This document provides instructions for disassembling and inspecting various engine components of a 303C CR Mini Hydraulic Excavator, including the timing gear, camshaft, oil pan, piston, connecting rod, crankshaft, and cylinder block. The multi-step procedures describe how to remove each component and inspect it for wear and damage based on specified limits. Illustrations accompany each section to show the disassembly sequence and key parts.
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The document provides instructions for disassembling and inspecting components of a 303.5 D Mini Excavator engine, including the timing gear, camshaft, oil pan, piston, connecting rod, crankshaft, and cylinder block. The steps include removing parts like the crankshaft pulley, timing gear case, idler gear, oil pan, piston rings, piston pin, and main bearing caps. Technicians are directed to inspect parts for wear and damage when disassembled and to measure specifications like backlash, end play, and clearances and replace parts if limits are exceeded. Safety notes and cautions are provided throughout the procedure.
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This document provides instructions for disassembling and inspecting components of a S4Q2-T engine, including the timing gear, camshaft, oil pan, piston, connecting rod, crankshaft, and cylinder block. The multi-step procedures describe removing each component, measuring specifications, and inspecting parts for wear and damage. Replacement is recommended if measurement limits are exceeded. Cautions are provided regarding part identification and handling.
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This document provides instructions for disassembling and assembling the piston pump (hydrostatic) of a 262D Skid Steer Loader. The disassembly process involves removing 34 components including valves, coils, cartridges, seals, bearings, housings and more. The assembly process reverses the disassembly steps and includes precautions like applying thread lock compound and centering the swashplate. Tools required include drivers, pullers, retaining ring pliers and presses.
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The document provides instructions for removing and installing a piston pump on a 257D Multi Terrain Loader. It describes disconnecting hoses and harnesses, using various tools to support the pump during removal, and reversing the steps for installation. Detailed illustrations show each step in the process.
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The document provides instructions for removing and installing components on a 302CR Mini Hydraulic Excavator, including:
1) Removing the blade cylinder, blade, bucket, and bucket linkage by removing bolts, pins, and lifting components out.
2) Disassembling the blade cylinder by removing seals, nuts, and mounting it to a repair bench to access internal parts.
3) Reassembling involves mounting components back onto the repair bench and torquing nuts to specified values.
4) Removing and installing the bucket involves removing retaining bolts and pins, and reinstalling them.
Caterpillar cat 246 d skid steer loader (prefix byf) service repair manual (b...fjjsefkkertsemme
This document provides instructions for removing and installing a piston pump on a 246D Skid Steer Loader. It outlines the required tools and gives step-by-step details on disconnecting hoses and harnesses, lifting the pump out using various tooling, and reversing the process to install the new pump. Additionally, it describes how to disassemble the pump by removing valves, coils, cartridges and other components, and the reverse process to assemble the pump for installation.
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This document provides instructions for removing, disassembling, and assembling a piston pump on a 289D Compact Track Loader. The removal procedure involves disconnecting hoses and harness assemblies, then using various tools to support and lift the pump out of position. The disassembly procedure lists each component that needs to be removed in order. The assembly procedure provides the reverse steps for installing each component back into the pump housing.
Caterpillar cat 303.5 d mini excavator (prefix rhp) service repair manual (rh...fjsjekdmmeme
The document provides instructions for disassembling and inspecting components of a 303.5 D Mini Excavator engine, including the timing gear, camshaft, oil pan, piston, connecting rod, crankshaft, and cylinder block. The steps include removing parts like the crankshaft pulley, timing gear case, idler gear, oil pan, piston rings, piston pin, and main bearing caps. Technicians are directed to inspect parts for wear and damage when disassembled and to measure specifications like backlash, end play, and clearances and replace parts if limits are exceeded. Safety notes and cautions are provided throughout the procedure.
Caterpillar cat 305 c cr mini hydraulic excavator (prefix hwj) service repair...fjskekfseik
This document provides instructions for disassembling and inspecting components of a S4Q2-T engine, including the timing gear, camshaft, oil pan, piston, connecting rod, crankshaft, and cylinder block. The multi-step procedures describe removing each component, measuring specifications, and inspecting parts for wear and damage. Replacement is recommended if measurement limits are exceeded. Cautions are provided regarding part identification and handling.
