This document provides instructions for removing and installing various engine components on a 306E Mini Hydraulic Excavator including:
- Removing and installing the camshaft and valve lifters.
- Removing and installing the camshaft gear.
- Removing and installing the engine oil pan.
- Removing and installing the pistons and connecting rods.
The procedures provide illustrations and specify required tools and torque values where applicable. Safety notices are also included.
Caterpillar cat 306 e mini hydraulic excavator (prefix fhl) service repair ma...fisekksemm
This document provides instructions for removing and installing various engine components on a 306E Mini Hydraulic Excavator including the camshaft, camshaft gear, engine oil pan, pistons, and connecting rods. The procedures include a list of required tools and step-by-step instructions describing how to remove, inspect, and install each part in reverse order of removal while taking appropriate safety precautions. Torque specifications are provided where applicable.
Caterpillar cat 306 e mini hydraulic excavator (prefix fhl) service repair ma...fjsekksemfmm
This document provides instructions for removing and installing various engine components on a 306E Mini Hydraulic Excavator including the camshaft, camshaft gear, engine oil pan, pistons, connecting rods, and disassembling the pistons and connecting rods. The procedures include a list of required tools and step-by-step instructions describing how to remove, inspect, and install each part in reverse order of removal while following proper safety practices.
Caterpillar cat 306 e mini hydraulic excavator (prefix fhl) service repair ma...fujsjefjkskeksmem
This document provides instructions for removing and installing various engine components on a 306E Mini Hydraulic Excavator including the camshaft, camshaft gear, engine oil pan, pistons, connecting rods, and disassembling the pistons and connecting rods. The procedures include a list of required tools and step-by-step instructions describing how to remove, inspect, and install each part in reverse order of removal while following proper safety practices.
Caterpillar Cat 306E Mini Hydraulic Excavator (Prefix FHL) Service Repair Man...hvy7sbkw8e
This document provides instructions for removing and installing various engine components on a Caterpillar 306E Mini Hydraulic Excavator, including the camshaft, camshaft gear, engine oil pan, pistons, connecting rods, and related components. The procedures include using various specialized tools and following steps such as draining fluids, aligning marks, applying sealants, and torquing bolts to specified values. Safety notices are provided to take precautions when handling fluids and to avoid damaging parts.
Caterpillar Cat 306E Mini Hydraulic Excavator (Prefix FHL) Service Repair Man...xiapokang564341
This document provides instructions for removing and installing various engine components on a Caterpillar 306E Mini Hydraulic Excavator, including the camshaft, camshaft gear, engine oil pan, pistons, connecting rods, and related components. The procedures include using various specialized tools and following steps such as draining fluids, aligning marks, applying sealants, and torquing bolts to specified values. Safety notices are provided to take precautions when handling fluids and to avoid damaging parts.
Caterpillar Cat 306E Mini Hydraulic Excavator (Prefix FHL) Service Repair Man...wenxian17880
This document provides instructions for removing and installing various engine components on a Caterpillar 306E Mini Hydraulic Excavator, including the camshaft, camshaft gear, engine oil pan, pistons, connecting rods, and related parts. The procedures include using various specialized tools and following steps like draining fluids, aligning marks, applying sealants, and torquing bolts to specified values. Safety notices are included to take precautions when handling fluids and to avoid damaging parts.
Caterpillar cat 308 e mini hydraulic excavator (prefix taz) service repair ma...fujsjekskem
The document provides instructions for servicing components of a 308E Mini Hydraulic Excavator powered by a C3.3B engine, including:
1) Removing and installing the crankshaft rear seal, wear sleeve, and gear.
2) Removing and installing the flywheel housing.
3) Removing and installing the crankshaft pulley.
4) Removing and installing the crankshaft front seal.
5) Checking the alignment of timing marks on gears.
The procedures provide detailed steps and illustrations for each component. Cautions are included to keep parts clean and contain fluids.
Caterpillar cat 305.5 e mini hydraulic excavator (prefix mx5) service repair ...fiskefjskemem
The document provides instructions for servicing components of a 305.5E Mini Hydraulic Excavator powered by a C2.4 engine. It includes procedures for removing and installing the crankshaft rear seal, flywheel housing, crankshaft pulley, crankshaft front seal, and idler gear. The steps describe using various tools and ensuring proper alignment of components and timing marks during installation.
