This document provides instructions for installing a fuel injection pump on an industrial engine. It includes:
1) Checking the O-ring seal on the pump and lubricating it before installation.
2) Ensuring the number 1 cylinder is at top dead center before installing the pump.
3) Aligning and securing the pump with three nuts.
4) Installing the timing gear and checking timing with a pin.
Caterpillar cat 320 c s hydraulic excavator (prefix bmz) service repair manua...fujsekfsmemm
This document provides instructions for removing and installing fuel system components on a 320C excavator with a 3066 engine. It describes removing and installing the fuel filter base, fuel injection lines, and fuel injection nozzles. The procedures involve disconnecting fuel lines, removing mounting bolts and clamps, capping openings to prevent contamination, and reinstalling components in reverse order using new seals and following tightening specifications. Special tools are required to remove the fuel injection nozzles.
Caterpillar cat 320 d l excavator (prefix cxy) service repair manual (cxy0000...ufdjjskefksmem
This document provides instructions for removing and installing various fuel system components on a Caterpillar 320D excavator engine, including:
- Fuel filter base
- Fuel injection lines
- Fuel injection nozzles
- Fuel shutoff solenoid
- Fuel injection pump
Detailed step-by-step procedures are provided for each component, including required tools. Safety notices emphasize the importance of cleanliness and containing fluids. Removal and installation of each component is described in order.
Caterpillar cat 320 c lrr excavator (prefix gad) service repair manual (gad00...fujsekfsmemm
This document provides instructions for removing and installing fuel system components on a 320C excavator with a 3066 engine. The procedures include removing and installing the fuel filter base, fuel injection lines, and fuel injection nozzles. Tools required are listed and the steps are illustrated with diagrams. Safety notices are provided to keep parts clean and contain fluids.
Caterpillar cat 320 c s 320cs excavator (prefix bcn) service repair manual (b...uujjfjkkkdmme
This document provides instructions for removing and installing various fuel system components on a Caterpillar 320C excavator engine, including:
- Fuel filter base
- Fuel injection lines
- Fuel injection nozzles
- Fuel shutoff solenoid
- Fuel injection pump
The procedures describe disconnecting fuel lines, removing mounting bolts and other hardware, taking care to plug openings to prevent contamination. Proper tools are listed and installation is the reverse of removal. Safety notices warn to contain fluids and keep parts clean.
Caterpillar cat 320 c excavator (prefix gng) service repair manual (gng00001 ...uudfjjjskkemmd
1. The document provides instructions for removing and installing fuel injection lines and nozzles on a Caterpillar 320C excavator engine.
2. Key steps include removing bolts and clamps to disconnect lines from the fuel filter base, injection pump, and nozzles. Lines and nozzles are then removed and openings are capped to prevent contamination.
3. Reinstallation involves cleaning parts, recapping openings, and reversing the removal procedures to reconnect lines and secure nozzles with clamps and bolts.
Caterpillar cat 320 l track type excavator (prefix 2dl) service repair manual...fkjsekksmem
This document provides instructions for servicing components of Caterpillar excavator models 320, 320L, and 320N, including:
- Removing and installing inlet and exhaust valve seals
- Removing the engine oil filter base
- Installing the engine oil filter base
- Removing the engine oil cooler
- Disassembling the engine oil cooler
- Reassembling the engine oil cooler
- Installing the engine oil cooler
The document includes diagrams and step-by-step instructions for maintenance procedures. Technicians are advised to keep components clean and contain fluids properly during repair.
Caterpillar cat 904 b compact wheel loader (prefix b4l) service repair manual...uujjfjkkkdmme
This document provides instructions for disassembling the piston pump of a 904B compact wheel loader. It describes 33 steps to disassemble the various components of the pump, including removing plates, shafts, seals, springs, valves, and housings. Safety precautions are provided regarding the risks of high pressure hydraulic fluid and released spring forces. Tools required for the disassembly are also listed.
Caterpillar cat 330 b excavator (prefix 5ez) service repair manual (5ez00001 ...hfjsekekmmd
This document provides instructions for removing an engine oil filter base from a 330B excavator. The procedure involves using a strap wrench to remove the oil filter, then removing bolts and tube assemblies from the cylinder block. O-ring seals in the tube assemblies should be inspected and replaced if needed. Fluids are to be contained and disposed of properly during maintenance.