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Caterpillar cat 262 d skid steer loader (prefix dtb) service repair manual (d...fusjejedrfjskekem
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The document provides instructions for removing and installing components on a 302CR Mini Hydraulic Excavator, including:
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The document provides instructions for disassembling and inspecting various engine components of a 303.5C Mini Hydraulic Excavator, including the timing gear, camshaft, oil pan, piston, connecting rod, crankshaft, and cylinder block. It lists the components in their order of disassembly and provides illustrations showing how to remove each part. Specifications for measuring component wear limits are also provided to determine if parts need replacing.
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This document provides instructions for disassembling and inspecting various engine components of a Caterpillar 303.5C mini hydraulic excavator, including the timing gear, camshaft, oil pan, piston, connecting rod, crankshaft, and cylinder block. The multi-step procedures describe removing each component and inspecting it for wear, damage, or other issues. Clear illustrations are included to show the components and disassembly/inspection process. Tolerances and limits are provided for measuring component wear.
Caterpillar Cat 303.5C CR Mini Hydraulic Excavator (Prefix DMY) Service Repai...uddksemd8ud
The document provides instructions for disassembling and inspecting various engine components of a 303.5C Mini Hydraulic Excavator, including the timing gear, camshaft, oil pan, piston, connecting rod, crankshaft, and cylinder block. It lists the components in their order of disassembly and provides illustrations showing how to remove each part. Specifications for measuring component wear limits are also provided to determine if parts need replacing.
Caterpillar Cat 303.5C CR Mini Hydraulic Excavator (Prefix DMY) Service Repai...yan77xunhao
This document provides instructions for disassembling and inspecting various engine components of a Caterpillar 303.5C mini hydraulic excavator, including the timing gear, camshaft, oil pan, piston, connecting rod, crankshaft, and cylinder block. The multi-step procedures describe removing each component and inspecting it for wear, damage, or abnormal conditions based on standard measurements. Illustrations accompany each section to show the component removal process.
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This document provides instructions for disassembling and inspecting various engine components of a Caterpillar 303.5C mini hydraulic excavator, including the timing gear, camshaft, oil pan, piston, connecting rod, crankshaft, and cylinder block. The multi-step procedures describe removing each component and inspecting it for wear, damage, or abnormal conditions based on standard measurements. Illustrations are included to show the disassembly sequence and specific removal steps.
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The document provides instructions for disassembling and inspecting various engine components of a 303.5C Mini Hydraulic Excavator, including the timing gear, camshaft, oil pan, piston, connecting rod, crankshaft, and cylinder block. It lists the components in their order of disassembly and provides illustrations showing how to remove each part. Specifications for measuring component wear limits are also provided to determine if parts need replacing. Safety notes are included throughout to warn of potential dangers during disassembly.
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This document provides instructions for disassembling and inspecting various engine components of a Caterpillar 303.5C mini hydraulic excavator, including the timing gear, camshaft, oil pan, piston, connecting rod, crankshaft, and cylinder block. The multi-step procedures describe removing each component and inspecting it for wear, damage, or other issues. Clear illustrations are included to show the disassembly sequence and processes. Tolerances and limits are provided for measuring component wear and end play.
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This document provides instructions for disassembling and inspecting various engine components of a Caterpillar 303.5C mini hydraulic excavator, including the timing gear, camshaft, oil pan, piston, connecting rod, crankshaft, and cylinder block. The multi-step procedures describe removing each component and inspecting it for wear, damage, or other issues. Clear illustrations are included to show the components and disassembly/inspection process. Tolerances and limits are provided for measuring component wear.
Caterpillar cat 303.5 c cr mini hydraulic excavator (prefix dmy) service repa...fikskkdmmd1
The document provides instructions for disassembling and inspecting various engine components of a 303.5C Mini Hydraulic Excavator, including the timing gear, camshaft, oil pan, piston, connecting rod, crankshaft, and cylinder block. It lists the components in their order of disassembly and provides illustrations showing how to remove each part. Specifications for measuring component wear limits are also provided to determine if parts need replacing.
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This document provides instructions for disassembling and inspecting components of a S4Q2-T engine, including the timing gear, camshaft, oil pan, piston, connecting rod, crankshaft, and cylinder block. The multi-step procedures describe removing each component, measuring specifications, and inspecting parts for wear and damage. Replacement is recommended if measurement limits are exceeded. Cautions are provided regarding part identification and handling.