Caterpillar cat 306 e mini hydraulic excavator (prefix fhl) service repair ma...fisekksemm
This document provides instructions for removing and installing various engine components on a 306E Mini Hydraulic Excavator including the camshaft, camshaft gear, engine oil pan, pistons, and connecting rods. The procedures include a list of required tools and step-by-step instructions describing how to remove, inspect, and install each part in reverse order of removal while taking appropriate safety precautions. Torque specifications are provided where applicable.
Caterpillar cat 306 e mini hydraulic excavator (prefix fhl) service repair ma...fjsekksemfmm
This document provides instructions for removing and installing various engine components on a 306E Mini Hydraulic Excavator including the camshaft, camshaft gear, engine oil pan, pistons, connecting rods, and disassembling the pistons and connecting rods. The procedures include a list of required tools and step-by-step instructions describing how to remove, inspect, and install each part in reverse order of removal while following proper safety practices.
Caterpillar cat 306 e mini hydraulic excavator (prefix fhl) service repair ma...fujsjefjkskeksmem
This document provides instructions for removing and installing various engine components on a 306E Mini Hydraulic Excavator including the camshaft, camshaft gear, engine oil pan, pistons, connecting rods, and disassembling the pistons and connecting rods. The procedures include a list of required tools and step-by-step instructions describing how to remove, inspect, and install each part in reverse order of removal while following proper safety practices.
Caterpillar Cat 306E Mini Hydraulic Excavator (Prefix FHL) Service Repair Man...hvy7sbkw8e
This document provides instructions for removing and installing various engine components on a Caterpillar 306E Mini Hydraulic Excavator, including the camshaft, camshaft gear, engine oil pan, pistons, connecting rods, and related components. The procedures include using various specialized tools and following steps such as draining fluids, aligning marks, applying sealants, and torquing bolts to specified values. Safety notices are provided to take precautions when handling fluids and to avoid damaging parts.
Caterpillar Cat 306E Mini Hydraulic Excavator (Prefix FHL) Service Repair Man...xiapokang564341
This document provides instructions for removing and installing various engine components on a Caterpillar 306E Mini Hydraulic Excavator, including the camshaft, camshaft gear, engine oil pan, pistons, connecting rods, and related components. The procedures include using various specialized tools and following steps such as draining fluids, aligning marks, applying sealants, and torquing bolts to specified values. Safety notices are provided to take precautions when handling fluids and to avoid damaging parts.
Caterpillar Cat 306E Mini Hydraulic Excavator (Prefix FHL) Service Repair Man...wenxian17880
This document provides instructions for removing and installing various engine components on a Caterpillar 306E Mini Hydraulic Excavator, including the camshaft, camshaft gear, engine oil pan, pistons, connecting rods, and related parts. The procedures include using various specialized tools and following steps like draining fluids, aligning marks, applying sealants, and torquing bolts to specified values. Safety notices are included to take precautions when handling fluids and to avoid damaging parts.
Caterpillar cat 308 e mini hydraulic excavator (prefix taz) service repair ma...fujsjekskem
The document provides instructions for servicing components of a 308E Mini Hydraulic Excavator powered by a C3.3B engine, including:
1) Removing and installing the crankshaft rear seal, wear sleeve, and gear.
2) Removing and installing the flywheel housing.
3) Removing and installing the crankshaft pulley.
4) Removing and installing the crankshaft front seal.
5) Checking the alignment of timing marks on gears.
The procedures provide detailed steps and illustrations for each component. Cautions are included to keep parts clean and contain fluids.
Caterpillar cat 305.5 e mini hydraulic excavator (prefix mx5) service repair ...fiskefjskemem
The document provides instructions for servicing components of a 305.5E Mini Hydraulic Excavator powered by a C2.4 engine. It includes procedures for removing and installing the crankshaft rear seal, flywheel housing, crankshaft pulley, crankshaft front seal, and idler gear. The steps describe using various tools and ensuring proper alignment of components and timing marks during installation.
Caterpillar cat 305.5 e mini hydraulic excavator (prefix mx5) service repair ...jfjkskrtekfmsmem
The document provides instructions for servicing components of a 305.5E Mini Hydraulic Excavator MX5 powered by a C2.4 engine. It includes procedures for removing and installing the crankshaft rear seal, flywheel housing, crankshaft pulley, and crankshaft front seal. The steps describe using proper tools, applying sealants, lubricating parts, and tightening fasteners to specified torques.
Caterpillar cat 305.5 e mini hydraulic excavator (prefix mx5) service repair ...fuseokdmmed
The document provides instructions for servicing components of a 305.5E Mini Hydraulic Excavator MX5 engine, including removing and installing the crankshaft rear seal, flywheel housing, crankshaft pulley, crankshaft front seal, and idler gear. The procedures include required tools and step-by-step instructions with illustrations to correctly disassemble, inspect, and reassemble the components while keeping parts clean and containing fluids.
