This document provides instructions for servicing components of a 301.5-301.8 Mini Hydraulic Excavator powered by a 3003 engine. It includes procedures for removing and installing the fuel shutoff solenoid, fuel injection pump, exhaust manifold, and inlet and exhaust valve springs. Safety notices are provided throughout advising technicians to keep parts clean, contain fluids, and not turn the crankshaft while valve springs are removed. Illustrations and torque specifications support the step-by-step instructions.
Caterpillar Cat 301.6 Mini Hydraulic Excavator (Prefix BDH) Service Repair Ma...ufuejkdkmdm
This document provides instructions for removing and installing various engine components on a 301.5-301.8 Mini Hydraulic Excavator, including the fuel shutoff solenoid, fuel injection pump, exhaust manifold, and inlet/exhaust valve springs. The procedures describe removing parts, cleaning components, installing new seals or gaskets, and tightening fasteners to the specified torques. Safety notices are included to warn technicians about containing fluids and preventing damage to parts. Required tools are listed for compressing valve springs during removal and installation.
Caterpillar Cat 301.8 Mini Hydraulic Excavator (Prefix BDH) Service Repair Ma...f7usedkddmmd
This document provides instructions for removing and installing various engine components on Caterpillar 301.5, 301.6, and 301.8 mini hydraulic excavators, including:
- Removing and installing the fuel shutoff solenoid.
- Removing the fuel injection pump by removing bolts/nuts and shims, and raising the pump from the cylinder block.
- Installing the fuel injection pump by positioning shims and bolts/nuts.
- Removing and installing the exhaust manifold by removing bolts/nuts and gaskets, and installing new gaskets and bolts/nuts.
- Removing and installing inlet and exhaust valve springs using a valve spring compressor tool to compress springs during removal and installation
Caterpillar Cat 301.8 Mini Hydraulic Excavator (Prefix BDH) Service Repair Ma...vvnj41316031
This document provides instructions for removing and installing various engine components on a 301.5-301.8 Mini Hydraulic Excavator, including the fuel shutoff solenoid, fuel injection pump, exhaust manifold, and inlet/exhaust valve springs. The procedures describe removing parts, cleaning components, installing new seals or gaskets, and tightening fasteners to the specified torques. Safety notices are included to warn technicians about containing fluids and preventing damage to parts. Required tools are listed for compressing valve springs during removal and installation.
Caterpillar Cat 301.6 Mini Hydraulic Excavator (Prefix BDH) Service Repair Ma...f8usejkddmmd
This document provides instructions for removing and installing components on a 301.6 Mini Hydraulic Excavator, including the fuel shutoff solenoid, fuel injection pump, and exhaust manifold. The removal and installation procedures describe marking connections, removing bolts and nuts, cleaning parts, installing new seals or gaskets, and tightening to the specified torques. Safety notices are included to keep parts clean and contain fluids properly.
Caterpillar Cat 301.8 Mini Hydraulic Excavator (Prefix BDH) Service Repair Ma...f8usejkddmmd
This document provides instructions for removing and installing components on a 301.6 Mini Hydraulic Excavator, including the fuel shutoff solenoid, fuel injection pump, and exhaust manifold. The removal and installation procedures describe marking connections, removing bolts and nuts, cleaning parts, installing new seals and gaskets, and tightening to the specified torques. Safety notices are included to keep parts clean and contain fluids properly during maintenance.
Caterpillar Cat 301.5 Mini Hydraulic Excavator (Prefix BDH) Service Repair Ma...fusjekkdmdmd2w
This document provides instructions for removing and installing components on a 301.6 Mini Hydraulic Excavator, including the fuel shutoff solenoid, fuel injection pump, and exhaust manifold. The removal and installation procedures describe marking connections, removing bolts and nuts, cleaning parts, installing new seals and gaskets, and tightening to the specified torques. Safety notices are included to keep parts clean and contain fluids properly during maintenance.
Caterpillar Cat 301.8 Mini Hydraulic Excavator (Prefix BDH) Service Repair Ma...ufuejkdkmdm
This document provides instructions for removing and installing various engine components on a 301.5-301.8 Mini Hydraulic Excavator, including the fuel shutoff solenoid, fuel injection pump, exhaust manifold, and inlet/exhaust valve springs. The procedures describe removing parts, cleaning components, installing new seals or gaskets, and tightening fasteners to the specified torques. Safety notices are included to warn technicians about containing fluids and preventing damage to parts. Required tools are listed for compressing valve springs during removal and installation.
Caterpillar Cat 301.6 Mini Hydraulic Excavator (Prefix BDH) Service Repair Ma...f7usedkddmmd
This document provides instructions for removing and installing components on a 301.6 Mini Hydraulic Excavator, including the fuel shutoff solenoid, fuel injection pump, and exhaust manifold. The removal and installation procedures describe marking connections, removing bolts and nuts, installing new seals and gaskets, and tightening to the specified torques. Safety notices are included to keep parts clean and contain fluids properly.
Caterpillar Cat 301.6 Mini Hydraulic Excavator (Prefix BDH) Service Repair Ma...ufuejkdkmdm
This document provides instructions for removing and installing various engine components on a 301.5-301.8 Mini Hydraulic Excavator, including the fuel shutoff solenoid, fuel injection pump, exhaust manifold, and inlet/exhaust valve springs. The procedures describe removing parts, cleaning components, installing new seals or gaskets, and tightening fasteners to the specified torques. Safety notices are included to warn technicians about containing fluids and preventing damage to parts. Required tools are listed for compressing valve springs during removal and installation.
Caterpillar Cat 301.8 Mini Hydraulic Excavator (Prefix BDH) Service Repair Ma...f7usedkddmmd
This document provides instructions for removing and installing various engine components on Caterpillar 301.5, 301.6, and 301.8 mini hydraulic excavators, including:
- Removing and installing the fuel shutoff solenoid.
- Removing the fuel injection pump by removing bolts/nuts and shims, and raising the pump from the cylinder block.
- Installing the fuel injection pump by positioning shims and bolts/nuts.
