The document provides instructions for removing and installing various engine components on a 304E2CR Mini Hydraulic Excavator including:
- Inlet manifold
- Inlet and exhaust valves
- Engine oil cooler
- Engine oil pump
- Water pump
The procedures describe removing mounting bolts and nuts, disconnecting fluid lines, and using specialty tools as needed. Cleaning and inspecting components before reinstallation is emphasized. Torque specifications are provided for securing components.
Caterpillar cat 304 e2cr mini hydraulic excavator (prefix fc2) service repair...ujfjjkjskkemme
The document provides instructions for removing and installing components on a 304E2CR Mini Hydraulic Excavator including:
- Removing the inlet manifold by removing bolts and fuel lines.
- Removing valves by compressing springs with a tool and removing caps, keepers and springs.
- Removing the engine oil cooler by draining coolant, removing filters and hoses, and disconnecting connectors.
- Removing the engine oil pump by removing nuts, bolts and a gear with a puller tool.
- Removing the water pump by removing nuts and bolts after removing the fan and pulley.
Caterpillar cat 304 e2cr mini hydraulic excavator (prefix fc2) service repair...ufjsjjkksemme
The document provides instructions for removing and installing an engine oil cooler on a Caterpillar 304E2CR mini hydraulic excavator. The key steps are:
1. Drain the coolant and remove the engine oil filter.
2. Disconnect hoses and remove clamps connecting the oil cooler.
3. Remove the connector and pull out the oil cooler.
4. Installation is the reverse of removal, ensuring hoses and connectors are properly tightened.
Caterpillar cat 304 e2cr mini hydraulic excavator (prefix fc2) service repair...fusjfjskekmem
The document provides instructions for removing and installing components on a 304E2CR Mini Hydraulic Excavator including:
- Removing the inlet manifold by removing bolts and fuel lines.
- Removing valves by compressing springs with a tool and removing caps, keepers and springs.
- Removing the engine oil cooler by draining coolant, removing filters and hoses, and disconnecting connectors.
- Removing the engine oil pump by removing nuts, bolts and a gear with a puller tool.
- Removing the water pump by removing nuts and bolts after removing the fan and pulley.
Caterpillar cat 304 e2cr mini hydraulic excavator (prefix fc2) service repair...hhjsekmdmm
The document provides instructions for removing and installing components on a 304E2CR Mini Hydraulic Excavator including:
- Removing the inlet manifold by removing bolts and fuel lines.
- Removing valves by compressing springs with a tool and removing caps, keepers and springs.
- Removing the engine oil cooler by draining coolant, removing filters and hoses, and disconnecting connectors.
- Removing the engine oil pump by removing nuts, bolts and a gear with a puller tool.
- Removing the water pump by removing nuts and bolts after removing the fan and pulley.
Caterpillar cat 304 e2cr mini hydraulic excavator (prefix fc2) service repair...jfjksekkmsemm
The document provides instructions for removing and installing components on a 304E2CR Mini Hydraulic Excavator including:
- Removing the inlet manifold by removing bolts and fuel lines.
- Removing valves by compressing springs with a tool and removing caps, keepers and springs.
- Removing the engine oil cooler by draining coolant, removing filters and hoses, and disconnecting connectors.
- Removing the engine oil pump by removing nuts, bolts and a gear with a puller tool.
- Removing the water pump by removing nuts and bolts after removing the fan and pulley.
Caterpillar Cat 304E2CR Mini Hydraulic Excavator (Prefix FC2) Service Repair ...shenjiao97221
1. The document provides removal and installation instructions for various engine components on a 304E2CR Mini Hydraulic Excavator including the inlet manifold, inlet and exhaust valves, engine oil cooler, engine oil pump, and water pump.
2. The procedures describe draining fluids, removing mounting bolts and nuts, using specialty tools to compress springs or remove gears, and cleaning and inspecting parts before reinstallation.
3. Technicians are advised to take care to contain fluids and properly dispose of them, and to keep parts clean to prevent premature wear.
