft (2).
4. If necessary, remove the key (4) from the nose of camshaft (2).
Installation Procedure
1. Install camshaft gear (1) in the reverse order of removal.
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8. Illustration 3 g02807848
a. Use Tooling (B) and Tooling (C) in order to install camshaft gear (1) onto camshaft
(2).
b. Ensure that the camshaft gear and the key are clean and free from wear and damage.
Copyright 1993 - 2020 Caterpillar Inc.
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9. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 306E MINI HYD EXCAVATOR FHL
Configuration: 306E Mini Hydraulic Excavator FHL00001-UP (MACHINE) POWERED BY C2.6 Engine
Disassembly and Assembly
C2.6 and C3.3B Engines for Caterpillar Built Machines
Media Number -UENR0137-11 Publication Date -01/08/2015 Date Updated -12/07/2018
i05242933
Engine Oil Pan - Remove and Install
SMCS - 1302-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A - LOCTITE 38364 Flange Sealant 1
Note: Refer to Specification UENR0995 "Engine Design" for non-specified engine Torque
Values.
1. Refer to Operation and Maintenance Manual, "Engine Oil and Filter - Change" for the
proper draining and filling procedures.
Illustration 1 g02797578
2. Remove bolts (2) and remove oil pan (1).
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10. Illustration 2 g02797579
3. Remove Tooling (A) from oil pan (1) and cylinder block (3) surfaces.
Installation Procedure
1. Install oil pan (1) in the reverse order of removal.
a. Apply Tooling (A) to cylinder block (3) surface.
Copyright 1993 - 2020 Caterpillar Inc.
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11. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 306E MINI HYD EXCAVATOR FHL
Configuration: 306E Mini Hydraulic Excavator FHL00001-UP (MACHINE) POWERED BY C2.6 Engine
Disassembly and Assembly
C2.6 and C3.3B Engines for Caterpillar Built Machines
Media Number -UENR0137-11 Publication Date -01/08/2015 Date Updated -12/07/2018
i05242938
Pistons and Connecting Rods - Remove and Install
SMCS - 1225-010
Removal Procedure
Start By:
a. Remove cylinder head.
b. Remove engine oil pan.
Note: Refer to Specification UENR0995 "Engine Design" for non-specified engine Torque
Values.
1. Rotate the crankshaft until the crank pin is at the bottom center position.
Illustration 1 g02797660
2. Remove bolts (2) and remove connecting rod cap (1).
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12. Illustration 2 g02797658
3. Carefully push piston (3) and the connecting rod from cylinder block (4) bore.
4. The connecting rod and the connecting rod cap should have an etched Number (X) on the
side. The number on the connecting rod and the connecting rod cap must match. Ensure that
the connecting rod and the connecting rod cap are marked for the correct location. If
necessary, make a temporary mark on the connecting rod and the connecting rod cap in
order to identify the cylinder number.
Illustration 3 g02797689
5. Remove piston (3) and connecting rod (5).
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1U-6684 Piston Ring Compressor 1
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13. Illustration 4 g02797689
1. Inspect piston (3) and connecting rod assembly (5).
2. Apply clean engine oil to the cylinder bore, to the piston rings, to the outer surface of the
piston and to the bearing shells.
Note: Install the bearing shells for the connecting rods dry when clearance checks are
performed. Refer to Disassembly and Assembly, "Bearing Clearance - Check" for the
correct procedure. Apply clean engine oil to the bearing shells for the connecting rods
during final assembly.
Note: Ensure that the piston and the connecting rod assembly are installed in the correct
cylinder.
Illustration 5 g02797721
3. Install Tooling (A) onto piston (3).
Note: Ensure that Tooling (A) is installed correctly and that piston (3) can easily slide from
the tool.
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14. Illustration 6 g02797658
4. Carefully push piston (3) and the connecting rod assembly into cylinder block (4) bore and
onto the crankshaft pin.
Illustration 7 g02797660
5. Install connecting rod cap (1) onto the connecting rod .
Note: Ensure that etched Number (X) on connecting rod cap (1) matches etched Number
(X) on the connecting rod. Ensure the correct orientation of the connecting rod cap. The
locating tab for the upper bearing shell and the lower bearing shell should be on the same
side.
Note: Do not reuse the old connecting rod bolts in order to secure the connecting rod cap.
6. For the C3.3B apply clean engine oil to bolt threads and install new bolts (2) to the
connecting rod. Tighten bolts (2) to a torque of 69 to 73 N·m (51 to 54 lb ft).
7. For the C2.6 apply clean engine oil to bolt threads and install new bolts (2) to the
connecting rod. Tighten bolts (2) to a torque of 45 ± 49 N·m (33 ± 36 lb ft).