- Removing and installing the exhaust manifold by removing bolts/nuts and gaskets, and installing new gaskets and bolts/nuts.
- Removing and installing inlet and exhaust valve springs using a valve spring compressor tool to compress springs during removal and installation
Caterpillar Cat 301.8 Mini Hydraulic Excavator (Prefix BDH) Service Repair Ma...vvnj41316031
This document provides instructions for removing and installing various engine components on a 301.5-301.8 Mini Hydraulic Excavator, including the fuel shutoff solenoid, fuel injection pump, exhaust manifold, and inlet/exhaust valve springs. The procedures describe removing parts, cleaning components, installing new seals or gaskets, and tightening fasteners to the specified torques. Safety notices are included to warn technicians about containing fluids and preventing damage to parts. Required tools are listed for compressing valve springs during removal and installation.
Caterpillar Cat 301.6 Mini Hydraulic Excavator (Prefix BDH) Service Repair Ma...f8usejkddmmd
This document provides instructions for removing and installing components on a 301.6 Mini Hydraulic Excavator, including the fuel shutoff solenoid, fuel injection pump, and exhaust manifold. The removal and installation procedures describe marking connections, removing bolts and nuts, cleaning parts, installing new seals or gaskets, and tightening to the specified torques. Safety notices are included to keep parts clean and contain fluids properly.
Caterpillar Cat 301.8 Mini Hydraulic Excavator (Prefix BDH) Service Repair Ma...f8usejkddmmd
This document provides instructions for removing and installing components on a 301.6 Mini Hydraulic Excavator, including the fuel shutoff solenoid, fuel injection pump, and exhaust manifold. The removal and installation procedures describe marking connections, removing bolts and nuts, cleaning parts, installing new seals and gaskets, and tightening to the specified torques. Safety notices are included to keep parts clean and contain fluids properly during maintenance.
Caterpillar Cat 301.5 Mini Hydraulic Excavator (Prefix BDH) Service Repair Ma...fusjekkdmdmd2w
This document provides instructions for removing and installing components on a 301.6 Mini Hydraulic Excavator, including the fuel shutoff solenoid, fuel injection pump, and exhaust manifold. The removal and installation procedures describe marking connections, removing bolts and nuts, cleaning parts, installing new seals and gaskets, and tightening to the specified torques. Safety notices are included to keep parts clean and contain fluids properly during maintenance.
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This document provides instructions for removing and installing various engine components on a 301.5-301.8 Mini Hydraulic Excavator, including the fuel shutoff solenoid, fuel injection pump, exhaust manifold, and inlet/exhaust valve springs. The procedures describe removing parts, cleaning components, installing new seals or gaskets, and tightening fasteners to the specified torques. Safety notices are included to warn technicians about containing fluids and preventing damage to parts. Required tools are listed for compressing valve springs during removal and installation.
Caterpillar Cat 301.6 Mini Hydraulic Excavator (Prefix BDH) Service Repair Ma...f7usedkddmmd
This document provides instructions for removing and installing components on a 301.6 Mini Hydraulic Excavator, including the fuel shutoff solenoid, fuel injection pump, and exhaust manifold. The removal and installation procedures describe marking connections, removing bolts and nuts, installing new seals and gaskets, and tightening to the specified torques. Safety notices are included to keep parts clean and contain fluids properly.
Caterpillar Cat 301.8 Mini Hydraulic Excavator (Prefix BDH) Service Repair Ma...jdkksmemmd
This document provides instructions for removing and installing various engine components on a 301.5-301.8 Mini Hydraulic Excavator, including the fuel shutoff solenoid, fuel injection pump, exhaust manifold, and inlet/exhaust valve springs. The procedures describe removing parts, inspecting components like O-rings for wear, installing new parts using the proper tools and torque specifications, and reconnecting any electrical or fuel lines. Safety notices are included to keep parts clean and contain fluids properly during maintenance.
Caterpillar Cat 301.5 Mini Hydraulic Excavator (Prefix BDH) Service Repair Ma...f7usedkddmmd
This document provides instructions for removing and installing various engine components on a 301.5-301.8 Mini Hydraulic Excavator, including the fuel shutoff solenoid, fuel injection pump, exhaust manifold, and inlet/exhaust valve springs. The procedures describe removing parts, cleaning components, installing new seals or gaskets, and tightening fasteners to the specified torques. Safety notices are included to warn technicians about containing fluids and preventing damage to parts. Required tools are listed for compressing valve springs during removal and installation.
Caterpillar Cat 301.6 Mini Hydraulic Excavator (Prefix BDH) Service Repair Ma...udjkdksmmd
This document provides instructions for removing and installing components on a 301.6 Mini Hydraulic Excavator, including the fuel shutoff solenoid, fuel injection pump, and exhaust manifold. The removal and installation procedures describe marking connections, removing bolts and nuts, cleaning parts, installing new seals or gaskets, and tightening to the specified torques. Safety notices are included to keep parts clean and contain fluids properly.
Caterpillar Cat 301.5 Mini Hydraulic Excavator (Prefix BDH) Service Repair Ma...ufuejkdkmdm
This document provides instructions for removing and installing various engine components on a 301.5-301.8 Mini Hydraulic Excavator, including the fuel shutoff solenoid, fuel injection pump, exhaust manifold, and inlet/exhaust valve springs. The procedures describe removing parts, inspecting components like O-rings for wear, installing new parts using the proper tools and torque specifications, and reconnecting any electrical or fuel lines. Safety notices are included to keep parts clean and contain fluids properly during maintenance.
Caterpillar Cat 301.5 Mini Hydraulic Excavator (Prefix BDH) Service Repair Ma...jdkksmemmd
This document provides instructions for removing and installing components on a 301.6 Mini Hydraulic Excavator, including the fuel shutoff solenoid, fuel injection pump, and exhaust manifold. The removal and installation procedures describe marking connections, removing bolts and nuts, cleaning parts, installing new seals and gaskets, and tightening to the specified torques. Safety notices are included to keep parts clean and contain fluids properly during maintenance.