Caterpillar cat 320 c s hydraulic excavator (prefix bmz) service repair manua...fujsekfsmemm
This document provides instructions for removing and installing fuel system components on a 320C excavator with a 3066 engine. It describes removing and installing the fuel filter base, fuel injection lines, and fuel injection nozzles. The procedures involve disconnecting fuel lines, removing mounting bolts and clamps, capping openings to prevent contamination, and reinstalling components in reverse order using new seals and following tightening specifications. Special tools are required to remove the fuel injection nozzles.
Caterpillar cat 320 d l excavator (prefix cxy) service repair manual (cxy0000...ufdjjskefksmem
This document provides instructions for removing and installing various fuel system components on a Caterpillar 320D excavator engine, including:
- Fuel filter base
- Fuel injection lines
- Fuel injection nozzles
- Fuel shutoff solenoid
- Fuel injection pump
Detailed step-by-step procedures are provided for each component, including required tools. Safety notices emphasize the importance of cleanliness and containing fluids. Removal and installation of each component is described in order.
Caterpillar cat 320 c lrr excavator (prefix gad) service repair manual (gad00...fujsekfsmemm
This document provides instructions for removing and installing fuel system components on a 320C excavator with a 3066 engine. The procedures include removing and installing the fuel filter base, fuel injection lines, and fuel injection nozzles. Tools required are listed and the steps are illustrated with diagrams. Safety notices are provided to keep parts clean and contain fluids.
Caterpillar cat 320 c s 320cs excavator (prefix bcn) service repair manual (b...uujjfjkkkdmme
This document provides instructions for removing and installing various fuel system components on a Caterpillar 320C excavator engine, including:
- Fuel filter base
- Fuel injection lines
- Fuel injection nozzles
- Fuel shutoff solenoid
- Fuel injection pump
The procedures describe disconnecting fuel lines, removing mounting bolts and other hardware, taking care to plug openings to prevent contamination. Proper tools are listed and installation is the reverse of removal. Safety notices warn to contain fluids and keep parts clean.
Caterpillar cat 320 c excavator (prefix gng) service repair manual (gng00001 ...uudfjjjskkemmd
1. The document provides instructions for removing and installing fuel injection lines and nozzles on a Caterpillar 320C excavator engine.
2. Key steps include removing bolts and clamps to disconnect lines from the fuel filter base, injection pump, and nozzles. Lines and nozzles are then removed and openings are capped to prevent contamination.
3. Reinstallation involves cleaning parts, recapping openings, and reversing the removal procedures to reconnect lines and secure nozzles with clamps and bolts.
Caterpillar cat 320 l track type excavator (prefix 2dl) service repair manual...fkjsekksmem
This document provides instructions for servicing components of Caterpillar excavator models 320, 320L, and 320N, including:
- Removing and installing inlet and exhaust valve seals
- Removing the engine oil filter base
- Installing the engine oil filter base
- Removing the engine oil cooler
- Disassembling the engine oil cooler
- Reassembling the engine oil cooler
- Installing the engine oil cooler
The document includes diagrams and step-by-step instructions for maintenance procedures. Technicians are advised to keep components clean and contain fluids properly during repair.
Caterpillar cat 904 b compact wheel loader (prefix b4l) service repair manual...uujjfjkkkdmme
This document provides instructions for disassembling the piston pump of a 904B compact wheel loader. It describes 33 steps to disassemble the various components of the pump, including removing plates, shafts, seals, springs, valves, and housings. Safety precautions are provided regarding the risks of high pressure hydraulic fluid and released spring forces. Tools required for the disassembly are also listed.
Caterpillar cat 330 b excavator (prefix 5ez) service repair manual (5ez00001 ...hfjsekekmmd
This document provides instructions for removing an engine oil filter base from a 330B excavator. The procedure involves using a strap wrench to remove the oil filter, then removing bolts and tube assemblies from the cylinder block. O-ring seals in the tube assemblies should be inspected and replaced if needed. Fluids are to be contained and disposed of properly during maintenance.
This document provides instructions for installing and removing a fuel injection pump on an industrial engine. It outlines the required tools and parts. The procedure describes checking the O-ring seal on the pump, lubricating it with oil, and installing the pump on the engine, ensuring proper timing. It notes to install a timing pin to check timing and remove any backlash in the gears. Finally, it describes installing fuel lines and the water pump once the fuel injection pump is installed.
