The document provides instructions for removing and installing various engine components on a Caterpillar 305E2 Mini Hydraulic Excavator including the inlet manifold, inlet and exhaust valves, engine oil cooler, engine oil pump, water pump, and water temperature regulator. The procedures include draining fluids, removing mounting hardware and connections, cleaning components, and installing components in the reverse order of removal while applying sealant and torquing fasteners to the specified values.
𝘼𝙣𝙩𝙞𝙦𝙪𝙚 𝙋𝙡𝙖𝙨𝙩𝙞𝙘 𝙏𝙧𝙖𝙙𝙚𝙧𝙨 𝙞𝙨 𝙫𝙚𝙧𝙮 𝙛𝙖𝙢𝙤𝙪𝙨 𝙛𝙤𝙧 𝙢𝙖𝙣𝙪𝙛𝙖𝙘𝙩𝙪𝙧𝙞𝙣𝙜 𝙩𝙝𝙚𝙞𝙧 𝙥𝙧𝙤𝙙𝙪𝙘𝙩𝙨. 𝙒𝙚 𝙝𝙖𝙫𝙚 𝙖𝙡𝙡 𝙩𝙝𝙚 𝙥𝙡𝙖𝙨𝙩𝙞𝙘 𝙜𝙧𝙖𝙣𝙪𝙡𝙚𝙨 𝙪𝙨𝙚𝙙 𝙞𝙣 𝙖𝙪𝙩𝙤𝙢𝙤𝙩𝙞𝙫𝙚 𝙖𝙣𝙙 𝙖𝙪𝙩𝙤 𝙥𝙖𝙧𝙩𝙨 𝙖𝙣𝙙 𝙖𝙡𝙡 𝙩𝙝𝙚 𝙛𝙖𝙢𝙤𝙪𝙨 𝙘𝙤𝙢𝙥𝙖𝙣𝙞𝙚𝙨 𝙗𝙪𝙮 𝙩𝙝𝙚 𝙜𝙧𝙖𝙣𝙪𝙡𝙚𝙨 𝙛𝙧𝙤𝙢 𝙪𝙨.
Over the 10 years, we have gained a strong foothold in the market due to our range's high quality, competitive prices, and time-lined delivery schedules.
What Exactly Is The Common Rail Direct Injection System & How Does It WorkMotor Cars International
Learn about Common Rail Direct Injection (CRDi) - the revolutionary technology that has made diesel engines more efficient. Explore its workings, advantages like enhanced fuel efficiency and increased power output, along with drawbacks such as complexity and higher initial cost. Compare CRDi with traditional diesel engines and discover why it's the preferred choice for modern engines.
5 Warning Signs Your BMW's Intelligent Battery Sensor Needs AttentionBertini's German Motors
IBS monitors and manages your BMW’s battery performance. If it malfunctions, you will have to deal with an array of electrical issues in your vehicle. Recognize warning signs like dimming headlights, frequent battery replacements, and electrical malfunctions to address potential IBS issues promptly.
Symptoms like intermittent starting and key recognition errors signal potential problems with your Mercedes’ EIS. Use diagnostic steps like error code checks and spare key tests. Professional diagnosis and solutions like EIS replacement ensure safe driving. Consult a qualified technician for accurate diagnosis and repair.
In this presentation, we have discussed a very important feature of BMW X5 cars… the Comfort Access. Things that can significantly limit its functionality. And things that you can try to restore the functionality of such a convenient feature of your vehicle.
What Does the PARKTRONIC Inoperative, See Owner's Manual Message Mean for You...Autohaus Service and Sales
Learn what "PARKTRONIC Inoperative, See Owner's Manual" means for your Mercedes-Benz. This message indicates a malfunction in the parking assistance system, potentially due to sensor issues or electrical faults. Prompt attention is crucial to ensure safety and functionality. Follow steps outlined for diagnosis and repair in the owner's manual.
What Does the Active Steering Malfunction Warning Mean for Your BMWTanner Motors
Discover the reasons why your BMW’s Active Steering malfunction warning might come on. From electrical glitches to mechanical failures and software anomalies, addressing these promptly with professional inspection and maintenance ensures continued safety and performance on the road, maintaining the integrity of your driving experience.
"Trans Failsafe Prog" on your BMW X5 indicates potential transmission issues requiring immediate action. This safety feature activates in response to abnormalities like low fluid levels, leaks, faulty sensors, electrical or mechanical failures, and overheating.