Caterpillar Cat 305C CR Mini Hydraulic Excavator (Prefix HWJ) Service Repair ...jdjkskmikdkmd
The document provides instructions for disassembling and inspecting various engine components of a 305C CR Mini Hydraulic Excavator, including the timing gear, camshaft, oil pan, piston, connecting rod, crankshaft, and cylinder block. It lists the components in their disassembly sequence and provides illustrations and instructions for removing each part. Tolerances and limits are provided for measuring various components like gear backlash, end play, and clearance.
Caterpillar cat 305 c cr mini hydraulic excavator (prefix hwj) service repair...fikskkdmmd1
The document provides instructions for disassembling and inspecting various engine components of a 305C CR Mini Hydraulic Excavator, including the timing gear, camshaft, oil pan, piston, connecting rod, crankshaft, and cylinder block. It lists the components in their disassembly sequence and provides illustrations and instructions for removing each part. Tolerances and limits are provided for measuring various components like gear backlash, end play, and clearance.
Caterpillar cat 305 c cr mini hydraulic excavator (prefix hwj) service repair...cdfvvv1
This document provides instructions for disassembling and inspecting components of a S4Q2-T engine, including the timing gear, camshaft, oil pan, piston, connecting rod, crankshaft, and cylinder block. The multi-step procedures describe removing each component, measuring specifications, and inspecting parts for wear and damage. Replacement is recommended if measurement limits are exceeded. Cautions are provided regarding part identification and handling.
Caterpillar Cat 304D CR Mini Excavator (Prefix TYK) Service Repair Manual (TY...jdjkskmikdkmd
The document provides instructions for disassembling and inspecting various engine components of a 304D CR Mini Excavator including the timing gear, camshaft, oil pan, piston, connecting rod, crankshaft, and cylinder block. The disassembly sequence and inspection steps are described in detail along with acceptable tolerance limits for various components. Dismantling is to be done in the specified order and all gaskets and seals replaced during reassembly.
Caterpillar cat 304 d cr mini excavator (prefix tyk) service repair manual (t...cdfvvv1
The document provides instructions for disassembling and inspecting various engine components of a 304D CR Mini Excavator including the timing gear, camshaft, oil pan, piston, connecting rod, crankshaft, and cylinder block. The disassembly sequence and inspection steps are described in detail along with acceptable tolerance limits for various components. Dismantling is to be done in the specified order and all gaskets and seals replaced during reassembly.
Caterpillar cat 304 d cr mini excavator (prefix tyk) service repair manual (t...fikskkdmmd1
This document provides instructions for disassembling and inspecting various engine components of a 304D CR Mini Excavator including the timing gear, camshaft, oil pan, piston, connecting rod, crankshaft, and cylinder block. The 10-page document outlines the disassembly sequence and provides illustrations to remove each component. Technicians are instructed to inspect parts for wear and damage, measure component clearances, and replace worn parts.
Caterpillar Cat 304D CR Mini Excavator (Prefix TYK) Service Repair Manual Ins...jiuliu14811471
The document provides instructions for disassembling and inspecting various engine components of a 304D CR Mini Excavator including the timing gear, camshaft, oil pan, piston, connecting rod, crankshaft, and cylinder block. The disassembly sequence and inspection steps are described in detail along with acceptable tolerance limits for various components. Dismantling is to be done in the specified order and all gaskets, seals, and O-rings are to be replaced during reassembly.
Caterpillar Cat 303.5 D Mini Excavator (Prefix RHP) Service Repair Manual Ins...yan77xunhao
This document provides instructions for disassembling and inspecting various engine components of a 303.5 D Mini Excavator powered by an S3Q2 engine. The components include the timing gear, camshaft, oil pan, piston, connecting rod, crankshaft, and cylinder block. Detailed steps are provided to remove each component, including any necessary safety notes. Measurement standards are given to inspect for excessive wear or damage that would require replacement of parts.
Caterpillar Cat 303.5 D Mini Excavator (Prefix RHP) Service Repair Manual (RH...jdjkskmikdkmd
The document provides instructions for disassembling and inspecting components of a 303.5 D Mini Excavator engine, including the timing gear, camshaft, oil pan, piston, connecting rod, crankshaft, and cylinder block. The steps include removing parts like the crankshaft pulley, timing gear case, idler gear, oil pan, piston rings, piston pin, and main bearing caps. Tolerances and limits are provided for measurements of components like gear backlash, end play, and clearance. Technicians are advised to inspect parts for wear and damage during disassembly.