Caterpillar Cat 304E2CR Mini Hydraulic Excavator (Prefix FC2) Service Repair ...xie25190
The document provides instructions for removing and installing an engine oil cooler on a Caterpillar 304E2CR mini hydraulic excavator. The key steps are:
1. Drain the coolant and engine oil. Disconnect hoses and remove clamps connecting the oil cooler.
2. Remove the oil cooler assembly and connector.
3. Clean all components before reinstalling in reverse order, ensuring proper tightening of connections.
Caterpillar Cat 304E2CR Mini Hydraulic Excavator (Prefix FC2) Service Repair ...s20y0196u
1. The document provides removal and installation instructions for various engine components on a 304E2CR Mini Hydraulic Excavator including the inlet manifold, inlet and exhaust valves, engine oil cooler, engine oil pump, and water pump.
2. The procedures describe draining fluids, removing mounting bolts and nuts, using specialty tools to compress springs or remove press-fit components, and cleaning parts before reinstallation.
3. Technicians are advised to take care to contain fluids and properly dispose of them, and to keep components clean to prevent premature wear.
Caterpillar cat 304 e2cr mini hydraulic excavator (prefix fc2) service repair...ujfjjkjskkemme
The document provides instructions for removing and installing components on a 304E2CR Mini Hydraulic Excavator including:
- Removing the inlet manifold by removing bolts and fuel lines.
- Removing valves by compressing springs with a tool and removing caps, keepers and springs.
- Removing the engine oil cooler by draining coolant, removing filters and hoses, and disconnecting connectors.
- Removing the engine oil pump by removing nuts, bolts and a gear with a puller tool.
- Removing the water pump by removing nuts and bolts after removing the fan and pulley.
Caterpillar cat 304 e2cr mini hydraulic excavator (prefix fc2) service repair...ufjsjjkksemme
The document provides instructions for removing and installing an engine oil cooler on a Caterpillar 304E2CR mini hydraulic excavator. The key steps are:
1. Drain the coolant and remove the engine oil filter.
2. Disconnect hoses and remove clamps connecting the oil cooler.
3. Remove the connector and pull out the oil cooler.
4. Installation is the reverse of removal, ensuring hoses and connectors are properly tightened.
Caterpillar cat 304 e2cr mini hydraulic excavator (prefix fc2) service repair...fusjfjskekmem
The document provides instructions for removing and installing components on a 304E2CR Mini Hydraulic Excavator including:
- Removing the inlet manifold by removing bolts and fuel lines.
- Removing valves by compressing springs with a tool and removing caps, keepers and springs.
- Removing the engine oil cooler by draining coolant, removing filters and hoses, and disconnecting connectors.
- Removing the engine oil pump by removing nuts, bolts and a gear with a puller tool.
- Removing the water pump by removing nuts and bolts after removing the fan and pulley.
Caterpillar cat 304 e2cr mini hydraulic excavator (prefix fc2) service repair...hhjsekmdmm
The document provides instructions for removing and installing components on a 304E2CR Mini Hydraulic Excavator including:
- Removing the inlet manifold by removing bolts and fuel lines.
- Removing valves by compressing springs with a tool and removing caps, keepers and springs.
- Removing the engine oil cooler by draining coolant, removing filters and hoses, and disconnecting connectors.
- Removing the engine oil pump by removing nuts, bolts and a gear with a puller tool.
- Removing the water pump by removing nuts and bolts after removing the fan and pulley.
Caterpillar cat 304 e2cr mini hydraulic excavator (prefix fc2) service repair...jfjksekkmsemm
The document provides instructions for removing and installing components on a 304E2CR Mini Hydraulic Excavator including:
- Removing the inlet manifold by removing bolts and fuel lines.
- Removing valves by compressing springs with a tool and removing caps, keepers and springs.
- Removing the engine oil cooler by draining coolant, removing filters and hoses, and disconnecting connectors.
- Removing the engine oil pump by removing nuts, bolts and a gear with a puller tool.
- Removing the water pump by removing nuts and bolts after removing the fan and pulley.
Caterpillar Cat 304E2CR Mini Hydraulic Excavator (Prefix FC2) Service Repair ...shenjiao97221
1. The document provides removal and installation instructions for various engine components on a 304E2CR Mini Hydraulic Excavator including the inlet manifold, inlet and exhaust valves, engine oil cooler, engine oil pump, and water pump.
2. The procedures describe draining fluids, removing mounting bolts and nuts, using specialty tools to compress springs or remove gears, and cleaning and inspecting parts before reinstallation.