This document provides instructions for installing and removing a fuel injection pump on an industrial engine. It outlines the required tools and parts. The procedure describes checking the O-ring seal on the pump, lubricating it with oil, and installing the pump on the engine, ensuring proper timing. It notes to install a timing pin to check timing and remove any backlash in the gears. Finally, it describes installing fuel lines and the water pump once the fuel injection pump is installed.
This document provides instructions for installing and removing a fuel injection pump on an industrial engine. It outlines the required tools and parts. The procedure describes checking the O-ring seal on the pump, lubricating it with oil, and installing the pump on the engine, ensuring proper timing. It notes to install a timing pin to check timing and remove any backlash in the gears. Finally, it describes installing fuel lines and the water pump once the fuel injection pump is installed.
Caterpillar cat 438 c backhoe loader (prefix 9kn) service repair manual (9kn0...uudujjfjskkkdm
The document provides instructions for removing and installing an exhaust manifold on a Caterpillar 3054 engine. The key steps are:
1. Remove the turbocharger and air inlet manifold.
2. Remove the exhaust manifold nuts or bolts in reverse order of the numbered sequence. Remove the exhaust manifold and gaskets.
3. Clean any old sealant from the stud threads. To install, apply new sealant to the studs and install the manifold with new gaskets.
Caterpillar cat 438 c backhoe loader (prefix 9kn) service repair manual (9kn0...fujsjexswfksekmfm
The document provides instructions for removing and installing an exhaust manifold on a Caterpillar 3054 engine. The key steps are:
1. Remove the turbocharger and air inlet manifold.
2. Remove the exhaust manifold nuts or bolts in reverse order of the numbered sequence. Remove the exhaust manifold and gaskets from the engine.
3. Clean any old sealant from the stud threads. To install, apply new sealant to the studs and install the manifold with new gaskets.
Caterpillar cat 438 c backhoe loader (prefix 9kn) service repair manual (9kn0...udfjjjskekdme
The document provides instructions for removing and installing an exhaust manifold on a Caterpillar 3054 engine. Key steps include:
1. Removing the exhaust manifold nuts or bolts in reverse order of a numbered sequence and removing the manifold.
2. Removing any exhaust manifold gaskets from the engine and cleaning old sealant from stud threads.
3. Installing new exhaust manifold gaskets and installing the exhaust manifold, applying sealant to the stud threads and tightening the nuts or bolts in the correct sequence.
Caterpillar cat 438 c backhoe loader (prefix 9kn) service repair manual (9kn0...fjjsefkksemme
This document provides instructions for installing a turbocharger on a Caterpillar 3054 engine. It describes:
- Inspecting and installing gaskets before mounting the turbocharger
- Mounting the turbocharger using bolts and nuts
- Connecting oil and air lines with hoses and fittings
- Plugging all openings once installation is complete
The instructions are illustrated with diagrams and include notes about keeping components clean and containing fluids.
Caterpillar cat 438 c backhoe loader (prefix 9kn) service repair manual (9kn0...fjskekmsemmwe
The document provides instructions for removing and installing an exhaust manifold on a Caterpillar 3054 engine. The key steps are:
1. Remove the turbocharger and air inlet manifold.
2. Remove the exhaust manifold nuts or bolts in reverse order of the numbered sequence. Remove the exhaust manifold and gaskets from the engine.
3. Clean any old sealant from the stud threads. To install, apply new sealant to the studs and install the manifold with new gaskets.
Caterpillar cat 320 c s hydraulic excavator (prefix bmz) service repair manua...fjkskekdmmenm
This document provides instructions for removing and installing fuel system components on a 320C excavator with a 3066 engine. It describes removing and installing the fuel filter base, fuel injection lines, and fuel injection nozzles. The procedures involve disconnecting fuel lines, removing mounting bolts and clamps, capping openings to prevent contamination, and reinstalling components in reverse order using new seals and following tightening specifications. Special tools are required to remove the fuel injection nozzles.
Caterpillar cat 320 c l 320cl excavator (prefix gng) service repair manual (g...uujjfjjkskmme
1. The document provides instructions for removing and installing fuel injection lines and nozzles on a Caterpillar 320C excavator engine.
2. Key steps include removing bolts and clamps to disconnect lines from the fuel filter base, injection pump, and nozzles. Lines and nozzles are then removed and openings are capped to prevent contamination.