Caterpillar cat 305.5 e mini hydraulic excavator (prefix mx5) service repair ...fhsejkdkmem
The document provides instructions for servicing components of a 305.5E Mini Hydraulic Excavator MX5 powered by a C2.4 engine. It includes procedures for removing and installing the crankshaft rear seal, flywheel housing, crankshaft pulley, and crankshaft front seal. The steps are accompanied by illustrations and specify required tools and torque specifications.
Caterpillar cat 305.5 e mini hydraulic excavator (prefix mx5) service repair ...fujsefkxswksemm
The document provides instructions for servicing components of a 305.5E Mini Hydraulic Excavator MX5 powered by a C2.4 engine. It includes procedures for removing and installing the crankshaft rear seal, flywheel housing, crankshaft pulley, and crankshaft front seal. The steps are accompanied by illustrations and specify required tools and torque specifications.
Caterpillar cat 305.5 e mini hydraulic excavator (prefix mx5) service repair ...fhsejkdkme
The document provides instructions for servicing components of a 305.5E Mini Hydraulic Excavator MX5 engine, including removing and installing the crankshaft rear seal, flywheel housing, crankshaft pulley, crankshaft front seal, and idler gear. The procedures include required tools and step-by-step instructions with illustrations to correctly disassemble, inspect, and reassemble the components while keeping parts clean and containing fluids.
Caterpillar cat 305.5 e mini hydraulic excavator (prefix mx5) service repair ...fujsjefskekm
The document provides instructions for removing and installing an idler gear on a 305.5E Mini Hydraulic Excavator MX5 powered by a C2.4 engine. The removal procedure includes aligning timing marks, removing retaining rings and collars, and using a special tool to remove the idler gear bearing. The installation procedure is not provided but installs in the reverse order of removal.
Caterpillar cat 305.5 e mini hydraulic excavator (prefix mx5) service repair ...fusjejfskekem
The document provides instructions for servicing components of a 305.5E Mini Hydraulic Excavator MX5 engine, including removing and installing the crankshaft rear seal, flywheel housing, crankshaft pulley, crankshaft front seal, and idler gear. The procedures include required tools and step-by-step instructions with illustrations to correctly disassemble, inspect, and reassemble the components while keeping parts clean and containing fluids.
Caterpillar Cat 320D and 320D L Excavator (Prefix JFZ) Service Repair Manual ...f8usejkdmmd8i
The document provides instructions for removing and installing a flywheel housing on a 320D excavator. It describes removing bolts and washers to separate the housing from the cylinder block. It also includes removing the oil seal from the housing using a driver group tool. Reinstallation involves installing a new gasket and oil seal, then securing the housing with bolts and washers.
Caterpillar Cat 320D and 320D L Excavator (Prefix A8F) Service Repair Manual ...f8usejkdmmd8i
The document provides instructions for installing a crankshaft front seal on a Caterpillar C6.4 engine. It describes the required tools and safety precautions. The procedure involves cleaning the crankshaft, applying retaining compound, and pressing the new seal into place using a slide hammer puller. Care must be taken not to damage the crankshaft flange during installation.
This document provides instructions for removing and installing track carrier rollers, track rollers, and separating the track on a 320C Excavator. It describes:
1) Releasing tension on the track and loosening a relief valve before removing components.
2) Using tools like a hydraulic jack and lifting forks to support the track assembly and remove rollers and bolts.
3) Cleaning surfaces, positioning components, and reinstalling bolts and rollers in the reverse order of removal.
This document provides instructions for removing and installing the engine oil pump and water pump on a Caterpillar 320C excavator. The oil pump removal instructions involve removing bolts, gears, seals and other components. The installation involves cleaning parts, pressing components, heating items, and torquing bolts. The water pump instructions describe draining coolant and removing four bolts to take off the pump. Reassembly involves installing seals, bearings and an impeller on a shaft.
This document provides instructions for assembling and disassembling parts of a 320 GC Excavator model BR4, including the travel motor and final drive. It lists the required tools and parts and includes illustrations of the assembly and disassembly procedures. The travel motor assembly instructions involve installing positioning rods and lifting eyes to hold parts in place while bolts are tightened. The final drive disassembly involves removing the final drive housing from the excavator and using link brackets and forcing screws to separate connected components.