Caterpillar cat 303.5 d mini excavator (prefix rhp) service repair manual (rh...fikskkdmmd1
This document provides instructions for disassembling and inspecting various engine components of a 303.5 D Mini Excavator powered by an S3Q2 engine. The components include the timing gear, camshaft, oil pan, piston, connecting rod, crankshaft, and cylinder block. Detailed steps are provided to remove each component, including any necessary safety notes. Measurement standards are listed to inspect for excessive wear or damage that would require replacement of parts.
Caterpillar cat 320 d l excavator (prefix a9f) service repair manual (a9f0000...fjskekfseik
This document provides instructions for removing and installing inlet and exhaust valve springs on a Caterpillar 320D L excavator engine. The removal process involves using specialized tools to compress the valve springs so the valves can be serviced while keeping the piston at top dead center. Installation requires cleaning components, lubricating the valves, and using tools to carefully compress the springs into place. Proper assembly procedure and safety precautions are emphasized to avoid injury from released spring forces.
Caterpillar cat 320 d excavator (prefix kzf) service repair manual (kzf00001 ...fjskekfseik
The document provides instructions for disassembling and assembling a final drive for excavator models 320D and 320D L. It describes 33 steps to disassemble the final drive components including removing bolts, pins, gears, seals, and other parts. It then describes 32 steps for reassembling the final drive, applying sealant and lubricant, installing seals and pins, and reinstalling the gears and other components in the reverse order of disassembly. Precision is required and cleanliness is emphasized throughout the process.
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This document provides instructions for disassembling and assembling the travel motor of a 320D L excavator. The disassembly process includes 27 steps to remove components like the head, fittings, seals, brake piston, plates, and barrel assembly. The assembly section outlines 13 steps including installing seals, keys, cam plate, springs, and piston shoe assemblies back into the barrel assembly and body of the travel motor. Special care must be taken to align parts properly and not allow other components to come apart during the process.
Caterpillar cat 320 d excavator (prefix dhk) service repair manual (dhk00001 ...fjskekfseik
This document provides instructions for removing and installing the boom cylinder on a 320D and 320D L excavator. It outlines the required tools and safety precautions. The removal process involves releasing hydraulic pressure, removing attachment points, and lifting the cylinder out of place. Reinstallation is the reverse of removal. Torque specifications are provided for correct assembly.
Caterpillar cat 320 track type excavator (prefix 2 dl) service repair manual ...fjskekfseik
This document provides instructions for servicing components on Caterpillar 320, 320L, and 320N track-type excavators, including:
1. Removing and installing inlet and exhaust valve seals from the engine cylinders.
2. Removing the engine oil filter base and checking gaskets and seals.
3. Installing the engine oil filter base and replacing any worn gaskets or seals.
4. Removing the engine oil cooler and checking gaskets and seals.
The document includes illustrations and step-by-step instructions for servicing these components while maintaining cleanliness and containing fluids.
Caterpillar cat 320 s excavator (prefix 4 zj) service repair manual (4zj00460...fjskekfseik
This document provides instructions for removing and installing final drives on 320-series excavators. It outlines the steps to release hydraulic pressure, remove the final drive housing, and disassemble/reassemble the internal components. The process involves removing 20 bolts, hydraulic lines, and using lifting tools to maneuver heavy internal parts like carriers, gears, and housings weighing up to 82 kg. Proper cleaning, lubrication, and torque specifications are noted to ensure correct reassembly.
Caterpillar cat 320 s excavator (prefix 3 xk) service repair manual (3xk00822...fjskekfseik
This document provides instructions for removing and installing a governor and fuel injection control linkage on Caterpillar 320 excavator models. It describes the required tools and gives a step-by-step process including removing clips and pins, sliding tubes, and removing/installing parts like the governor, linkage, and seals using special tools. References are provided for more information on governors and linkage inspection procedures.
Caterpillar cat 320 n excavator (prefix 4 zj) service repair manual (4zj00460...fjskekfseik
This document provides instructions for removing and installing final drives on 320-series excavators. It outlines the steps to release hydraulic pressure, remove the final drive housing, and disassemble/reassemble the internal components. The process involves removing multiple gears, shafts, seals and other parts, and taking care to note locations and orientations for reinstallation. Proper cleaning, lubrication and torque specifications are also emphasized.
Caterpillar cat 320 n excavator (prefix 3 xk) service repair manual (3xk00822...fjskekfseik
This document provides instructions for removing and installing a fuel injection control linkage on Caterpillar 320 excavator models. The removal procedure involves taking out the rocker shaft and pushrods, then removing clips and a clevis pin to detach the governor from the linkage. Installation requires reattaching these components using tools, adjusting brackets, and compressing injector springs during installation. References are provided for additional information on inspection and synchronization procedures.