3. Reinstallation involves cleaning parts, recapping openings, and reversing the removal procedures to reconnect lines and secure nozzles with clamps and bolts.
Caterpillar cat 320 c l 320cl excavator (prefix gng) service repair manual (g...yhfhjjkdksmme
1. The document provides instructions for removing and installing fuel injection lines and nozzles on a Caterpillar 320C excavator engine.
2. Key steps include removing bolts and clamps to disconnect lines from the fuel filter base, injection pump, and nozzles. Lines and nozzles are then removed and openings are capped to prevent contamination.
3. Reinstallation involves cleaning parts, recapping openings, and reversing the removal procedures to reconnect lines and tighten bolts and clamps.
Caterpillar cat 320 c l 320cl excavator (prefix gng) service repair manual (g...fujsjefskekmm
The document provides instructions for removing and installing various fuel system components on a Caterpillar 320C excavator engine, including:
- Removing and installing the fuel filter base.
- Removing and installing the fuel injection lines.
- Removing the fuel injection nozzles.
- Installing new fuel injection nozzles.
- Removing and installing the fuel shutoff solenoid.
- Removing the fuel injection pump.
The procedures provide detailed steps and illustrations for each component, describing how to disconnect lines, remove mounting hardware, and properly cap openings to prevent contamination. Safety notices are also included to keep parts clean and contain fluids.
Caterpillar cat 320 c excavator (prefix gng) service repair manual (gng00001 ...ujjfdjkjskkmdm
1. The document provides instructions for removing and installing fuel injection lines and nozzles on a Caterpillar 320C excavator engine.
2. Key steps include removing bolts and clamps to disconnect lines from the fuel filter base, injection pump, and nozzles. Lines and nozzles are then removed and openings are capped to prevent contamination.
3. Reinstallation involves cleaning parts, recapping openings, and reconnecting lines and nozzles in reverse order using new seals and following tightening specifications.
Caterpillar cat 320 c excavator (prefix gng) service repair manual (gng00001 ...fujsjefkksekmme
The document provides instructions for removing and installing various fuel system components on a Caterpillar 320C excavator engine, including:
- Removing and installing the fuel filter base.
- Removing and installing the fuel injection lines.
- Removing the fuel injection nozzles.
- Installing new fuel injection nozzles.
- Removing and installing the fuel shutoff solenoid.
- Removing the fuel injection pump.
The procedures provide detailed steps and illustrations for each component, describing how to disconnect lines, remove mounting hardware, and correctly install replacement parts. Safety notices are included to prevent contamination of fuel system components.
Caterpillar cat 320 c excavator (prefix gng) service repair manual (gng00001 ...fujsfskekem
The document provides instructions for removing and installing various fuel system components on a Caterpillar 320C excavator engine, including:
- Removing and installing the fuel filter base.
- Removing and installing the fuel injection lines.
- Removing the fuel injection nozzles.
- Installing new fuel injection nozzles.
- Removing and installing the fuel shutoff solenoid.
- Removing the fuel injection pump.
The procedures provide detailed steps and illustrations for each component, describing how to disconnect lines, remove mounting hardware, and correctly install replacement parts. Safety notices are included to prevent contamination of fuel system components.
Caterpillar cat 320 c l 320cl excavator (prefix gng) service repair manual (g...fujsefjfkksekem
1. The document provides instructions for removing and installing fuel injection lines and nozzles on a Caterpillar 320C excavator engine.
2. Key steps include removing bolts and clamps to disconnect lines from the fuel filter base, injection pump, and nozzles. Lines and nozzles are then removed and openings are capped to prevent contamination.
3. Reinstallation involves cleaning parts, recapping openings, and reversing the removal procedures to reconnect lines and securely tighten all bolts and clamps. Proper cleaning prevents rapid wear and failure of fuel system components.
Toro sand pro and infield pro 3040 5040 service repair manualfusjkkskemmf
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Similar to Caterpillar cat 3054 industrial engine (prefix 5 ys) service repair manual (5ys00001 and up)
This document provides instructions for installing and removing a fuel injection pump on an industrial engine. It outlines the required tools and parts. The procedure describes checking the O-ring seal on the pump, lubricating it with oil, and installing the pump on the engine, ensuring proper timing. It notes to install a timing pin to check timing and remove any backlash in the gears. Finally, it describes installing fuel lines and the water pump once the fuel injection pump is installed.