Caterpillar Cat 305.5 Mini Hydraulic Excavator (Prefix DCK) Service Repair Ma...f8usejkdmmd8i
The document provides instructions for removing and installing track components on a 305.5 Mini Hydraulic Excavator, including:
- Removing and installing track rollers by raising the machine, removing bolts, and lowering it onto cribbing
- Separating the track by rotating it, removing shoes and bolts, and removing the master pin
- Reconnecting the track by installing the master pin and shoes with bolts
- Removing the front idler and track adjuster by sliding the track assembly away and lifting it off
- Installing the front idler and track adjuster by lifting it into place and sliding the track assembly over it
- Removing the recoil spring assembly
This document provides instructions for installing the fuel injection pump housing and governor on an excavator engine. It outlines 18 steps, including setting the number 1 piston to top center, installing timing pins, attaching the housing and governor, and connecting various lines and covers. Tools required include an engine turning tool, spanner wrench, and two fuel pump timing pins. Precise timing of the fuel injection pump camshaft is critical when attaching the housing.
Caterpillar Cat 304E2CR Mini Hydraulic Excavator (Prefix HC5) Service Repair ...f8usejkdmmd8i
The document provides instructions for removing and installing various components of a 304E2 CR Mini Hydraulic Excavator engine, including the fuel manifold rail, fuel injection lines, exhaust gas recirculation cooler, fuel injection pump, and electronic unit injector. Safety precautions are outlined that must be followed when working on the fuel system, such as risks of high pressure fuel and containing any spilled fluids.
Caterpillar Cat 319D L and 319D LN Excavator (Prefix ZGZ) Service Repair Manu...f8usejkdmmd8i
The document provides instructions for disassembling and assembling the final drive of a 319D L excavator. It lists the required tools and outlines 33 steps to disassemble the final drive components such as the cover, carrier assembly, ring gears, and housing. It then outlines 28 steps for reassembling the final drive, including pressing in bearings, installing seals, and determining the correct shim thickness. The overall procedure involves separating, cleaning, and reassembling over 15 individual parts and components of the final drive.
Caterpillar Cat 319D L Excavator (Prefix KRM) Service Repair Manual Instant D...f8usejkdmmd8i
This document provides instructions for disassembling and assembling the final drive of a 319D L excavator. It describes 33 steps to disassemble the final drive components such as the cover, carrier assembly, ring gears, and housing. It also describes 31 steps for reassembling these components, including pressing in bearings, determining shim thickness, and installing seals using a special tool. Proper cleaning, lubrication, and use of replacement parts is emphasized throughout.
Caterpillar Cat 304E2CR Mini Hydraulic Excavator (Prefix CJ2) Service Repair ...f8usejkdmmd8i
The document provides instructions for servicing components of a 304E2CR Mini Hydraulic Excavator engine. It describes procedures for removing and installing the crankshaft rear seal, flywheel housing, crankshaft pulley, and crankshaft front seal. The steps include using the proper tools, cleaning parts, applying sealant, and tightening to the specified torque values.
Caterpillar Cat 304E2CR Mini Hydraulic Excavator (Prefix KC4) Service Repair ...f8usejkdmmd8i
The document provides instructions for removing and installing various engine components on a 304E2CR Mini Hydraulic Excavator including the crankshaft rear seal carrier, flywheel housing, crankshaft pulley, crankshaft front seal, idler gear, front housing, and valve mechanism cover. The procedures include lists of required tools and step-by-step instructions with illustrations for each component. Precautions are provided regarding keeping parts clean and containing fluids.
Caterpillar Cat 304E2CR Mini Hydraulic Excavator (Prefix FC2) Service Repair ...f8usejkdmmd8i
The document provides instructions for removing and installing an engine oil cooler on a Caterpillar 304E2CR mini hydraulic excavator. The steps include draining coolant, removing hoses and clamps connecting the cooler, and removing mounting bolts. Reinstallation is the reverse of removal. Proper cleaning and torqueing of connections is emphasized.
Caterpillar Cat 304E Mini Hydraulic Excavator (Prefix TSR) Service Repair Man...f8usejkdmmd8i
This document provides instructions for removing and installing various track components on a 304E Mini Hydraulic Excavator, including the evaporator coil, track carrier roller, track roller, track, front idler, recoil spring, and hydraulic track adjuster. The procedures note required tools and safety precautions, and include illustrations and multiple step-by-step instructions for each component.