Caterpillar cat 320 l excavator (prefix 4 zj) service repair manual (4zj00460...fjskekfseik
This document provides instructions for removing and installing final drives on 320-series excavators. It outlines the steps to release hydraulic pressure, remove the final drive housing, and disassemble/reassemble the internal components. The process involves removing 20 bolts, hydraulic lines, and using lifting tools to maneuver heavy internal parts like carriers, gears, and housings weighing up to 82 kg. Proper cleaning, lubrication, and torque specifications are noted to ensure correct reassembly.
Caterpillar cat 320 l excavator (prefix 3 xk) service repair manual (3xk00822...fjskekfseik
This document provides instructions for removing and installing a fuel injection control linkage on Caterpillar 320 excavator models. The removal procedure involves taking out the rocker shaft and pushrods, then removing clips and a clevis pin to detach the governor from the linkage. Installation requires reattaching these components using special tools, adjusting brackets, and compressing injector springs during assembly. References are provided for additional maintenance information.
The document provides instructions for disassembling and assembling the travel motor of a 320 GC excavator. It lists the required tools and parts. The disassembly process involves removing plugs and seals from the motor housing. Springs must be released carefully due to risk of injury. The brake piston is then unseated using air pressure before internal components of the motor can be accessed and replaced. The assembly procedure reverses the disassembly steps.
This document provides instructions for installing a flywheel and removing and installing a wet back end flywheel housing on a Caterpillar 320 GC excavator. It describes using guide studs and lifting devices to position the heavy flywheel and housing. Torque specifications and tightening sequences are given for installing mounting bolts. Replacing seals, gaskets and dowels is also covered.
1. The document provides instructions for removing and installing final drives on 320-series excavators. It describes disconnecting hydraulic lines, removing mounting bolts, and using lifting tools to remove the final drives from the excavator.
2. Detailed steps are given for disassembling the final drives, including removing gears, carriers, seals, and other components. Alignment marks should be made for reassembly.
3. Reassembly involves cleaning parts, applying threadlock and lubricant, and torquing bolts to specification. Seals and bearings must be installed correctly to prevent damage.
This document provides instructions for removing and installing a governor and fuel injection control linkage on Caterpillar 320 excavator models. It describes the required tools and gives a step-by-step process including removing clips and pins, sliding tubes, and removing/installing parts like the governor, linkage, and seals using special tools. References are provided for more information on governors and linkage inspection procedures.
Caterpillar cat 305 e2cr mini hydraulic excavator (prefix pyr) service repair...fjskekfseik
The document provides instructions for removing and installing various engine components on a Caterpillar 305E2 CR mini hydraulic excavator powered by a C2.4 engine, including:
- Removing and installing the idler gear.
- Removing and installing the front housing.
- Removing and installing the valve mechanism cover.
- Removing and installing the rocker shaft and push rods.
- Disassembling and assembling the rocker shaft.
The procedures include lists of required tools and step-by-step instructions with illustrations. Safety notices are also provided regarding keeping parts clean and preventing injury from spring-loaded components.
Caterpillar cat 305 e2 cr mini hydraulic excavator (prefix djx) service repai...fjskekfseik
The document provides instructions for removing and installing various engine components on a 305E2 CR Mini Hydraulic Excavator including:
- Removing and installing the crankshaft rear seal.
- Removing and installing the flywheel housing.
- Removing and installing the crankshaft pulley.
- Removing and installing the crankshaft front seal.
- Removing and installing the idler gear.
The procedures include illustrations and specify tools needed. Safety and cleaning notices are also provided.
Caterpillar cat 305 e2 cr mini hydraulic excavator (prefix df5) service repai...fjskekfseik
The document provides instructions for removing and installing various components of a 305E2 CR Mini Hydraulic Excavator engine, including the fuel injection lines, exhaust gas recirculation cooler, fuel injection pump, electronic unit injector, and turbocharger. Safety precautions are outlined that must be followed when working on fuel system and high temperature components.
Caterpillar cat 305 e2 cr mini hydraulic excavator (prefix bz5) service repai...fjskekfseik
This document provides instructions for removing and installing various components of a 305E2 CR Mini Hydraulic Excavator engine, including:
- Removing the fuel manifold by removing bolts and disconnecting fuel injection lines.