Caterpillar Cat 301.6 Mini Hydraulic Excavator (Prefix BDH) Service Repair Ma...fusjekkdmdmd2w
This document provides instructions for removing and installing components on a 301.6 Mini Hydraulic Excavator, including the fuel shutoff solenoid, fuel injection pump, and exhaust manifold. The removal and installation procedures describe marking connections, removing bolts and nuts, cleaning parts, installing new seals or gaskets, and tightening to the specified torques. Safety notices are included to keep parts clean and contain fluids properly.
Caterpillar Cat 301.5 Mini Hydraulic Excavator (Prefix BDH) Service Repair Ma...vvnj41316031
This document provides instructions for removing and installing various engine components on a 301.5-301.8 Mini Hydraulic Excavator, including the fuel shutoff solenoid, fuel injection pump, exhaust manifold, and inlet/exhaust valve springs. The procedures describe removing parts, inspecting components like O-rings for wear, installing new parts using the proper tools and torque specifications, and reconnecting any electrical or fuel lines. Safety notices are included to keep parts clean and contain fluids properly during maintenance.
Caterpillar Cat 301.8 Mini Hydraulic Excavator (Prefix BDH) Service Repair Ma...fusjekkdmdmd2w
This document provides instructions for removing and installing various engine components on a 301.5-301.8 Mini Hydraulic Excavator, including the fuel shutoff solenoid, fuel injection pump, exhaust manifold, and inlet/exhaust valve springs. The procedures describe removing parts, cleaning components, installing new seals or gaskets, and tightening fasteners to the specified torques. Safety notices are included to warn technicians about containing fluids and preventing damage to parts. Required tools are listed for compressing valve springs during removal and installation.
Caterpillar Cat 301.6 Mini Hydraulic Excavator (Prefix BDH) Service Repair Ma...jdkksmemmd
This document provides instructions for removing and installing various engine components on a 301.5-301.8 Mini Hydraulic Excavator, including the fuel shutoff solenoid, fuel injection pump, exhaust manifold, and inlet/exhaust valve springs. The procedures describe removing parts, cleaning components, installing new seals or gaskets, and tightening fasteners to the specified torques. Safety notices are included to warn technicians about containing fluids and preventing damage to parts. Required tools are listed for compressing valve springs during removal and installation.
Caterpillar Cat 301.5 Mini Hydraulic Excavator (Prefix BDH) Service Repair Ma...f8usejkddmmd
This document provides instructions for removing and installing components on a 301.6 Mini Hydraulic Excavator, including the fuel shutoff solenoid, fuel injection pump, and exhaust manifold. The removal and installation procedures describe marking connections, removing bolts and nuts, cleaning parts, installing new seals and gaskets, and tightening to the specified torques. Safety notices are included to keep parts clean and contain fluids properly during maintenance.
Caterpillar Cat 301.6 Mini Hydraulic Excavator (Prefix BDH) Service Repair Ma...vvnj41316031
This document provides instructions for removing and installing various engine components on a 301.5-301.8 Mini Hydraulic Excavator, including the fuel shutoff solenoid, fuel injection pump, exhaust manifold, and inlet/exhaust valve springs. The procedures describe removing parts, cleaning surfaces, installing new seals or gaskets, and tightening fasteners to the specified torques. Safety notices are included to warn technicians about containing fluids and preventing damage to parts. Required tools are listed for compressing valve springs during removal and installation.
Caterpillar Cat 301.8 Mini Hydraulic Excavator (Prefix BDH) Service Repair Ma...udjkdksmmd
This document provides instructions for removing and installing components on a 301.6 Mini Hydraulic Excavator, including the fuel shutoff solenoid, fuel injection pump, and exhaust manifold. The removal and installation procedures describe marking connections, removing bolts and nuts, cleaning parts, installing new seals and gaskets, and tightening to the specified torques. Safety notices are included to keep parts clean and contain fluids properly during maintenance.
Caterpillar Cat 301.5 Mini Hydraulic Excavator (Prefix BDH) Service Repair Ma...udjkdksmmd
This document provides instructions for removing and installing components on a 301.6 Mini Hydraulic Excavator, including the fuel shutoff solenoid, fuel injection pump, and exhaust manifold. The removal and installation procedures describe marking connections, removing bolts and nuts, cleaning parts, installing new seals and gaskets, and tightening to the specified torques. Safety notices are included to keep parts clean and contain fluids properly during maintenance.
Caterpillar Cat 301.6 Mini Hydraulic Excavator (Prefix BDH) Service Repair Ma...idksmmdmdm
This document provides instructions for removing and installing various engine components on Caterpillar 301.5, 301.6, and 301.8 mini hydraulic excavators, including:
- Removing and installing the fuel shutoff solenoid.
- Removing the fuel injection pump by removing bolts/nuts and shims, and raising the pump from the cylinder block.
- Installing the fuel injection pump by positioning shims and bolts/nuts.
- Removing the exhaust manifold by removing nuts/bolts and gasket, and installing a new gasket and nuts/bolts.
- Removing and installing inlet and exhaust valve springs using a valve spring compressor tool.
Caterpillar Cat 301.5 Mini Hydraulic Excavator (Prefix BDH) Service Repair Ma...jkdkkdsmmd
This document provides instructions for removing and installing components on a 301.6 Mini Hydraulic Excavator, including the fuel shutoff solenoid, fuel injection pump, and exhaust manifold. The removal and installation procedures describe marking connections, removing bolts and nuts, cleaning parts, installing new seals and gaskets, and tightening to the specified torques. Safety notices are included to keep parts clean and contain fluids properly during maintenance.
Caterpillar Cat 301.8 Mini Hydraulic Excavator (Prefix BDH) Service Repair Ma...jkdkkdsmmd
This document provides instructions for removing and installing various engine components on Caterpillar 301.5, 301.6, and 301.8 mini hydraulic excavators, including:
- Removing and installing the fuel shutoff solenoid.
- Removing the fuel injection pump by removing bolts/nuts and shims, and raising the pump from the cylinder block.