Caterpillar Cat 305.5 Mini Hydraulic Excavator (Prefix CXZ) Service Repair Ma...f8usejkdmmd8i
The document is a service repair manual that provides instructions for removing and installing components like the sprocket, final drive, and travel motor on a 305.5 Mini Hydraulic Excavator. It includes detailed removal and installation procedures with illustrations and lists required tools. Procedures include draining fluids, removing bolts and covers, disconnecting hoses, and lifting out heavy components. Disassembly steps describe removing gears, bearings, springs, and other internal parts.
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Caterpillar cat 305.5 e mini hydraulic excavator (prefix mx5) service repair ...fujsefkxswksemm
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Caterpillar cat 305.5 e mini hydraulic excavator (prefix mx5) service repair ...fhsejkdkme
The document provides instructions for servicing components of a 305.5E Mini Hydraulic Excavator MX5 engine, including removing and installing the crankshaft rear seal, flywheel housing, crankshaft pulley, crankshaft front seal, and idler gear. The procedures include required tools and step-by-step instructions with illustrations to correctly disassemble, inspect, and reassemble the components while keeping parts clean and containing fluids.
Caterpillar cat 305.5 e mini hydraulic excavator (prefix mx5) service repair ...fujsjefskekm
The document provides instructions for removing and installing an idler gear on a 305.5E Mini Hydraulic Excavator MX5 powered by a C2.4 engine. The removal procedure includes aligning timing marks, removing retaining rings and collars, and using a special tool to remove the idler gear bearing. The installation procedure is not provided but installs in the reverse order of removal.
Caterpillar cat 305.5 e mini hydraulic excavator (prefix mx5) service repair ...fusjejfskekem
The document provides instructions for servicing components of a 305.5E Mini Hydraulic Excavator MX5 engine, including removing and installing the crankshaft rear seal, flywheel housing, crankshaft pulley, crankshaft front seal, and idler gear. The procedures include required tools and step-by-step instructions with illustrations to correctly disassemble, inspect, and reassemble the components while keeping parts clean and containing fluids.
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Caterpillar Cat 320D and 320D L Excavator (Prefix JFZ) Service Repair Manual ...f8usejkdmmd8i
The document provides instructions for removing and installing a flywheel housing on a 320D excavator. It describes removing bolts and washers to separate the housing from the cylinder block. It also includes removing the oil seal from the housing using a driver group tool. Reinstallation involves installing a new gasket and oil seal, then securing the housing with bolts and washers.
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This document provides instructions for removing and installing track carrier rollers, track rollers, and separating the track on a 320C Excavator. It describes:
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This document provides instructions for removing and installing the engine oil pump and water pump on a Caterpillar 320C excavator. The oil pump removal instructions involve removing bolts, gears, seals and other components. The installation involves cleaning parts, pressing components, heating items, and torquing bolts. The water pump instructions describe draining coolant and removing four bolts to take off the pump. Reassembly involves installing seals, bearings and an impeller on a shaft.
This document provides instructions for assembling and disassembling parts of a 320 GC Excavator model BR4, including the travel motor and final drive. It lists the required tools and parts and includes illustrations of the assembly and disassembly procedures. The travel motor assembly instructions involve installing positioning rods and lifting eyes to hold parts in place while bolts are tightened. The final drive disassembly involves removing the final drive housing from the excavator and using link brackets and forcing screws to separate connected components.
Caterpillar Cat 305.5 Mini Hydraulic Excavator (Prefix DCK) Service Repair Ma...f8usejkdmmd8i
The document provides instructions for removing and installing track components on a 305.5 Mini Hydraulic Excavator, including:
- Removing and installing track rollers by raising the machine, removing bolts, and lowering it onto cribbing
- Separating the track by rotating it, removing shoes and bolts, and removing the master pin
- Reconnecting the track by installing the master pin and shoes with bolts
- Removing the front idler and track adjuster by sliding the track assembly away and lifting it off
- Installing the front idler and track adjuster by lifting it into place and sliding the track assembly over it
- Removing the recoil spring assembly
This document provides instructions for installing the fuel injection pump housing and governor on an excavator engine. It outlines 18 steps, including setting the number 1 piston to top center, installing timing pins, attaching the housing and governor, and connecting various lines and covers. Tools required include an engine turning tool, spanner wrench, and two fuel pump timing pins. Precise timing of the fuel injection pump camshaft is critical when attaching the housing.
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Caterpillar Cat 304E2CR Mini Hydraulic Excavator (Prefix CJ2) Service Repair ...f8usejkdmmd8i
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The document provides instructions for removing and disassembling various components of 301.6C and 301.8C mini hydraulic excavators, including the final drive and travel motor. The removal process involves draining fluids, disconnecting hoses, and removing bolts. Disassembly of the final drive and travel motor further requires removing retaining rings, springs, pins, seals and additional components using various specialized tools. Cleanliness is emphasized throughout to prevent contamination.