- Removing fuel injection lines by disconnecting hose assemblies and removing bolts, clamps and tubes.
- Removing the exhaust gas recirculation cooler by draining coolant, removing hoses and brackets, and bolts.
- Removing the fuel injection pump by disconnecting harnesses and hoses, and removing nuts, bolts and the pump.
- Removing electronic unit injectors by disconnecting hoses after draining fuel and removing clips and hoses.
Caterpillar cat 305 cr mini hydraulic excavator (prefix dsa) service repair m...fjskekfseik
The document provides instructions for removing and disassembling the travel motor from a 305CR Mini Hydraulic Excavator. The removal process involves releasing hydraulic pressure, removing the track and final drive sprocket. Disassembly involves marking parts, draining oil, removing plates, barrels and pistons. Multiple gears, shafts, seals and other internal components are then dismantled from the travel motor housing.
Expanding Access to Affordable At-Home EV Charging by Vanessa WarheitForth
Vanessa Warheit, Co-Founder of EV Charging for All, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
At ASP Cranes, we understand the importance of reliable and efficient crane operations in various industries, from construction and manufacturing to logistics and infrastructure development. That's why we strive to deliver top-notch solutions that enhance productivity, safety, and cost-effectiveness for our clients.
Our services include:
Crane Rental: Whether you need a crawler crane for heavy lifting or a hydraulic crane for versatile operations, we have a diverse fleet of well-maintained cranes available for rent. Our rental options are flexible and can be customized to suit your project requirements.
Crane Sales: Looking to invest in a crane for your business? We offer a wide selection of new and used cranes from leading manufacturers, ensuring you find the perfect equipment to match your needs and budget.
Crane Maintenance and Repair: To ensure optimal performance and safety, regular maintenance and timely repairs are essential for cranes. Our team of skilled technicians provides comprehensive maintenance and repair services to keep your equipment running smoothly and minimize downtime.
Crane Operator Training: Proper training is crucial for safe and efficient crane operation. We offer specialized training programs conducted by certified instructors to equip operators with the skills and knowledge they need to handle cranes effectively.
Custom Solutions: We understand that every project is unique, which is why we offer custom crane solutions tailored to your specific requirements. Whether you need modifications, attachments, or specialized equipment, we can design and implement solutions that meet your needs.
At ASP Cranes, customer satisfaction is our top priority. We are dedicated to delivering reliable, cost-effective, and innovative crane solutions that exceed expectations. Contact us today to learn more about our services and how we can support your project in Raipur, Chhattisgarh, and beyond. Let ASP Cranes be your trusted partner for all your crane needs!
Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
EV Charging at MFH Properties by Whitaker JamiesonForth
Whitaker Jamieson, Senior Specialist at Forth, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
What Could Be Behind Your Mercedes Sprinter's Power Loss on Uphill RoadsSprinter Gurus
Unlock the secrets behind your Mercedes Sprinter's uphill power loss with our comprehensive presentation. From fuel filter blockages to turbocharger troubles, we uncover the culprits and empower you to reclaim your vehicle's peak performance. Conquer every ascent with confidence and ensure a thrilling journey every time.
2. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 303C CR MINI HYD EXCAVATOR BXT
Configuration: 303C CR Mini Hydraulic Excavator BXT00001-UP (MACHINE) POWERED BY S3Q2 Engine
Disassembly and Assembly
S3Q2 and S3Q2-T Engines
Media Number -KENR6786-03 Publication Date -01/08/2015 Date Updated -18/08/2015
i04111938
Timing Gear, Camshaft, and Oil Pan - Disassemble and Inspect
SMCS - 1206-015; 1206-040; 1210-015; 1210-040; 1302-015; 1302-040
Disassembling and inspecting timing gear, camshaft, and oil
pan
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3. Illustration 1 g02315293
Disassembling sequence
(1) Crankshaft pulley
(2) Cover
(3) Timing gear case
(4) Baffle plate
(5) Idler gear
(6) Oil pan
(7) Oil pump
(8) Camshaft
(9) Front plate
Removing crankshaft pulley
Note: The bar that stops the crankshaft from turning may come off. Pay due attention to safety.
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4. Illustration 2 g02210558
1. Screw two guide bolts into the threaded holes at the rear end of the crankshaft. Stick a bar
across the guide bolts to prevent the crankshaft from turning.