- Installing the fuel injection pump by positioning shims and bolts/nuts.
- Removing and installing the exhaust manifold by removing bolts/nuts and gaskets, and installing new gaskets and bolts/nuts.
- Removing and installing inlet and exhaust valve springs using a valve spring compressor tool to compress springs during removal and installation
Caterpillar Cat 301.5 Mini Hydraulic Excavator (Prefix BDH) Service Repair Ma...idksmmdmdm
This document provides instructions for removing and installing components on a 301.6 Mini Hydraulic Excavator, including the fuel shutoff solenoid, fuel injection pump, and exhaust manifold. The removal and installation procedures describe marking connections, removing bolts and nuts, cleaning parts, installing new seals or gaskets, and tightening to the specified torques. Safety notices are included to keep parts clean and contain fluids properly during maintenance.
Caterpillar Cat 301.6 Mini Hydraulic Excavator (Prefix BDH) Service Repair Ma...jkdkkdsmmd
This document provides instructions for removing and installing various engine components on a 301.5-301.8 Mini Hydraulic Excavator, including the fuel shutoff solenoid, fuel injection pump, exhaust manifold, and inlet/exhaust valve springs. The procedures describe removing parts, inspecting components like O-rings for wear, installing new parts using the proper tools and torque specifications, and reconnecting any electrical or fuel lines. Safety notices are included to keep parts clean and contain fluids properly during maintenance.
Caterpillar cat 301.5 mini hydraulic excavator (prefix bdh) service repair ma...fjsekksmemm
This document provides instructions for removing and installing various engine components on a 301.5-301.8 Mini Hydraulic Excavator, including the fuel shutoff solenoid, fuel injection pump, exhaust manifold, and inlet/exhaust valve springs. The procedures describe removing parts, inspecting components like O-rings for wear, installing new parts using the proper tools and torque specifications, and reconnecting any electrical or fuel lines. Safety notices are included to keep parts clean and contain fluids properly during maintenance.
Caterpillar cat 301.6 mini hydraulic excavator (prefix bdh) service repair ma...fjsekksmemm
This document provides instructions for removing and installing various engine components on Caterpillar 301.5, 301.6, and 301.8 mini hydraulic excavators, including:
- Removing and installing the fuel shutoff solenoid
- Removing the fuel injection pump
- Installing the fuel injection pump
- Removing and installing the exhaust manifold
- Removing and installing the inlet and exhaust valve springs
The document includes notices to keep parts clean and contain fluids, as well as illustrations and lists of required tools for each procedure. Safety precautions are provided where applicable.
Caterpillar Cat 312D L Excavator (Prefix SKA) Service Repair Manual (SKA00001...qfyc504378
- The document provides instructions for removing and installing the flywheel housing on a Caterpillar C4.2 engine.
- To remove the flywheel housing, first remove the electric starting motor and flywheel, then install lifting tools on the housing and remove bolts and washers to lift the housing off. Remove the gasket and oil seal.
- To install the flywheel housing, first install a new oil seal and gasket, then place the housing in position and secure it with washers and bolts, and reinstall the flywheel and electric starting motor.
Caterpillar Cat 312D L Excavator (Prefix RKF) Service Repair Manual (RKF00001...qfyc504378
The document provides instructions for removing and installing the flywheel housing on a Caterpillar C4.2 engine. It describes:
- Removing the electric starting motor and flywheel first
- Using lifting tools to remove the housing, which weighs approximately 29 kg
- Removing bolts, washers and gasket from the housing
- Installing a new gasket and reattaching the housing with bolts and washers
- Reinstalling the flywheel and electric starting motor after housing installation is complete.
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This document provides instructions for removing and installing various engine components on a 301.5-301.8 Mini Hydraulic Excavator, including the fuel shutoff solenoid, fuel injection pump, exhaust manifold, and inlet/exhaust valve springs. The procedures describe removing parts, inspecting components like O-rings for wear, installing new parts using the proper tools and torque specifications, and reconnecting any electrical or fuel lines. Safety notices are included to keep parts clean and contain fluids properly during maintenance.
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This document provides instructions for removing and installing various engine components on a 301.5-301.8 Mini Hydraulic Excavator, including the fuel shutoff solenoid, fuel injection pump, exhaust manifold, and inlet/exhaust valve springs. The procedures describe removing parts, inspecting components like O-rings for wear, installing new parts using the proper tools and torque specifications, and reconnecting any electrical or fuel lines. Safety notices are included to keep parts clean and contain fluids properly during maintenance.
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The document includes notices to keep parts clean and contain fluids, as well as illustrations and lists of required tools for each procedure. Safety precautions are provided where applicable.
Similar to Caterpillar Cat 301.8 Mini Hydraulic Excavator (Prefix BDH) Service Repair Manual (BDH00001 and up).pdf (20)
Caterpillar Cat 312D L Excavator (Prefix SKA) Service Repair Manual (SKA00001...qfyc504378
- The document provides instructions for removing and installing the flywheel housing on a Caterpillar C4.2 engine.
- To remove the flywheel housing, first remove the electric starting motor and flywheel, then install lifting tools on the housing and remove bolts and washers to lift the housing off. Remove the gasket and oil seal.
- To install the flywheel housing, first install a new oil seal and gasket, then place the housing in position and secure it with washers and bolts, and reinstall the flywheel and electric starting motor.
Caterpillar Cat 312D L Excavator (Prefix RKF) Service Repair Manual (RKF00001...qfyc504378
The document provides instructions for removing and installing the flywheel housing on a Caterpillar C4.2 engine. It describes:
- Removing the electric starting motor and flywheel first
- Using lifting tools to remove the housing, which weighs approximately 29 kg
- Removing bolts, washers and gasket from the housing
- Installing a new gasket and reattaching the housing with bolts and washers
- Reinstalling the flywheel and electric starting motor after housing installation is complete.
Caterpillar Cat 312D L Excavator (Prefix RHL) Service Repair Manual (RHL00001...qfyc504378
The document provides instructions for removing and installing the idler gear and front housing on a Caterpillar C4.2 engine.