8. Ensure that the installed connecting rod assembly has side play. Rotate the crankshaft in
order to ensure that there is no binding.
9. Repeat Step 1 through Step 8 in order to install the remaining pistons and connecting rods.
End By:
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15. a. Install engine oil pan.
b. Install cylinder head.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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16. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 306E MINI HYD EXCAVATOR FHL
Configuration: 306E Mini Hydraulic Excavator FHL00001-UP (MACHINE) POWERED BY C2.6 Engine
Disassembly and Assembly
C2.6 and C3.3B Engines for Caterpillar Built Machines
Media Number -UENR0137-11 Publication Date -01/08/2015 Date Updated -12/07/2018
i05845101
Pistons and Connecting Rods - Disassemble
SMCS - 1225-015
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1U-6683 Ring Expander 1
B
393-2568 Bearing Removal Tool 1
443-9447 Support Plate 1
Start By:
a. Remove pistons and the connecting rods.
Note: Make a temporary mark on the components of the piston and connecting rod assembly.
Marking the components will ensure that the components of each piston and connecting rod
assembly can be reinstalled in the original cylinder. Mark the underside of the piston on the front
pin boss. Do not interchange components.
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17. Illustration 1 g02723365
Illustration 2 g02723368
1. Position the piston and connecting rod in a soft jaw vise. Use Tooling (A) to remove three
rings (2) from piston (1).
Illustration 3 g02723373
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18. Illustration 4 g02723375
2. Remove retaining ring (4) and remove piston wrist pin (3) from piston (1).
Note: Note the position of the forged Mark (X). The forged mark is for the purposes of
correct orientation of the connecting rod assembly and piston assembly.
3. If necessary, remove bolts (7) and connecting rod bearings (6) from connecting rod (5) and
connecting rod cap (8). Inspect connecting rod bushing (9).
Illustration 5 g03696304
4. Place the piston on a suitable surface with the crown upward. Use Tooling (B) in order to
remove connecting rod bushing (9) from connecting rod (5).
5. Inspect the connecting rod for wear and damage. If necessary, replace connecting rod (5) or
replace the connecting rod bushing (9).
Note: If the connecting rod or the bush for the piston pin are replaced, refer to
Specifications, "Connecting Rods" for the correct procedure.
6. Repeat Step 1 through Step 5 in order to disassemble the remaining pistons and connecting
rods.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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19. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 306E MINI HYD EXCAVATOR FHL
Configuration: 306E Mini Hydraulic Excavator FHL00001-UP (MACHINE) POWERED BY C2.6 Engine
Disassembly and Assembly
C2.6 and C3.3B Engines for Caterpillar Built Machines
Media Number -UENR0137-11 Publication Date -01/08/2015 Date Updated -12/07/2018
i05845120
Pistons and Connecting Rods - Assemble
SMCS - 1225-016
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1U-6683 Ring Expander 1
B
393-2568 Bearing Removal Tool 1
443-9447 Support Plate 1
Note: Refer to Specification UENR0995 "Engine Design" for non-specified engine Torque
Values.
Note: The C3.3B has three different piston heights that very 0.05 mm (0.002 inch) from each.
Refer to the following Table 2 to ensure that the same piston height is replaced. If the same piston
height is replaced, then the same head gasket thickness can be used. If a different piston height is
used, then check the piston height to determine the proper head gasket thickness. Refer to
"Cylinder Head - Remove and Install" for the correct head gasket.
Table 2
Code Stamped on
Standard Piston
Standard Replacement
Piston
0.50 mm Oversized
Piston
Code Stamped on
Oversized Piston
1J751-2111 387-9833 393-2885 1J751-2190
1J751-2112 387-9834 393-2886 1J751-2191
1J751-2113 387-9835 393-2887 1J751-2192
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20. Suggest:
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first, and then click the above link
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21. 1. Ensure that all components are clean and free from wear and damage. If necessary, replace
any components that are worn or damaged.
Illustration 1 g03696355
2. Inspect the connecting rod for wear and damage. If necessary, replace connecting rod (5) or
replace connecting rod bushing (9) .
Note: If connecting rod (5) or the bushing (9) for connecting rod pin are replaced, refer to
Specifications, "Connecting Rods" for the correct procedure.
3. Place the piston on a suitable surface with the crown upward. Use Tooling (B) in order to
install connecting rod bushing (9) into connecting rod (5) .
Illustration 2 g02723375
4. Check connecting rod bushing (9) . If necessary, install connecting rod bearings (6) into
connecting rod (5) and connecting rod cap (8) . Inspect bolts (7) or replace with new for
assembly later.
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