Comprehensive program for Agricultural Finance, the Automotive Sector, and Empowerment . We will define the full scope and provide a detailed two-week plan for identifying strategic partners in each area within Limpopo, including target areas.:
1. Agricultural : Supporting Primary and Secondary Agriculture
• Scope: Provide support solutions to enhance agricultural productivity and sustainability.
• Target Areas: Polokwane, Tzaneen, Thohoyandou, Makhado, and Giyani.
2. Automotive Sector: Partnerships with Mechanics and Panel Beater Shops
• Scope: Develop collaborations with automotive service providers to improve service quality and business operations.
• Target Areas: Polokwane, Lephalale, Mokopane, Phalaborwa, and Bela-Bela.
3. Empowerment : Focusing on Women Empowerment
• Scope: Provide business support support and training to women-owned businesses, promoting economic inclusion.
• Target Areas: Polokwane, Thohoyandou, Musina, Burgersfort, and Louis Trichardt.
We will also prioritize Industrial Economic Zone areas and their priorities.
Sign up on https://profilesmes.online/welcome/
To be eligible:
1. You must have a registered business and operate in Limpopo
2. Generate revenue
3. Sectors : Agriculture ( primary and secondary) and Automative
Women and Youth are encouraged to apply even if you don't fall in those sectors.
Why Is Your BMW X3 Hood Not Responding To Release CommandsDart Auto
Experiencing difficulty opening your BMW X3's hood? This guide explores potential issues like mechanical obstruction, hood release mechanism failure, electrical problems, and emergency release malfunctions. Troubleshooting tips include basic checks, clearing obstructions, applying pressure, and using the emergency release.
Core technology of Hyundai Motor Group's EV platform 'E-GMP'Hyundai Motor Group
What’s the force behind Hyundai Motor Group's EV performance and quality?
Maximized driving performance and quick charging time through high-density battery pack and fast charging technology and applicable to various vehicle types!
Discover more about Hyundai Motor Group’s EV platform ‘E-GMP’!
Things to remember while upgrading the brakes of your carjennifermiller8137
Upgrading the brakes of your car? Keep these things in mind before doing so. Additionally, start using an OBD 2 GPS tracker so that you never miss a vehicle maintenance appointment. On top of this, a car GPS tracker will also let you master good driving habits that will let you increase the operational life of your car’s brakes.
2. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 305E2 MINI HYD EXCAVATOR H5M
Configuration: 305E2 Mini Hydraulic Excavator H5M00001-UP (MACHINE) POWERED BY C2.4 Engine
Disassembly and Assembly
C2.4 Tier 4 Final Engines for Caterpillar Built Machines
Media Number -UENR7319-02 Publication Date -01/07/2018 Date Updated -01/08/2018
i06523433
Inlet Manifold - Remove and Install
SMCS - 1058-010
Removal Procedure
Start By:
a. Remove exhaust gas recirculation valve.
b. Remove fuel injection lines.
c. Remove fuel manifold (rail).
Illustration 1 g06008649
1. Remove bolt (1).
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3. Illustration 2 g06008673
2. Remove bolts (2) and inlet manifold (3).
Installation Procedure
1. Install inlet manifold (3) in the reverse order of removal.
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4. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 305E2 MINI HYD EXCAVATOR H5M
Configuration: 305E2 Mini Hydraulic Excavator H5M00001-UP (MACHINE) POWERED BY C2.4 Engine
Disassembly and Assembly
C2.4 Tier 4 Final Engines for Caterpillar Built Machines
Media Number -UENR7319-02 Publication Date -01/07/2018 Date Updated -01/08/2018
i06539555
Inlet and Exhaust Valves - Remove and Install
SMCS - 1105-010
Removal Procedure
Table 1
Required Tooling
Tool Part Number Part Description Qty
A 5S-1330 Valve Spring Compressor 1
Start By:
a. Remove cylinder head.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Clean the bottom mating surface of the cylinder head. Check the depth of the valves below
the face of the cylinder head before the valve springs are removed. Refer to Specifications,
"Cylinder Head Valves" for the correct dimensions.
2. Place a temporary identification mark on the heads of the valves to identify the correct
position.
3. Use a suitable lifting device to position the cylinder head with the valve springs upward.
The weight of the cylinder head is approximately 28 kg (61 lb).