The idler gear removal procedure involves using various tools to remove the idler gear bolt, thrust plate, and idler gear from the idler gear shaft. The idler gear installation is the reverse of removal. Tolerances and specifications for components are provided.
The front housing removal requires removing several other components first, then removing bolts and separating the housing. Installation involves reversing the removal steps and checking gaskets and seals.
The document provides instructions for removing and installing a flywheel housing on a Caterpillar C4.2 engine. It describes:
1) Removing the flywheel, muffler brackets, and bolts to remove the housing.
2) Installing the housing by lifting it into place with tools, replacing the bolts, and reinstalling the muffler brackets.
3) Checking the flywheel runout after installation before reinstalling removed parts like the muffler and starter motor.
The document provides instructions for removing and installing the idler gear and front housing on a Caterpillar 312D excavator engine. The removal procedure for the idler gear involves using various tools to remove the idler gear bolt, thrust plate, and idler gear from the idler gear shaft. The installation procedure outlines installing the idler gear, thrust plate, washer and idler gear bolt. The removal procedure for the front housing includes removing components attached to the housing like the alternator and fuel injection pump. It also provides instructions for removing housing mounting bolts and removing the front housing from the engine.
The document provides instructions for removing and installing the flywheel housing on a Caterpillar C4.2 engine. The removal procedure involves using lifting tools to remove the housing, which weighs approximately 29 kg. The oil seal is also removed using driver tools. For installation, a new gasket is used and the housing is secured with bolts after checking dowel pins and installing the new oil seal. The flywheel and starting motor must then be reinstalled.
The document provides instructions for removing the cylinder head from a Caterpillar C4.2 engine used in 312D excavators. The steps include:
1. Removing the valve mechanism cover base, rocker shaft, pushrods, and electronic unit injectors.
2. Optionally removing the exhaust manifold if necessary.
3. Loosen and removing the cylinder head bolts in a specific sequence.
4. Removing the cylinder head from the engine block.
The instructions are part of a service manual for technicians, providing detailed procedures for disassembling and reassembling engine components.
The document provides instructions for removing and installing the flywheel housing on a Caterpillar C4.2 engine. It describes:
1) Using lifting equipment to remove the flywheel housing which weighs approximately 29 kg.
2) Removing bolts and washers to separate the housing from the cylinder block and removing the oil seal.
3) Cleaning surfaces, installing a new gasket and positioning the housing before reinstalling bolts, washers and the oil seal.
This document provides instructions for removing and installing the flywheel and flywheel housing on a Caterpillar 312D excavator engine. It describes using tools to remove the flywheel, rear crankshaft seal, and flywheel housing. It then explains how to prepare surfaces, install a new rear seal and gasket, and reinstall the flywheel housing. Additional steps include installing the flywheel, electric starter motor, and checking runout.
1. The document provides instructions for removing and installing a cylinder head on a Caterpillar C4.2 engine.
2. Key steps include disconnecting hoses and tubes, removing bolts, and lifting the cylinder head off using a lifting device as it weighs approximately 80 kg.
3. Reinstallation involves installing a new gasket, lowering the cylinder head into place, and tightening the bolts in a specified sequence.
Caterpillar Cat 312C L Excavator (Prefix DBN) Service Repair Manual (DBN00001...qfyc504378
1) The document provides instructions for removing and installing a fuel injection pump and turbocharger from a Caterpillar 3064 engine.
2) Key steps include removing fuel lines, bolts, and washers to access the pump and turbocharger, and installing replacement gaskets and reattaching all components in reverse order.
3) Technicians are advised to keep components clean, mark parts for alignment during reinstallation, and properly contain fluids.
Caterpillar Cat 312C L Excavator (Prefix CBT) Service Repair Manual (CBT00001...qfyc504378
This document provides instructions for disassembling and assembling the swing drive of a 312C excavator. The disassembly procedure involves using tools to remove over 20 individual parts from the carrier assembly, planetary gears, and housing. The assembly procedure instructs cleaning and applying sealant to parts before installing components in reverse order, such as pressing bearings onto shafts and installing cups into the housing. Proper cleaning and application of sealant to mating surfaces is emphasized to prevent contamination.
Caterpillar Cat 312C L Excavator (Prefix CBA) Service Repair Manual (CBA01201...qfyc504378
1. The document provides instructions for removing and installing various parts of a 3064 engine, including the crankshaft rear seal, flywheel housing, crankshaft pulley, crankshaft front seal, and idler gear.
2. The procedures include a list of required tools and step-by-step instructions describing how to remove and install each part while keeping parts clean to prevent damage.
3. Technicians are advised to contain fluids, properly dispose of fluids, and apply sealant or oil to mating surfaces during installation to ensure correct assembly and prevent leaks.
The document provides instructions for removing and installing the front housing on a 312C excavator engine. It describes:
1) Removing components like the alternator, water pump and fuel injection pump before removing the front housing.
2) Loosening hoses and removing bolts to detach the front housing from other components.
3) Inspecting parts like gears, seals and gaskets during removal.
4) Cleaning mating surfaces and installing new gaskets or seals before reinstalling the front housing with bolts and hoses.
5) Checking timing gear alignment and installing other removed components after installing the front housing.
1) The document provides instructions for removing and installing a fuel injection pump and turbocharger from a Caterpillar 3064 engine.
2) Key steps include removing fuel lines, bolts, and washers to access the pump and turbocharger, and installing replacement gaskets and reattaching all components in reverse order.
3) Technicians are advised to keep components clean, mark parts for alignment during reinstallation, and properly contain fluids.
This document provides instructions for disassembling and assembling the swing drive of a 312C excavator. The disassembly procedure involves using tools to remove over 20 individual parts from the carrier assembly, planetary gears, and housing. The assembly procedure instructs cleaning and applying sealant to parts before installing components in reverse order, taking care to press bearings onto shafts using a press and support blocks. Proper cleaning and application of sealant is emphasized to prevent contamination.