3. Technicians are advised to take care to contain fluids and properly dispose of them, and to keep parts clean to prevent premature wear.
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The document provides instructions for removing and installing an engine oil cooler on a Caterpillar 304E2CR mini hydraulic excavator. The key steps are:
1. Drain the coolant and engine oil. Disconnect hoses and remove clamps connecting the oil cooler.
2. Remove the oil cooler assembly and connector.
3. Clean all components before reinstalling in reverse order, ensuring proper tightening of connections.
Caterpillar Cat 304E2CR Mini Hydraulic Excavator (Prefix FC2) Service Repair ...s20y0196u
1. The document provides removal and installation instructions for various engine components on a 304E2CR Mini Hydraulic Excavator including the inlet manifold, inlet and exhaust valves, engine oil cooler, engine oil pump, and water pump.
2. The procedures describe draining fluids, removing mounting bolts and nuts, using specialty tools to compress springs or remove press-fit components, and cleaning parts before reinstallation.
3. Technicians are advised to take care to contain fluids and properly dispose of them, and to keep components clean to prevent premature wear.
Caterpillar Cat 304E2CR Mini Hydraulic Excavator (Prefix FC2) Service Repair ...jiduanbu
The document provides instructions for removing and installing an engine oil cooler on a Caterpillar 304E2CR mini hydraulic excavator. The key steps are:
1. Drain the coolant and engine oil. Disconnect hoses and remove clamps connecting the oil cooler.
2. Remove the oil cooler assembly and connector.
3. Clean all components before reinstalling in reverse order, ensuring proper tightening of connections.
Caterpillar Cat 304E2CR Mini Hydraulic Excavator (Prefix FC2) Service Repair ...iphg8793466
1. The document provides instructions for removing and installing various engine components, including the inlet manifold, inlet and exhaust valves, engine oil cooler, engine oil pump, and water pump.
2. The procedures describe draining fluids, removing mounting bolts and nuts, using specialty tools to compress springs or pull parts, and cleaning components before reinstallation.
3. Technicians are advised to take care to contain fluids and properly dispose of them, and to keep parts clean to prevent premature wear.
Caterpillar Cat 305E2 Mini Hydraulic Excavator (Prefix H5M) Service Repair Ma...fusjekkdmdmd2w
The document provides instructions for removing and installing various engine components on a 305E2 Mini Hydraulic Excavator including the inlet manifold, inlet and exhaust valves, engine oil cooler, engine oil pump, and water pump. The procedures include draining fluids, removing mounting bolts and connectors, and reinstalling components in the reverse order of removal while taking care to keep parts clean and contain fluids.
Caterpillar Cat 305E2 Mini Hydraulic Excavator (Prefix H5M) Service Repair Ma...f8usejkddmmd
The document provides instructions for removing and installing various engine components on a Caterpillar 305E2 Mini Hydraulic Excavator including the inlet manifold, inlet and exhaust valves, engine oil cooler, engine oil pump, water pump, and water temperature regulator. The procedures include draining fluids, removing mounting hardware and connections, cleaning components, and installing components in the reverse order of removal while applying sealant and torquing fasteners to the specified values.
Caterpillar Cat 305E2 Mini Hydraulic Excavator (Prefix H5M) Service Repair Ma...fusjekdkmd8ddjd
The document provides instructions for removing and installing various engine components on a Caterpillar 305E2 Mini Hydraulic Excavator including the inlet manifold, inlet and exhaust valves, engine oil cooler, engine oil pump, water pump, and water temperature regulator. The procedures include draining fluids, removing mounting hardware and connections, cleaning components, and installing components in the reverse order of removal while applying sealant and torquing fasteners to the specified values.
Caterpillar Cat 305E2 Mini Hydraulic Excavator (Prefix H5M) Service Repair Ma...f8ujkskdmdm
The document provides instructions for removing and installing various engine components on a Caterpillar 305E2 Mini Hydraulic Excavator including the inlet manifold, inlet and exhaust valves, engine oil cooler, engine oil pump, water pump, and water temperature regulator. The procedures include draining fluids, removing mounting hardware and connections, cleaning components, and installing components in the reverse order of removal while applying sealant and torquing fasteners to the specified values.