Caterpillar Cat 140M 3 MOTOR GRADER (Prefix N9M) Service Repair Manual Instan...f8usejkdmmd8i
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2) It describes removing 17 parts from the front bank valve including covers, seals, control valves, plugs, springs, balls, and fittings. Special precautions are listed for releasing spring forces.
3) Disassembling the rear bank valve involves removing 14 parts like covers, seals, control valves, plugs, springs, and tie rods. Again, warnings are given for spring-loaded components.
Caterpillar Cat 140M 2 MOTOR GRADER (Prefix M9D) Service Repair Manual Instan...f8usejkdmmd8i
This document provides assembly instructions for a transmission in a 140M 2 motor grader. It lists required tools and parts and provides step-by-step instructions with accompanying illustrations. The transmission assembly involves installing bearings, gears, seals, pistons, clutches, and housing components in the specified order and with the correct torques. Proper cleaning, heating, lifting, and safety procedures are noted throughout the detailed assembly process.
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2. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 306E MINI HYD EXCAVATOR FHL
Configuration: 306E Mini Hydraulic Excavator FHL00001-UP (MACHINE) POWERED BY C2.6 Engine
Disassembly and Assembly
C2.6 and C3.3B Engines for Caterpillar Built Machines
Media Number -UENR0137-11 Publication Date -01/08/2015 Date Updated -12/07/2018
i05242928
Camshaft and Valve Lifters - Remove and Install - C2.6
SMCS - 1209-010; 1210-010
S/N - CE21-UP
S/N - F8C1-UP
S/N - FHL1-UP
S/N - H1Y1-UP
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A - Magnets 8
B 390-1149 Driver 1
Start By:
a. Remove the rocker shaft and pushrods.
b. Remove the flywheel housing.
c. Remove the oil pan. (Only necessary if valve lifters will be removed.)
Note: Refer to Specification UENR0995 "Engine Design" for non-specified engine Torque
Values.
NOTICE
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3. Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 1 g03190322
1. Ensure that Timing Marks (Y) on the idler gear and the camshaft gear are aligned. Refer to
illustration 1.
Illustration 2 g02798975
2. Use Tooling (A) to hold up the valve lifters (1) in order to remove the camshaft.
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4. Illustration 3 g03197939
NOTICE
Do not damage the lobes or the bearings when the camshaft is removed
or installed.
3. Remove bolts (3).
4. Carefully remove camshaft (2) from the cylinder block.
5. Remove Tooling (A). Use a suitable container to catch the valve lifters (1) as the valve
lifters (1) slide out the bottom of the cylinder block.
Illustration 4 g02880896
6. Remove the camshaft cover (4).
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5. Installation Procedure
1. Install camshaft (1) in the reverse order of removal.
Illustration 5 g02881018
a. Place camshaft cover (4) on Tooling (B).
Illustration 6 g02881076
b. Use Tooling (B) to install the camshaft cover (4).
c. Tighten bolts (3) to a torque of 24.0 ± 27.0 N·m (17.70 ± 19.91 lb ft).
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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6. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 306E MINI HYD EXCAVATOR FHL
Configuration: 306E Mini Hydraulic Excavator FHL00001-UP (MACHINE) POWERED BY C2.6 Engine
Disassembly and Assembly
C2.6 and C3.3B Engines for Caterpillar Built Machines
Media Number -UENR0137-11 Publication Date -01/08/2015 Date Updated -12/07/2018
i05242932
Camshaft Gear - Remove and Install
SMCS - 1210-010-GE
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-0510 Driver Group 1
B 8B-7551 Puller Assembly 1
C 8H-0663 Bearing Puller 1
Start By:
a. Remove the camshaft.
Note: Refer to Specification UENR0995 "Engine Design" for non-specified engine Torque
Values.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Dispose of all fluids according to local regulations and mandates.
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7. Illustration 1 g02796778
1. Use Tooling (A) in order to remove camshaft gear (1) from camshaft (2).
2. If necessary, apply heat to raise the temperature of the race (3) of the roller bearing to
remove.