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5. Illustration 1 g06013564
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
4. Install Tooling (A) in position on the cylinder head and compress the valve spring to
remove inlet and exhaust valves (1).
Illustration 2 g06013581
NOTICE
Ensure that the valve spring is compressed squarely or damage to the
valve stem may occur.
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6. 5. Remove valve cap (2). Apply sufficient pressure to Tooling (A) to remove valve keepers
(3).
6. Slowly release pressure on Tooling (A).
7. Place a temporary identification make on valve spring (5) to identify the correct position.
8. Remove valve spring retainer (4), valve spring (5), and valve (6).
9. Remove Tooling (A).
Illustration 3 g06013653
10. Remove valve stem seals (7) from the cylinder head.
11. Repeat Step 4 through Step 10 for the remaining valves.
Installation Procedure
1. Install valves (6) in the reverse order of removal.
2. Clean all components of the cylinder head assembly. Ensure that all posts, all coolant
passages, and all lubrication passages in the cylinder head are free from debris. Follow Step
2.a through Step 2.e to inspect components of the cylinder head assembly. Replace any
components that are worn or damaged.
a. Inspect the cylinder head for wear and for damage. Refer to System Operation,
Testing and Adjusting, "Cylinder Head Inspect" for the correct procedure.
b. Inspect the valve seats for wear and for damage. Refer to Specifications, "Cylinder
Head Valves" for further information.
c. Inspect the valve guides for wear and for damage. Refer to Specifications, "Cylinder
Head Valves" for further information.
d. Inspect the valves (6) for wear and for damage. Refer to Specifications, "Cylinder
Head Valves" for further information.
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7. e. Inspect valve springs (5) for damage and for the correct length. Refer to
Specifications, "Cylinder Head Valves" for further information.
3. Lubricate the stems of valves (6) with clean engine oil. Install valves (6) in the appropriate
positions in the cylinder head. Check the depth of the valves below the face of the cylinder
head. Refer to Specifications, "Cylinder Head Valves" for more information.
Copyright 1993 - 2020 Caterpillar Inc.
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8. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 305E2 MINI HYD EXCAVATOR H5M
Configuration: 305E2 Mini Hydraulic Excavator H5M00001-UP (MACHINE) POWERED BY C2.4 Engine
Disassembly and Assembly
C2.4 Tier 4 Final Engines for Caterpillar Built Machines
Media Number -UENR7319-02 Publication Date -01/07/2018 Date Updated -01/08/2018
i06546055
Engine Oil Cooler - Remove and Install
SMCS - 1378-010
Removal Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Dispose of all fluids according to local regulations and mandates.
1. Drain the coolant. Refer to Operation and Maintenance Manual, "Cooling System Coolant -
Change" for the correct draining and filling procedures.
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9. Illustration 1 g06003514
2. Remove engine oil filter (1).
Illustration 2 g06003538
3. Remove clamp (3) and clamp (5). Disconnect hose assembly (2) and hose assembly (4).
4. Remove connector (7), engine oil cooler (6), and the collar.
Installation Procedure
1. Install engine oil cooler (6) in the reverse order of removal.
a. Tighten connector (7) to a torque of 40 N·m to 44 N·m (30 lb ft to 32 lb ft).
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10. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 305E2 MINI HYD EXCAVATOR H5M
Configuration: 305E2 Mini Hydraulic Excavator H5M00001-UP (MACHINE) POWERED BY C2.4 Engine
Disassembly and Assembly
C2.4 Tier 4 Final Engines for Caterpillar Built Machines
Media Number -UENR7319-02 Publication Date -01/07/2018 Date Updated -01/08/2018
i06546117
Engine Oil Pump - Remove and Install
SMCS - 1304-010; 1315-010
Removal Procedure
Table 1
Required Tooling
Tool Part Number Part Description Qty
A 1P-2321 Puller As. 1
Start By:
a. Remove front housing.
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Dispose of all fluids according to local regulations and mandates.
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11. Illustration 1 g06009577
1. Remove nut (3).
2. Use Tooling (A) to remove gear (1).
3. Remove bolts (2), engine oil pump (4), and the gasket.
Installation Procedure
1. Install engine oil pump (4) in the reverse order of removal.
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12. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 305E2 MINI HYD EXCAVATOR H5M
Configuration: 305E2 Mini Hydraulic Excavator H5M00001-UP (MACHINE) POWERED BY C2.4 Engine
Disassembly and Assembly
C2.4 Tier 4 Final Engines for Caterpillar Built Machines
Media Number -UENR7319-02 Publication Date -01/07/2018 Date Updated -01/08/2018
i06512587
Water Pump - Remove and Install
SMCS - 1361-011; 1361-012
Removal Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Dispose of all fluids according to local regulations and mandates.