2. Remove the crankshaft pulley.
3. Take out the woodruff key of the crankshaft.
Inspect the crankshaft pulley (1) for worn belt groove and worn oil seal contact surface.
Removing timing gear case
Note: The front plate is bolted to the crankcase from inside the gear case. Do not attempt to
remove the front plate together with the gear case by tapping.
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5. Illustration 3 g02210559
1. Remove bolts from the timing gear case.
2. Remove the timing gear case.
Inspect the timing gear case (3) for Crack and abnormality of knock hole.
Note: Bolts have different lengths. Pay attention to the positions of bolts to ensure correct
reassembling.
Measuring timing gear backlash
Illustration 4 g02210560
Use anyone of the following procedure to measure the backlash of the gear :
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6. • Apply a dial gauge to the circumference of gear shaft at the right angle to the shaft.
• Insert feeler gauges into the meshing between two gears.
Replace the gear if the limit is exceeded.
Table 1
Item Standard Limit
Timing gear
backlash
Between crankshaft gear
and idler gear
0.030 to 0.160 mm (0.0012
to 0.0063 inch)
0.250 mm
(0.0098 inch)
Between idler gear and
valve camshaft gear
0.040 to 0.170 mm (0.0016
to 0.0067 inch)
Between idler gear and
pump camshaft gear
0.030 to 0.180 mm (0.0012
to 0.0071 inch)
Measuring idler gear end play
Illustration 5 g02210573
(10) Thrust plate
Using a feeler gauge or dial gauge, measure the end play of idler gear. If the measured value exceeds
the limit, replace the idler gear with the new gear.
Table 2
Item Standard Limit
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7. End play
0.050 to 0.200 mm (0.0020 to 0.0079 inch) 0.350 mm (0.0138 inch)
Removing idler gear
Illustration 6 g02210574
1. Remove the thrust plate bolt.
2. Remove the idler gear while turning the gear.
Inspect the thrust plate and idler gear bushing for wear. Inspect the idler gear for flaking, uneven
contact, damage, and abnormal key groove condition. Inspect the plug for clogged oil holes and wear.
Measuring camshaft end play
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8. Illustration 7 g02210575
Measure the camshaft end play with the camshaft gear attached. If the limit is exceeded, replace the
thrust plate with a new one.
Table 3
Item Standard Limit
Camshaft end play
0.100 to 0.250 mm (0.0039 to 0.0098 inch) 0.300 mm (0.0118 inch)
Inverting crankcase
Note: Do not place the engine directly on the ground, which leads damage / cracking of oil pan
(6) .
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9. Illustration 8 g02315294
1. Attach the wire rope to the crankcase. Using a crane to hoist the crankcase and lay the
crankcase with the side of the crankcase facing downwards.
2. After that, hoist the crankcase again and invert the crankcase.
Removing oil pan and oil pan gasket
Illustration 9 g02210577
1. Remove the bolts from the oil pan, and remove the oil pan from crankcase.
2. Remove the oil pan gasket from crankcase.
Removing oil pump
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10. Illustration 10 g02210578
Remove the oil pump set bolts (11), and pull out the oil pump from crankcase.
Removing camshaft
Note: Be careful not to damage the cams of camshaft and the bushings.
Illustration 11 g02210579
1. Rotate the camshaft to see the thrust plate bolt through the camshaft gear hole.
2. By using the socket P/N:34491-00300 (12), remove the thrust plate bolt.
3. Remove the camshaft from the crankcase.
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11. 4. Remove the tappet.
Inspect the thrust plate and camshaft (8) for damage and wear. Replace all the gaskets, seals, and O-
rings during installation.