Illustration 2 g02796779
3. Remove plate (5) from camshaft (2).
4. If necessary, remove the key (4) from the nose of camshaft (2).
Installation Procedure
1. Install camshaft gear (1) in the reverse order of removal.
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8. Illustration 3 g02807848
a. Use Tooling (B) and Tooling (C) in order to install camshaft gear (1) onto camshaft
(2).
b. Ensure that the camshaft gear and the key are clean and free from wear and damage.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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Thu Jan 30 23:08:52 UTC+0800 2020
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9. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 306E MINI HYD EXCAVATOR FHL
Configuration: 306E Mini Hydraulic Excavator FHL00001-UP (MACHINE) POWERED BY C2.6 Engine
Disassembly and Assembly
C2.6 and C3.3B Engines for Caterpillar Built Machines
Media Number -UENR0137-11 Publication Date -01/08/2015 Date Updated -12/07/2018
i05242933
Engine Oil Pan - Remove and Install
SMCS - 1302-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A - LOCTITE 38364 Flange Sealant 1
Note: Refer to Specification UENR0995 "Engine Design" for non-specified engine Torque
Values.
1. Refer to Operation and Maintenance Manual, "Engine Oil and Filter - Change" for the
proper draining and filling procedures.
Illustration 1 g02797578
2. Remove bolts (2) and remove oil pan (1).
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10. Illustration 2 g02797579
3. Remove Tooling (A) from oil pan (1) and cylinder block (3) surfaces.
Installation Procedure
1. Install oil pan (1) in the reverse order of removal.
a. Apply Tooling (A) to cylinder block (3) surface.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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11. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 306E MINI HYD EXCAVATOR FHL
Configuration: 306E Mini Hydraulic Excavator FHL00001-UP (MACHINE) POWERED BY C2.6 Engine
Disassembly and Assembly
C2.6 and C3.3B Engines for Caterpillar Built Machines
Media Number -UENR0137-11 Publication Date -01/08/2015 Date Updated -12/07/2018
i05242938
Pistons and Connecting Rods - Remove and Install
SMCS - 1225-010
Removal Procedure
Start By:
a. Remove cylinder head.
b. Remove engine oil pan.
Note: Refer to Specification UENR0995 "Engine Design" for non-specified engine Torque
Values.
1. Rotate the crankshaft until the crank pin is at the bottom center position.
Illustration 1 g02797660
2. Remove bolts (2) and remove connecting rod cap (1).
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12. Illustration 2 g02797658
3. Carefully push piston (3) and the connecting rod from cylinder block (4) bore.
4. The connecting rod and the connecting rod cap should have an etched Number (X) on the
side. The number on the connecting rod and the connecting rod cap must match. Ensure that
the connecting rod and the connecting rod cap are marked for the correct location. If
necessary, make a temporary mark on the connecting rod and the connecting rod cap in
order to identify the cylinder number.
Illustration 3 g02797689
5. Remove piston (3) and connecting rod (5).
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1U-6684 Piston Ring Compressor 1
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13. Illustration 4 g02797689
1. Inspect piston (3) and connecting rod assembly (5).
2. Apply clean engine oil to the cylinder bore, to the piston rings, to the outer surface of the
piston and to the bearing shells.
Note: Install the bearing shells for the connecting rods dry when clearance checks are
performed. Refer to Disassembly and Assembly, "Bearing Clearance - Check" for the
correct procedure. Apply clean engine oil to the bearing shells for the connecting rods
during final assembly.
Note: Ensure that the piston and the connecting rod assembly are installed in the correct
cylinder.
Illustration 5 g02797721
3. Install Tooling (A) onto piston (3).
Note: Ensure that Tooling (A) is installed correctly and that piston (3) can easily slide from
the tool.
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14. Illustration 6 g02797658
4. Carefully push piston (3) and the connecting rod assembly into cylinder block (4) bore and
onto the crankshaft pin.
Illustration 7 g02797660
5. Install connecting rod cap (1) onto the connecting rod .
Note: Ensure that etched Number (X) on connecting rod cap (1) matches etched Number
(X) on the connecting rod. Ensure the correct orientation of the connecting rod cap. The
locating tab for the upper bearing shell and the lower bearing shell should be on the same
side.
Note: Do not reuse the old connecting rod bolts in order to secure the connecting rod cap.
6. For the C3.3B apply clean engine oil to bolt threads and install new bolts (2) to the
connecting rod. Tighten bolts (2) to a torque of 69 to 73 N·m (51 to 54 lb ft).
7. For the C2.6 apply clean engine oil to bolt threads and install new bolts (2) to the
connecting rod. Tighten bolts (2) to a torque of 45 ± 49 N·m (33 ± 36 lb ft).
8. Ensure that the installed connecting rod assembly has side play. Rotate the crankshaft in
order to ensure that there is no binding.