Caterpillar Cat 305E2 Mini Hydraulic Excavator (Prefix H5M) Service Repair Ma...fujskemd9didk
The document provides instructions for removing and installing various engine components on a Caterpillar 305E2 Mini Hydraulic Excavator including the inlet manifold, inlet and exhaust valves, engine oil cooler, engine oil pump, water pump, and water temperature regulator. The procedures include draining fluids, removing mounting hardware and connections, cleaning components, and installing components in the reverse order of removal while applying sealant and torquing fasteners to the specified values.
Caterpillar Cat 305E2 Mini Hydraulic Excavator (Prefix H5M) Service Repair Ma...jwrmorclnque3
The document provides instructions for removing and installing various engine components on a Caterpillar 305E2 Mini Hydraulic Excavator including the inlet manifold, inlet and exhaust valves, engine oil cooler, engine oil pump, water pump, and water temperature regulator. The procedures include draining fluids, removing mounting hardware and connections, cleaning components, and installing components in the reverse order of removal while applying sealant and torquing fasteners to the specified values.
Caterpillar Cat 305E2 Mini Hydraulic Excavator (Prefix H5M) Service Repair Ma...flxz89698858
The document provides instructions for removing and installing various engine components on a Caterpillar 305E2 Mini Hydraulic Excavator including the inlet manifold, inlet and exhaust valves, engine oil cooler, engine oil pump, water pump, and water temperature regulator. The procedures include draining fluids, removing mounting hardware and connections, cleaning components, and installing components in the reverse order of removal while applying sealant and torquing fasteners to the specified values.
Caterpillar Cat 305E2 Mini Hydraulic Excavator (Prefix H5M) Service Repair Ma...donmg59vq
The document provides instructions for removing and installing various engine components on a Caterpillar 305E2 Mini Hydraulic Excavator including the inlet manifold, inlet and exhaust valves, engine oil cooler, engine oil pump, water pump, and water temperature regulator. The procedures include draining fluids, removing mounting hardware and connections, cleaning components, and installing components in the reverse order of removal while applying sealant and torquing fasteners to the specified values.
Caterpillar Cat 305E2 Mini Hydraulic Excavator (Prefix H5M) Service Repair Ma...jkdkkdsmmd
The document provides instructions for removing and installing various engine components on a Caterpillar 305E2 Mini Hydraulic Excavator including the inlet manifold, inlet and exhaust valves, engine oil cooler, engine oil pump, water pump, and water temperature regulator. The procedures include draining fluids, removing mounting hardware and connectors, and installing components in reverse order while following safety practices.
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The document provides instructions for removing and installing various engine components on a Caterpillar 305E2 Mini Hydraulic Excavator including the inlet manifold, inlet and exhaust valves, engine oil cooler, engine oil pump, water pump, and water temperature regulator. The procedures include draining fluids, removing mounting hardware and connections, cleaning components, and installing components in the reverse order of removal while applying sealant and torquing fasteners to the specified values.
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This document provides specifications for fluids, lubricants, capacities and torque settings for various JCB machine models including the 525-58/67, 527-58/67, 530-95, 530-110, 530-120, 537-120, 537-130, 525-58 Farm Special Plus 530-67 and 535-67. It lists recommended engine oils, transmission fluids, hydraulic fluids, greases, coolants and their specifications. It also provides fluid capacities for items like the fuel tank, engine, gearbox, axles, brake system and hydraulic tank.
JCB 4DX Backhoe Loader Service Repair Manual.pdfmtox80484546
This service manual provides information on routine maintenance procedures for a JCB 4DX backhoe loader, including:
1. Greasing procedures for the loader arms, backhoe, front and rear axles, propshafts, clam shovel, and other components at regular intervals.
2. Procedures for cleaning the pre-cleaner and replacing the engine air filter elements.
3. Checking engine oil levels and changing the engine oil and filter.
4. Inspecting and adjusting tension on the fan belt as needed.
5. Additional sections cover coolant types, engine preservation when idle, oiling control levers, and other maintenance tasks.