This document provides instructions for installing and removing a fuel injection pump on an industrial engine. It outlines the required tools and parts. The procedure describes checking the O-ring seal on the pump, lubricating it with oil, and installing the pump on the engine, ensuring proper timing. It notes to install a timing pin to check timing and remove any backlash in the gears. Finally, it describes installing fuel lines and the water pump once the fuel injection pump is installed.
This document provides instructions for installing and removing a fuel injection pump on an industrial engine. It outlines the required tools and parts. The procedure describes checking the O-ring seal on the pump, lubricating it with oil, and installing the pump on the engine, ensuring proper timing. It notes to install a timing pin to check timing and remove any backlash in the gears. Finally, it describes installing fuel lines and the water pump once the fuel injection pump is installed.
Caterpillar cat 438 c backhoe loader (prefix 9kn) service repair manual (9kn0...uudujjfjskkkdm
The document provides instructions for removing and installing an exhaust manifold on a Caterpillar 3054 engine. The key steps are:
1. Remove the turbocharger and air inlet manifold.
2. Remove the exhaust manifold nuts or bolts in reverse order of the numbered sequence. Remove the exhaust manifold and gaskets.
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Caterpillar cat 438 c backhoe loader (prefix 9kn) service repair manual (9kn0...fujsjexswfksekmfm
The document provides instructions for removing and installing an exhaust manifold on a Caterpillar 3054 engine. The key steps are:
1. Remove the turbocharger and air inlet manifold.
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3. Clean any old sealant from the stud threads. To install, apply new sealant to the studs and install the manifold with new gaskets.
Caterpillar cat 438 c backhoe loader (prefix 9kn) service repair manual (9kn0...udfjjjskekdme
The document provides instructions for removing and installing an exhaust manifold on a Caterpillar 3054 engine. Key steps include:
1. Removing the exhaust manifold nuts or bolts in reverse order of a numbered sequence and removing the manifold.
2. Removing any exhaust manifold gaskets from the engine and cleaning old sealant from stud threads.
3. Installing new exhaust manifold gaskets and installing the exhaust manifold, applying sealant to the stud threads and tightening the nuts or bolts in the correct sequence.
Caterpillar cat 438 c backhoe loader (prefix 9kn) service repair manual (9kn0...fjjsefkksemme
This document provides instructions for installing a turbocharger on a Caterpillar 3054 engine. It describes:
- Inspecting and installing gaskets before mounting the turbocharger
- Mounting the turbocharger using bolts and nuts
- Connecting oil and air lines with hoses and fittings
- Plugging all openings once installation is complete
The instructions are illustrated with diagrams and include notes about keeping components clean and containing fluids.
Caterpillar cat 438 c backhoe loader (prefix 9kn) service repair manual (9kn0...fjskekmsemmwe
The document provides instructions for removing and installing an exhaust manifold on a Caterpillar 3054 engine. The key steps are:
1. Remove the turbocharger and air inlet manifold.
2. Remove the exhaust manifold nuts or bolts in reverse order of the numbered sequence. Remove the exhaust manifold and gaskets from the engine.
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Caterpillar cat 320 c s hydraulic excavator (prefix bmz) service repair manua...fjkskekdmmenm
This document provides instructions for removing and installing fuel system components on a 320C excavator with a 3066 engine. It describes removing and installing the fuel filter base, fuel injection lines, and fuel injection nozzles. The procedures involve disconnecting fuel lines, removing mounting bolts and clamps, capping openings to prevent contamination, and reinstalling components in reverse order using new seals and following tightening specifications. Special tools are required to remove the fuel injection nozzles.
Caterpillar cat 320 c l 320cl excavator (prefix gng) service repair manual (g...uujjfjjkskmme
1. The document provides instructions for removing and installing fuel injection lines and nozzles on a Caterpillar 320C excavator engine.
2. Key steps include removing bolts and clamps to disconnect lines from the fuel filter base, injection pump, and nozzles. Lines and nozzles are then removed and openings are capped to prevent contamination.
3. Reinstallation involves cleaning parts, recapping openings, and reversing the removal procedures to reconnect lines and secure nozzles with clamps and bolts.
Caterpillar cat 320 c l 320cl excavator (prefix gng) service repair manual (g...yhfhjjkdksmme
1. The document provides instructions for removing and installing fuel injection lines and nozzles on a Caterpillar 320C excavator engine.