9. Repeat Step 1 through Step 8 in order to install the remaining pistons and connecting rods.
End By:
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15. a. Install engine oil pan.
b. Install cylinder head.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Thu Jan 30 23:10:45 UTC+0800 2020
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16. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 306E MINI HYD EXCAVATOR FHL
Configuration: 306E Mini Hydraulic Excavator FHL00001-UP (MACHINE) POWERED BY C2.6 Engine
Disassembly and Assembly
C2.6 and C3.3B Engines for Caterpillar Built Machines
Media Number -UENR0137-11 Publication Date -01/08/2015 Date Updated -12/07/2018
i05845101
Pistons and Connecting Rods - Disassemble
SMCS - 1225-015
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1U-6683 Ring Expander 1
B
393-2568 Bearing Removal Tool 1
443-9447 Support Plate 1
Start By:
a. Remove pistons and the connecting rods.
Note: Make a temporary mark on the components of the piston and connecting rod assembly.
Marking the components will ensure that the components of each piston and connecting rod
assembly can be reinstalled in the original cylinder. Mark the underside of the piston on the front
pin boss. Do not interchange components.
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17. Illustration 1 g02723365
Illustration 2 g02723368
1. Position the piston and connecting rod in a soft jaw vise. Use Tooling (A) to remove three
rings (2) from piston (1).
Illustration 3 g02723373
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18. Illustration 4 g02723375
2. Remove retaining ring (4) and remove piston wrist pin (3) from piston (1).
Note: Note the position of the forged Mark (X). The forged mark is for the purposes of
correct orientation of the connecting rod assembly and piston assembly.
3. If necessary, remove bolts (7) and connecting rod bearings (6) from connecting rod (5) and
connecting rod cap (8). Inspect connecting rod bushing (9).
Illustration 5 g03696304
4. Place the piston on a suitable surface with the crown upward. Use Tooling (B) in order to
remove connecting rod bushing (9) from connecting rod (5).
5. Inspect the connecting rod for wear and damage. If necessary, replace connecting rod (5) or
replace the connecting rod bushing (9).
Note: If the connecting rod or the bush for the piston pin are replaced, refer to
Specifications, "Connecting Rods" for the correct procedure.
6. Repeat Step 1 through Step 5 in order to disassemble the remaining pistons and connecting
rods.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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19. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 306E MINI HYD EXCAVATOR FHL
Configuration: 306E Mini Hydraulic Excavator FHL00001-UP (MACHINE) POWERED BY C2.6 Engine
Disassembly and Assembly
C2.6 and C3.3B Engines for Caterpillar Built Machines
Media Number -UENR0137-11 Publication Date -01/08/2015 Date Updated -12/07/2018
i05845120
Pistons and Connecting Rods - Assemble
SMCS - 1225-016
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1U-6683 Ring Expander 1
B
393-2568 Bearing Removal Tool 1
443-9447 Support Plate 1
Note: Refer to Specification UENR0995 "Engine Design" for non-specified engine Torque
Values.
Note: The C3.3B has three different piston heights that very 0.05 mm (0.002 inch) from each.
Refer to the following Table 2 to ensure that the same piston height is replaced. If the same piston
height is replaced, then the same head gasket thickness can be used. If a different piston height is
used, then check the piston height to determine the proper head gasket thickness. Refer to
"Cylinder Head - Remove and Install" for the correct head gasket.
Table 2
Code Stamped on
Standard Piston
Standard Replacement
Piston
0.50 mm Oversized
Piston
Code Stamped on
Oversized Piston
1J751-2111 387-9833 393-2885 1J751-2190
1J751-2112 387-9834 393-2886 1J751-2191
1J751-2113 387-9835 393-2887 1J751-2192
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20. Suggest:
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21. 1. Ensure that all components are clean and free from wear and damage. If necessary, replace
any components that are worn or damaged.
Illustration 1 g03696355
2. Inspect the connecting rod for wear and damage. If necessary, replace connecting rod (5) or
replace connecting rod bushing (9) .
Note: If connecting rod (5) or the bushing (9) for connecting rod pin are replaced, refer to
Specifications, "Connecting Rods" for the correct procedure.
3. Place the piston on a suitable surface with the crown upward. Use Tooling (B) in order to
install connecting rod bushing (9) into connecting rod (5) .
Illustration 2 g02723375
4. Check connecting rod bushing (9) . If necessary, install connecting rod bearings (6) into
connecting rod (5) and connecting rod cap (8) . Inspect bolts (7) or replace with new for
assembly later.
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