JCB 1CX (series 1) Backhoe Loader Service Repair Manual SN751600 and up.pdfmtox80484546
This document provides information about identifying JCB machines and their components. It discusses machine identification plates that contain serial numbers for the machine and major units. It also describes typical engine identification numbers. The document outlines torque settings for different types of fasteners used on JCB machines, such as zinc plated and Dacromet fasteners. Tables are included that specify torque values based on fastener size, grade, and lubrication conditions.
Clark GPX 50E Forklift Service Repair Manual.pdfmtox80484546
The service manual includes new information for overhauling the GM Vortec V-6 engine and new truck specifications. It also contains applicable sections carried over from the previous manual, SM593, with footers on those pages remaining unchanged. The manual provides maintenance and repair instructions for technicians at Clark dealerships.
Clark GPX 40 Forklift Service Repair Manual.pdfmtox80484546
The service manual includes new information for overhauling the GM Vortec V-6 engine and new truck specifications. It also contains applicable sections carried over from the previous manual, SM593, with footers on those pages remaining unchanged. The manual provides maintenance and repair instructions for technicians at Clark dealerships.
Clark GPX 35 Forklift Service Repair Manual.pdfmtox80484546
The service manual includes new information for overhauling the GM Vortec V-6 engine and new truck specifications. It also contains applicable sections carried over from the previous manual, SM593, with footers on those pages remaining unchanged. The manual provides maintenance and repair instructions for technicians at Clark dealerships.
This document provides instructions for disassembling and assembling the front axle of a M314F Wheeled Excavator. The disassembly procedure outlines 22 steps to remove all components of the front axle including bearings, seals, gears, and housings. The assembly procedure describes 29 steps to reinstall all components in reverse order, noting specific tools and processes required like measuring pinion depth and adjusting spacer rings to achieve proper torque specifications. Precise assembly is important to ensure correct functioning of the front axle.
This document provides instructions for removing and installing the final drive planetary carrier on a D11R track-type tractor. It describes using various tools to lift and support components as they are removed and installed. The procedure involves removing bolts and pins, then using lifting brackets and cylinders to maneuver the heavy carrier and associated gear and hub components. Precautions are given for containing fluids and properly disposing of them.
The document provides instructions for removing and installing various components of the rear power take-off (RPTO) system on a Caterpillar D11R track-type tractor, including the adapter, bearing cups and cones, hydraulic pump drive gear, and nuts and bolts. Specific tools are listed and illustrations show the components and steps to disassemble and reassemble the RPTO. Separate sections provide procedures for removing and installing the vibration damper and pulley.
The document provides instructions for disassembling and assembling the cylinder head of a Caterpillar 3508 engine. Key steps include:
1. Draining the coolant and removing bolts and tubes to access the cylinder head.
2. Using lifting devices and links to remove the cylinder head, which weighs approximately 47 kg.
3. Disassembling components of the cylinder head like valves, guides, and seals.
4. Cleaning and inspecting parts before assembly, which involves installing new components like guides and inserting valves.
This document provides instructions for disassembling and assembling the torque converter of a D9T track-type tractor. It lists over 40 steps to disassemble components such as the torque converter cover, output shaft, stator support, and rotating housing. It then lists over 30 steps for assembling these same components in reverse order, including attaching various tools and ensuring proper torque for fasteners.
The document provides instructions for removing and installing the front housing on a Caterpillar C18 engine. It describes:
1) Removing components like the camshaft position sensor, crankshaft position sensor, engine support, camshaft gear and crankshaft front seal before removing the front housing.
2) Removing bolts to separate the front housing from the cylinder block, and removing seals from the housing.
3) Cleaning surfaces and installing new seals before reversing the removal process and torquing bolts to specifications.
Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
EV Charging at MFH Properties by Whitaker JamiesonForth
Whitaker Jamieson, Senior Specialist at Forth, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
What Could Be Behind Your Mercedes Sprinter's Power Loss on Uphill RoadsSprinter Gurus
Unlock the secrets behind your Mercedes Sprinter's uphill power loss with our comprehensive presentation. From fuel filter blockages to turbocharger troubles, we uncover the culprits and empower you to reclaim your vehicle's peak performance. Conquer every ascent with confidence and ensure a thrilling journey every time.
Expanding Access to Affordable At-Home EV Charging by Vanessa WarheitForth
Vanessa Warheit, Co-Founder of EV Charging for All, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
At ASP Cranes, we understand the importance of reliable and efficient crane operations in various industries, from construction and manufacturing to logistics and infrastructure development. That's why we strive to deliver top-notch solutions that enhance productivity, safety, and cost-effectiveness for our clients.