2. Key steps include removing bolts and clamps to disconnect lines from the fuel filter base, injection pump, and nozzles. Lines and nozzles are then removed and openings are capped to prevent contamination.
3. Reinstallation involves cleaning parts, recapping openings, and reversing the removal procedures to reconnect lines and tighten bolts and clamps.
Caterpillar cat 320 c l 320cl excavator (prefix gng) service repair manual (g...fujsjefskekmm
The document provides instructions for removing and installing various fuel system components on a Caterpillar 320C excavator engine, including:
- Removing and installing the fuel filter base.
- Removing and installing the fuel injection lines.
- Removing the fuel injection nozzles.
- Installing new fuel injection nozzles.
- Removing and installing the fuel shutoff solenoid.
- Removing the fuel injection pump.
The procedures provide detailed steps and illustrations for each component, describing how to disconnect lines, remove mounting hardware, and properly cap openings to prevent contamination. Safety notices are also included to keep parts clean and contain fluids.
Caterpillar cat 320 c excavator (prefix gng) service repair manual (gng00001 ...ujjfdjkjskkmdm
1. The document provides instructions for removing and installing fuel injection lines and nozzles on a Caterpillar 320C excavator engine.
2. Key steps include removing bolts and clamps to disconnect lines from the fuel filter base, injection pump, and nozzles. Lines and nozzles are then removed and openings are capped to prevent contamination.
3. Reinstallation involves cleaning parts, recapping openings, and reconnecting lines and nozzles in reverse order using new seals and following tightening specifications.
Caterpillar cat 320 c excavator (prefix gng) service repair manual (gng00001 ...fujsjefkksekmme
The document provides instructions for removing and installing various fuel system components on a Caterpillar 320C excavator engine, including:
- Removing and installing the fuel filter base.
- Removing and installing the fuel injection lines.
- Removing the fuel injection nozzles.
- Installing new fuel injection nozzles.
- Removing and installing the fuel shutoff solenoid.
- Removing the fuel injection pump.
The procedures provide detailed steps and illustrations for each component, describing how to disconnect lines, remove mounting hardware, and correctly install replacement parts. Safety notices are included to prevent contamination of fuel system components.
Caterpillar cat 320 c excavator (prefix gng) service repair manual (gng00001 ...fujsfskekem
The document provides instructions for removing and installing various fuel system components on a Caterpillar 320C excavator engine, including:
- Removing and installing the fuel filter base.
- Removing and installing the fuel injection lines.
- Removing the fuel injection nozzles.
- Installing new fuel injection nozzles.
- Removing and installing the fuel shutoff solenoid.
- Removing the fuel injection pump.
The procedures provide detailed steps and illustrations for each component, describing how to disconnect lines, remove mounting hardware, and correctly install replacement parts. Safety notices are included to prevent contamination of fuel system components.
Caterpillar cat 320 c l 320cl excavator (prefix gng) service repair manual (g...fujsefjfkksekem
1. The document provides instructions for removing and installing fuel injection lines and nozzles on a Caterpillar 320C excavator engine.
2. Key steps include removing bolts and clamps to disconnect lines from the fuel filter base, injection pump, and nozzles. Lines and nozzles are then removed and openings are capped to prevent contamination.
3. Reinstallation involves cleaning parts, recapping openings, and reversing the removal procedures to reconnect lines and securely tighten all bolts and clamps. Proper cleaning prevents rapid wear and failure of fuel system components.
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2. Shutdown SIS
Previous Screen
Product: INDUSTRIAL ENGINE
Model: 3054 INDUSTRIAL ENGINE 5YS
Configuration: 3054 Industrial Engine 5YS00001-UP
Disassembly and Assembly
3054 and 3056 Industrial and Generator Set Engines
Media Number -SENR5547-04 Publication Date -01/02/2004 Date Updated -25/02/2004
i01091508
Fuel Injection Pump - Install
SMCS - 1251-012
S/N - 2PW1-UP
S/N - 3GW1-UP
S/N - 5YS1-UP
S/N - 7MS1-UP
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A
150-3992 Timing Pin (1)
1
150-3993 Timing Pin (2)
1
( 1 )
The timing pin is required in order to install Bosch fuel injection pumps.
( 2 )
The timing pin is required in order to install Lucas and Stanadyne fuel injection pumps.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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3. Illustration 1 g00567719
Typical example
1. Check the condition of O-ring seal (1) from fuel injection pump (2). If the seal is worn or
damaged, use a new part for replacement.