1. The document provides instructions for removing and installing various parts of a 3064 engine, including the crankshaft rear seal, flywheel housing, crankshaft pulley, crankshaft front seal, and idler gear.
2. The procedures include a list of required tools and step-by-step instructions describing how to remove and install each part while keeping parts clean to prevent damage.
3. Technicians are advised to contain fluids, properly dispose of fluids, and apply sealant or oil to mating surfaces during installation to ensure correct assembly and prevent leaks.
This document provides disassembly instructions for the final drive, travel motor, and counterbalance valve of 312C and 312C L excavator models. It outlines over 30 steps to disassemble components like the sprocket, travel brake valve, piston assemblies, barrel assembly, planetary gears, and covers. Required tools include link brackets, a transmission repair stand, bolts, pullers, wrenches, and other equipment to properly disassemble the excavator systems. Safety notices are included regarding fluid drainage, spring pressures, and striking parts.
Caterpillar Cat 312B L Excavator (Prefix 9FS) Service Repair Manual (9FS00001...qfyc504378
The document provides instructions for removing and installing camshaft gears on Caterpillar 3054 engines. Key steps include:
1. Aligning timing marks and removing the camshaft gear bolt and washer
2. Using a puller tool to remove the camshaft gear
3. Inspecting the gear for wear and installing the gear by aligning the keyway and timing marks
Caterpillar Cat 312B L EXCAVATOR (Prefix 8JR) Service Repair Manual (8JR00001...qfyc504378
The document provides instructions for servicing the water pump of a Caterpillar 3064 engine. It describes how to disassemble the water pump by removing the pulley, flange, retaining ring, shaft assembly, impeller and other internal components. It then explains how to inspect and replace worn parts before reassembling the water pump with the shaft, impeller, bearings, seal and other components replaced as needed. The instructions are intended to guide maintenance technicians in properly servicing the engine's water pump.
Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
Charging Fueling & Infrastructure (CFI) Program by Kevin MillerForth
Kevin Miller, Senior Advisor, Business Models of the Joint Office of Energy and Transportation gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
Charging and Fueling Infrastructure Grant: Round 2 by Brandt HertensteinForth
Brandt Hertenstein, Program Manager of the Electrification Coalition gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
Charging Fueling & Infrastructure (CFI) Program Resources by Cat PleinForth
Cat Plein, Development & Communications Director of Forth, gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
Expanding Access to Affordable At-Home EV Charging by Vanessa WarheitForth
Vanessa Warheit, Co-Founder of EV Charging for All, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
At ASP Cranes, we understand the importance of reliable and efficient crane operations in various industries, from construction and manufacturing to logistics and infrastructure development. That's why we strive to deliver top-notch solutions that enhance productivity, safety, and cost-effectiveness for our clients.
Our services include:
Crane Rental: Whether you need a crawler crane for heavy lifting or a hydraulic crane for versatile operations, we have a diverse fleet of well-maintained cranes available for rent. Our rental options are flexible and can be customized to suit your project requirements.
Crane Sales: Looking to invest in a crane for your business? We offer a wide selection of new and used cranes from leading manufacturers, ensuring you find the perfect equipment to match your needs and budget.
Crane Maintenance and Repair: To ensure optimal performance and safety, regular maintenance and timely repairs are essential for cranes. Our team of skilled technicians provides comprehensive maintenance and repair services to keep your equipment running smoothly and minimize downtime.
Crane Operator Training: Proper training is crucial for safe and efficient crane operation. We offer specialized training programs conducted by certified instructors to equip operators with the skills and knowledge they need to handle cranes effectively.
Custom Solutions: We understand that every project is unique, which is why we offer custom crane solutions tailored to your specific requirements. Whether you need modifications, attachments, or specialized equipment, we can design and implement solutions that meet your needs.
At ASP Cranes, customer satisfaction is our top priority. We are dedicated to delivering reliable, cost-effective, and innovative crane solutions that exceed expectations. Contact us today to learn more about our services and how we can support your project in Raipur, Chhattisgarh, and beyond. Let ASP Cranes be your trusted partner for all your crane needs!
EV Charging at MFH Properties by Whitaker JamiesonForth
Whitaker Jamieson, Senior Specialist at Forth, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
2. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 301.6 MINI HYD EXCAVATOR BDH
Configuration: 301.5 301.6 301.8 Mini Hydraulic Excavator BDH00001-UP (MACHINE) POWERED BY 3003 Engine
Disassembly and Assembly
3003, 3013, 3014 and 3024 Engines for Caterpillar Built Machines
Media Number -SENR5027-05 Publication Date -01/05/2005 Date Updated -16/05/2005
i01428959
Fuel Shutoff Solenoid - Remove and Install
SMCS - 1259-010
Removal Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
Products Guide" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
Note: Disconnect all electrical connections to the fuel shutoff solenoid before proceeding.
Mark all connections for later installation.
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3. Illustration 1 g00592462
1. Remove fuel shutoff solenoid (1) from the governor by rotating fuel shutoff solenoid (1) in
a counterclockwise direction.
2. Remove the O-ring seal from fuel shutoff solenoid (1). Inspect the O-ring seal for wear or
for damage. If the O-ring seal is worn or damaged, use a new part for replacement.
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 2 g00592462
1. Install the O-ring seal onto fuel shutoff solenoid (1) .
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5. 2. Install fuel shutoff solenoid (1) in the governor by rotating fuel shutoff solenoid (1) in a
clockwise direction. Tighten fuel shutoff solenoid (1) to a torque of 17 N·m (12 lb ft).
Note: Reconnect all electrical connections to the fuel shutoff solenoid before you operate
the engine.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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6. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 301.6 MINI HYD EXCAVATOR BDH
Configuration: 301.5 301.6 301.8 Mini Hydraulic Excavator BDH00001-UP (MACHINE) POWERED BY 3003 Engine
Disassembly and Assembly
3003, 3013, 3014 and 3024 Engines for Caterpillar Built Machines
Media Number -SENR5027-05 Publication Date -01/05/2005 Date Updated -16/05/2005
i04583132
Fuel Injection Pump - Remove
SMCS - 1251-011
Removal Procedure
Start By:
A. Remove the fuel injection lines. Refer to Disassembly and Assembly, "Fuel Injection Lines
- Remove and Install".