Our services include:
Crane Rental: Whether you need a crawler crane for heavy lifting or a hydraulic crane for versatile operations, we have a diverse fleet of well-maintained cranes available for rent. Our rental options are flexible and can be customized to suit your project requirements.
Crane Sales: Looking to invest in a crane for your business? We offer a wide selection of new and used cranes from leading manufacturers, ensuring you find the perfect equipment to match your needs and budget.
Crane Maintenance and Repair: To ensure optimal performance and safety, regular maintenance and timely repairs are essential for cranes. Our team of skilled technicians provides comprehensive maintenance and repair services to keep your equipment running smoothly and minimize downtime.
Crane Operator Training: Proper training is crucial for safe and efficient crane operation. We offer specialized training programs conducted by certified instructors to equip operators with the skills and knowledge they need to handle cranes effectively.
Custom Solutions: We understand that every project is unique, which is why we offer custom crane solutions tailored to your specific requirements. Whether you need modifications, attachments, or specialized equipment, we can design and implement solutions that meet your needs.
At ASP Cranes, customer satisfaction is our top priority. We are dedicated to delivering reliable, cost-effective, and innovative crane solutions that exceed expectations. Contact us today to learn more about our services and how we can support your project in Raipur, Chhattisgarh, and beyond. Let ASP Cranes be your trusted partner for all your crane needs!
Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
2. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 304E2 CR MINI HYD EXCAVATOR FC2
Configuration: 304E2CR Mini Hydraulic Excavator FC200001-UP (MACHINE) POWERED BY C2.4 Engine
Disassembly and Assembly
C2.4 Tier 4 Final Engines for Caterpillar Built Machines
Media Number -UENR7319-02 Publication Date -01/07/2018 Date Updated -01/08/2018
i06523433
Inlet Manifold - Remove and Install
SMCS - 1058-010
Removal Procedure
Start By:
a. Remove exhaust gas recirculation valve.
b. Remove fuel injection lines.
c. Remove fuel manifold (rail).
Illustration 1 g06008649
1. Remove bolt (1).
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3. Illustration 2 g06008673
2. Remove bolts (2) and inlet manifold (3).
Installation Procedure
1. Install inlet manifold (3) in the reverse order of removal.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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4. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 304E2 CR MINI HYD EXCAVATOR FC2
Configuration: 304E2CR Mini Hydraulic Excavator FC200001-UP (MACHINE) POWERED BY C2.4 Engine
Disassembly and Assembly
C2.4 Tier 4 Final Engines for Caterpillar Built Machines
Media Number -UENR7319-02 Publication Date -01/07/2018 Date Updated -01/08/2018
i06539555
Inlet and Exhaust Valves - Remove and Install
SMCS - 1105-010
Removal Procedure
Table 1
Required Tooling
Tool Part Number Part Description Qty
A 5S-1330 Valve Spring Compressor 1
Start By:
a. Remove cylinder head.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Clean the bottom mating surface of the cylinder head. Check the depth of the valves below
the face of the cylinder head before the valve springs are removed. Refer to Specifications,
"Cylinder Head Valves" for the correct dimensions.
2. Place a temporary identification mark on the heads of the valves to identify the correct
position.
3. Use a suitable lifting device to position the cylinder head with the valve springs upward.
The weight of the cylinder head is approximately 28 kg (61 lb).
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5. Illustration 1 g06013564
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
4. Install Tooling (A) in position on the cylinder head and compress the valve spring to
remove inlet and exhaust valves (1).
Illustration 2 g06013581
NOTICE
Ensure that the valve spring is compressed squarely or damage to the
valve stem may occur.
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6. 5. Remove valve cap (2). Apply sufficient pressure to Tooling (A) to remove valve keepers
(3).