1. Drain the coolant. Refer to Operation and Maintenance Manual, "Cooling System Coolant -
Change" for the correct draining and filling procedures.
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13. Illustration 1 g06003853
2. Remove bolts (2), suction fan (1), and the fan spacer.
Illustration 2 g06003869
3. Loosen bolt (5), the bolts, and the bracket assembly (not shown). Move alternator (4) and
remove belt (6) .
4. Remove pulley (3).
Illustration 3 g06003956
5. Remove clamp (10) and hose assembly (9).
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14. 6. Remove nut (7), bolts (8), water pump (11), and the gasket.
Installation Procedure
1. Install water pump (11) in the reverse order of removal.
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15. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 305E2 MINI HYD EXCAVATOR H5M
Configuration: 305E2 Mini Hydraulic Excavator H5M00001-UP (MACHINE) POWERED BY C2.4 Engine
Disassembly and Assembly
C2.4 Tier 4 Final Engines for Caterpillar Built Machines
Media Number -UENR7319-02 Publication Date -01/07/2018 Date Updated -01/08/2018
i06515139
Water Temperature Regulator - Remove and Install
SMCS - 1355-010
Removal Procedure
Table 1
Required Tooling
Tool Part Number Part Description Qty
A - Loctite 5009 Hi-Tack Gasket Sealant -
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Dispose of all fluids according to local regulations and mandates.
1. Drain the coolant. Refer to Operation and Maintenance Manual, "Cooling System Coolant -
Change" for the correct draining and filling procedures.
Note: Coolant only needs drained to below the water temperature regulator.
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16. Illustration 1 g06005501
2. Remove bolts (1), cover (2), and the gasket.
Illustration 2 g06005531
3. Remove water temperature regulator (3).
Installation Procedure
1. Install water temperature regulator (3) in the reverse order of removal.
a. Apply Tooling (A) to cover (2).
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17. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
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18. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 305E2 MINI HYD EXCAVATOR H5M
Configuration: 305E2 Mini Hydraulic Excavator H5M00001-UP (MACHINE) POWERED BY C2.4 Engine
Disassembly and Assembly
C2.4 Tier 4 Final Engines for Caterpillar Built Machines
Media Number -UENR7319-02 Publication Date -01/07/2018 Date Updated -01/08/2018
i06577986
Water Temperature Regulator - Remove and Install
SMCS - 1355-010
Removal Procedure
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat®
products.
Dispose of all fluids according to local regulations and mandates.
1. Drain the coolant to a level that is below the water temperature regulator. Refer to
"Operation and Maintenance Manual", Cooling System Coolant (ELC) - Change for the
correct draining procedure.
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19. Illustration 1 g06030443
2. Loosen clamp (1) and disconnect hose (3). Remove two bolts (4). Remove cover (2) and the
gasket.
Illustration 2 g06030492
3. Remove water temperature regulator (5).
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20. Installation Procedure
1. Install water temperature regulator (5) in the reverse order of removal.
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21. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 305E2 MINI HYD EXCAVATOR H5M
Configuration: 305E2 Mini Hydraulic Excavator H5M00001-UP (MACHINE) POWERED BY C2.4 Engine
Disassembly and Assembly
C2.4 Tier 4 Final Engines for Caterpillar Built Machines
Media Number -UENR7319-02 Publication Date -01/07/2018 Date Updated -01/08/2018
i06546123
Flywheel - Remove and Install
SMCS - 1156-010
Removal Procedure
Table 1
Required Tooling
Tool Part Number Part Description Qty
A 421-5660 Lifting Eye Assembly 1
B —
Guide Stud
12 mm - 1.25 - by 100 mm
2
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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22. Illustration 1 g06010289
1. Insert the flywheel stopper tool.
2. Remove bolts (1).
Illustration 2 g06010294
3. Insert Tooling (B).
Illustration 3 g06010296
4. Use Tooling (A) and a suitable lifting device to remove flywheel (2). The weight of
flywheel (2) is approximately 25 kg (55 lb).
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