Caterpillar cat 305.5 e mini hydraulic excavator (prefix fsc) service repair manual (fsc00001 and up)

Service Repair Manual
Models
305.5E Mini Hydraulic Excavator

Shutdown SIS
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Product: MINI HYD EXCAVATOR
Model: 305.5E MINI HYD EXCAVATOR FSC
Configuration: 305.5E Mini Hydraulic Excavator FSC00001-UP (MACHINE)
Disassembly and Assembly
303E CR, 303.5E, 304E, 305.5E and 305E Mini Hydraulic Excavators Machine
Systems
Media Number -UENR0148-04 Publication Date -01/10/2016 Date Updated -25/10/2016
i06024633
Final Drive and Travel Motor - Disassemble
SMCS - 4050-015; 4351-015
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1U-9895 Crossblock 1
B 1P-1857 Retaining Ring Pliers 1
C 9S-9152 Bearing Puller Gp 1
D 289-6052 Spanner Wrench 1
Start By:
A. Remove the final drive and the travel motor.
1/16305.5E Mini Hydraulic Excavator FSC00001-UP (MACHINE)(SEBP6449 - 14) - Doc...
2020/2/12https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...

Illustration 1 g01244969
1. Remove plug (1) .
2. Remove wire (2) and cover (1A) .
3. Remove O-ring seal (3) .

4. Remove plate (4) .
5. Remove gears (5) and bearings (6) .

6. Remove gear (8) and carrier (7) .
7. Remove screws (9) , ring (10) , and gear (11) .
8. Remove gears (12) and bearings (13) .

9. Remove washers (14) .
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
10. Remove plug (15) and the O-ring seal.

11. Remove spring (16) .
13. Remove spool (18) .

15. Remove retainer (20) and spring (21) .

16. Remove spool (22) .
17. Remove bolts (23) and head (24) .

18. Remove port plate (25) , bearing (27) , and pins (26) .
19. Remove springs (28) from piston (32) .
20. Remove O-ring seal (29) , O-ring seals (30) , and O-ring seals (31) .

21. Install Tooling (A) .
22. Apply approximately 345 kPa (50 psi)of shop air pressure in order to remove piston (32) .
23. Remove O-ring seals (34) and backup rings (33) .
24. Remove barrel (36) and plate (35) .
10/16305.5E Mini Hydraulic Excavator FSC00001-UP (MACHINE)(SEBP6449 - 14) - D...

25. Remove pins (37) .
26. Use a suitable press and Tooling (B) in order to remove retaining ring (38) .

27. Remove washers (39) , spring (41) , and washer (40) .
28. Remove bearing (43) , pistons (42) , and retainer (44) .
29. Remove swashplate (45) .

30. Remove pistons (46) , balls (49) , shaft (47) , and bearing (48) .
31. Use Tooling (C) in order to remove bearing (48) from shaft (47) .

32. Remove springs (50) and seal (51) .
33. Remove bolts (52) .
34. Use Tooling (D) in order to remove nut (53) .
35. Remove ring gear (54) from motor housing (55) .

36. Remove plug (56) . There is a count of 132 balls (57) . Remove balls (57) .
37. Remove Duo-Cone seal (58) and bearing (59) .

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Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 305.5E MINI HYD EXCAVATOR FSC
Configuration: 305.5E Mini Hydraulic Excavator FSC00001-UP (MACHINE)
Disassembly and Assembly
303E CR, 303.5E, 304E, 305.5E and 305E Mini Hydraulic Excavators Machine
Systems
Media Number -UENR0148-04 Publication Date -01/10/2016 Date Updated -25/10/2016
i06906730
Final Drive and Travel Motor - Disassemble
SMCS - 4050-015; 4351-015
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1U-9895 Crossblock 1
B 1P-1857 Retaining Ring Pliers 1
C 289-6053 2 Spanner Wrench 1
D 9S-9152 Bearing Puller Gp 1
Start By:
a. Remove the final drive and the travel motor.

1. Remove plug (2), ring (1), and cover (3).
2. Remove bolts (4) and retainer (5).
3. Remove gears (6), gear (8), and bearings (7).

4. Remove washer (10) and carrier (9).
5. Remove bolts (11) and retainers (12).
6. Remove gears (13), gear (15), and bearings (14).
7. Remove washers (16), coupling (17), washer (18), and setscrews (19).

Caterpillar cat 305.5 e mini hydraulic excavator (prefix fsc) service repair manual (fsc00001 and up)

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Caterpillar cat 305.5 e mini hydraulic excavator (prefix fsc) service repair manual (fsc00001 and up)