6. Slowly release pressure on Tooling (A).
7. Place a temporary identification make on valve spring (5) to identify the correct position.
8. Remove valve spring retainer (4), valve spring (5), and valve (6).
9. Remove Tooling (A).
Illustration 3 g06013653
10. Remove valve stem seals (7) from the cylinder head.
11. Repeat Step 4 through Step 10 for the remaining valves.
Installation Procedure
1. Install valves (6) in the reverse order of removal.
2. Clean all components of the cylinder head assembly. Ensure that all posts, all coolant
passages, and all lubrication passages in the cylinder head are free from debris. Follow Step
2.a through Step 2.e to inspect components of the cylinder head assembly. Replace any
components that are worn or damaged.
a. Inspect the cylinder head for wear and for damage. Refer to System Operation,
Testing and Adjusting, "Cylinder Head Inspect" for the correct procedure.
b. Inspect the valve seats for wear and for damage. Refer to Specifications, "Cylinder
Head Valves" for further information.
c. Inspect the valve guides for wear and for damage. Refer to Specifications, "Cylinder
Head Valves" for further information.
d. Inspect the valves (6) for wear and for damage. Refer to Specifications, "Cylinder
Head Valves" for further information.
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7. e. Inspect valve springs (5) for damage and for the correct length. Refer to
Specifications, "Cylinder Head Valves" for further information.
3. Lubricate the stems of valves (6) with clean engine oil. Install valves (6) in the appropriate
positions in the cylinder head. Check the depth of the valves below the face of the cylinder
head. Refer to Specifications, "Cylinder Head Valves" for more information.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sun Feb 16 23:12:39 UTC+0800 2020
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8. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 304E2 CR MINI HYD EXCAVATOR FC2
Configuration: 304E2CR Mini Hydraulic Excavator FC200001-UP (MACHINE) POWERED BY C2.4 Engine
Disassembly and Assembly
C2.4 Tier 4 Final Engines for Caterpillar Built Machines
Media Number -UENR7319-02 Publication Date -01/07/2018 Date Updated -01/08/2018
i06546055
Engine Oil Cooler - Remove and Install
SMCS - 1378-010
Removal Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Dispose of all fluids according to local regulations and mandates.
1. Drain the coolant. Refer to Operation and Maintenance Manual, "Cooling System Coolant -
Change" for the correct draining and filling procedures.
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9. Illustration 1 g06003514
2. Remove engine oil filter (1).
Illustration 2 g06003538
3. Remove clamp (3) and clamp (5). Disconnect hose assembly (2) and hose assembly (4).
4. Remove connector (7), engine oil cooler (6), and the collar.
Installation Procedure
1. Install engine oil cooler (6) in the reverse order of removal.
a. Tighten connector (7) to a torque of 40 N·m to 44 N·m (30 lb ft to 32 lb ft).
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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10. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 304E2 CR MINI HYD EXCAVATOR FC2
Configuration: 304E2CR Mini Hydraulic Excavator FC200001-UP (MACHINE) POWERED BY C2.4 Engine
Disassembly and Assembly
C2.4 Tier 4 Final Engines for Caterpillar Built Machines
Media Number -UENR7319-02 Publication Date -01/07/2018 Date Updated -01/08/2018
i06701246
Engine Oil Cooler - Remove and Install
SMCS - 1378-010
S/N - FC21-UP
S/N - FXT1-UP
S/N - HRX1-UP
S/N - KC41-UP
S/N - KC91-UP
S/N - PYR1-UP
S/N - R5C1-UP
S/N - SHW1-UP
Removal Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
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11. Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat®
products.
Dispose of all fluids according to local regulations and mandates.
1. Drain the coolant. Refer to Operation and Maintenance Manual, Cooling System Coolant
(ELC) - Change for the correct draining procedure.
Illustration 1 g06081189
2. Open engine compartment door (1).
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12. Illustration 2 g06068952
3. Disconnect reservoir (3) from bracket assembly (2). Position reservoir (3) out of the way.
Illustration 3 g06068958
4. Remove engine oil filter (4).
Illustration 4 g06069094
Note: The out of chassis engine in Illustration 4 is for clarity purposes.
5. Remove clamp (6) and clamp (8). Disconnect hose assembly (5) and hose assembly (7).
6. Remove connector (10), engine oil cooler (9), and the collar.
Installation Procedure
1. Install engine oil cooler (9) in the reverse order of removal.
a. Tighten connector (7) to a torque of 40 to 44 N·m (30 to 32 lb ft).