B. If necessary, remove the fuel shutoff solenoid. Refer to Disassembly and Assembly, "Fuel
Shutoff Solenoid - Remove and Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
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7. Dispose of all fluids according to local regulations and mandates.
Illustration 1 g00825132
Illustration 2 g00825137
1. Remove bolts (4) and nuts (2) that fasten the fuel injection pump to the cylinder block.
2. Carefully raise fuel injection pump (1) from the cylinder block and remove clip (7) that
connects link (6) to fuel rack control (5) .
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8. 3. Remove fuel injection pump (1) from the cylinder block.
Note: Record the thickness of each shim and the number of shims for reassembly. The fuel
injection timing is determined by the shim pack thickness that is between the fuel injection
pump and the mounting face on the cylinder block. For more information on the fuel
injection pump, refer to Specifications, "Fuel Injection Pump".
4. Remove shims (3) from the mounting plate.
Copyright 1993 - 2020 Caterpillar Inc.
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9. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 301.6 MINI HYD EXCAVATOR BDH
Configuration: 301.5 301.6 301.8 Mini Hydraulic Excavator BDH00001-UP (MACHINE) POWERED BY 3003 Engine
Disassembly and Assembly
3003, 3013, 3014 and 3024 Engines for Caterpillar Built Machines
Media Number -SENR5027-05 Publication Date -01/05/2005 Date Updated -16/05/2005
i01591134
Fuel Injection Pump - Install
SMCS - 1251-012
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
Products Guide" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
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10. Illustration 1 g00825132
1. Position the correct number of shims (3) on the mounting face of the cylinder block. Refer
to Specifications, "Fuel Injection Pump".
Illustration 2 g00825137
2. Position fuel injection pump (1) close to the mounting face of the cylinder block, and
connect link (6) and fuel rack control (5) with clip (7) .
3. Put fuel injection pump (1) in position on the mounting face of the cylinder block.
4. Install bolts (4) and nuts (2) that fasten the fuel injection pump to the cylinder block.
Tighten bolts (4) and nuts (2) to the following torque.
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11. 3003 Engine ... 6 N·m (4 lb ft)
3013, 3014, and 3024 Engines ... 15 N·m (11 lb ft)
3024C Engine ... 15 N·m (11 lb ft)
End By:
a. Install the fuel shutoff solenoid. Refer to Disassembly and Assembly, "Fuel Shutoff
Solenoid - Remove and Install".
b. Install the fuel injection lines. Refer to Disassembly and Assembly, "Fuel Injection Lines -
Remove and Install".
Copyright 1993 - 2020 Caterpillar Inc.
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12. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 301.6 MINI HYD EXCAVATOR BDH
Configuration: 301.5 301.6 301.8 Mini Hydraulic Excavator BDH00001-UP (MACHINE) POWERED BY 3003 Engine
Disassembly and Assembly
3003, 3013, 3014 and 3024 Engines for Caterpillar Built Machines
Media Number -SENR5027-05 Publication Date -01/05/2005 Date Updated -16/05/2005
i01893805
Exhaust Manifold - Remove and Install
SMCS - 1059-010
Removal Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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13. Illustration 1 g00825291
Typical example
1. Remove exhaust manifold nuts (5) and bolts (6) .
2. Remove exhaust manifold (4) from the cylinder head (1) .
3. Remove gasket (3) from the cylinder head.
4. Remove any remaining gasket material and carbon from the cylinder head and the exhaust
manifold. Be careful not to damage the mating surface on the cylinder head for the exhaust
manifold.
5. Remove studs (2) for exhaust manifold (4) from cylinder head (1) .
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 2 g00825291
Typical example
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14. 1. If studs (2) were removed during disassembly, install attaching studs (2) to cylinder head
(1) .
2. Put a new exhaust manifold gasket (3) in position on cylinder head (1) .
Note: Do not use any sealant on the exhaust manifold gasket.
3. Put exhaust manifold (4) in position on cylinder head (1) .
4. Install exhaust manifold nuts (5) and bolts (6) .
For 3013C Engines and 3024C Engines, tighten nuts (5) and bolts (6) to a torque of 25 N·m
(18 lb ft).
For 3011C Engines, tighten nuts (5) and bolts (6) to a torque of 10 N·m (89 lb in).
Note: Tighten the two inner bolts first on three cylinder engines. Tighten the four inner
bolts first on four cylinder engines. Then tighten the two outer bolts and the two nuts.
Ensure that the bolts with different lengths are installed in the correct holes.
Copyright 1993 - 2020 Caterpillar Inc.
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15. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 301.6 MINI HYD EXCAVATOR BDH
Configuration: 301.5 301.6 301.8 Mini Hydraulic Excavator BDH00001-UP (MACHINE) POWERED BY 3003 Engine
Disassembly and Assembly
3003, 3013, 3014 and 3024 Engines for Caterpillar Built Machines
Media Number -SENR5027-05 Publication Date -01/05/2005 Date Updated -16/05/2005
i02399171
Inlet and Exhaust Valve Springs - Remove and Install
SMCS - 1108-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 9U-6195 Valve Spring Compressor 1
Start By:
A. Remove the rocker shaft. Refer to Disassembly and Assembly, "Rocker Shaft and Pushrod -
Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Note: Before you begin the removal of the valve springs, refer to Specifications, "Cylinder Head
Valves" and Testing and Adjusting, "Cylinder Head - Inspect" for appropriate information on the
valve springs.
NOTICE
Do not turn the crankshaft while the valve springs are removed.
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16. 1. Ensure that the piston is at the top center position.
Illustration 1 g00825744
Personal injury can result from parts and/or covers under spring
pressure.
Spring force will be released when covers are removed.
Be prepared to hold spring loaded covers as the bolts are loosened.