Removing front plate
Illustration 12 g02210580
1. Remove the front plate bolts.
2. Remove the front plate from the crankcase.
Note: If difficult to remove the front plate, lightly tap the front plate with a plastic hammer.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Tue Feb 25 13:51:38 UTC+0800 2020
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12. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 303C CR MINI HYD EXCAVATOR BXT
Configuration: 303C CR Mini Hydraulic Excavator BXT00001-UP (MACHINE) POWERED BY S3Q2 Engine
Disassembly and Assembly
S3Q2 and S3Q2-T Engines
Media Number -KENR6786-03 Publication Date -01/08/2015 Date Updated -18/08/2015
i04111950
Piston, Connecting Rod, Crankshaft, and Cylinder Block -
Disassemble and Inspect
SMCS - 1201-015; 1201-040; 1202-015; 1202-040; 1214-040; 1214-015; 1218-015; 1218-040
Disassembling and inspecting piston, connecting rod,
crankshaft, and crankcase
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13. Illustration 1 g02315374
Disassembling sequence
(1) Connecting rod cap
(2) Connecting rod bearing (lower)
(3) Main bearing cap
(4) Main bearing cap (lower)
(5) Crankshaft
(6) Main bearing (upper)
(7) Connecting rod
(8) Connecting rod bearing (upper)
(9) Snap ring
(10) Piston pin
(11) Piston
(12) No.1 compression ring
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14. (13) No.2 compression ring
(14) Oil ring
(15) Tappet
(16) Crankcase
(17) Check valve
Note: When replacing the crankcase, carefully remove parts (relief valve) mounted on the non-
reusable crankcase so that can be reused.
Laying crankcase on its side
Illustration 2 g02315375
Attach the wire rope to the crankcase. By using a crane, hoist the crankcase and lay it with its side
faced downwards.
Measuring connecting rod end play
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15. Illustration 3 g02210895
1. Measure the clearance (end play) between the connecting rod big-end and crankshaft by using
the thickness gauge.
2. If the clearance beyond the limit, replace the connecting rod with new one.
Table 1
Item Standard Limit
Connecting rod end play
0.150 to 0.350 mm (0.0059 to 0.0138 inch) 0.500 mm (0.0197 inch)
Removing connecting rod cap
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16. Illustration 4 g02210896
1. Mark the cylinder number on the connecting rod and connecting rod cap.
2. Remove the connecting rod cap.
3. Be sure to make the disassembled lower connecting rod bearing easy to recognize the cylinder
number, and upper or lower.
Inspect the connecting rod cap (1) for scratches, cracks, dint, clogged oil holes, and wear.
Note: Be careful not to damage the bearings. Be sure to arrange the disassembled bearings in the
order for correct assembly.
Removing carbon deposits from the upper part of cylinder
Note: Be sure to remove carbon deposits from the upper part of the cylinder before removing
the piston. Damage the piston and piston ring.
Illustration 5 g02210934
Remove carbon deposits from the upper part of cylinder using a cloth or oil paper. Be careful not to
damage the inner surface of the cylinder.
Pulling out piston
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17. Illustration 6 g02210937
1. Turn the crankshaft to bring the piston to the top dead center.
2. Using a piece of wood such a hammer handle, push the mating surface of the connecting rod
cap. Pull the piston and connecting rod upward from the cylinder.
• Inspect the connecting rod (7) for serration for cracks, clogged oil holes, and wear.
• Inspect the connecting rod cap bolts for damaged threads.
• Inspect the piston (11) for surface scratches, cracks, damage, wear, and carbon deposits.
Removing piston ring
Illustration 7 g02210938
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18. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
19. Remove the piston rings using piston ring pliers (18). Inspect both the compression rings and oil ring
for wear, and damage.
Removing piston pin
Illustration 8 g02210939
1. Using snap ring pliers (19), remove the snap ring. Inspect the snap ring (9) for fatigue.
2. Remove the piston pin, and separate the piston from the connecting rod.
Inspect the connecting rod small end bushing for wear and clogged oil holes. Inspect the piston pin
(10) for wear.
Note: Heat the piston with a piston heater or in hot water if the piston pin is stubborn.
Uprearing crankcase
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20. Illustration 9 g02315393
Uprear the crankcase softly with upper faced downward.
Measuring crankshaft end play
Illustration 10 g02210954
1. With attach the dial gauge to top of the crankshaft, measure the end play.
2. If measured value exceeds the limit, replace the flange bearing with new one.
Table 2
Item Standard Limit
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21. Crankshaft end play
0.100 to 0.204 mm (0.0039 to 0.0080 inch) 0.300 mm (0.0118 inch)
Removing main bearing cap
Note: When removing the main bearing cap, be careful do not damage the lower main bearing
lower that are attached to the cap. Also be careful not to drop those parts, which may damage
the crankshaft.
Illustration 11 g02210955
1. Unscrew the main bearing cap bolts. Inspect the main bearing cap bolts for damaged threads.
2. Unscrew the main bearing cap. Inspect the main bearing cap for cracks.
Inspect the main bearing cap (lower) (4) for scratches on inside and outside surfaces, corrosion,
flaking, and seizing.
Note: Mark the bearings for the correct cylinder numbers.
Removing crankshaft
Note: Be careful not to damage bearings when removing the crankshaft.
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