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sun Feb 16 23:14:33 UTC+0800 2020
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13. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 304E2 CR MINI HYD EXCAVATOR FC2
Configuration: 304E2CR Mini Hydraulic Excavator FC200001-UP (MACHINE) POWERED BY C2.4 Engine
Disassembly and Assembly
C2.4 Tier 4 Final Engines for Caterpillar Built Machines
Media Number -UENR7319-02 Publication Date -01/07/2018 Date Updated -01/08/2018
i06546117
Engine Oil Pump - Remove and Install
SMCS - 1304-010; 1315-010
Removal Procedure
Table 1
Required Tooling
Tool Part Number Part Description Qty
A 1P-2321 Puller As. 1
Start By:
a. Remove front housing.
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Dispose of all fluids according to local regulations and mandates.
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14. Illustration 1 g06009577
1. Remove nut (3).
2. Use Tooling (A) to remove gear (1).
3. Remove bolts (2), engine oil pump (4), and the gasket.
Installation Procedure
1. Install engine oil pump (4) in the reverse order of removal.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sun Feb 16 23:15:30 UTC+0800 2020
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15. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 304E2 CR MINI HYD EXCAVATOR FC2
Configuration: 304E2CR Mini Hydraulic Excavator FC200001-UP (MACHINE) POWERED BY C2.4 Engine
Disassembly and Assembly
C2.4 Tier 4 Final Engines for Caterpillar Built Machines
Media Number -UENR7319-02 Publication Date -01/07/2018 Date Updated -01/08/2018
i05243470
Water Pump - Remove and Install
SMCS - 1361-011; 1361-012
S/N - FC21-UP
S/N - FXT1-UP
S/N - HRX1-UP
S/N - KC41-UP
S/N - PYR1-UP
S/N - R5C1-UP
S/N - SHW1-UP
Removal Procedure
Start By:
a. Remove the fan and the water pump pulley.
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16. Illustration 1 g02797541
1. Remove nut and bolts (1). Remove water pump (2) and gasket.
Installation Procedure
Illustration 2 g02797549
1. Position water pump (2) and the gasket. Install bolts and nut (1).
End By:
a. Install the fan and the water pump pulley.
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17. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
18. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 304E2 CR MINI HYD EXCAVATOR FC2
Configuration: 304E2CR Mini Hydraulic Excavator FC200001-UP (MACHINE) POWERED BY C2.4 Engine
Disassembly and Assembly
C2.4 Tier 4 Final Engines for Caterpillar Built Machines
Media Number -UENR7319-02 Publication Date -01/07/2018 Date Updated -01/08/2018
i06512587
Water Pump - Remove and Install
SMCS - 1361-011; 1361-012
Removal Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Dispose of all fluids according to local regulations and mandates.
1. Drain the coolant. Refer to Operation and Maintenance Manual, "Cooling System Coolant -
Change" for the correct draining and filling procedures.
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19. Illustration 1 g06003853
2. Remove bolts (2), suction fan (1), and the fan spacer.
Illustration 2 g06003869
3. Loosen bolt (5), the bolts, and the bracket assembly (not shown). Move alternator (4) and
remove belt (6) .
4. Remove pulley (3).
Illustration 3 g06003956
5. Remove clamp (10) and hose assembly (9).
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20. 6. Remove nut (7), bolts (8), water pump (11), and the gasket.
Installation Procedure
1. Install water pump (11) in the reverse order of removal.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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21. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 304E2 CR MINI HYD EXCAVATOR FC2
Configuration: 304E2CR Mini Hydraulic Excavator FC200001-UP (MACHINE) POWERED BY C2.4 Engine
Disassembly and Assembly
C2.4 Tier 4 Final Engines for Caterpillar Built Machines
Media Number -UENR7319-02 Publication Date -01/07/2018 Date Updated -01/08/2018
i06515139
Water Temperature Regulator - Remove and Install
SMCS - 1355-010
Removal Procedure
Table 1
Required Tooling
Tool Part Number Part Description Qty
A - Loctite 5009 Hi-Tack Gasket Sealant -
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Dispose of all fluids according to local regulations and mandates.
1. Drain the coolant. Refer to Operation and Maintenance Manual, "Cooling System Coolant -
Change" for the correct draining and filling procedures.
Note: Coolant only needs drained to below the water temperature regulator.
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