2. Use Tooling (A) to compress valve springs (1) . Remove valve keepers (2) .
NOTICE
Ensure that the valve spring is compressed squarely or damage to the
valve stem may occur.
3. Release the pressure on Tooling (A) . Remove valve spring retainer (3) and valve springs
(1) from the cylinder head.
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17. NOTICE
Do not turn the crankshaft while the valve springs are removed.
Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
A 9U-6195 Valve Spring Compressor 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 2 g00825744
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18. Improper assembly of parts that are spring loaded can cause bodily
injury.
To prevent possible injury, follow the established assembly procedure
and wear protective equipment.
1. Place new valve springs (1) into position on the cylinder head.
Note: Ensure that the closed damper coils are toward the cylinder head if double valve
springs are used.
2. Install valve spring retainer (3) .
3. Use Tooling (A) to compress valve springs (1) .
NOTICE
Ensure that the valve spring is compressed squarely or damage to the
valve stem may occur.
4. Install valve keepers (2) in order to lock the valve springs in position.
5. Release the pressure slowly on Tooling (A) . Remove Tooling (A) . Strike the top of the
valves with a soft faced hammer in order to ensure that the valve keepers are properly
installed.
End By: Install the rocker shaft. Refer to Disassembly and Assembly, "Rocker Shaft and Pushrod
- Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Fri Apr 17 22:39:13 UTC+0800 2020
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19. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 301.6 MINI HYD EXCAVATOR BDH
Configuration: 301.5 301.6 301.8 Mini Hydraulic Excavator BDH00001-UP (MACHINE) POWERED BY 3003 Engine
Disassembly and Assembly
3003, 3013, 3014 and 3024 Engines for Caterpillar Built Machines
Media Number -SENR5027-05 Publication Date -01/05/2005 Date Updated -16/05/2005
i02015360
Inlet and Exhaust Valves - Remove and Install
SMCS - 1105-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 9U-6195 Valve Spring Compressor 1
Start By:
A. Remove the cylinder head. Refer to Disassembly and Assembly, "Cylinder Head -
Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Clean the bottom face of the cylinder head. Use a dial indicator to check the depth of the
valves below the face of the cylinder head before the valve springs are removed. Refer to
the Specifications, "Cylinder Head Valves" for the correct dimensions.
2. Place an index mark on the heads of the inlet valves and the exhaust valves for installation
purposes.
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20. Illustration 1 g00659252
Illustration 2 g00825746
The valve spring keepers can be thrown from the valve when the valve
spring compressor is released. Ensure that the valve spring keepers are
properly installed on the valve stem. To help prevent personal injury,
keep away from the front of the valve spring keepers and valve springs
during the installation of the valves.
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21. 3. Use Tooling (A) to compress valve springs (3) .
4. Remove two valve keepers (1) .
5. Slowly release the pressure on Tooling (A) and remove Tooling (A) .
6. Remove valve spring retainers (2) .
7. Remove valve springs (3) .
8. Remove valve stem seals (4) .
9. Remove valve spring seat washers (5) .
10. Remove inlet valves (6) and exhaust valves (6) .
Removal Procedure (Alternate Method)
Table 2
Required Tools
Tool Part Number Part Description Qty
B 5S-1330 Valve Spring Compressor 1
Follow the instructions above using Tooling (B) .
Installation Procedure
Table 3
Required Tools
Tool Part Number Part Description Qty
A 9U-6195 Valve Spring Compressor 1
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22. Illustration 3 g00659252
Illustration 4 g00825746
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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23. The valve spring keepers can be thrown from the valve when the valve
spring compressor is released. Ensure that the valve spring keepers are
properly installed on the valve stem. To help prevent personal injury,
keep away from the front of the valve spring keepers and valve springs
during the installation of the valves.
1. Lubricate the stems of inlet valves (6) and the stems of exhaust valves (6) with clean engine
oil.
2. Install inlet valves (6) and exhaust valves (6) in the respective positions.
3. Install valve spring seat washers (5) .
4. Install new valve stem seals (4) .
5. Install valve springs (3) .
Note: Install valve springs (3) on the valve spring seat washers. This is done with double
valve springs.
6. Install valve spring retainers (2) .
7. Use Tooling (A) to compress valve springs (3) .
8. Install valve keepers (1) .
9. Slowly release the pressure on Tooling (A) and remove Tooling (A). Strike the top of the
valves with a soft hammer in order to ensure that the valve keepers are properly installed.
Note: Refer to Specifications, "Cylinder Head Valves" for more information on the inlet
valves and the exhaust valves.
10. Use a dial indicator to check the depth of the new valves below the cylinder head. If the
depth of the new valves is below the correct depth, the valve seat inserts must be replaced.
End By: Install the cylinder head. Refer to Disassembly and Assembly, "Cylinder Head - Install".
Installation Procedure (Alternate Method)
Table 4
Required Tools
Tool Part Number Part Description Qty
B 5S-1330 Valve Spring Compressor 1
Follow the procedure above using Tooling (B).
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24. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
25. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 301.6 MINI HYD EXCAVATOR BDH
Configuration: 301.5 301.6 301.8 Mini Hydraulic Excavator BDH00001-UP (MACHINE) POWERED BY 3003 Engine
Disassembly and Assembly
3003, 3013, 3014 and 3024 Engines for Caterpillar Built Machines
Media Number -SENR5027-05 Publication Date -01/05/2005 Date Updated -16/05/2005
i01591441
Engine Oil Relief Valve - Remove and Install
SMCS - 1315-010
Removal Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
Products Guide" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
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26. Illustration 1 g00820218
1. Remove engine oil relief valve (2) from the cylinder block.
2. Remove O-ring seal (1) from the engine oil relief valve.
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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27. Illustration 2 g00820218
1. Install new O-ring seal (1) on engine oil relief valve (2) .
2. Lubricate engine oil relief valve (2) with clean engine oil.
3. Install engine oil relief valve (2) in the cylinder block. Tighten the engine oil relief valve to
a torque of 64 N·m (47 lb ft).
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Fri Apr 17 22:41:07 UTC+0800 2020
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