2. Lightly lubricate O-ring seal (1) with clean engine oil. Install O-ring seal (1) on fuel
injection pump (2) .
NOTICE
The number 1 cylinder must be at the top center position on the
compression stroke before the fuel injection pump is installed. If the
crankshaft needs to be rotated, the fuel injection pump must be
mounted temporarily or the loose gear could cause damage to the front
housing.
Illustration 2 g00567718
Typical example
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4. 3. Put fuel injection pump (2) in position on the engine. Ensure that the timing gear is aligned
with the hub of fuel injection pump (2). Install three nuts (3) and tighten the nuts to a torque
of 28 N·m (21 lb ft).
Illustration 3 g00567717
Typical example
Illustration 4 g00567737
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5. Typical example
4. Position gear (5) on the shaft of the fuel injection pump.
5. Put the timing gear plate in position and install four bolts (4). Tighten the four bolts finger
tight.
Note: The fuel injection pump gear will only fit in one position. Install the gear with the
letters "C" and "M" facing away from the engine.
Note: The location of Tool (A) for Bosch fuel injection pumps will be located toward the
top of the fuel injection pump. The location of Tool (A) for Lucas and Stanadyne fuel
injection pumps will be located toward the bottom of the fuel injection pump.
6. Install Tool (A) through hole (6) in the timing gear and hole (7) in the hub. Push Tool (A)
into position in hole (8) in the fuel injection pump body. If Tool (A) can be fully seated, the
fuel injection pump timing is correct. No resistance should be felt when the timing pin is
inserted into hole (8) of the fuel injection pump body.
NOTICE
The fuel injection pump may be supplied with the fuel injection pump
shaft in the locked position. The drive shaft of the fuel injection pump
must not be rotated without the spacer in position under the locking
screw. Damage to the drive shaft of the fuel injection pump will result.
7. When the timing plate is installed, rotate gear (5) by hand in a counterclockwise direction in
order to remove the backlash between gear (5) and the idler gear. Do not rotate the
crankshaft or the fuel injection pump shaft. Tighten bolts (4) to a torque of 28 N·m (21 lb
ft).
8. Remove Tool (A) from the fuel injection pump gear.
End By:
a. Install the fuel injection lines. Refer to Disassembly and Assembly, "Fuel Injection Lines -
Remove and Install".
b. Install the water pump. Refer to Disassembly and Assembly, "Water Pump - Install".
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Tue Oct 29 18:40:31 UTC+0800 2019
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6. Shutdown SIS
Previous Screen
Product: INDUSTRIAL ENGINE
Model: 3054 INDUSTRIAL ENGINE 5YS
Configuration: 3054 Industrial Engine 5YS00001-UP
Disassembly and Assembly
3054 and 3056 Industrial and Generator Set Engines
Media Number -SENR5547-04 Publication Date -01/02/2004 Date Updated -25/02/2004
i01092290
Precleaner - Remove and Install
SMCS - 1055-010
Removal Procedure
Illustration 1 g00572724
1. Loosen clamp (2) and slide clamp (2) off precleaner (1) .
2. Remove precleaner (1) from the muffler.
Installation Procedure
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7. Illustration 2 g00572724
1. Install precleaner (1) on the muffler. Ensure that precleaner (1) is aligned properly.
2. Slide clamp (2) onto precleaner (1). Tighten clamp (2) .
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Tue Oct 29 18:41:26 UTC+0800 2019
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8. Shutdown SIS
Previous Screen
Product: INDUSTRIAL ENGINE
Model: 3054 INDUSTRIAL ENGINE 5YS
Configuration: 3054 Industrial Engine 5YS00001-UP
Disassembly and Assembly
3054 and 3056 Industrial and Generator Set Engines
Media Number -SENR5547-04 Publication Date -01/02/2004 Date Updated -25/02/2004
i01092640
Air Cleaner - Remove and Install
SMCS - 1051-010
Removal Procedure
Illustration 1 g00573064
Typical example
1. Loosen clamp (1) .
2. Disconnect hose (2) .
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9. Illustration 2 g00573065
Typical example
3. Remove two bolts (3) and the nuts from the mounting strap.
4. Open two clamps (4) and remove air cleaner assembly (5) .
Illustration 3 g00573066
Typical example
5. Remove bolts (6) from support (8) .
6. Remove spacers (7) and support (8) for air cleaner assembly.
Installation Procedure
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10. Illustration 4 g00573066
Typical example
1. Install support (8) for air cleaner assembly.
2. Install spacers (7) and bolts (6) on support (8) .
Illustration 5 g00573065
Typical example
3. Install air cleaner assembly (5) and close two clamps (4) .
4. Install bolts (3) and the nuts on the mounting strap.
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11. Illustration 6 g00573064
Typical example
5. Connect hose (2) to air cleaner assembly (5) .
6. Tighten clamp (1). Tighten the clamp to the following torque 25 ± 7 N·m (18 ± 5 lb ft).
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Tue Oct 29 18:42:22 UTC+0800 2019
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12. Shutdown SIS
Previous Screen
Product: INDUSTRIAL ENGINE
Model: 3054 INDUSTRIAL ENGINE 5YS
Configuration: 3054 Industrial Engine 5YS00001-UP
Disassembly and Assembly
3054 and 3056 Industrial and Generator Set Engines
Media Number -SENR5547-04 Publication Date -01/02/2004 Date Updated -25/02/2004
i01051839
Turbocharger - Remove
SMCS - 1052-011
Removal Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
Products Guide" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
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13. Illustration 1 g00545445
Typical example
1. Loosen two clamps (1) .
2. Slide hose (2) away from turbocharger (3) .
3. Remove two bolts (4) and the gasket.
4. Disconnect oil return line (6) from the cylinder block and remove the gasket.
5. Remove nuts (5) .
Illustration 2 g00545446
Typical example
6. Remove three bolts (7) .
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14. 7. Remove turbocharger (3) and the gaskets.
8. Plug all openings immediately.
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Tue Oct 29 18:43:18 UTC+0800 2019
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15. Shutdown SIS
Previous Screen
Product: INDUSTRIAL ENGINE
Model: 3054 INDUSTRIAL ENGINE 5YS
Configuration: 3054 Industrial Engine 5YS00001-UP
Disassembly and Assembly
3054 and 3056 Industrial and Generator Set Engines
Media Number -SENR5547-04 Publication Date -01/02/2004 Date Updated -25/02/2004
i01051906
Turbocharger - Disassemble
SMCS - 1052-015
Disassembly Procedure
Start By:
A. Remove the turbocharger. Refer to Disassembly and Assembly, "Turbocharger - Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
Products Guide" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
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16. 1. Place an index mark on all of the components for the assembly procedure.
Illustration 1 g00545460
Typical example
2. Remove elbow (1) and the O-ring seal.
3. Remove two bolts (2) .
4. Remove hose assembly (3) and the gasket.
Illustration 2 g00545463
Typical example
5. Remove six bolts (4) .
6. Remove three clamps (5) .
7. Separate compressor housing (6) from cartridge (7) .
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17. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
18. Illustration 3 g00545464
Typical example
Illustration 4 g00545505
Typical example
8. Remove six bolts (8) .
9. Remove three clamps (9) .
10. Separate cartridge (7) from turbine housing (10) .
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Tue Oct 29 18:44:14 UTC+0800 2019
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19. Shutdown SIS
Previous Screen
Product: INDUSTRIAL ENGINE
Model: 3054 INDUSTRIAL ENGINE 5YS
Configuration: 3054 Industrial Engine 5YS00001-UP
Disassembly and Assembly
3054 and 3056 Industrial and Generator Set Engines
Media Number -SENR5547-04 Publication Date -01/02/2004 Date Updated -25/02/2004
i01051989
Turbocharger - Assemble
SMCS - 1052-016
Assembly Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Inspect the condition of the gaskets. Replace the gaskets, if necessary.
Illustration 1 g00545505
Typical example
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20. Illustration 2 g00545464
Typical example
2. Assemble cartridge (7) and turbine housing (10) .
3. Install three clamps (9) .
4. Apply 5P-3931 Anti-Seize Compound to six bolts (8). Tighten the bolts to a torque of 19 ±
1 N·m (14 ± 1 lb ft).
Illustration 3 g00545463
Typical example
5. Assemble compressor housing (6) and cartridge (7) .
6. Install three clamps (5) .
7. Apply 5P-3931 Anti-Seize Compound to six bolts (4). Tighten the bolts to a torque of 15 ±
4 N·m (11 ± 3 lb ft).
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